GB2313651A - Coated valve seat - Google Patents

Coated valve seat Download PDF

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Publication number
GB2313651A
GB2313651A GB9707409A GB9707409A GB2313651A GB 2313651 A GB2313651 A GB 2313651A GB 9707409 A GB9707409 A GB 9707409A GB 9707409 A GB9707409 A GB 9707409A GB 2313651 A GB2313651 A GB 2313651A
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GB
United Kingdom
Prior art keywords
alloy
valve seat
layer
joined
cylinder head
Prior art date
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Withdrawn
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GB9707409A
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GB9707409D0 (en
Inventor
Kawamura Osamu
Takahashi Teruo
Kakiuchi Arata
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Nippon Piston Ring Co Ltd
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Nippon Piston Ring Co Ltd
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Application filed by Nippon Piston Ring Co Ltd filed Critical Nippon Piston Ring Co Ltd
Publication of GB9707409D0 publication Critical patent/GB9707409D0/en
Publication of GB2313651A publication Critical patent/GB2313651A/en
Withdrawn legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L3/00Lift-valve, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces; Parts or accessories thereof
    • F01L3/02Selecting particular materials for valve-members or valve-seats; Valve-members or valve-seats composed of two or more materials
    • F01L3/04Coated valve members or valve-seats

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Cylinder Crankcases Of Internal Combustion Engines (AREA)
  • Powder Metallurgy (AREA)

