GB2350495A - Coaxial power cable joint - Google Patents

Coaxial power cable joint Download PDF

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Publication number
GB2350495A
GB2350495A GB9912615A GB9912615A GB2350495A GB 2350495 A GB2350495 A GB 2350495A GB 9912615 A GB9912615 A GB 9912615A GB 9912615 A GB9912615 A GB 9912615A GB 2350495 A GB2350495 A GB 2350495A
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United Kingdom
Prior art keywords
cable
joint assembly
layers
assembly according
cable joint
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GB9912615A
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GB9912615D0 (en
Inventor
Udo Fromm
Peter Carstensen
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ABB AB
Original Assignee
Asea Brown Boveri AB
ABB AB
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Publication date
Application filed by Asea Brown Boveri AB, ABB AB filed Critical Asea Brown Boveri AB
Priority to GB9912615A priority Critical patent/GB2350495A/en
Publication of GB9912615D0 publication Critical patent/GB9912615D0/en
Publication of GB2350495A publication Critical patent/GB2350495A/en
Withdrawn legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G15/00Cable fittings
    • H02G15/08Cable junctions
    • H02G15/18Cable junctions protected by sleeves, e.g. for communication cable
    • H02G15/184Cable junctions protected by sleeves, e.g. for communication cable with devices for relieving electrical stress
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/58Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation characterised by the form or material of the contacting members
    • H01R4/68Connections to or between superconductive connectors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/70Insulation of connections
    • H01R4/72Insulation of connections using a heat shrinking insulating sleeve
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E40/00Technologies for an efficient electrical power generation, transmission or distribution
    • Y02E40/60Superconducting electric elements or equipment; Power systems integrating superconducting elements or equipment

Abstract

Two coaxial power cables 2,3 have inner conductive cores 4,8 and outer conductive cores 6,10. Preferably the cores are superconductors and are cooled. The cables 2,3 have insulation layers 5,9,7,11 which surround each core and comprise solid insulating material 5b,7b sandwiched between solid semiconducting material 5a,5a',7a,7a'. When the cables 2,3 are to be joined the insulation is stripped back to expose the cores 4,6,8,10. The cores are then joined with separate joints 15,25. The two joints 15,25 are insulated from each other, and this is preferably by similar layers of insulation 20,30 to those that surround the cables 2,3. The insulation 20,30 can be applied as a heat-shrunk sleeve or tape.

Description

2350495 - I - POWER CABLE JOINT ASSEMBLIES
Technical Field
This invention relates to a power cable joint assembly and to a power induction device including at least one cable joint assembly for connecting together two high voltage cables, e.g. operating at up to 800 kV or higher. The invention is applicable to the joining together of uncooled cables or the joining together of cables at least one of which is cooled in use to a low temperature to improve its electrical conductivity, e.g. a superconducting power cable, preferably a so-called high-temperature (highT.) superconducting (HTS) power cable. A power induction device incorporating a cable joint assembly may comprise, for example, a fault current limiter, a transformer, motor, generator or magnetic energy storage device, such as a superconducting magnetic energy storage (SMES) device. The invention also relates to a method of joining together two high voltage or power cables in, or for use in, a power induction device.
State of the Art in a power induction device, the joining together of high voltage power cables, each having an electrical conductor surrounded by electrical insulation is well known. in such a known cable joint assembly, it is conventional for the electrical insulation to be stripped from end regions of the cables to be joined to reveal the underlying electrical conductors. These electrical conductors are then joined, e.g. soldered, welded or mechanically joined, together and the joined together conductors are surrounded at the joint by polymeric material. An example of such a known joint assembly in which the polymeric material comprises a crosslinked polymer tape is disclosed in US-A-4,084,307. However in other known joints the polymeric material may be in the form of a prefabricated joint, an elastomer taped joint - 2 which is self-amalgamating or an extruded or taped layer of the polymeric material which is cross-linked in situ.
US-A-4,084,307 relates to the connection of cables intended to operate at normal room or ambient temperatures.
The joining together of two cooled, e.g. superconducting, cables is more complex than the joining together of conventional, non-cooled cables since it requires the joining together of conduits for cryogenic cooling fluids, the joining together of conducting means, e.g.
superconducting tapes or threads, and the provision of electrical insulation around the joint. Conventionally it has been necessary to ensure that the electrical insulation surrounding the joint is not subjected to a large thermal gradient which may result in mechanical stress and degradation of the insulation. In practice conventional electrical insulation is thermally insulated externally so that it is close to the temperature of the inner cooled conductors and/or is thermally insulated inwardly between itself and the inner conductors so that it is not cooled close to cryogenic temperatures.
