GB2406882A

GB2406882A - Mounting auxiliary parts on i.c. engines

Info

Publication number: GB2406882A
Application number: GB0428423A
Authority: GB
Inventors: Kenji Itoh; Manabu Komura; Masayoshi Mori
Original assignee: Honda Motor Co Ltd
Current assignee: Honda Motor Co Ltd
Priority date: 2000-09-26
Filing date: 2001-09-26
Publication date: 2005-04-13
Anticipated expiration: 2021-09-26
Also published as: GB2406882B; GB0428419D0; GB2407342A; GB0428423D0

Abstract

An auxiliary part, eg air conditioner compressor 6, is mounted to a side of the engine at the lowest position of all the auxiliaries 2-6 such that it confronts a side of a lower crankcase 34 and a side of the oil pan 35. The upper portion of the compressor 6 is fixed with bolts B1 to an integrated auxiliary parts mounting bracket 37 while its lower portion is fixed with bolts B3 to a free end of a bracket 38 which is fixed to the side of the lower crankcase 34. The bolts B1, B3 are inserted upwardly with their axes A2 inclined to the cylinder axis A1, enabling the compressor 6 to be closer to the lower crankcase 34. The bracket 37 may have hook shaped portions 40 for engagement with recesses 41 in the mounting legs of the compressor 6 to support the compressor 6 while the bolts B1, B3 are tightened.

Description

-

MULTI - CYLINDER ENGINE AND

ENGINE AUXILIARY PARTS MOVING CONSTRUCTION

The present invention relates to a multi-cylinder engine. Particularly, the present invention relates to a multi-cylinder engine having an intake manifold that comprises a plurality of induction pipes each of which is connected to a cylinder head at one end thereof and at the other end thereof is extended to be away from the cylinder head, is then curved to extend along a side of a cylinder block, is curved further to approach the cylinder block and finally extends toward the side of the one end. In addition, the present invention also relates to a multi-cylinder engine having an electric device. Further, the present invention relates to a construction for mounting an engine auxiliary parts on the multi-cylinder engine. More particularly, the present invention relates to a construction for mounting on the multi-cylinder engine an engine auxiliary parts disposed in such a manner that upper and lower portions thereof confront a crankcase and an oil pan of the engine, respectively.

Generally, various types of auxiliary parts are mounted on a main body of a multi-cylinder engine. It is a common practice to dispose a starter motor, for imparting rotating force to a crankshaft so as to start the engine, at a position above a transmission or on one side of the engine.

Further, various electric devices are mounted on a main body of a multicylinder engine. For example, an alternator for charging a battery which supplies an electric power to electric devices installed in an automotive vehicle is disposed on the side of an end of a crank pulley in the engine main body. It is a common practice to dispose an electrode terminal of the - 2 alternator on the side or back of the alternator.

Namely, there is a case where a plurality of engine auxiliary parts such as an oil pump for a power steering system, an alternator, an engine cooling water pump and a compressor for an air conditioner are mounted on one side of an engine main body. With such an arrangement of engine auxiliary parts, a space over the one side of the cylinder block and the crankcase is insufficient for the arrangement, and this forces a certain auxiliary parts to be disposed even on one side of the oil pan.

As this occurs, while auxiliary parts disposed on the crankcase can be bolted directly to the crankcase, auxiliary parts disposed on the oil pan cannot be bolted directly to the oil pan. A bracket is therefore required in which the bracket is connected to the crankcase at one end and extends as far as the side of the oil pan at the other end thereof.

However, since the starter motor includes a certain arrangement of wiring extended from a battery and requires a relatively wide gap for installation, the amount in which the starter motor protrudes from the outer contour of the engine main body tends to be relatively large. This is a first drawback of the prior - art.

In addition, conventionally the electrode terminal of a alternator is provided at a position which directly faces a body frame or a radiator of an automotive vehicle. Therefore, there may be caused a risk that in case the automotive vehicle comes into collision, and the alternator is brought into contact with the deformed vehicle body to cause a short circuit. This is a second

drawback of the prior art.

For example, it is common that a compressor for an air conditioner is fixed with bolts which are inserted in a direction normal to the axis of the cylinders.

With this construction in which the bolts are inserted in that direction, the length of the portion of the bracket which extends to the side of the oil pan tends to be increased. To cope with this, the weight of the bracket supported in a cantilever-like fashion has to be increased in order to secure a required rigidity for the bracket. This is a third drawback of the prior art.

It is a primary object of the invention to provide a multi-cylinder engine which is constructed to promote further the miniaturization thereof.

It is also a primary object of the invention to provide a multi-cylinder engine which is improved so as to make it difficult for the electrode terminal of the electric device for the engine to be brought into contact with the vehicle body in a collision.

It is a further primary object of the invention to provide a construction for a mounting portion of an engine auxiliary parts which can secure a required rigidity with-the necessity of increasing the length of the bracket being eliminated.