Description

2313651 A joined type valve seat The present invention relates to a valve
seat used in an internal combustion engine, in particular a valve seat joined into the valve head of the engine.
In commonly accepted technique, a valve seat was forcefitted into the cylinder head of an internal combustion engine and served to fulfil sealing of combustion gas as well as cooling of the valve. On the other hand, recently, in view of speed-up and weight reduction of cars, a multivalve structure of the engine has been developped so that each cylinder has a plurality of suction and exhaust ports disposed close together. On such a recent tendency, in order to reduce intervals between the valves, to ensure a degree of freedom in design such as enlarging the diameters of the suction and exhaust ports, to improve heat removal from the valve and the valve seat so as to relieve thermal load, and so forth, a joined type valve seat which is joined into the cylinder head has been proposed.
In prior art, sintered alloys used for the valve seat have been known, and for example, there is seen Japanese Patent Laidopen Gazette No. 25959/1984 of which the entire disclosure is expressly incorporated herein by reference, which discloses a sintered alloy used for valve seats. This sintered alloy contains a good deal of C, Ni, Cr, Mo, Co, and also hard particles dispersed in the matrix structure, the said hard particles being consisted of C-Cr-W-Co-Fe powder and Fe-Mo powder. Also, this sintered alloy includes continuous pores infiltrated with copper alloy, and has been used for valve seats superior in strength, rigidity and abrasion resistance.
But, where a joined type valve seat is made of such conventional sintered alloy used for the valve seat, there may be caused cracks in the valve seat when the valve seat is joined or when the engine is driven. Such cracks lower the sealing performance of the valve seat. And this leads to a hinarance 1 in mass production. The occurrence of cracks, compared with the force- fitted type valve seat, is attributable to relatively small form of the joined type valve seat, and is caused by exceeding its endurable limit under stresses at resistance welding for joining or at the engine driving.
To solve these problems, there is seen, for example, Japanese Patent Laidopen Gazette No.189628/1995 of which the entire disclosure is expressly incorporated herein by reference, which discloses a joined type valve seat which is made of a Cu-base alloy or an austenitebase iron series alloy, said valve seat being joined into the cylinder head by a resistance welding.
Although in this valve seat there may be no cracks caused in the joining process or at the engine driving, it includes some expensive alloy elements, which brings economic disadvantage and also inferiority in strength, rigidity and abrasion resistance.
An object of the invention is to solve the above mentioned drawbacks and therefore to provide an improved valve seat superior in strength, rigidity and abrasion resistance so that there can not be caused any cracks in the joining process or at the engine driving.
We thought out that the cracks which were caused at the resistance welding and at the engine driving, would occur from difference in expansion between the valve seat and the cylinder head generated in heating and cooling at the engine driving or in the joining process at the resistance welding due to difference in coefficient of thermal expansion between a material of the cylinder head and a material of the valve seat. Thus we, according to our investigations and efforts, found out that it was needed to form a layer coated on surfaces of the valve seat contacting with the cylinder head to thereby prevent the joined type valve seat from occurring cracks therein, said layer having coefficient of thermal expansion of an intermediate value between coefficient of thermal expansion of the valve seat and that of the cylinder head. Also, we found a novel knowledge that, when the valve seat coated with such layer on surfaces contacting with the cylinder head was joined into A1 alloy cylinder head by,a resistance welding, kinds of intermetallic compounds with Al alloy were 2 formed on the joined surfaces to thereby improve the joining strength and reduce the difference in thermal expansion between the cylinder head and the valve seat, which hindered occurrence of cracks.
The present invention is based on the above mentioned knowledge and outcomes.
Accordingly, the present invention provides a joined type valve seat to be joined into A1 alloy cylinder head of an internal combustion engine by means of a resistance welding, wherein said valve seat is made of Fe-base sintered alloy and has pure metal layer or alloy layer coated on at least its surfaces contacting with the cylinder head, said pure metal layer or alloy layer being of thichness of 10pm or less and having coefficient of thermal expansion of 15 X10- 6- 25X 1C6(l/K). Also, said valve seat may be made of Cu-infiltrated Fe-base sintered alloy or Fe-base sintered alloy with pores sealed with copper. Furthermore, said valve seat may be made of cast iron or cast steel or Nibase alloy ingot and continuous casting material.
Also, the present invention provides a joined type valve seat to be joined into A1 alloy cylinder head of an internal combustion engine by means of a resistance welding, wherein said valve seat is characterized by being made of Cu-base alloy and has pure metal layer or alloy layer coated on at least its surfaces contacting with the cylinder head, said pure metal layer or alloy layer being of thickness of 10pm or less and having coefficient of thermal expansion of 18X 10 b- 27 Y. 1 J&O /K).
Further, the present invention provides a joined type valve seat to be joined into Al alloy cylinder head of an internal combustion engine by means of a resistance welding, wherein said valve seat is characterized by being made of ceramics and has pure meta-1 layer or alloy layer coated on at least its surfaces contacting with the cylinder head, said pure metal layer or alloy layer being of thickness of 10pm or less and having coefficient of thermal expansion of 10 X10- h- 20X 1 C"(1 /K).
Embodiments of the invention are described below with reference to the accompanving diagrams in which:
