GB2314218A - A capacitor with a fuse - Google Patents
A capacitor with a fuse Download PDFInfo
- Publication number
- GB2314218A GB2314218A GB9717191A GB9717191A GB2314218A GB 2314218 A GB2314218 A GB 2314218A GB 9717191 A GB9717191 A GB 9717191A GB 9717191 A GB9717191 A GB 9717191A GB 2314218 A GB2314218 A GB 2314218A
- Authority
- GB
- United Kingdom
- Prior art keywords
- fuse
- capacitor
- safety fuse
- arrangement
- electrode film
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000003990 capacitor Substances 0.000 title claims abstract description 88
- 239000007787 solid Substances 0.000 claims abstract description 26
- 229910052751 metal Inorganic materials 0.000 claims abstract description 24
- 239000002184 metal Substances 0.000 claims abstract description 24
- 239000000843 powder Substances 0.000 claims abstract description 11
- 229920005989 resin Polymers 0.000 abstract description 10
- 239000011347 resin Substances 0.000 abstract description 10
- 239000011521 glass Substances 0.000 abstract description 8
- 230000009970 fire resistant effect Effects 0.000 abstract description 7
- 239000011241 protective layer Substances 0.000 abstract description 6
- 239000010410 layer Substances 0.000 description 23
- 229910000679 solder Inorganic materials 0.000 description 19
- 239000000758 substrate Substances 0.000 description 15
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 10
- 239000004020 conductor Substances 0.000 description 10
- 239000002245 particle Substances 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 7
- 229920003002 synthetic resin Polymers 0.000 description 7
- 239000000057 synthetic resin Substances 0.000 description 7
- 229920002379 silicone rubber Polymers 0.000 description 6
- 239000004945 silicone rubber Substances 0.000 description 6
- 229910052759 nickel Inorganic materials 0.000 description 5
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 4
- 239000007767 bonding agent Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000002093 peripheral effect Effects 0.000 description 3
- 238000005245 sintering Methods 0.000 description 3
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 2
- 229910010293 ceramic material Inorganic materials 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- NUJOXMJBOLGQSY-UHFFFAOYSA-N manganese dioxide Chemical compound O=[Mn]=O NUJOXMJBOLGQSY-UHFFFAOYSA-N 0.000 description 2
- BPUBBGLMJRNUCC-UHFFFAOYSA-N oxygen(2-);tantalum(5+) Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[Ta+5].[Ta+5] BPUBBGLMJRNUCC-UHFFFAOYSA-N 0.000 description 2
- 238000001259 photo etching Methods 0.000 description 2
- 238000007650 screen-printing Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- PBCFLUZVCVVTBY-UHFFFAOYSA-N tantalum pentoxide Inorganic materials O=[Ta](=O)O[Ta](=O)=O PBCFLUZVCVVTBY-UHFFFAOYSA-N 0.000 description 2
- 238000001771 vacuum deposition Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 239000005062 Polybutadiene Substances 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 229920006015 heat resistant resin Polymers 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- MIVBAHRSNUNMPP-UHFFFAOYSA-N manganese(2+);dinitrate Chemical compound [Mn+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O MIVBAHRSNUNMPP-UHFFFAOYSA-N 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 230000001172 regenerating effect Effects 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
- H01G9/0003—Protection against electric or thermal overload; cooling arrangements; means for avoiding the formation of cathode films
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H85/00—Protective devices in which the current flows through a part of fusible material and this current is interrupted by displacement of the fusible material when this current becomes excessive
- H01H85/02—Details
- H01H85/04—Fuses, i.e. expendable parts of the protective device, e.g. cartridges
- H01H85/041—Fuses, i.e. expendable parts of the protective device, e.g. cartridges characterised by the type
- H01H85/046—Fuses formed as printed circuits
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H85/00—Protective devices in which the current flows through a part of fusible material and this current is interrupted by displacement of the fusible material when this current becomes excessive
- H01H85/02—Details
- H01H85/04—Fuses, i.e. expendable parts of the protective device, e.g. cartridges
- H01H85/041—Fuses, i.e. expendable parts of the protective device, e.g. cartridges characterised by the type
- H01H85/0411—Miniature fuses
- H01H2085/0414—Surface mounted fuses
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H85/00—Protective devices in which the current flows through a part of fusible material and this current is interrupted by displacement of the fusible material when this current becomes excessive