Summax:y of the Invention An aim of the present invention is to provide an improved cable joint assembly for joining together two high voltage cables each having coaxially arranged conducting means with surrounding insulation. It is also an aim of the invention to provide an improved method of joining together two such cables in a power induction device.
According to one aspect of the present invention there is provided a cable joint assembly comprising:
first and second cables joined end to end, each cable having at least two coaxially arranged electrically conducting means and, positioned around each electrically conducting means of each cable, solid electrically insulating means, each solid - 3 electrically insulating means comprising inner and outer layers of semiconducting material and, between said inner and outer layers, an intermediate layer of electrically insulating material; the solid electrically insulating means being removed from each joined cable end to expose one end of the electrically conducting means of each cable; the said one end of each of the conducting means of one of the cables being joined at a separate joint to a corresponding one end of each of the conducting means of the other cable; and additional electrical insulation means surrounding each pair of joined together conducting means at said joints.
In this specification the term "semiconducting material" means a substance which has a considerably lower conductivity than an electric conductor but which does not have such a low conductivity that it is an electric insulator. Suitably, but not exclusively, the semi- conducting material will have a resistivity of from 1 to 105 ohm- cm, preferably from 10 to 500 ohm- cm, and most preferably from 10 to 100 ohm- cm, typically about 20 ohm-cm.
Preferably each additional electrical insulation means comprises an inner first layer of semiconducting material, an outer second layer of semiconducting material and, between said first and second layers, an intermediate third layer of electrically insulating material. There should be no gaps between the adjacent layers. The first layer can be spaced from the underlying conducting means provided that there is electrical contact therebetween along their lengths, e.g. at spaced intervals along their lengths.
The first, second and third layers of each additional electrical insulation means may comprise prefabricated - 4 sleeves positioned over, extrusion layers extruded around, or tapes wrapped around, each joint. For the semiconducting first and second layers, each extrusion layer or tape will incorporate semiconducting material. Prefabricated sleeves may be provided for each of the layers of the additional electrical insulation means although a preferred design is to make a preformed, integral sleeve including all the various layers of the electrical insulation means. Appropriate semiconducting material will be incorporated in the separate layer sleeves forming the first and second layers and in the appropriate layered regions of an integrally layered sleeve. The use of sleeves is particularly preferred since the thicknesses of the layers are more consistent and the contact between layers and conducting means is more consistent. A tubular sleeve (either a preformed integral sleeve or a "single layer" sleeve) may be made from elastic material (such as ethylene propylene rubber (EPR) or silicone rubber) which is made with a somewhat undersized diameter. The sleeve in use is stretched or expanded over the joint before it is allowed to elastically relax when in position on the joint. Alternatively the sleeve may be shrunk onto the joint by the application of heat.
Wound tape of suitable insulating or semiconducting material is suitably tightly wound in position to the desired layer thickness. If appropriate materials are incorporated in the tape, the wound tape may be vulcanised.
Vulcanising is achieved by incorporating ingredients in the tape so- that vulcanisation occurs in the joint assembly after jointing at room temperature. Alternatively, a layer may be heated to vulcanise it. A suitable tape can also be made in two-part form with a removable backing tape and a layer of elastic or polymeric semiconducting or insulating material.
Wound tapes, e.g. of polyethylene, may be consolidated by heating which causes them to contract around the joint.
A cable joint assembly according to the invention may incorporate a combination of wrapped and prefabricated layers.
Examples of plastics materials for the electrical insulation means comprise a fluoropolymer, e.g. TEFLON (Trade Mark), low or high density polyethylene (LDPE or HDPE), polypropylene (PP), polybutylene (PB), polymethylpentene (PMP), ethylene (ethyl) acrylate polymer, cross-linked (or cross-linkable) materials, such as cross- linked polyethylene (XLPE), or rubber insulation, such as ethylene propylene rubber (EPR) or silicone rubber.
