GB2265387A - Optical recording medium with a reflecting layer of alloy containing mn and al - Google Patents

Optical recording medium with a reflecting layer of alloy containing mn and al Download PDF

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Publication number
GB2265387A
GB2265387A GB9216073A GB9216073A GB2265387A GB 2265387 A GB2265387 A GB 2265387A GB 9216073 A GB9216073 A GB 9216073A GB 9216073 A GB9216073 A GB 9216073A GB 2265387 A GB2265387 A GB 2265387A
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GB
United Kingdom
Prior art keywords
recording medium
optical recording
reflective film
metal alloy
alloy containing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
GB9216073A
Other versions
GB2265387B (en
GB9216073D0 (en
Inventor
Masaomi Ebe
Masataka Uchidoi
Yoshihiko Iwama
Hiroshi Sato
Yoshitika Nonaka
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Pioneer Video Corp
Pioneer Corp
Original Assignee
Pioneer Video Corp
Pioneer Electronic Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Pioneer Video Corp, Pioneer Electronic Corp filed Critical Pioneer Video Corp
Publication of GB9216073D0 publication Critical patent/GB9216073D0/en
Publication of GB2265387A publication Critical patent/GB2265387A/en
Application granted granted Critical
Publication of GB2265387B publication Critical patent/GB2265387B/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • C23C14/14Metallic material, boron or silicon
    • C23C14/20Metallic material, boron or silicon on organic substrates
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C21/00Alloys based on aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C21/00Alloys based on aluminium
    • C22C21/02Alloys based on aluminium with silicon as the next major constituent
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C21/00Alloys based on aluminium
    • C22C21/12Alloys based on aluminium with copper as the next major constituent
    • GPHYSICS
    • G11INFORMATION STORAGE
    • G11BINFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
    • G11B7/00Recording or reproducing by optical means, e.g. recording using a thermal beam of optical radiation by modifying optical properties or the physical structure, reproducing using an optical beam at lower power by sensing optical properties; Record carriers therefor
    • G11B7/24Record carriers characterised by shape, structure or physical properties, or by the selection of the material
    • G11B7/241Record carriers characterised by shape, structure or physical properties, or by the selection of the material characterised by the selection of the material
    • G11B7/252Record carriers characterised by shape, structure or physical properties, or by the selection of the material characterised by the selection of the material of layers other than recording layers
    • G11B7/258Record carriers characterised by shape, structure or physical properties, or by the selection of the material characterised by the selection of the material of layers other than recording layers of reflective layers
    • G11B7/2585Record carriers characterised by shape, structure or physical properties, or by the selection of the material characterised by the selection of the material of layers other than recording layers of reflective layers based on aluminium
    • GPHYSICS
    • G11INFORMATION STORAGE
    • G11BINFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
    • G11B7/00Recording or reproducing by optical means, e.g. recording using a thermal beam of optical radiation by modifying optical properties or the physical structure, reproducing using an optical beam at lower power by sensing optical properties; Record carriers therefor
    • G11B7/24Record carriers characterised by shape, structure or physical properties, or by the selection of the material
    • G11B7/26Apparatus or processes specially adapted for the manufacture of record carriers
    • GPHYSICS
    • G11INFORMATION STORAGE
    • G11BINFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
    • G11B7/00Recording or reproducing by optical means, e.g. recording using a thermal beam of optical radiation by modifying optical properties or the physical structure, reproducing using an optical beam at lower power by sensing optical properties; Record carriers therefor
    • G11B7/24Record carriers characterised by shape, structure or physical properties, or by the selection of the material
    • G11B7/241Record carriers characterised by shape, structure or physical properties, or by the selection of the material characterised by the selection of the material
    • G11B7/252Record carriers characterised by shape, structure or physical properties, or by the selection of the material characterised by the selection of the material of layers other than recording layers
    • G11B7/253Record carriers characterised by shape, structure or physical properties, or by the selection of the material characterised by the selection of the material of layers other than recording layers of substrates
    • G11B7/2533Record carriers characterised by shape, structure or physical properties, or by the selection of the material characterised by the selection of the material of layers other than recording layers of substrates comprising resins
    • GPHYSICS
    • G11INFORMATION STORAGE
    • G11BINFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
    • G11B7/00Recording or reproducing by optical means, e.g. recording using a thermal beam of optical radiation by modifying optical properties or the physical structure, reproducing using an optical beam at lower power by sensing optical properties; Record carriers therefor
    • G11B7/24Record carriers characterised by shape, structure or physical properties, or by the selection of the material
    • G11B7/241Record carriers characterised by shape, structure or physical properties, or by the selection of the material characterised by the selection of the material
    • G11B7/252Record carriers characterised by shape, structure or physical properties, or by the selection of the material characterised by the selection of the material of layers other than recording layers
    • G11B7/258Record carriers characterised by shape, structure or physical properties, or by the selection of the material characterised by the selection of the material of layers other than recording layers of reflective layers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S428/00Stock material or miscellaneous articles
    • Y10S428/913Material designed to be responsive to temperature, light, moisture
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S430/00Radiation imagery chemistry: process, composition, or product thereof
    • Y10S430/146Laser beam
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31678Of metal