- H01H85/02—Details
- H01H85/38—Means for extinguishing or suppressing arc
- H01H2085/381—Means for extinguishing or suppressing arc with insulating body insertable between the end contacts of the fusible element
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H85/00—Protective devices in which the current flows through a part of fusible material and this current is interrupted by displacement of the fusible material when this current becomes excessive
- H01H85/02—Details
- H01H85/04—Fuses, i.e. expendable parts of the protective device, e.g. cartridges
- H01H85/041—Fuses, i.e. expendable parts of the protective device, e.g. cartridges characterised by the type
- H01H85/0411—Miniature fuses
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Fuses (AREA)
Abstract
An arrangement of a capacitor 51 and a fuse 52 comprises a solid electrolytic capacitor having a capacitor body made of a porous body 51a of hardened metal powder and two electrodes; and a fuse including a fuse element 52c between two insulating plates 52a, 52b, the fuse being fixed to one end of the capacitor body and electrically connected to one of the electrodes, with an electrode film 54 being provided on the surface of the fuse. In an embodiment, the element 52c has a serpentine shape disposed between the insulating plates which are preferably resilient and incombustible or fire-resistant, and has external connection terminals (52d, 52f Figure 14). A protective layer of resin or glass (56 Figure 15) may be formed around the outside of the arrangement.
Description
CAPACITOR WITH FUSE
This invention relates to an electrolytic capacitor having a safety fuse arrangement for breaking an electric circuit in response to an overcurrent or high temperature or the like.
Conventionally, circuit boards incorporated a fuse arrangement along with other components in order to break the circuit when, for some reason, excess current flows in the circuit, thereby preventing malfunction of the circuit or a resulting disaster such as a fire, or the like.
Figs. 23 and 24 illustrate one such fuse arrangement of this type which is disclosed in Japanese Patent Publication No. Sho-63-170826. In that arrangement, an electrically insulating substrate 10, made of alumina or the like, is provided at opposite sides with a pair of connection terminals 11. An electrical and thermal insulating layer 12 is applied to one surface of the insulating substrate 10 and a fuse member 13 extending between the terminals 11 is formed on the insulating layer 12. The fuse member 13 is made by applying a coating of conductive paste consisting of a mixture of fusible insulating particles, conductive particles and a binder to the layer 12 which is then fired. The insulating layer 12 has the same characteristics as the fusible insulat ing particles included in the fuse member 13. Thereafter, a glass protective layer 14 is formed over the fuse member 13.
With this fuse arrangement, when the current flowing between opposite ends 13a and 13b of the fuse member 13 exceeds a predetermined level, the fusible conductive and insulating particles of a fuse element 13c are locally melted by the heat produced as a result, and the conductive particles in the fuse element are thus separated and dispersed from each other, so that conductive paths between the conductive particles in the element are destroyed. At this time, since the insulating layer 12 has the same characteristics as that of the fusible insulating particles of the fuse member 13, the molten conductive and insulating particles of the fuse member 13 are dispersed into the insulating layer 12, so that the conductive paths are eliminated quickly and effectively.
Furthermore, the insulating layer 12 has the following additional function. The electrical insulating substrate 10 is made of a ceramic material such as an alumina material,
A1203, and the thermal conductivity of such ceramic materials is high enough that the heat resulting from an excessive current in the fuse member 13 is conducted and dispersed through the insulating substrate if the fuse member is formed directly on the insulating substrate. As a result, it is difficult to melt and break the fuse member 13 even if excessive current flows in that member. The electrical and thermal insulating layer 12 prevents heat from the fuse member from being conducted or dispersed into the electrical insulating substrate and into the air. Likewise, the glass protective layer 14 prevents the heat generated in the fuse member from being dispersed into the air.
Fig. 25 is a sectional view illustrating the structure of another conventional fuse arrangement which is disclosed in Japanese Unexamined Utility Model Publication No.