Figure 1 is a schematic view showing a joining situation for joining the valve seat into the cylinder head by a resistance welding; 3 Figure 2 is an approximate schematic view of a rig tester; and, Figure 3 is a schematic view showing a temperature-measured position of a sample in a rig tester.
The invention and advantageous details will now be explained more fully with reference to exemplary embodiments.
The joined type valve seat of the present invention is formed by working a material into a determined form and joined into Al alloy cylinder head by a resistance welding. Otherwise, as the joining method, a resistance welding is desirable, but other methods such as a friction welding or an electronic beam welding could be used.
The valve seat of the invention has a coating layer of thickness of 10pm or less formed on at least its surfaces contacting with the cylinder head. It will be understood that said layer could be coated on surfaces other than the surfaces contacting with the cylinder head.
When the valve seat having the layer coated thereon is joined into Al alloy cylinder head by a resistance welding, kinds of intermetallic compounds combined with the Al alloy are formed on the joined surfaces. This leads to an increase in the joining strength and reduces difference in thermal expansion between the cylinder head and the valve seat to thereby prevent occurrence of cracks.
If the thickness of the layer exceeds 10pm, there will be single layer of coating material besides the intermetallic compound layer on the joining portions, which results in uneven structure of the joining portions. Owing to the existence of such sin gle layer of coating material, plastic flow layer is formed by an insert pressure at the resistance welding. This leads to lowering in strength, and accordingly cracks will easily occur at the welding for the joining or at the engine driving. Therefore, the coating layer will have its upper limit of thickness of 10pm.
The coating layer formed on surfaces of the valve seat will be pure metal layer or alloy layer having coefficient of thermal expansion corresponding to a material of the valve seat'.
4 Such pure metal layer may preferably be of Cu, Ni, or Ag, and Such alloy layer may preferably be of Cu, Ni, Ag-base alloy.
The coating layer will desirably be formed by plating, coating, vacuum evaporation, etc.
Where the valve seat is made of Fe-base sintered alloy, the coating layer will preferably be pure metal layer or alloy layer having coef f icient of thermal expansion of 15 X 10- &- 25 X 10- j& (l/K).
If the coefficient of thermal expansion of the coating layer is below 15X 10-&(11K), the difference in coefficient of thermal expansion between the layer and the cylinder head will be big, and also if it exceeds 25X 16'6 (11K), the difference in coefficient of thermal expansion between the layer and the valve seat will be big, so that cracks may occur at the resistance welding or at the engine driving. Therefore, where the valve seat is made of Fe-base sintered allay, the coefficient of thermal expansion of the coating layer will be in the range of from 15X10-6 to 25X 1C"(1/K).
The material of the valve seat, instead of Febase sintered alloy, may be of Cu-infiltrated Fe-base sintered alloy or Fe-base sintered alloy with pores sealed with copper, or of cast iron or cast steel or Ni-base alloy ingot material. In these cases, the coating layer having the same range of coefficient of thermal expansion will preferably be usable.
Any Fe-base sintered alloy usable for the valve seat, among usually known Fe-base sintered alloys used for valve seats, can preferably be used. in particular, Fe-base sintered alloy is preferable which contains C, Ni, Cr, and Co, and hard particles consisting of C-CrW-Co-Fe particles dispersed in the matrix structure, and also Fe-base sintered alloy is preferable which contains C, Ni, Cr, Mo and Co, and hard particles consisting of CCr-W-Co-Fe particles and FeMo particles dispersed in the matrix structure". Furthermore, Fe-base sintered alloy is preferable which is of high speed steel series, stainless steel series or low alloy series containing 0.5 - 8% of at least one of Ni and Mo.
Also, Cu-infiltrated Fe-base sintered alloy can be obtained by the following processes; namely, powder as raw material is filled into a metal mould and then press-formed by a forming press. After that, the formed powder body is sintered, and the sintered body together with copper alloy used for infiltration is' heated to a temperature exceeding the melting point of the copper alloy to infiltrate pores with the copper alloy. Furthermore, instead of such infiltration treatment, copper powder will primarily be mixed into the raw material powder, and the copper powder will be liquefied at the sintering thereby to seal pores with copper. Also, in the Cu-infiltration treatment, Cu layer of thickness of 1OMm or less will be kept on surfaces of the sintered body thereby to eliminate the formation of the copper layer.
In the present invention, sintered alloy is not always used, but an ingot and continuous casting material may be employed. As such ingot and continuous casting inaterials, cast iron, cast steel and Ni-base alloy will be preferably used. As preferable cast iron used for the valve seat, FCD600 spheroidal graphite cast iron and flake graphite alloy cast iron containing Cr, B and others can be found. Also, as preferable cast steel, there will be seen high Ni cast steel containing a considerable amount of Ni, high Cr cast steel and Cr-Si series cast steel. Ni-base alloy will preferably be of NCF(JIS G4901 - 4902) series, Ni-Cr series and so forth.
Where the valve seat is made of Cu-base alloy, the layer is preferably pure metal layer or alloy layer having coefficient of thermal expansion of 18X 10-6 - 27 X 1 0- 1 /K).
When the valve seat is made of Cu-base alloy, metal powder sintered method, ingot and continuous casting material method or machining from rolled material will be employed.
Where the valve seat is made of Cu-base alloy, if the coefficient of thermal expansion of the coating layer is below 9, 18X 10 (11K), the difference in coefficient of thermal expansion between the layer and the cylinder head will be big, and also if it exceeds 27X 10&(11K), the difference in coefficient of thermal expansion between the layer and the valve seat will be big., so that cracks may occur at the resistance welding or at the engine driving. Therefore, the coefficient of thermal expansion of the coating layer will be in the range of from 18X 10---o 27X 10- & (l/K).