The f irst and second cables may be cooled and, in particular, may comprise superconducting electrical conducting means. In the case where the or each conducting means comprises superconducting means, the superconducting means may comprise elongate superconducting material, preferably HTS material, e.g. in tape or thread form, helically wound around a support tube. If the conducting means each comprise superconducting means, the support tubes are suitably mechanically joined, e.g. welded, together at the joint and electrical connection is made between end regions of the elongate superconducting materials of the f irst and second superconducting means. The helically wound HTS material is suitably cooled to below the critical temperature Tc of the HTS by cooling f luid passing through the support tubes.
There are many different types of HTS material which are normally ceramic materials. A typical example of elongate HTS material in thread or tape form comprises silver-sheathed BSCCO-2212 or BSCCO-2223 (where the numerals indicate the number of atoms of each element in the [Bi, Pb3 2 Sr2 Ca2 CU3 Ox molecule). BSCCO threads or tapes are made by encasing fine filaments of the oxide superconductor in a silver or silver oxide matrix by a powder- in-tube (PIT) draw, roll, sinter and roll process. Alternatively the - 6 threads or tapes may be formed by a surface coating process. in either case the oxide is melted and resolidified as a final process step. Other HTS threads or tapes, such as TiBaCaCuO (TBCCO-1223) and YBaCuO (YBCO-123) have been made 5 by various surface coating or surface deposition techniques. Two HTS threads, each having an outer electrically conductive, e.g. metallic (silver), layer, can be joined together by joining the conductive layers of the two threads. For example end portions of two such HTS threads can be overlapped and the silver outer layers can be soldered together. In this case, the silver layers act as "bridges" connecting the HTS material together.
Each of said intermediate layers of said solid electrically insulating means preferably comprises polymeric material such as, for example, low density polyethylene (LDPE), high density polyethylene (HDPE), polypropylene (PP), cross-linked materials such as cross-linked polyethylene (XLPE) or rubber insulation such as ethylene propylene rubber (EPR) or silicone rubber. The semiconducting inner and outer layers of said solid electrically insulating means are formed of similar polymeric materials but with highly electrically conductive particles, e.g. of carbon black or metal, embedded therein. Typical examples of materials for the insulating and semiconducting layers are disclosed in US-A-4,785,138.
According to another aspect of the present invention there is provided a method of joining together end to end first and second cables, each cable having at least two coaxially arranged electrically conducting means and, positioned around each electrically conducting means of each cable, solid electrically insulating means, each solid electrically insulating means comprising inner and outer layers of semiconducting material and, between said inner and outer layers, an intermediate layer of electrically insulating material, the method comprising joining exposed ends of the conducting means of one of the cables to corresponding exposed ends of the conducting means of the - 7 other cable and surrounding each pair of joined together conducting means with additional electrical insulation means.
Preferably each additional electrical insulation means comprises an inner layer of semiconducting material, a surrounding layer of electrically insulating material and a surrounding outer layer of semiconducting material. These are conveniently applied successively but may be applied as a preformed or prefabricated, integral layer sleeve.
Brief Description of the Dravincrs
Embodiments of the invention will now be described, by way of example only, with particular reference to the accompanying drawing, in which:
Figure 1 is a schematic sectional view of a power cable is joint assembly according to the invention; Figure 2 is a schematic perspective view, on an enlarged scale, of a contact device for use in another embodiment of power cable joint assembly according to the invention; Figure 3 is a schematic sectional view through part of another embodiment of power cable joint assembly according to the invention; and Figure 4 is a schematic sectional view illustrating the joining together of two overlapping superconducting wires.
Figure 1 shows a joint assembly, generally designated by the reference numeral 1, for a power induction device (not shown) in which f irst and second cables 2 and 3 are joined together. The first cable 2 comprises elongate inner conducting means 4, surrounding inner electrical insulation 5, outer conducting means 6 coaxial with the inner conducting means 4 and surrounding outer electrical insulation 7. The second cable 3 comprises elongate inner conducting means 8, surrounding inner electrical insulation 9, outer conducting means 10 coaxial with the inner conducting means 8 and surrounding outer electrical insulation 11.