According to a first aspect of the invention, there is provided a multicylinder engine comprising: a cylinder block; a cylinder head mounted on the cylinder block, an intake manifold comprising a plurality of induction pipes, each of the induction pipes being connected to the cylinder head at one end thereof and at the other end thereof extend to be away from the cylinder head, are then curved to extend along a side of a cylinder block, are curved further to approach the cylinder block and finally extend toward the side elf said one end; and an auxiliary parts disposed in a gap defined between said intake manifold and said cylinder block.

In particular, in a preferred embodiment of the above-mentioned structure it is advantageous that the auxiliary part comprises a starter motor that comprises magnet switches sunk in said gap and arranged in parallel with each other.

Furthermore, in a preferred embodiment of the - 4 - above-mentioned structure it is advantageous that the multi-cylinder engine further comprises an electric device for the engine, the electric device being located- adjacent to the intake manifold, wherein an electrode terminal of the electric device is disposed at a location which confronts an end face of said intake manifold in a direction in which the cylinders are arranged.

In addition, in a preferred embodiment of the above-mentioned structure it is advantageous when said electric device for said engine comprises an alternator.

According to the invention, since--the-d-ead gap can be used effectively, the size of the gap which is not used can be reduced so as to promote the miniaturization of the entirety of engine.

According to a second aspect of the invention, there is provided a multicylinder engine comprising an electric device for the engine, a component fixed at a position adjacent to the electric device; wherein an electrode terminal of the electric device is disposed at a location which confronts an end face of the component in a direction in which the cylinders are arranged.

In a preferred embodiment of the invention it is advantageous that the electric device for said engine comprises an alternator and the component is an intake - manifold.

According to the invention, even if the vehicle body is deformed in collision, since it is protected by the component (for example, the intake manifold or the like), the contact of the electrode terminal with the deformed vehicle body is made difficult.

According to a third aspect of the invention, there is provided a construction for mounting an engine auxiliary part (for example, a compressor 6 for an air conditioner as described in the preferred embodiment) on an engine, the mounting construction comprising bolts threadedly fastened from a side of a engine main body to fix the engine auxiliary part to the engine main body at the upper and lower positions of the engine auxiliary part while the upper and lower portions of said engine auxiliary part confront a crankcase and an oil pan, respectively, wherein axes of said bolts are inclined relative to an axial direction of a cylinder of said engine.

According to this invention, the side of the engine auxiliary part which faces the oil pan can be made closer to the crankcase.

Additionally, in a preferred embodiment of the invention, the engine auxiliary part is disposed on one side of the engine main body and apart from the engine main body, and the engine auxiliary part is driven by an endless belt for commonly driving the other auxiliary parts.

According to this construction, in trying to drive the plurality of engine auxiliary parts with a common endless belt, in order to secure a certain angle of belt wrap relative to pulleys, the auxiliary parts have to be disposed close to and apart from the engine main body laterally in an alternately zigzagged fashion, respectively, but when the axes of the fixing bolts of the auxiliary parts disposed apart from the engine main body are inclined the side of the auxiliary parts which faces the oil pan can be made closer to the crankcase.

Additionally, according to a preferred embodiment of the invention, a hook-shaped temporary locking member is provided at a location where at least the upper portion of said engine auxiliary parts is fixed to said engine main body.

According to this construction, the necessity of holding the auxiliary parts while the bolts are passed through can be obviated.

Preferred embodiments of the invention will now be described, by way of example only, and with reference to the accompanying drawings in which: 6 - Fig. 1 is a front view of a crank pulley side of an in-line multicylinder engine according to a first embodiment of the invention; Fig. 2 is a front view of the engine shown in Fig. 1 showing only a main part thereof; Fig. 3 is a front view of the engine shown in Fig. 1 showing only a main part thereof; Fig. 4 is a view of the engine shown in Fig. 1 as viewed obliquely upwardly from below; Fig. 5 is a front view of a crank pulley side of an in-line multi-cylinder engine according to a second embodiment of the invention; and - Fig. 6 is a right side view of a main part of the engine shown in Fig. 5. ' A first embodiment of the invention will be described in detail below with reference to Figs. 1 to - 4.

Fig. 1 is a view of an in-line multi-cylinder engine to which the invention is applied, as seen from a crank pulley side thereof. Disposed on an engine main body 1 of the engine by the side of an end of a crank pulley 12 are an oil pump 2 for a power steering system, a tensioner pulley 3, an alternator 4, an engine cooling water pump 5 and a compressor 6 for an air conditioner in that order from above. These auxiliary parts are driven-altogether by power transmitted from a crankshaft via a single (common) endless belt 13. The single endless belt 13 is looped around pulleys 7 to 11 provided on the respective auxiliary parts and a crank pulley 12 in a so-called serpentine fashion. In order to ensure that a certain angle of belt wrap is secured between the respective pulleys 7 to 11 and the belt 13, the pulleys 7 to 11 are positioned in a laterally alternately zigzagged fashion sequentially from above.