Cu-base alloys which will be usable for the valve seat of the invention are preferably Cu-Ni-Si alloy, Cu-Be alloy and Cu-Cr alloy.
Where the valve seat is made of ceramics, the boating 1 layer 6 is preferably pure metal layer or alloy layer having coefficient of thermal expansion of 10 X 10-6 - 20 X 10-6 (l/K).
Ceramics which will be usable for the valve seat of the invention are preferably Si3N.-, A1.103,and SiC.
When the valve seat is made of ceramics, a metal powder sintering method will be preferably employed, in which powder of SiJN.., AljOs and SiC together with a sintering auxiliary agent ( for example, polyvinyl alcohol, methyl cellulose) are mixed and formed, and thereafter sintered.
Where the valve seat is made of ceramics, if the coefficient of thermal expansion of the coating layer is below 10x 1C"(1/K),the difference in coefficient of thermal expabsion between the layer and the cylinder head will be big, and also if it exceeds 20X 10-61 (l/K), the difference in coefficient of thermal expansion between the layer and the valve seat will be big, so that cracks may occur at the resistance welding or at the engine driving. Therefore, the coefficient of thermal expansion of the coating layer will be in the range of from 10X 16 & to 20 X 1 T6(1 IK), Embodiments of manufacture of materials for the joined type valve seat will now be described. Embodiment 1) Samples No.1 and No.2 Primary powder (raw material) which consisted of C powder, Co powder, Ni powder, C-Co-W-Cr-Fe alloy powder and atemized pure iron powder, was combined with zinc stearate and mixed together. This mixed powder was press-formed and thereafter sintered in a reduction atmosphere, from which Fe-base sintered alloy was obtained. The composition of the obtained sintered alloy consisted of, by weight, C:1.2%, Ni:2.0%, Cr:6.5%, W:2.0%, Co:7.0% and the reminder being inevitable impurities and Fe. This sintered alloy contained hard particles dispersed in the matrix structure. Such sintered alloy was worked to joined type valve seats. On sample No.1, Cu layer having 39m thickness was coated onits surfaces contacting with the cylinder head by plating. On sample NO.2, no coating layer was applied thereon.
( Samples No.3 and No.4) Primary powder which consisted of C powder and high speed steel powder, was combined With zinc stearate and mixed together. This mixed powder was press-formed and then sintered in a reduction 7 atmosphere. Then, the sintered body was infiltrated with copper, from which Cu-infiltrated Fe-base sintered alloy was obtained. The composition of the obtained sintered alloy consisted of, by weight, C:1.0%, Cr:2.0%, Mo:2.5%, W:3.0%, V:3.0%, Cu:15.0% and the reminder being impurities and Fe. This sintered alloy contained fine carbide particles dispersed in the matrix structure. Such sintered alloy was worked to joined type valve seats. on sample No.3, Cu layer having 5Mm thickness was coated on its surfaces by plating, and on sample No.4, Cu layer having 20Mm thickness was coated on its surfaces.
( Samples No.5 and No.6) Primary powder which consisted of C powder, Cr-Fe alloy powder, Fe-Mo powder and pure iron powder, was combined with zinc stearate and mixed together. This mixed powder was pressformed and sintered in a reduction atmosphere, from which re-base sintered alloy was obtained. The composition of the obtained sintered alloy consisted of, by weight, C:2. 0%, Cr:12.0%, Mo:1.0% and reminder being impurities and Fe. This sintered alloy contained Cr carbide precipitated in the matrix structure. Such sintered alloy was worked to joined type valve seats. On sample No.5, Cu layer having 4gm thickness was coated by plating, and on sample No.6, Ag layer having 3pm thickness was coated by plating.
( Samples No.7 and No.8 High Ni cast steel which consisted of, by weight, C:2.5%, Si:2.0%, Mn:1. 0%, Ni:20.0%, Cr:5.0% and the balance Fe, was obtained through an electric melting furnace - casting process. The obtained material was worked to joined type valve seats. On sample No.7, Ni layer having 5Mm thickness was coated by plating, and on sample No.8, Cu layer having 18ffm thickness was coated by plating.
( Samples No.9 and No.10 Spheroidal. graphite cast iron which consisted of, by weight, C:3.6%, Si:2.0%, Mn:0.3%, Cu:1.0% and the balance Fe, was obtained through a high frequency melting furnace - casting process. The obtained material was worked to joined type valve seats.' On sample 8 No.9, Cu layer having lMm thickness was coated by plating, and on sample No.10, Ni layer having 2m thickness was coated by plating.
( Samples No.11 - No.14 Primary powder which consisted of C powder, Co powder, Ni powder, C-Co-W- Cr-Fe, alloy powder and atomized pure iron powder, was combined with zinc stearate and mixed together. This mixed powder was pressformed and thereafter sintered in a reduction atmosphere. Then the sintered body was infiltrated with copper used for infiltration disposed thereon and subjected to a heat treatment ( quenching, tempering), from which Fe-base sintered alloy with sintering pores infiltrated with copper alloy was obtained. The composition of the obtained sintered, alloy consisted of, by weight, C:1.3%, Ni:.2.0%, Cr:7.0%, W:2.2%, Co: 7.0%, Cu:15.0% and the reminder being impurities and Fe. This sintered alloy contained hard particles dispersed in the matrix structure. Such sintered alloy was worked to joined type valve seats. On sample NO.11, Cu layer having 214m thickness was coated, and on sample No.13, Ni layer having 30pm thickness was coated, and on sample No.14, Ag layer having 6Mm thickness was coated, respectively by plating. But on sample No.12, no layer was coated thereon.
As for kinds of the materials for the joined type valve seats, their coefficients of thermal expansion, kinds of the layers coated on the valve seat materials, and coefficients of thermal expansion of the layers, these are shown in Table 1.
In the next step, these joined type valve seats were joined into the cylinder head made of Al alloy (AC4C) by a resistance welding. Figure 1 shows the joining step by a resistance welding.
