GB2264592A

GB2264592A - Coaxial plug-in connection

Info

Publication number: GB2264592A
Application number: GB9302963A
Authority: GB
Inventors: Georg Spinner; Franz-Xaver Pitschi; Peter Stiefel
Original assignee: Spinner GmbH
Current assignee: Spinner GmbH
Priority date: 1992-02-27
Filing date: 1993-02-15
Publication date: 1993-09-01
Anticipated expiration: 2013-02-15
Also published as: IT1263628B; HK1001706A1; FR2688096A1; CH684719A5; DE4206092C1; ITMI930354A1; GB9302963D0; ITMI930354A0; HK1001704A1; GB2264592B; FR2688096B1; CH684910A5

Description

".'."'264%1#92 1 COAXIAL PLUG-IN CONNECTION The invention relates to a

coaxial plug-in connection. In particular, but not exclusively the invention relates to such a connection comprising a plug, including an innner conductor and a housing at one end of a cable, the cable including a tubular outer conductor and an inner conductor; the cable inner conductor being joined to the plug inner conductor; and the cable outer conductor terminating in a bore in the plug housing, the cable outer conductor being mechanically clamped therein and in electrical contact with the plug housing in the region of its front end. The invention also relates to such a connection modified in that in the region of its front end the cable outer conductor is in electrical contact with the plug housing by means of a thrust ring and a hollow screw which is screwed into the bore in the housing.

Plug-in connections of these kinds are known in general for high-grade coaxial cables, in particular those with a solid outer conductor which can be smooth, corrugated in screw-like manner or annularly corrugated. For the purpose of mechanical clamping, but above all for the purpose of safe electrical contacting, the outer conductor is usually widened in the region of its front end, or is flanged outwardly at right angles to form a collar. The widened region or the collar is clamped between a corresponding annular face of the housing and the annular front face or even conical face of a thrust ring by being screwed in by a hollow screw member, the front face of which rests against the thrust ring, and simultaneously making an electrical contact with the plug housing. It has now been shown that this contact, which is of very low resistance and therefore of poor reflection, is insufficient in some cases, namely if a particularly high intermodulation distance is required, e.g. more than 120 dB for intermodulation products of third order. This is the case, for example, with coaxial connections by means of which signals are simultaneously transmitted at high output and received with very low output.

According to a first aspect of the invention, there is provided a plug-in connection comprising a plug, including an innner conductor and a housing at one end of a cable, the cable including a tubular outer conductor and an inner conductor; the cable inner conductor being joined to the plug inner conductor; and the cable outer conductor terminating in a bore in the plug housing,the cable outer conductor being mechanically clamped therein and in electrical 2 contact with the plug housing in the region of its front end, wherein the outer conductor is soldered to the inner wall of the bore over its entire outer periphery in the region of contact, said bore being of substantially constant diameter.

Thus there is provided a coaxial plug-in connection, of particularly low intermodulation, of the kind disclosed in the introduction.

However, the apparently simple solution of soldering the outer conductor to the plug housing presupposes that the intermodulation signals with the level measured are caused by the previously known method of mechanical contacting, and that with this type of contacting the contact resistance has a part, even if it is a very small part, which is non-linear and which is the cause of the production of intermodulation signals. The cause of this non-linear part is presumably the various metals which usually occur in the contacting region, above all their surface oxides, which, in turn, are unavoidable with the metals which are mostly used for the outer conductors of coaxial cables, namely copper, copper alloys and aluminium. The generally known semiconductive effect of copper oxide, for example, could be regarded as confirmation of this assumption.

The invention as specified above is also advantageous in that the plug housing can be substantially integral in design, and thus the additional parts needed hitherto, namely the thrust ring and the hollow screw member, can be abandoned. Furthermore, the outer conductor in the contacting region no longer needs to be widened or flanged.

In the case of coaxial cables with screw-like corrugated outer conductors, which are often used, it is preferable that the inner wall of the plug housing, at least in the region of the soldered connection, has a profile which is complementary to the screw-like corrugation of the outer conductor. The profiling of the inner wall of the plug housing which profiling is complementary to the corrugation of the outer conductor, facilitates assembly and positioning of the plug on the coaxial cable until the end of the soldering process.

3 The best way of soldering the plug housing to the cable outer conductor is to use a heated tongs which enclose the outside of the housing before the plug inner conductor and the plug dielectric are fitted in the housing.

According to a second embodiment of the invention, there is provided a coaxial plug-in connection comprising a plug, including an inner conductor and a housing at one end of a cable, the cable including a tubular outer conductor and an inner conductor, the cable inner conductor being joined to the plug inner conductor; and the cable outer conductor terminating in a bore in the plug housing, the cable outer conductor being mechanically clamped therein and in the region of its front end being in electrical contact with the plug housing by means of a thrust ring and a hollow screw which is screwed into the bore in the housing, wherein the thrust ring is soldered to the outer conductor in the region of the front end and has an annular shoulder which projects axially over the front end, whereby it makes contact with an annular collar on the inner wall of the housing; and wherein all contact-providing parts are silver plated.

This is advantageous in that the plug housing as a whole does not need to be soldered to the outer conductor. (This can be difficult depending on the design of the plug, particularly if the plug inner conductor and plug dielectric are not subsequently fitted from the plug side.) Thus, with the second solution, use is made, as hitherto, of a thrust ring and a scr ew member. However, the outer conductor is not mechanically clamped, but is firstly soldered to the thrust ring. Mechanical clamping is done, as hitherto, by means of a hollow screw which acts upon the thrust ring. It has been shown that in this case too, non-linear parts of the contact resistance are avoided to a great extent, and thus intermodulation effects can be pushed beneath the measurable limit, on the further condition that all contact providing parts are silver-plated.