Sho-56-92347. In that fuse arrangement, a metal wire 16 is connected to the ends of two terminal portions 15 which extend into the fuse body. The metal wire 16 is coated with a resilient and incombustible or fire-resistant resin 17, and the structure is encapsulated within a molded resin casing 18. When the current flowing through the wire 16 between the lead terminals 15 of the fuse body exceeds a predetermined value, the metal wire 16 melts and disintegrates so that the electrical connection between the terminals 15 is broken.
The resilient and incombustible or fire-resistant resin 17 enclosing the metal wire 16 is provided so that, when the metal wire 16 is melted and disintegrates, the disintegrated portion of the metal wire 16 is compressed into a compact configuration by surface tension. in addition, the resin casing 18 prevents heat from the metal wire 16 produced by the excess current from being dispersed.
The conventional fuse arrangement of the type shown in Fig. 25 may also have a surface-mount type of structure as shown in Fig. 26.
In order to make this type of fuse arrangement operate quickly and effectively when the current flowing therein exceeds a predetermined value, it is necessary to take into account the following two points: (1) The temperature of the fuse element produced by a predetermined current value should always be the same. In other words, the dissipation of heat generated in the fuse element when the current exceeds a predetermined value should be prevented as much as possible in order to keep the breakdown characteristics of the fuse element constant. (2) The fuse element must disintegrate sufficiently at the breakdown temperature that the disintegrated portion of the fuse element cannot return to a connected condition upon solidification.
For this reason, the above-mentioned conventional fuse arrangement includes a thermal and electrical insulating layer between the electrical insulating substrate and the fuse element, a glass protective layer on the fuse element, an encapsulating resin covering the whole fuse, and the like, in order to prevent heat produced by excessive current in the fuse element from being conducted away and dissipated. In addition, in order to make the fuse element disintegrate quickly and effectively, the thermal and electrical insulating layer between the electrical insulating substrate and the fuse element has the same characteristics as that of fusible insulating particles included in the fuse element and the fuse element is enclosed in a resilient and incombustible or fire-resistant resin, and the like. In such conventional fuses, however, the arrangement for preventing the heat generated by excess current in the fuse element from being conducted away and dispersed, and the arrangement for making the fuse element disintegrate quickly and effectively are provided separately. Accordingly, the number of manufacturing steps is large and the method of manufacturing is complicated so that the manufacturing cost is increased.
Furthermore, as shown in Fig. 27, a conventional solid electrolytic capacitor provided with a safety fuse, disclosed in Japanese Unexamined Patent Publication No. Hei2-105513, is arranged so that a capacitor element 21 consisting of a chip piece 21a and an anode pole 21b projecting away from the chip piece 21a are disposed between a pair of lead terminals 22 and 23 made from metal plates. The anode pole 21b of the capacitor element 21 is attached to one of the anode lead terminal 22 and after a cathode electrode film 21c has been formed on the outer surface of the chip piece 21a, a cathode lead terminal 23 is connected to the electrode film 21c through a safety fuse wire 24, such as a solder wire or the like. Thereafter, the entire structure is encapsulated in a molded casing 25 consisting of synthetic resin, and the lead terminals 22 and 23 are bent to engage the lower surface side of the resin casing 5.
In this conventional arrangement of a solid electrolytic capacitor with a safety fuse, the total length L there of includes the length of the capacitor element 21, the length required to connect the lead terminal 22 to the anode pole 21b, and the length required to connect the chip piece 21a of the capacitor element 21 to the lead terminal 23 through the safety fuse wire 24. Similarly, the total height
H thereof includes the height of the capacitor element 21 and the height of the safety fuse wire 24 projecting above the upper surface of the capacitor element 21.
Thus, in such a conventional solid electrolytic capacitor arrangement having a safety fuse, the ratio of the length of the capacitor element 21 to the total length L and, the ratio of the height of the capacitor element 21 to the total height H are so small that the ratio of the volume of the capacitor element to the total volume, that is, the volumetric efficiency of the capacitor element, is low. Accordingly, the solid electrolytic capacitor arrangement must be large. In addition, because two lead terminals made from metal plates are included, the weight is excessive.
Furthermore, in manufacturing a conventional solid electrolytic capacitor with a safety fuse as described above, the rate of occurrence of defective products is high, and the manufacturing cost is also quite high because a complex technique is required to connect a safety fuse wire such as a solder wire to a capacitor element and lead terminals.