As shown in Figure 1 (a), the valve seat 1 is set in such a way that its projected portion la abuts on a slant surface 2a of the cylinder head 2, and a pressure is applied in direction of the shown arrow on the valve seat 1 mounted on the slant surface 2a by an electrode 3. After that, an electric current is applied on them. After the contacting surfaces between the cylinder head 2 and the valve seat 1 and their proximity are heated to the melting point or a temperature adjacent thereto, the electric current is cut off. Then the cylinder-head 2 of which hardness is. lower 9 than that of the valve seat is plastically deformed, and as shown in Figure 1(b), the valve seat 1 is joined into the cylinder 0 head 2 so as to be imbedded therein.
After the joining process, any possible cracks in the valve seats were searched. The results are represented in Table 1.
Also, as for the joined type valve seats which were in the same conditions as they were joined into the cylinder head, the valve seats were tested by a rig tester at the same temperature as the one in an endurance test with a real machine and under the conditions that the valve seats were knocked with the valve, in order to search any occurrence of cracks in the valve seats.
The test conditions are described below; Test temperature: 400 t (measured position: shown in Fig.3) Driving time: 30 hours Cam rotary speed: 3000 rpm Valve rotary speed: 10 rpm Lift value: 7 mm.
Load on seat: 89 kg The results are represented in Table 1.
Embodiment 2 Primary powder which consisted of Cu-Be alloy powder or CuCr alloy powder or Cu-Ni-Si alloy powder was mixed with a sintering auxiliary agent and formed to a material used for the valve seat through a press-forming, sintering and heat treatment process. Also, Si.3N. or A120j powder as ceramics was mixed with a sintering auxiliary agent and formed to a inaterial for the valve. seat through a press-forming, sintering and heat treatment process. These materials were worked to joined type valve seats, and a coating layer shown in Table 2 was coated on their surfaces contacting with the cylinder head. Some samples having no coating layer thereon were represented as compared ones.
The joined type valve seats having a coating layer thereon shown in Table 2 ( as compared samples, samples having no coating layer are included therein) were joined into Al alloy cylinder head by a resistance welding in the same way as the one in the embodiment 1, and any occurrence of cracks in the valve seats were searched. The results are represented in Table 2.
Also, similarly to embodiment 1, the valve seats wene tested by a rig tester at the same temperature as the one in an endurance SAMPLE VALVE SEAT COATING LAYER OCCURRENCE OF REMARKS CRACKS Coefficient Coating 1ThicknessCoefficie t At joining At rig MATERIALS n by resist.- of thermal materialsi of thermal welding test expansion expansion (D 1/K) tn) C 1/1.0 4 ample of Cu 3 18. 3 X IQ- Nil Nil inv entioni C-Co-..Ii-W-Cr.ies Fe-base 10. X10 sintered alloy Being Compared 1_ sample 3 high speed steel series U 5 18.3x10 Nil Nil ample of sintered alloy 13.0x10- in ention 4 (cu-infiltraed) U 20 18. 3 X 10 Nil Being Compared sample Cu 4 18. 3 X 10-6 Nil Sample of liquid-phase sintered 12.0x10-4 Nil invention Fe-base sintered alloy ample of 6 Ag 3 20. 6x 10-1 Nil Nil invention.
7 5 Nil ample of high Ni cast steel 15. 0 X W' 15. 5 x 10-6 Nil invention 8 CU 18 18. 3 X IQ Wi 1 Being Compared - sample 9 _Fi 8 3 X 1 o- 4 Nil Nil Sample of spheroidal graphite il. ox 10-0 Cu 1 invention 1 0 cast iron H! 2 15.5x10 Nil Nil Sample of invention a:ple of Cu 2 18.3 X IQ-& Nil Nil in ention 1 2 C-NI-Cr-Co-W-Cu series - 1 Being Compared 12. 0 X 10-4 sample Fe-base sintered alloy -5 Nil Being pared 1 3 (Cuinfiltrated) Ni 30 15. 5 x 10 - C80azle ample of 1 4 Ag 6 20. 6 X 10-a Nil Nil invention Note) Coefficient of thermal expansion (l/K) of cylinder head made of AI alloy (ACC) 26.5X 16-' U SAMPLE VALVE SEAT COATING LAYER OCCURRENCE OF REMARKS CRACKS NO.
Coefficient Coating coefficient At joining Cr of thermal materials Thickness of thermal by resist- At rig MATERIALS expansion expansion welding test (D 11K Nil Nil ample of 1 5 Cu 3 18. 3 X 10 invention Cu-8e alloy 10. 6 X 10 Compared 1 6 - Nil Being sample 1 7 Cd 5 18. 3X 10-3 Nil Nil ample of - Cu-Cr alloy 16. 5X 10-9 invention Compared 1 8 Ag 95 20. 6 X W' Nil Being sample 1 9 1 C.U-NI-Si. alloy Sample of 1 16. 0 X 10-1 Cu 2 18.3x10 Nil Nil invention 2 0 eu 8 18. 3X 10-1 Nil Nil ample of invention 2 1 ceramics,'51,N,) 3. 2x 10-1 Ni 3 1D. 5 X 10-4 Nil Nil ample of invention 2 2 Compared Being sample 2 3 Cu 5 18. 3X 10-0 Nil Nil ample of ceramics(A1,0,) 8.0x10-1 invention L d24 Ag LQ 20. 6X 10-0 Nil Being Compared sample Note) Coef f icient of thermal expansion (1 /K) of cylinder head made of A1 alloy (AC4C) 26.5 X 10 test with a real machine and under the conditions in which the valve seat was knocked with the valve, thereby to search any occurrence of cracks in the valve seats. Table 2 represents the test results.
In the range of the present invention, no cracks were caused by thermal stresses in the joining process, and in rig test under the same conditions as those in a real machine, there were seen no cracks.
On the other hand, concerning the joined type valve seats of samples no.4, No.8, No.13, No.18, No.21, No.24 as compared samples, these valve seats had a coating layer which was not in the range of the invention. As for these valve seats, although there were no cracks in the joining process by a resistance welding, there were caused cracks in the rig tests. Furthermore, in the joined type valve seats of samples No.2, No.12, No.16 and No.22 as compared samples, there were caused cracks in the joining process by a resistance welding.
According to the present invention, there are not seen any cracks caused both at the joining by a resistance welding and at the engine driving, whereby a high sealing performance can be maintained.
Having now fully described the present invention, it will be understood for one 6f ordinary skill in the art that many changes and modifications can be made without. departing from the spirit or scope of the invention as set forth herein.
The entire disclosure of Japanese Patent Application
No.133577/1996 filed on May 28, 1996. including specification, claims, drawings and summary are incorporated here by reference in its entirety.
13