Abstract

An optical recording medium is provided with a reflective film having a high reflectivity and durability by first placing on a heating object an aluminum metal alloy containing at least one of 0.05 - 0.2 wt.% metal selected from iron, copper and silicon, and also having 0.7 - 3.0 wt.% manganese; and evaporating the aluminum metal alloy in a vacuum by means of a vapor deposition process to an information signal recorded surface of a transparent synthetic resin plate.

Description

1 Optical Recording Medium and Method of Manufacturing Thereof 2265387 2
BACKGROUND OF THE INVENTION Field of the Invention
The present invention relates to an optical recording medium wherein information signals recorded on the disk surface thereof are optically read out, and specifically relates to an optical recording medium such as a video disk, a compact disk and so forth. Description of the Prior Art
A conventionally adopted optical recording medium such as an optical video disk, a compact disk or the like has been constructed such that an information signal recorded surface which is provided on a transparent synthetic resin plate and formed with a plurality of information signal pits is covered by a light reflective film, wherein the information signals are reproduced by scanning the recorded surface of the synthetic resin plate by a photo detector so as to detect the existence and size of the information signal pits in accordance with a variation of the magnitude of the lights reflected therefrom.
It has been one of the most important factors in the conventional type optical recording medium constructed as above to form a light reflective film with a material of high reflectivity, and in many cases aluminum having high-degree of purity has been applied by a vapor deposition. However, the reflective film made of this aluminum with high-degree of purity is not substantially 3 stable, and thus it has been likely to be deteriorated even by oxygen, water moisture and so on in the air, and the film surface is peeled off to thereby cause a blister, pin holes and so forth-, resulting that erroneous fault in reading information signals is increased. For this reason, a protection coating layer or the like has been applied to the rear surface side of the light reflective film to prevent the reflective film from deteriorating by oxidation, but it was not substantially effective to perfectly protect it from the deterioration due to an exfoliation or the like.
There have been proposed various methods to improve the peeling phenomenon of the light reflective film so far, a case in point being the one disclosed in Japanese Patent Application Laid Open,No. 57-186244, wherein it is proposed to form a film layer through an evaporation or a spattering of a metal alloy of specific components.
In this method, it is disclosed that a light reflective film having a high durability can be obtained by an evaporation or a spattering of a metal alloy which is selected from the group consisting of an Al-Cr alloy having more than 75 at.% aluminum, an Al-Cu alloy having more than 40 at. % aluminum, an Al-B alloy having more than 70 at.% aluminum, an Al-Mn alloy having at least 75 at.% aluminum, and an Al-lanthanide alloy having 0.1 to 3.0 at.% of the lanthanide, wherein each of these metal alloys comprises at least 1 atA of the composing elements, with the exception of the Al-lanthanide alloy. However, an optimum durability cannot be obtained if an enough quantity of the second-composing element is not contained in the metal alloys, and on the other hand, if a quantity of the second composing element therein becomes too much, the reflectivity thereof is also.lowered, so that it has been a difficult problem to obtain a reflective film with a high durability, yet with a high reflectivity altogether.
It is also widely known that a reflective film which is not easily offended by a peeling phenomenon or the like can be obtained if the evaporation of an aluminum or an aluminum metal alloy onto the signal recorded surface is performed at a speed not higher than 1.5 nanometers per second as disclosed in Japanese Patent Publication No. 379775. However, since the film layer forming speed is so low in this method, it is difficult to raise the productivity thereof, and to control a stability of the evaporating speed, and also there is a problem that even when a reflective film with high reflectivity is obtained, the durability thereof is not stable due to a possible variation of the evaporating speed.
SUMMARY OF THE INVENTION
The present invention has been made to eliminate such problems as disclosed above, and it is an object of the present invention to provide a means for producing an optical recording medium provided with a reflective film having a high reflectivity and durability.
The above object of the present invention can be achieved by a method comprising the steps of: first placing on a heating object an aluminum metal alloy containing at least one of 0.05 - 0.2 wt.% metal selected from the group of iron, copper and silicon, and also having 0.7 - 3.0 wt. % manganese; and evaporating the aluminum metal alloy in a vacuum by means of a vapor deposition process to an information signal recorded surface of a transparent synthetic resin plate. In other words, an optical recording medium according to the present invention is characterized in that it is provided with a light reflective film covering an information signal recorded surface of a transparent synthetic-resin plate, wherein the light reflective film is formed in a vacuum by means of a vapor deposition process of an aluminum metal alloy containing at least one of 0.05 - 0.2 wt.% metal selected from a group of iron, copper and silicon, and also containing 0.7 - 3.0 wt.% manganese.