In accordance with the present invention, a solid electrolytic capacitor has a safety fuse comprising a capacitor body including a chip piece formed of a porous body made of hardened metal powder and two electrodes, and a safety fuse arrangement including a safety fuse element disposed between two insulating plates so as to extend in a plane common to the insulating plates, the safety fuse arrangement being affixed to one end surface of the chip piece and one end of the safety fuse element being electrically connected to one of the electrodes of the capacitor, and a connection terminal electrode film formed on the outer surface of said safety fuse, the other end of the safety fuse element being electrically connected to the connection terminal electrode film.
Typically, the capacitor element has a chip piece made of hardened metal powder in a porous body, and a safety fuse arrangement in which a safety fuse element is formed between two insulating plates so as to extend along a plane confined between the insulating plates, the safety fuse arrangement being affixed to one end surface of the chip piece of the capacitor so that one end of the safety fuse of the safety fuse body is electrically connected to one of the electrodes of the capacitor element. In this arrangement, a connection terminal electrode film for one capacitor electrode is formed on the outer surface of the safety fuse body while another connection terminal electrode film for the other capacitor electrode is formed on the other end surface of the chip piece.
With this arrangement, a solid electrolytic capacitor with a safety fuse can be soldered onto a printed circuit board or the like using two connection terminal electrode films. In addition, even though a safety fuse is included, nothing is added to the height of the capacitor element and only the thickness of a safety fuse body is added to the length of the capacitor element. Accordingly, the ratio of the length of the capacitor element to the total length, and the ratio of the height of the capacitor element to the total height, are large so that the volumetric efficiency of the capacitor element can be made substantially higher.
Therefore, a solid electrolytic capacitor arrangement including a safety fuse can be made not only substantially smaller in size but also substantially lighter.
In addition, it is not necessary to connect a safety fuse wire such as a solder wire or the like, as in conventional arrangements. Accordingly, both the rate of occurrence of defective products and the manufacturing cost are substantially reduced.
It is also possible to provide safety fuses on both the anode and cathode sides of a solid electrolytic capacitor in accordance with the invention without increasing the size of the solid electrolytic capacitor significantly.
Some examples of electrolytic capacitors according to the invention and fuse arrangements for incorporation therein will now be described and contrasted with prior art constructions with reference to the accompanying drawings, in which:
Fig. 1 is a cross-sectional view illustrating the interior arrangement of a fuse;
Fig. 2 is a longitudinal sectional view taken on the line II-II in Fig. 1 and looking in the direction of the arrows;
Fig. 3 is an enlarged fragmentary view of the centre portion of the fuse arrangement illustrated in Fig. 1;
Fig. 4 is a sectional view illustrating the interior of a second fuse arrangement;
Fig. 5 is a longitudinal sectional view taken on the line V-V in Fig. 4 and looking in the direction of the arrows;
Fig. 6 is an exploded perspective view illustrating a representative solid electrolytic capacitor with a fuse arranged according to a firstembodiment of the present invention;
Fig. 7 is a sectional view taken on the line VII-VII in Fig. 6 and looking in the direction of the arrows;
Fig. 8 is a sectional view illustrating the interior of the fuse body used in the first embodiment of the present invention;
Fig. 9 is a sectional view taken on the line IX-IX in
Fig. 8 and looking in the direction of the arrows;
Fig. 10 is a longitudinal sectional view showing a representative electrolytic capacitor according to a second embodiment of the present invention;
Fig. 11 is a sectional view taken on the line XI-XI in Fig. 10 and looking in the direction of the arrows;
Fig. 12 is a sectional view taken on the line XII-XII in Fig. 10 and looking in the direction of the arrows;
Fig. 13 is an exploded perspective view illustrating a typical solid electrolytic capacitor according to the second embodiment of the present invention;
Fig. 14 is an enlarged sectional view taken on the line XIV-XIV in Fig. 13 and looking in the direction of the arrows;