Claims (6)

1. A joined type valve seat joined into Al alloy cylinder head of an internal combusti ' on engine by means of a resistance welding, wherein said valve seat is made of Fe-base sintered alloy and has pure metal layer or alloy layer coated on at least its surfaces contacting with the cylinder head, said pure metal layer or alloy layer being of thickness of 1 Opm or less and having coefficient of thermal expansion of 15X li& - 25X 16-1'(1/K).
2. The joined type valve seat set forth in claim 1, wherein said valve seat is made of Cu-infiltrated Fe-base sintered alloy or Fe-base sintered alloy with pores sealed with copper.
3. The joined type valve seat set forth in claim 1, wherein said valve seat is made of cast iron or cast steel or Ni-base alloy ingot material.
4. A joined type valve seat joined into Al alloy cylinder head of an internal combustion engine by means of a resistance welding, wherein said valve seat is made of Cu-base alloy. and has pure metal layer or alloy layer coated on at least its surfaces contacting with the cylinder head, said pure metal layer or alloy layer being of thickness of 1OMm or less and having coefficient of thermal expansion of 18 X 1 d-6 - 27 ?0 0-60 /K).
5. A joined type valve seat joined into Al alloy cylinder head of an internal combustion engine by means of a resistance welding, wherein said valve seat is made of ceramics and has pure metal layer or alloy layer coated on at least its surfaces contacting with the cylinder head, said pure metal layer or alloy layer being of thickness of 1OMm or less and having coefficient of thermal expansion of 10 X 10 20 x 10 (1./K)
6. A joined type valve seat substantially as described herein with reference to the accompanying drawings.
1 14
GB9707409A 1996-05-28 1997-04-11 Coated valve seat Withdrawn GB2313651A (en)