This laterally alternately zigzagged fashion of the pulleys 7 to 11 can be achieved by positioning the oil pump 2, the tensioner pulley 3j the alternator 4, the - 7 engine cooling water pump 5 and the air conditioner compressor 6 as follows. The oil pump 2 for the power steering system, the alternator 4 and the air conditioner compressor 6 are disposed so as to be apart from the engine main body 1 to the right as viewed in Fig. 1. On the other hand, the tensioner pulley 3 and the engine cooling water pump 5 are disposed so as to get closer to the engine main body 1.

Thus, the plurality of auxiliary parts 2 to 6 are disposed on one side of the engine main body 1 in a compact fashion, so that it is ensured that the plurality of auxiliary parts 2 to 6 can be driven with the single endless belt 13.

As shown in Figs. 2 and 4, an intake manifold 15 is disposed at a cylinder head 14 on the side where the auxiliary parts are disposed. Note that Fig. 2 shows the relevant portion of the engine from which the auxiliary parts 2 to 6 are removed. Note that Fig. 3 shows the relevant portion of the engine from which all of the auxiliary parts except the alternator 4 are removed. The intake manifold 15 comprises four induction pipes Al, A2, As, A4 which are independent from each other for each cylinder and are arranged in parallel in a direction in which cylinders are arranged.

The respective induction pipes Al, A2, A3, A4 are connected to the cylinder head 14 at one ends thereof.

The other ends of the respective induction pipes extend to be away from the cylinder head 14, are then curved to - extend downwardly along a side of a cylinder block 16, are curved further to approach the cylinder block 16 and finally extend toward the one ends thereof where they are connected to the cylinder head 14, i.e., upwardly.

In other words, each of the induction pipes are wound into a snail shape.

An intake air collecting chamber connected to a throttle body and rotary valves for varying the lengths of the induction pipes in a stepped fashion are provided - 8 at a central portion where the induction pipes Al, A2, As, A4 are wound. However, the detailed description thereof will be omitted here.

In this embodiment, a gap G is produced between the intake manifold 15 and the cylinder block 16. A starter motor 21 is disposed in the gap G. The starter motor 21 has magnet switches 22 for switching electric current from a battery (not shown) to the starter motor 21. The magnet switches 22 are arranged in parallel on the starter motor 21. The magnet switches 22 are disposed in such a manner as to sink completely in the gap G defined between the intake manifold 15 and the cylinder block 16, this aiming at improving the space efficiency of the entirety of the engine.

In addition, a thermo case 24 made integral with a hose opening 23 and incorporating therein a thermostat valve is mounted on a portion formed integrally with the alternator mounting bracket 17 and is disposed between the air conditioner compressor 6 and the starter motor 21 in the direction in which the cylinders are arranged and below the intake manifold 15.

However, the alternator 4, located at an intermediate position among the aforesaid plurality of auxiliary parts 2 to 6, is, as described above, disposed apart from the engine main body 1 to the right as viewed in Fig. 1. In order to fix the alternator 4 at such a position, the alternator 4 is bolted to the side of the cylinder block 16 via the alternator mounting bracket 17 at upper and lower positions thereof. A cooling water passage 18 is formed in the alternator mounting bracket 17 in such a manner as to connect with the cooling water pump. Thus, the bracket 17 is used not only as the mass increasing bracket but also as a multi-functional member.

The alternator 4 has an electrode terminal 19 that is connected to a battery (not shown). The electrode - 9 - terminal 19 is disposed on an end face of the alternator that is located on a side opposite to the pulley side.

The electrode terminal 19 confronts an end face of the intake manifold 15 in a direction in which the cylinders are arranged.

In a case where the engine main body 1 is installed transversely relative to the vehicle body, the vehicle frame deformed in accidental collision comes into abutment with the intake manifold 15. At this time, the intake manifold acts as a protection barrier for eliminating a risk of the electrode terminal 19 being brought into contact with the vehicle frame.

Hereinafter, a second embodiment according to the present invention will be described in detail with respect to Figs. 5 to 6.

Figs. 5 and 6 show an in-line multi-cylinder engine constructed based on the invention. Fig. 5 is a view of the engine seen from a crank pulley side. Fig. 6 is a view of only a front portion of the engine seen from the right-hand side of the engine. Explanation of a portion, which has same numeral as the portion described above, will be omitted here.