Fig. 15 is a longitudinal sectional view showing a solid electrolytic capacitor according to another embodiment of the present invention;
Fig. 16 is a longitudinal sectional view showing a typical solid electrolytic capacitor according to an additional embodiment of the present invention having two fuses;
Fig. 17 is an exploded perspective view showing a safety fuse arrangement for use in a capacitor element according to the present invention;
Fig. 18 is a sectional view taken on the line XVIII
XVIII in Fig. 17;
Fig. 19 is a perspective view illustrating a chip piece for a capacitor element used in the present invention;
Fig. 20 is a sectional view taken on the line XX-XX in Fig. 19;
Fig. 21 is a perspective view of a typical capacitor element for use in the present invention;
Fig. 22 is a sectional view taken on the line XXII
XXII in Fig. 21;
Fig. 23 is a perspective view illustrating a conventional fuse arrangement;
Fig. 24 is a sectional view taken on the line XXIV
XXIV in Fig. 23;
Fig. 25 is a sectional view illustrating another example of a conventional fuse arrangement;
Fig. 26 is a sectional view illustrating a surface mounting type of the conventional fuse arrangement shown in
Fig. 25; and
Fig. 27 is a longitudinal sectional view showing a conventional solid electrolytic capacitor.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
The fuse arrangement shown in
Figs. 1-3 includes two insulating plates 31a and 31b consisting of resilient and incombustible or fire-resistant silicone rubber and a fuse element 32 having a serpentine shape such as an eddy shape formed between the two insulating plates.
For example, the fuse element 32, which is made of a conventional fusible material such as solder selected to melt at a specific elevated temperature, is formed in a predetermined pattern on the surface of one insulating plate 31b by screen printing of a solder paste, or by vacuum deposition of solder, or the like. Alternatively, the fuse element 2 may be formed by depositing a solder film on the surface of the plate 31b and forming the desired pattern from the solder film by photo-etching or the like. The two insulating plates 31a and 31b are then joined together to enclose the fuse element 32. In addition, two external connection electrodes 33a and 33b, which are electrically connected to opposite ends of the fuse element 32 are formed at the edges of the plates 31a and 31b.
In this fuse arrangement, when a current exceeding a predetermined value flows between the two electrodes 33a and 33b through the fuse element 32, the fuse element 32 generates sufficient heat so as to be melted and disintegrate.
With a serpentine configuration of the fuse element 32, heat, represented by solid line arrows el in Fig. 3, is conducted to a center portion of the fuse element 32 from other portions adjacent to the center portion, and heat emanating from the center portion of the element is captured by the adjacent portions, as shown by the dashed arrows e2 in Fig. 3. As a result, the increased temperature level produced by the heat resulting from an excess current is kept substantially constant in the center portion 2a of the fuse element to thereby assure stable meltdown characteristics of the fuse. Once the fuse portion 2a has been melted by heat generation, the resilient silicone rubber material forming the insulating plates expands into the region where the fuse element has melted, making certain that the molten fuse portion disintegrates quickly and effectively.
Thus, it is possible to provide a fuse arrangement which is very small in size, and which has superior disintegration characteristics.
Figs. 4 and 5 show a second fuse arrangement.
As in the previous arrangement, the reference numerals 3la and 3lb represent insulating plates consisting of silicone rubber, and the numeral 32 represents a fuse element shaped like an eddy. Through holes 34a and 34b are formed in the insulating plate 31b, and conductors 35a and 35b which are electrically connected with the opposite ends of the fuse element 32 extend through these holes. Further, bump electrodes 36a and 36b are formed at the outer ends of the conductors to provide external connection terminals.
Figs. 6-9 show a solid electolytic capacitor according to a first embodiment of the present invention. In this embodiment, a fuse arrangement 38 is combined with the solid electrolytic capacitor.
In this embodiment, a capacitor 37 includes a chip piece 37a with an anode electrode film 37b on one end face and a cathode electrode film 37c on the other end face. The chip piece 37a is made by hardening and sintering metal powder into a porous body.