Each "band" of electrical insulation 5, 7, 9 and 11 has solid inner and outer layers 5a, 7a, 9a and Ila of semiconducting material and a solid intermediate layer of insulating material 5b, 7b, 9b and llb. By way of example only, each solid intermediate layer 5b, 7b, 9b and llb may comprise cross- linked polyethylene (XLPE). Alternatively, however, the solid intermediate layer may comprise other cross-linked materials or rubber insulation, such as ethylene propylene rubber (EPR) or silicone rubber, or thermoplastic materials such as low density polyethylene (LDPE), high density polyethylene (HDPE), polypropylene (PP), polybutylene (PB), polymethylpentene (PMP) or ethylene (ethyl) acrylate copolymer. The semiconducting material of the inner and outer layers 5a, 7a, 9a and Ila may comprise, for example, a base polymer of similar material to the solid intermediate layers 5b, 7b, 9b and 1lb and highly electrically conductive particles, e. g. particles of carbon black or metallic particles, embedded in the base polymer. The volume resistivity, typically about 20 ohm-cm, of these semiconducting layers may be adjusted as required by varying the type and proportion of carbon black added to the base polymer. The following gives an example of the way in which resistivity can be varied using different types and quantities of carbon black.
- 9 Base Polymer Carbon Black Carbon Black Volume TyPe Quantitv M Resistivity 0-cm Ethylene vinyl EC carbon black -15 350-400 acetate copolymer/ nitrite rubber P-carbon black -37 70-10 Extra conducting -35 40-50 carbon black, type I Extra conducting -33 30-60 black, type 11 Butyl grafted -2S 7-10 polyethylene Ethylene butyl Acetylene carbon -35 40-SO acrylate copolymer black is -If- P carbon black -38 5-10 Ethylene propene Extra conducting -35 200-400 rubber carbon black In the joint assembly illustrated end portions of the electrical insulation 5, 7, 9 and 11 have been removed to expose end portions of the conducting means 4, 6, 8 and 10, respectively. In Figure 1, the intermediate and outer layers of each electrical insulation "band" has been cut away. For each electrical insulation "band", the inner layer of semiconducting- material is covered by the surrounding intermediate insulating layer and cannot be seen.
After the cable ends have been prepared to expose the conducting means, the inner conducting means 4 and 8 are connected together, e.g. by soldering, clamping and/or crimping, at joint 15. Further electrical insulation 20 is then applied over the joint 15, conducting means 4 and 8 and insulation 5 and 9. Next the outer conducting means 6 and are connected together, e.g. by soldering, clamping and/or crimping, at joint 25. Further electrical insulation 30 is then applied over the joint 25, conducting means 6 and and insulation 7 and ii. The electrical insulation 20 (30) has an inner layer 20a (30a) of semiconducting material, an intermediate layer 20b (30b) of insulating material and an outer layer of semiconducting material 20c (30c). These insulation layers are shown only schematically and can be formed and/or applied in a number of different ways as discussed below.
One method of forming the insulation 20 (30) is to extrude the layers 20ac (30a-c) in position. The extruded layers may be formed of similar materials to the layers of the electrical insulation 5, 7, 9 and 11 described above.
It is also possible to build up the electrical insulation layers 20a-c (30a-c) from tightly wound, overlapping layers of tape, film or sheetlike material. Both the semiconducting layers 20a, 20c (30a, 30c) and the electrically insulating layer 20b (30b) can be formed in this manner. The electrical insulation can be made of allsynthetic films with the inner and outer semiconducting layers made of polymeric thin film of, for example, PP, PET, LDPE or HDPE with embedded conducting particles, such as carbon black or metallic particles, and with the intermediate insulating layer between the semiconducting layers. The layers, after winding to the desired thickness may also be vulcanised in situ by the application of heat. Polyethylene based tapes including appropriate semiconducting or insulating material may be consolidated around the joined conducting means by heat shrinking.
For the lapped concept a sufficiently thin film will have butt gaps which are sufficiently small such that the partial discharge inception field strength, according to
Paschen's law, exceeds the operational field strength thus rendering liquid impregnation unnecessary. A dry, wound multilayer thin film insulation has also good thermal properties.
Another example of suitable electrical insulation 20 (30) is insulation similar to that of a conventional - 11 cellulose based cable, where a thin cellulose based or synthetic paper or non-woven material is lap wound around a conductor. In this case the inner and outer semiconducting layers, on either side of the intermediate insulating layer, can be made of cellulose paper or non-woven material made from fibres of insulating material and with conducting particles embedded. The insulating layer can be made from the same base material or another material can be used.
Another example of suitable electrical insulation is obtained by combining film and fibrous insulating material, either as a laminate or as co-lapped. An example of such insulation is the commercially available so-called paper polypropylene laminate, PPLP, but several other combinations of film and fibrous parts are possible. In these is insulations, various impregnations such as mineral oil or liquid nitrogen can be used.