The air conditioner compressor 6 is located at the lowest position among the plurality of auxiliary parts 2 to 6. The air conditioner compressor 6 confronts a side of a lower crankcase 34 and a side of an oil pan 35 at upper and lower portions thereof, respectively. The upper portion of the compressor 6 is fixed with bolts B1 to an integrated auxiliary parts bracket 37 incorporating therein a cooling water passage extending to the water pump 5 and fixed in turn to a side of a cylinder block 16. On the other hand, the lower portion of the compressor 6 is fixed with bolts B3 to a free end of a bracket 38 which is fixed to the side of the lower crankcase 34 at one end thereof with bolts B2. Note that the integrated auxiliary parts bracket 37 also functions as a bracket for mounting the oil pump 2 for - 10 the power steering system, the alternator 4, the engine cooling water pump 5 and a thermostat case to the engine main body 1.

Here, a surface 39 of a mounting leg of the air conditioner compressor 6 which confronts the engine main body 1 is inclined at an acute angle relative to the axis AX1 of a cylinder. The bolts B1, B3 for fixing the air conditioner compressor 6 to the engine main body 1 are inserted upwardly such that axes AX2 thereof are inclined relative to the cylinder axis AX1.

Accordingly, the lower fixing portion of the air conditioner compressor 6 is allowed to get closer to the lower crankcase 34 by imparting to the axes AX2 of the mounting bolts B1, B3 such an inclination angle that ends of the mounting bolts which face the center of the cylinder are directed upwardly. Therefore, the lengthwise dimension of the bracket 37 bolted to the lower crankcase 34 at one end thereof can be reduced further._ __ Hook-shaped portions 40 are formed at air conditioner compressor bolt pass-through portions of the integrated auxiliary parts bracket 37. In addition, recessed portion 41 are formed in upper mounting legs of the air conditioner compressor 6 in such a manner as to be caught on the hookshaped portions 40. The air conditioner compressor 6 is designed to be temporarily locked on the integrated auxiliary parts bracket 37, i.e., the engine main body 1 through engagement of the hook-shaped portions 40 with the recessed portions 41.

Accordingly, it is possible to obviate the necessity of manual support of the air conditioner compressor 6 in tightening the air conditioner compressor 6 fixing bolts B1, B3.

Thus, since the dead space produced between the intake manifold and the cylinder block can be used effectively, the invention can be largely advantageous in promoting further the miniaturization of the entirety ! of an engine by reducing useless space.

Thus, since the contact of the electric device such as the alternator with the vehicle body frame deformed in collision is prevented, the invention is largely advantageous in reducing the possibility of occurrence of a risk that a secondary disaster such as a short circuit may be caused in collision.

Further, since the length of the overhang portion of the bracket for fixing the auxiliary parts which confronts the oil pan can be reduced, the construction can be greatly advantageous in that the required rigidity to the bracket can be provided without increasing the weight thereof.

In addition, while the auxiliary parts have to be disposed close to and apart from the engine main body in the alternately zigzagged fashion with a view to securing the required angle of belt wrap so that the plurality of auxiliary parts can be driven by the common endless belt, since the side of the auxiliary parts JO disposed apart from the engine main body which confronts the oil pan is allowed to get closer to the crankcase by inclining the bolt axes of the auxiliary parts, the construction can be advantageous in miniaturizing the cantilever-like auxiliary parts coupling bracket.

Furthermore, the necessity of manual support of the auxiliary parts in passing through the bolts can be obviated by temporarily locking at least the upper fixing portions of the auxiliary parts to the engine main body through the use of the hook-like portions.

Accordingly, the construction can be advantageous in improving the efficiency of bolt tightening work.

While the invention has been described in, connection with the preferred embodiments thereof, it will be obvious to those skilled in the art that various changes and modifications may be made therein without departing from the invention, and it is aimed, therefore, to cover in the appended claims all such - 12 changes and modifications as f of the invention. all within the true scope - 13 Clams

Claims

I. A construction for mounting an engine auxiliary part on an engine, said

mounting construction comprising: bolts threadedly fastened from a side of an enginemain body to fix the engine auxiliary part to said engine main body at the upper and lower positions of said engine auxiliary part while the upper and lowerportions of said engine auxiliary part face a crankcase and an oil pan, respectively; wherein axes of said bolts are inclined relative to the axial direction of a cylinder of said engine.
2. A mounting construction as claimed in claim 1, wherein said engine auxiliary part is disposed on one side of the engine main body and apart from said engine main body, and said engine auxiliary part is driven by an endless belt for commonly 1 S driving other auxiliary parts of said engine.
3. A mounting construction as claimed in claim 1 or 2, wherein a hookshaped temporary locking member is provided at a location where at least the upper portion of said engine auxiliary part is fixed to said engine main body.
4. A construction for mounting an engine auxiliary part on an engine substantially as herein described with reference to Figures 1 to 4 of the accompanying drawings.
5. A construction for mounting an engine auxiliary part on an engine substantially as herein described with reference to Figures S and 6 of the accompanying drawings.