As shown in Figs. 8 and 9, the fuse arrangement 38 includes a fuse element 38c formed of solder and pressed between two resilient insulating plates 38a and 38b consisting of silicone rubber. A conductor 38f, electrically connected to one end of the fuse element 38c extends through a hole 38d in the insulating plate 38a and another conductor 38g, electrically connected to the other end of the fuse element 38c extends through a hoe 38e in the other insulating plate 38b. The fuse arrangement 38 is affixed to the cathode electrode film 37c formed on the end face of the chip piece 37a of the capacitor element 37 with a conductive bond ing agent or conductive paste 39 so that the one end of the fuse element 38c of the fuse arrangement 38 is electrically connected with the cathode electrode film 37c through the conductor 38g.
Further, a cathode connection terminal electrode film 40 constituted by a nickel base layer and a solder outer layer, for example, is formed on the outer surface of the fuse arrangement 38 while an anode connection terminal electrode film 41 similarly made of a nickel base layer and a solder outer layer is formed on the surface of the anode electrode film 37b at one end face of the chip piece 37a of the capacitor element 37. In addition, the outer surface of the capacitor element 37 is covered with a coating of heatresistant synthetic resin or glass, or, alternatively, the outer surface of the capacitor element 37 is encapsulated in a molded body of synthetic resin.
With this arrangement, it is possible to provide an electronic part having a fuse arrangement which can be small in size and manufactured at a low cost.
Although two insulating plates both consisting of resilient and incombustible or fire-resistant silicone rubber are included in the above-described representative embodiments, any other substrate such as an alumina substrate, a glass substrate, a heat-resistant resin substrate of synthetic resin such as butadiene rubber, or the like, may be used as one of the insulating plates. When both insulating plates are formed of resilient and incombustible or fire-resistant resin, such as silicone rubber, or in the case where one of the plates is formed of a glass substrate or any resin substrate which is heat-resistant or regenerative, heat can be more effectively prevented from dissipating than in the case where one of the insulating plates is made of an alumina substrate. Consequently, it is possible to provide a fuse which operates with a high degree of accuracy.
In the above-described embodiment, the fuse arrangement also acts as a high temperature safety device when a low melting point conductive substance such as solder or the like, is used for the fuse element.
In a second embodiment of the invention shown in
Figs. 10-14, a capacitor element 51 has a chip piece 51a which is formed by hardening and sintering metal powder into a porous body, an anode electrode film Slb formed on one end surface of the chip piece, and a cathode electrode film Sic formed on the other end surface of the chip piece.
As shown in Figs. 13 and 14, a safety fuse arrangement 52 includes a safety fuse element 52c sandwiched between two insulating plates 52a and 52b so as to extend along the plane joining the insulating plates 52a and 52b. In addition, a conductor 52e, electrically connected to one end of the safety fuse element 52c extends through a hole 52d in one insulating plate 52a and another conductor 52g, electrically connected to the other end of the safety fuse element 52c, extends through a hole 52f in the other insulating plate 52b.
This safety fuse arrangement is affixed to the cathode electrode film 51c formed on the end surface of the chip piece 51a of the capacitor element 51 using a conductive bonding agent or conductive paste 53 so that one end of the safety fuse element 52c in the safety fuse arrangement 52 is in electrical contact with the cathode electrode film 51c through the conductor 52c.
Further, a cathode connection terminal electrode film 54 made, for example, from a metal film consisting of a nickel base layer and a solder outer layer is formed on the outer surface of this safety fuse arrangement 52. Similarly, an anode connection terminal electrode film 55 made from a metal film constituted by a nickel base layer and an outer solder layer is formed on the surface of the anode electrode film
Slb on the other end surface of the chip piece Sla of the capacitor element 51.
A protective layer 56 of heat-resistant synthetic resin or glass is applied to the outer peripheral surface of the capacitor element 51 so as to cover the whole of the peripheral surface. Instead of this protective layer 56, the peripheral surface of the capacitor element 11 may be encapsulated in a molded body of synthetic resin.
This solid electrolytic capacitor arrangement can be soldered onto a printed circuit board or the like through the anode connection terminal electrode film 55 and the cathode connection terminal electrode film 54. Moreover, in spite of inclusion of the safety fuse element 52c in the capacitor arrangement 51, nothing is added to the height of the capacitor arrangement 51 and only the thickness of the safety fuse body 52 is added to the length of the capacitor arrangement 51. Accordingly, the ratio of the length of the capacitor 51 to the total length of the arrangement and the ratio of the height of the capacitor 51 to the total height is large, so that the volumetric efficiency of the capacitor arrangement is very high.