A yet further electrical insulation comprises preformed slip-on sleeves. The electrical insulation may be built up of separate sleeves forming the individual semiconducting and insulating layers. Preferably, however, the individual semiconducting and insulating layers are formed in an integral, preformed sleeve. Certain types of sleeve can be made of elastic material and are prefabricated with an undersized diameter. The sleeve is then expanded in diameter, e.g. with a simple tool, and slipped over the jointed conducting means and the tool removed to allow the sleeve to elastically contract onto the joint. Alternatively, certain types of sleeve may be shrunk after fitting by the application of heat.
Figure 1 is only schematic. However it should be appreciated that there should be no gaps between the various layers of each insulation band 5, 7, 9 and 11. The surrounding insulation "bands" can be spaced from the underlying conducting means although there should be electrical contact along the length of the insulation, e.g. at spaced apart intervals, between the semiconducting inner - 12 layer 20a, 30a and the underlying conducting means. Such electrical contact may be provided by spring contact means 35 (see Figure 2) between the conducting means and a the surrounding adjacent semiconducting layer 20a or 30a. The spring contact means 35 comprises a number of curved or angled metallic prongs or fingers 36 held together by a circumferential band 37. Spring pressure ensures that the prongs contact both the conducting means and the surrounding semiconducting layer.
In the cable joint assembly 1 each cable 2, 3 has an inner conducting means 4, 8 and a single surrounding coaxial outer conducting means 6, 10. In other embodiments of the invention, each cable may have more than one, e.g. two or more, coaxial conducting means surrounding the inner conducting means. With such cables, there will be a separate "band" of electrical insulation surrounding each conducting means. Although not shown, the outermost semiconducting layer 7a, lla will, in use, be maintained at a controlled potential, preferably earth potential, at spaced apart regions along its length.
A cable joint assembly according to the invention may be adapted to join together cooled cables, e.g. cooled superconducting cables. With cooled cables, cooling tubes of different cables are conveniently joined together at the joint assembly by means of slip-on tubular sections covering abutting ends of cooling tubes. Plastic tubular sections may be glued to the cooling tube ends or may be vulcanised or heat shrunk in position. The mechanical joint of a metallic cooling tube may be strengthened with circumferential clamps and/or by soldering/brazing the connection.
In Figure 3 there is shown schematically part of one cooled power cable 40 which can be joined to a similar cooled power cable (not shown) in a joint assembly according to the invention. The cable 40 is similar in many respects to the cables 2, 3 described above and, where possible, the - 13 same reference numerals have been used to identify parts similar to those of cable 2.
In Figure 3, the cable 40 has a stranded inner conductor 4 surrounded, and contacted, by a band 5 of 5 electrical insulation comprising inner and outer preformed, e.g. moulded, layers Sal and Sal respectively, of semiconducting material and an intermediate layer 5b of insulating material. The inner and outer layers Sal and 5a have elongate axial channels 41 and 42 formed in their respective inner and outer surfaces. An outer stranded conductor 6 is wound around, in contact with, the tubular outer layer 5a. The inner conductor 4 and inwardly opening channels 41 in the layer Sal, and the outer conductor 6 and outwardly opening channels 42 in the layer 5a, define axial cooling ducts for cooling fluid. A further band 7 of insulation is positioned around the conductor 6. The insulation band 7 comprises inner and outer layers 7al and 7a of semiconducting material and an intermediate insulating layer 7b. The stranded inner conductor 4 may fill the core of the cable. Alternatively, however, a cooling channel and/or flexible support tube may be provided at the centre of the cable.
In order to join two such cables 40 together, a similar procedure is adopted to that described for the joint assembly of Figure 1. However, a separate procedure has to be adopted to join the channelled semiconducting layers Sal and Sa. In particular, the layers 5& of the two cables are joined, e.g. adhesively, by a surrounding rigid tubular part which may be superconducting. The layers 20b and 20c of the joint assembly are then positioned over the tubular part as described previously. Another rigid, and possibly superconducting, tubular part is then positioned over, and adhesively joined to, e.g adhesively to, the end portions of the channelled layers 5a to be joined together. The outer conducting means are then joined and the outer insulation layers applied as previously described for the embodiment of Figure 1.