A synthetic resin plate used for an optical recording medium according to the present invention can be selected from a transparent synthetic resin such as a methacrylate resin, polycarbonate resin, and a polyolefine resin and so on and preferably formed in a circular form, but the 6 material and a shape thereof is not limited as such.
The light reflective film formed on an information signal recording surface of the above synthetic resin plate is constructed such that an aluminum metal alloy containing therein at least one of 0.05 - 0.2 wt.% metal selected from the group of iron, copper and silicon, and also containing 0.7 - 3.0 wtA of manganese is evaporated in a vacuum to the information signal recorded surface, wherein in case the quantity of any of the selected one of iron, copper and a silicon is not enough, the durability thereof will not be enough, and in case any one of them is contained too much, a possibility of deterioration will also be raised. Further, if the quantity of manganese contained therein is not enough, prevention of deterioration will not be efficient, and if it is contained too much, then the reflectivity thereof will-be-considerably lowered, which is not a desirable phenomenon either.
As a method of vacuum deposition for depositing the aluminum metal alloy, a conventionally adopted vacuum deposition can be utilized, wherein the vapor depositing speed can be normally 1 - 30nm/sec, and the thickness of the light reflective film can be 40 - 100 nm or the like.
The optical recording medium according to the present invention is provided with a reflective film having a high reflectivity, and further, even if the vapor depositing speed during the evaporation is varied, a product with a 1 high degree of anti-deterioration can be constantly obtained.
Other objects and features of the invention will be more fully understood from the following detailed description and appended claims when taken with the accompanying drawing.
BRIEF DESCRIPTION OF THE DRAWING
Table. 1 shows the reflectivity and stability of each of the optical reflective media A to K whose components are different from one another as the results of the picture and quality checks, wherein these checks are performed after the execution of artificial deterioration tests of the respective reflective media.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS -On a circular methacrylate-resin plate of 30-cm- -diameter having the surface thereof formed with information signal pits, aluminum or aluminum metal alloys of a constitution disclosed in Table 1 are evaporated to form a reflective film of 50 - 60 nm thick under the condition that the initial degree of vacuum is 2 X 10Torr and an average vapor depositing speed is selected to 6 nm/sec, whereby optical recording media A - K are produced.
Each of these optical recording media is first placed in the environment of the humidity 60% RH and temperature 9 0 C for 48 hours to perform deterioration accelerating test and then a first picture quality check is executed. Thereafter, each recording medium is placed in the environment of the humidity 60% RH and temperature 700C for 48 hours to perform another deterioration accelerating test and then a second picture quality check is executed. Further, after going through another deterioration accelerating test in the environment of the humidity 60% RH and temperature 700C for 48 hours, a third picture quality check and a surface check by an optical microscope are executed. After all these inspections, the reflectivity of the mirror surface portion of each recording medium is measured, and the results thereof are disclosed in Table 1.
It is to be noted that the picture quality check is executed, when signals of the optical recording medium are reproduced in a dark room and the reproduced signal image is displayed on a CRT, by visibly observing the occurrence of light beam points which are displayed as a noise, wherein if the number of the light beam points indicating the deterioration is substantially small, the test result is regarded as being successful and marked as 0, if substantial number thereof is admitted, it is marked as.,A, and if numerous beam points are observed, then it is marked as X.
It should be also noted that the surface check through 3 an optical microscope is performed by visibly observing the mirror surface portions of inner and outer periphery of each of the optical recording media in a dark room with 100 magnifications, and the results thereof are disclosed such that if the number of the light beam points indicating the deterioration is substantially small, the test result is regarded as being successful and marked as 0, if substantial number thereof is admitted, it is marked asA, and if numerous beam points are observed, then it is marked as X.
Observing the result shown in the table, it is understood that the optical recording medium according to the present invention maintains a constant superior reflectivity, and a substantially good anti- deterioration effect. [Effect of the invention] An optical recording medium of the present invention comprises an optical reflective film having a high reflectivity and yet good anti- deterioration effect, and according to a method of manufacturing the optical recording medium, even when an evaporating speed is high, the quality thereof is substantially good to form a constant optical reflective film, so that high-quality of optical recording medium can be produced with high efficiency.
Having now fully described the invention, it will be io apparent to one of ordinary skill in the art that many changes and modifications can be made thereto without departing from the spirit and scope of the invention as set forth herein.
c 1,1