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Application Number Priority Date Filing Date Title
JP13357796A JPH09317413A (en) 1996-05-28 1996-05-28 Joining type valve seat

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GB2313651A true GB2313651A (en) 1997-12-03

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EP3231547A4 (en) * 2014-12-09 2018-12-05 Origin Electric Company, Limited Bonded article manufacturing method and bonded article

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DE19822930C2 (en) * 1998-05-22 2001-11-22 Daimler Chrysler Ag Process for the adhesive application of a coating to an exposed and tribologically stressed surface of a component of a valve, preferably a valve stem and / or a valve bushing or guides, and component and its use as a valve for internal combustion engines
DE10353473B4 (en) * 2003-11-15 2007-02-22 Daimlerchrysler Ag Component of an internal combustion engine and method for its production
FR2877247B1 (en) * 2004-10-29 2007-03-02 Peugeot Citroen Automobiles Sa METHOD FOR ASSEMBLING A STEEL PIECE AND A CAST IRON PART
DE102016014537A1 (en) 2016-12-07 2017-06-29 Daimler Ag Cylinder head for an internal combustion engine and method for manufacturing a cylinder head

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EP0723069A1 (en) * 1995-01-23 1996-07-24 Yamaha Hatsudoki Kabushiki Kaisha A valve seat for a cylinder head and a method for producing the valve seat within a cylinder head
EP0743428A1 (en) * 1995-05-15 1996-11-20 Yamaha Hatsudoki Kabushiki Kaisha Valve seat insert
US5586530A (en) * 1993-07-20 1996-12-24 Yamaha Hatsudoki Kabushiki Kaisha Valve seat insert

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US5586530A (en) * 1993-07-20 1996-12-24 Yamaha Hatsudoki Kabushiki Kaisha Valve seat insert
EP0723069A1 (en) * 1995-01-23 1996-07-24 Yamaha Hatsudoki Kabushiki Kaisha A valve seat for a cylinder head and a method for producing the valve seat within a cylinder head
EP0743428A1 (en) * 1995-05-15 1996-11-20 Yamaha Hatsudoki Kabushiki Kaisha Valve seat insert

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008156822A2 (en) * 2007-06-19 2008-12-24 Flexible Ceramics, Inc. Internal combustion (ic) engine head assembly combustion chamber multiple spark ignition (msi) fuel savings device and methods of fabrication thereof
WO2008156822A3 (en) * 2007-06-19 2010-03-18 Flexible Ceramics, Inc. Internal combustion (ic) engine head assembly combustion chamber multiple spark ignition (msi) fuel savings device and methods of fabrication thereof
EP3231547A4 (en) * 2014-12-09 2018-12-05 Origin Electric Company, Limited Bonded article manufacturing method and bonded article

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DE19721406A1 (en) 1997-12-04
JPH09317413A (en) 1997-12-09
GB9707409D0 (en) 1997-05-28

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