- 14 The cable 40 may be modified by replacing the stranded conductors 4 and 6 with superconducting conductors. For example, superconducting means could be provided by high temperature superconducting ("HTSCII) tape or wire wound around a metallic tubular support which may have a degree of flexibility. The wire suitably comprises an HTSC core included inside a copper, copper alloy, silver or silver alloy strand. Typical of such HTSC wires or threads are silver-sheathed BSCCO-2212 or BSCCO-2223. In order to join together two such HTSC wires, the ends of the wires may be overlapped as shown in Figure 4 and the conductive outer layers 45 soldered or otherwise joined together. The length of the overlap should be sufficient to provide a good electrical contact of the outer layers. Since the inner cores 44 are in electrical contact with their conductive outer layers 45, the latter act as "bridges" for electrically connecting the inner cores together. The metallic support tubes on which the HTSC tape or wire is wound are mechanically joined together, e.g. by welding.
The electrical insulation used in a joint assembly according to the invention is intended to be able to handle very high voltages and the consequent electric and thermal loads which may arise at these voltages. By way of example, a power induction device incorporating a joint assembly according to the invention may comprise a power transformer having a rated power of f rom a f ew hundred kVA up to more than 1000 MVA and with a rated voltage ranging from 3-4 kV up to very high transmission voltages of 400-800 kV. At high operating voltages, partial discharges, or PD, constitute a serious problem for known insulation systems of power induction devices. if cavities or pores are present in the insulation, internal corona discharge may arise whereby the insulating material is gradually degraded eventually leading to breakdown of the insulation. The electric load on the electrical insulation of a cable of a joint assembly according to the present invention is reduced by ensuring that the innermost semiconducting layer of the insulation is at substantially the same electric potential - is - as the inner conducting means, that the outermost semiconducting layer is at a controlled, e.g. earth, potential and that the or each intermediate semiconducting is at the potential of the conducting means that it is in contact with. Thus the electric field is distributed substantially uniformly across the different intermediate layers. Furthermore, by having materials with similar thermal properties and with few defects in the layers of the insulating material, the possibility of PD is reduced at a given operating voltages. A joint of a power induction device can thus be designed to withstand very high operating voltages, typically up to 800 kV or higher.
Power induction devices incorporating power cable joint assemblies according to the invention may comprise, for example, motors, generator, transformers, energy storage devices, such as SMES devices, or fault current limiters.

Claims (30)

  1. - 16 CLAIMS
    A cable joint assembly (1) comprising:
    first and second cables (2; 3) joined end to end, each cable having at least two coaxially arranged electrically conducting means (4,6; 8,10) and, positioned around each electrically conducting means of each cable, solid electrically insulating means (5,7; 9,11), each solid electrically insulating means comprising inner and outer layers (5a,7a; 9a,lla) of semiconducting material and, between said inner and outer layers, an intermediate layer (5b,7b; 9b,llb) of electrically insulating material; the solid electrically insulating means being removed from each joined cable end to expose one end of the electrically conducting means of each cable; the said one end of each of the conducting means of one of the cables being joined at a separate joint (15, 25) to a corresponding one end of each of the conducting means of the other cable; and additional electrical insulation means (20, 30) surrounding each pair of joined together conducting means at said joints (8, 15).
  2. 2. A cable joint assembly according to claim 1, characterised in that each of said first and second cables (2,3) has three coaxially arranged electrically conducting means.
  3. 3. A cable joint assembly according to claim 1 or 2, characterised in that each additional electrical insulation means (20, 30) comprises an inner first layer 30 (20a, 30a) of semiconducting material, an outer second layer (20c, 30c) of semiconducting material and, between said - 17 first and second layers, an intermediate third layer (20b, 30b) of electrically insulating material.
  4. 4. A cable joint assembly according to claim 3, characterised in that each of the first, second and third layers of each additional electrical insulation comprises a separate, prefabricated sleeve.
  5. 5. A cable joint assembly according to claim 3, characterised in that each of the first, second and third layers of each additional electrical insulation are formed as an integral, prefabricated sleeve.
  6. 6. A cable joint assembly according to claim 4 or 5, characterised in that each sleeve is made of elastic material.
  7. 7. A cable joint assembly according to claim 4 or 5, characterised in that each sleeve is heat shrunk in position.
  8. 8. A cable joint assembly according to claim 3, characterised in that each of the first, second and third layers of each additional electrical insulation comprises tape wound around the associated joint.