Although the foregoing embodiment has the safety fuse arrangement 52 located on the cathode end of the capacitor 51, a safety fuse arrangement 52' configured in the same manner described above may be affixed to the anode end of a capacitor 51 with a conductive bonding agent or conductive paste 53, so that an anode connection terminal electrode film 55 is formed on the surface of this safety fuse body 52' while a cathode connection terminal electrode film 54 is formed on a cathode electrode film 51c on the other end surface of a chip piece 51a. This arrangement is shown in Fig.
15. In this embodiment, the cathode electrode film Slc of the chip piece Sla may be used as the cathode connection terminal electrode film 54.
In a further embodiment shown in Fig. 16, safety fuse arrangements 52 and 52' having the structure described above are affixed to both the cathode and anode ends of a capacitor element 51 using conductive bonding agents or conductive paste 53 and 53', respectively. Thus, an anode connection terminal electrode film 55 is formed on the surface of one of these safety fuse bodies 52 and 52', for example, the safety fuse body 52', while a cathode connection terminal electrode film 54 is formed on the surface of the other safety fuse arrangement 52. Accordingly, it is possible to provide safety fuse arrangements on both the anode and cathode ends of a solid electrolytic capacitor without making the solid electrolytic capacitor significantly larger.
The safety fuse 52 having the foregoing arrangement is manufactured in the following manner.
The pattern of the safety fuse 52c, as shown in Figs.
17 and 18, is formed on the surface of one of the insulating plates 52a and 52b, for example, the insulating plate 52a, by screen printing of solder paste, or by vacuum deposition of solder, or the like. After the other insulating plate 52b is positioned against the insulating plate 52a and joined to it, conductors of solder paste or the like are inserted into the through holes 52d and 52f in the insulating plates 52a and 52b respectively.
Alternatively, the pattern of the safety fuse element 52c may be produced from a solder film layer by photo-etching or the like. In this case, after the pattern has been produced, it is sandwiched between the two insulating plates 52a and 52b and conductors made of solder paste or the like are inserted into the through holes 52d and 52f in the insulating plates 52a and 52b respectively.
Although the safety fuse arrangement 52 described above may be affixed as it is onto the capacitor element 51 before the anode connection terminal electrode film 55 or the cathode connection terminal electrode film 54 is formed on the outer surface of this safety fuse arrangement 52, the safety fuse 52 may be affixed to the capacitor element 51 after the anode connection terminal electrode film 55 or the cathode connection terminal electrode film 54 is formed on the outer surface of the safety fuse 52 as indicated by the two-dotted chain line in Fig. 18.
In manufacturing a capacitor element by forming the anode electrode film 51b on one end surface of the chip piece lla and the cathode electrode film Slc on the other end surface, the method disclosed in Japanese Patent Applications
Nos. Hei-5-38166, Hei-5-38167 and Hei-5-38168 may be used as described hereinafter.
As shown in Figs. 19 and 20, one end surface 51a' of a chip piece 51a, which is formed by hardening and sintering metal powder such as tantalum or the like into a porous body, is infused with a synthetic resin, or dressed closely and tightly with metal powder or bonded to a metal piece, so as to provide a non-porous portion A of desired length L. Anodic oxidation is carried out as the chip piece 51a is soaked in a chemical liquid such as a phosphoric acid solution or the like, so as to form a dielectric film of tantalum pentoxide or the like on the surface of the chip piece 51a other than the non-porous portion A. Next, the chip piece 51a is soaked in a manganese nitrate solution and then removed and sintered. This process is repeated many times, so that a solid electrolytic layer of manganese dioxide or the like is formed on the surface of the dielectric film of tantalum pentoxide with the solid electrolytic layer surface 51a' being insulated from the metal powder of the chip piece 51a by the presence of the non-porous portion A.
Next, as shown in Figs. 21 and 22, after the foregoing surface treatment has been carried out, the metal powder in the non-porous portion A having the end surface 51a' projects from the chip piece 51a. An anode electrode film 51b is then formed on the end surface 51a' while a cathode electrode film 51c, including a graphite layer and a metal layer of silver, nickel or the like is formed on the outer surface of the chip piece 51a, except for the non-porous portion A.