Claims (3)

Claims:
1. An optical recording medium which is provided with a light reflective film covering an information signal recorded surface of a-transparent synthetic resin plate, wherein said light reflective film is a deposited layer formed by a vacuum deposition of an aluminum metal alloy containing at least one of 0.05 - 0.2 wt.% metal selected from the group of iron, copper and silicon, and also containing 0.7 - 3.0 wt.% manganese.
2. A method of manufacturing an optical recording medium comprising the steps of: placing on a heating object an aluminum metal alloy containing at least one of 0.05 - 0.2 wt.% metal selected from the group of iron, copper and silicon, and also containing 0.7 -
3.0 wt.% manganese; and evaporating said aluminum metal alloy in a vacuum by means of a vapor deposition process.to an information signal recorded surface of a transparent synthetic resin plate.
GB9216073A 1992-03-13 1992-07-28 Optical recording medium and method of manufacturing thereof Expired - Fee Related GB2265387B (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP04055277A JP3140148B2 (en) 1992-03-13 1992-03-13 Optical recording medium and method for manufacturing the same

Publications (3)

Publication Number Publication Date
GB9216073D0 GB9216073D0 (en) 1992-09-09
GB2265387A true GB2265387A (en) 1993-09-29
GB2265387B GB2265387B (en) 1995-07-26

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GB9216073A Expired - Fee Related GB2265387B (en) 1992-03-13 1992-07-28 Optical recording medium and method of manufacturing thereof

Country Status (4)

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US (1) US5356684A (en)
JP (1) JP3140148B2 (en)
KR (1) KR950004800B1 (en)
GB (1) GB2265387B (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1293975A2 (en) * 2001-09-13 2003-03-19 TDK Corporation Method and apparatus for the manufacture of optical recording media

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102329994B (en) * 2011-10-24 2013-05-01 梅州紫晶光电科技有限公司 Long-acting data storage alloy material and preparation method thereof

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4658392A (en) * 1984-07-11 1987-04-14 Polygram Gmbh Optically readable, high storage density, information carrier
JPH0449539A (en) * 1990-06-19 1992-02-18 Tdk Corp Optical information medium

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
NL8102283A (en) * 1981-05-11 1982-12-01 Philips Nv OPTICALLY READABLE INFORMATION DISC WITH A REFLECTION LAYER FORMED FROM A METAL ALLOY.
US4950520A (en) * 1985-12-27 1990-08-21 Pioneer Electronic Corporation Optical recording medium and method manufacturing thereof
US5075145A (en) * 1989-04-07 1991-12-24 Fuji Photo Film Co., Ltd. Optical recording medium

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4658392A (en) * 1984-07-11 1987-04-14 Polygram Gmbh Optically readable, high storage density, information carrier
JPH0449539A (en) * 1990-06-19 1992-02-18 Tdk Corp Optical information medium

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1293975A2 (en) * 2001-09-13 2003-03-19 TDK Corporation Method and apparatus for the manufacture of optical recording media
EP1293975A3 (en) * 2001-09-13 2007-02-14 TDK Corporation Method and apparatus for the manufacture of optical recording media

Also Published As

Publication number Publication date
JPH05258353A (en) 1993-10-08
US5356684A (en) 1994-10-18
GB2265387B (en) 1995-07-26
KR930020382A (en) 1993-10-19
JP3140148B2 (en) 2001-03-05
KR950004800B1 (en) 1995-05-10
GB9216073D0 (en) 1992-09-09

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746 Register noted 'licences of right' (sect. 46/1977)

Effective date: 19970926

PCNP Patent ceased through non-payment of renewal fee

Effective date: 20010728