  9. 9. A cable joint assembly according to claim 8, characterised in that each of said third layers comprises tape of insulating material.
  10. 10. A cable joint assembly according to claim 8 or 9, characterised in that each of said first and second layers comprises tape of semiconducting material.
  11. 11. A cable joint assembly according to claim 8, characterised in that said tape comprises cross-linked tape.
  12. 12. A cable joint assembly according to any one of the preceding claims, characterised in that said electrical - is - insulation means comprises low or high density polyethylene (LDPE or HDPE), polybutylene (PB), polymethylpentene (PMP), ethylene (ethyl) acrylate polymer, a fluoropolymer, crosslinked materials or rubber insulation.
  13. 13. A cable joint assembly according to claim 12, characterised in that said cross-linked materials comprise cross-linked polyethylene (XLPE).
  14. 14. A cable joint assembly according to claim 12, characterised in that said rubber insulation comprises ethylene propylene rubber (EPR) or silicone rubber.
  15. 15. A cable joint assembly according to any one of the preceding claims, characterised in that each of said conducting means comprises superconducting means.
  16. 16. A cable joint assembly according to claim 15, characterised in that each of said superconducting means has cooling means associated therewith.
  17. 17. A cable joint assembly according to claim 15 or 16, characterised in that said superconducting means comprises elongate superconducting material helically wound around a support tube.
  18. 18. A cable joint assembly according to claim 17, characterised in that support tubes of the two cables are mechanically joined, e.g. welded, together.
  19. 19. A power induction device including at least one cable joint assembly according to any one of the preceding claims.
  20. 20. A power induction device according to claim 19, characterised in that it is designed for high voltage, suitably in excess of 10 kV, in particular in excess of 36 kV, and preferably more than 72.5 kV up to very high transmission voltages, such as 400 kV to 800 kV or higher.
  21. 21. A power induction device according to claim 19 or 20, characterised in that it is designed for a power range in excess of 0.5 MVA, preferably in excess of 30 MVA and up to 1000 MVA.
  22. 22. A method of joining together end to end first and second cables, each cable having at least two coaxially arranged electrically conducting means and, positioned around each electrically conducting means of each cable, solid electrically insulating means, each solid electrically insulating means comprising inner and outer layers of semiconducting material and, between said inner and outer layers, an intermediate layer of electrically insulating material, the method comprising joining exposed ends of the conducting means of one of the cables to corresponding exposed ends of the conducting means of the other cable and surrounding each pair of joined together conducting means with additional electrical insulation means.
  23. 23. A method according to claim 22, characterised in that, prior to the joining together of the conducting means, the ends of the two cables to be joined are prepared so that the solid electrically insulating means is removed to reveal the electrically conducting means of each cable.
  24. 24. A method according to claim 22 or 23, characterised in that each additional electrical insulation means comprises an inner layer of semiconducting material, surrounding layer of electrically insulating material and surrounding outer layer of semiconducting material, and in that said layers are applied successively during the formation of each electrical insulation means.
  25. 25. A method according to claim 24, characterised in that the said layers are applied as prefabricated sleeves.
  26. 26. A method according to claim 22 or 23, characterised in that each additional electrical insulation means comprises an integral preformed sleeve having an inner - 20 layer of semiconducting material, a surrounding layer of electrically insulating material and a surrounding outer layer of semiconducting material.
  27. 27. A method according to claim 25 or 26, characterised in that the said sleeves are made of elastic material and in that each sleeve is elastically expanded during application before being allowed to contract into its final joint position.
  28. 28. A method according to claim 24, characterised in that each of said layers is formed by winding tape in at least partly overlapping layers.
  29. 29. A method according to claim 28, characterised in that the tape comprises a cross-linkable or cross-linked polymeric material.
    is
  30. 30. A method according to claim 29, characterised in that the polymeric tape contains a cross-linking agent which is cross- linked by the application of heat and pressure after the tape has been wrapped around the joint.