If desired, the anode electrode film 51b may be formed after the cathode-side electrode film Sic is formed.
Consequently, the capacitor element 51 can be manufactured in a form in which the anode electrode film 51b is formed on one end surface 51a' of the chip piece 51a while the cathode electrode film Sic is formed on the other end surface. When a safety fuse arrangement 52 is affixed only to the cathode side of the capacitor element 51, as in the embodiment shown in Fig. 10, it is not necessary to form the anode electrode film 51b on one end surface 51a' of the chip piece 51a of the capacitor element 51. Instead, the abovementioned anode connection terminal electrode film 55 may be formed directly on the end surface 51a'.
Claims (3)
1. A solid electrolytic capacitor having a safety fuse comprising a capacitor body including a chip piece formed of a porous body made of hardened metal powder and two electrodes, and a safety fuse arrangement including a safety fuse element disposed between two insulating plates so as to extend in a plane common to the insulating plates, the safety fuse arrangement being affixed to one end surface of the chip piece and one end of the safety fuse element being electrically connected to one of the electrodes of the capacitor, and a connection terminal electrode film formed on the outer surface of said safety fuse, the other end of the safety fuse element being electrically connected to the connection terminal electrode film.
2. A solid electrolytic capacitor comprising a capacitor body including a chip piece formed of a porous body made of hardened metal powder and two electrodes, and two safety fuse arrangements, each including a safety fuse element disposed between two insulating plates so as to extend along a plane common to the insulating plates, each of said safety fuse arrangements being affixed to a corresponding end surface of the chip piece of the capacitor body with one end of the safety fuse element therein being electrically connected to a corresponding electrode of the capacitor, each safety fuse arrangement having a connection terminal electrode film formed on an outer surface of the safety fuse arrangement which is electrically connected to the other end of the safety fuse element therein.
3. A solid electrolytic capacitor having a fuse arrangement substantially as hereinbefore described with reference to any of the examples shown in Figures 1 to 22 of the accompanying drawings.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP09211594A JP3677631B2 (en) | 1994-04-28 | 1994-04-28 | Structure of solid electrolytic capacitor with safety fuse |
JP17923394A JPH0845413A (en) | 1994-07-29 | 1994-07-29 | Fuse body |
GB9508587A GB2289172B (en) | 1994-04-28 | 1995-04-27 | Fuse arrangement and capacitor with fuse |
Publications (3)
Publication Number | Publication Date |
---|---|
GB9717191D0 GB9717191D0 (en) | 1997-10-22 |
GB2314218A true GB2314218A (en) | 1997-12-17 |
GB2314218B GB2314218B (en) | 1998-02-25 |
Family
ID=27267685
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
GB9717191A Expired - Fee Related GB2314218B (en) | 1994-04-28 | 1995-04-27 | Capacitor with fuse |
Country Status (1)
Country | Link |
---|---|
GB (1) | GB2314218B (en) |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4635163A (en) * | 1984-05-08 | 1987-01-06 | Asea Jumet Societe Anonyme | Self-regenerating capacitor protected by athermal circuit-breaker and a process for its manufacture |
WO1994015347A1 (en) * | 1992-12-29 | 1994-07-07 | Nokia Kondensaattorit Oy | A capacitor provided with internal protection |
-
1995
- 1995-04-27 GB GB9717191A patent/GB2314218B/en not_active Expired - Fee Related
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4635163A (en) * | 1984-05-08 | 1987-01-06 | Asea Jumet Societe Anonyme | Self-regenerating capacitor protected by athermal circuit-breaker and a process for its manufacture |
WO1994015347A1 (en) * | 1992-12-29 | 1994-07-07 | Nokia Kondensaattorit Oy | A capacitor provided with internal protection |
Also Published As
Publication number | Publication date |
---|---|
GB9717191D0 (en) | 1997-10-22 |
GB2314218B (en) | 1998-02-25 |
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Legal Events
Date | Code | Title | Description |
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PCNP | Patent ceased through non-payment of renewal fee |