GB9912615A 1999-05-28 1999-05-28 Coaxial power cable joint Withdrawn GB2350495A (en)

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GB2350495A true GB2350495A (en) 2000-11-29

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1453142A2 (en) * 2003-02-28 2004-09-01 Sumitomo Electric Industries, Ltd. Terminal structure of direct electric current superconducting cable and DC superconducting cable line
EP1489691A1 (en) * 2003-06-19 2004-12-22 Sumitomo Electric Industries, Ltd. Superconducting cable joint structure
EP1841011A2 (en) * 2006-03-31 2007-10-03 Nexans End connection of a superconductor cable
CN100440621C (en) * 2004-03-04 2008-12-03 住友电气工业株式会社 Joint for superconducting cable
EP2110887A1 (en) * 2008-04-16 2009-10-21 Nexans Arrangement for connecting two superconducting cables
CN103972851A (en) * 2013-01-29 2014-08-06 江苏澳能电力电缆附件有限公司 Cold-shrink intermediate joint
CN104466882A (en) * 2013-09-19 2015-03-25 尼克桑斯公司 Superconducting cable joint

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GB739962A (en) * 1953-03-23 1955-11-02 Standard Telephones Cables Ltd Improvements in coaxial conductor electric cables
GB1340601A (en) * 1970-04-08 1973-12-12 Sumitomo Electric Industries Insulated conductors
FR2481531A1 (en) * 1980-04-23 1981-10-30 Cables De Lyon Geoffroy Delore SPLICING METHOD AND SPLICE FOR COAXIAL CABLE WITH MASSIVE INSULATION

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB739962A (en) * 1953-03-23 1955-11-02 Standard Telephones Cables Ltd Improvements in coaxial conductor electric cables
GB1340601A (en) * 1970-04-08 1973-12-12 Sumitomo Electric Industries Insulated conductors
FR2481531A1 (en) * 1980-04-23 1981-10-30 Cables De Lyon Geoffroy Delore SPLICING METHOD AND SPLICE FOR COAXIAL CABLE WITH MASSIVE INSULATION

Cited By (20)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1453142A3 (en) * 2003-02-28 2005-08-31 Sumitomo Electric Industries, Ltd. Terminal structure of direct electric current superconducting cable and DC superconducting cable line
US6988915B2 (en) 2003-02-28 2006-01-24 Sumitomo Electric Industries, Ltd. Terminal structure of direct electric current multilayer structure superconducting cable and DC superconducting cable line
EP1453142A2 (en) * 2003-02-28 2004-09-01 Sumitomo Electric Industries, Ltd. Terminal structure of direct electric current superconducting cable and DC superconducting cable line
US7279639B2 (en) 2003-06-19 2007-10-09 Sumitomo Electric Industries, Ltd. Superconducting cable joint structure
EP1489691A1 (en) * 2003-06-19 2004-12-22 Sumitomo Electric Industries, Ltd. Superconducting cable joint structure
US7094973B2 (en) 2003-06-19 2006-08-22 Sumitomo Electric Industries, Ltd. Superconducting cable joint structure
CN100440621C (en) * 2004-03-04 2008-12-03 住友电气工业株式会社 Joint for superconducting cable
US7547846B2 (en) 2006-03-31 2009-06-16 Nexans Connection termination for a superconductive cable
EP1841011A3 (en) * 2006-03-31 2007-10-24 Nexans End connection of a superconductor cable
FR2899389A1 (en) * 2006-03-31 2007-10-05 Nexans Sa TERMINATION OF CONNECTION OF A SUPERCONDUCTING CABLE
EP1841011A2 (en) * 2006-03-31 2007-10-03 Nexans End connection of a superconductor cable
USRE42819E1 (en) 2006-03-31 2011-10-11 Nexans Connection termination for a superconductive cable
EP2110887A1 (en) * 2008-04-16 2009-10-21 Nexans Arrangement for connecting two superconducting cables
FR2930378A1 (en) * 2008-04-16 2009-10-23 Nexans Sa ARRANGEMENT FOR CONNECTING TWO SUPERCONDUCTING CABLES
US8271061B2 (en) 2008-04-16 2012-09-18 Nexans Connection arrangement for two superconductor cables
CN101562283B (en) * 2008-04-16 2013-06-26 尼克桑斯公司 Arrangement for connecting two superconducting cables
CN103972851A (en) * 2013-01-29 2014-08-06 江苏澳能电力电缆附件有限公司 Cold-shrink intermediate joint
CN104466882A (en) * 2013-09-19 2015-03-25 尼克桑斯公司 Superconducting cable joint
EP2852001A1 (en) * 2013-09-19 2015-03-25 Nexans Superconducting cable joint
JP2015060836A (en) * 2013-09-19 2015-03-30 ネクサン Superconducting cable joint

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