Preferably, the connection is adapted for use with a coaxial cable having a corrugated outer conductor, wherein the inside of the thrust ring has a profile which is complementary to the corrugation of the outer conductor. Conveniently the thrust ring is axially divided.

4 These embodiments facilitate the relative positioning of the thrust ring and outer conductor before and during the soldering on process of the thrust ring.

It is preferable that the annular end face of the hollow screw and the corresponding face of the thrust ring are in the form of complementary conical faces.

This embodiment takes into consideration the fact that the contacting faces between the thrust ring and the housing, on the one hand, and between the hollow screw and the housing, on the other hand, are, from the electrical viewpoint, parallel switched transmission- and contacting resistances, so that it is recommended that to minimise the entire effective contact resistance, the contact face between the hollow screw and thrust ring also be kept to a minimum in size and that simultaneously a high surface pressure in that region also be produced.

Preferably, the hollow screw has mutually spaced apart axial slits emanating from its conical front face, the slits imparting radial resilience to the hollow screw in the region of its front face.

Thus, the surface pressure between the hollow screw and housing is also increased, particularly in the current-conducting region.

Conveniently, in the region of the thrust ring, a sealing ring is arranged which seals at least the peripheral gap between the thrust ring and the housing ag,inst moisture entering at the cable side in the direction of the plug side.

By virtue of this embodiment, the plug-in connection is made water-tight. Any water which may penetrate into the plug-in connection from the side of the cable can actually only penetrate as far as the end face, on the side of the cable, of the thrust ring, but'not into the critical region between the inner conductor and the outer conductor of the cable or between the plug inner conductor and the housing of the plug-in connection.

The drawings show simplified illustrations of embodiments, selected by way of example, of first and second embodiments of plug-in connections according to the invention, in longitudinal section and in part longitudinal section, wherein:

Figure 1 shows the first embodiment, Figure 2 - shows the second embodiment, Figure 3 shows a sealed variant of the second embodiment, Figure 4 is a second possible way of forming the sealing, and Figure 5 is a third possible way of forming the sealing.

In all the drawings, the following reference numerals have the following meanings:

1 = cable inner conductor 2 = cable dielectric 3 = cable outer conductor 4 = ca ble casing 11 = plug inner conductor 12 = plug dielectric 13 = plug housing 14 = flange on plug side In Figure 1, the cable outer conductor 3 is soldered in the contacting region 20 over the whole of its outer periphery to the inner wall of the plug housing 13 which is integrally designed and which has a profile which is complementary to the screw-like corrugation of the cable outer conductor 3, as indicated at 13a. With this embodiment, the plug dielectric 12 and the plug inner conductor 11 must be fitted from the plug side, thus from the left in the drawing. The flange 14 on the plug side is in the form of a screw flange, and has an inwardly projecting annular shoulder 14a to secure the position of the plug dielectric 12. The cable inner conductor 1 is received in a corresponding bore in the plug inner conductor 11 and is soldered therein.

6 In order to permit soldering, the plug inner conductor 11 has an axial bore lla which leads to the solder location.

Since the cable outer conductor 3 has been soldered to the plug housing 13, it is impossible for any water penetrating from the cable side to enter the region any-here between the inner conductor of the. plug-in connection and the outer conductors thereof. The soldering in the contacting region 20 is best carried out using a heated tongs of suitable form which encloses the outside of the plug housing 13, before the plug inner conductor 11 and the plug dielectric 12 are inserted into the housing 13.

With the plugin connection shown in Figure 2, the contacting between the cable outer conductor 3 and the plug housing 13 is provided by a thrust ring 15 and a hollow screw 16 which is screwed into the housing 13. The thrust ring 15 has a profile which is complementary to the corrugation of the outer conductor 3, as shown at 15b. The thrust ring 15 is soldered to the end of the outer conductor 3, and has an annular shoulder 15a which projects in the axial extent over the front end of the outer conductor 3 and whereby it makes contact with the annular collar 13a of the plug housing 13. The plug housing 13 and also the thrust ring 15 are. silverplated in this contacting region at least. However, it is recommended that the housing 13 be silver-plated at least in the. entire region of contact with the thrust ring 15. The entire thrust ring 15 should be silver-plated. The same is true of the front region, on the plug side, of the hollow screw 16. To increase the contact surface between the thrust ring 15 and the front end of the hollow screw 16, the front face 16a thereof and the companion face of the thrust ring 15 are in the form of complementary conical faces. From its front face 16a, the hollow screw 16 is also provided with axial slits 16b which are distributed symmetrically around the periphery and which extend as far as the screwthreaded section 16c of the hollow screw 16. The resilient behaviour in the radial extent which is produced thereby in the region of the annular end face 16a of the hollow screw 16, together with the conical faces, means that as the hollow screw 16 continues to be tightened, its front region is increasingly pressed against the inner wall of the plug housing 13. It can be mathematically shown that both the conical casing face between the thrust ring 15 and the hollow screw 16 and also the cylindrical face between this latter and the plug housing 13 form contacting faces by means of which a fraction - even though only a very 7 small fraction -, of the current flows between the cable outer conductor 3 and the plug housing 13. It is therefore recommended that when very high attenuation requirements are imposed upon intermodulation products, these contacting regions too should be silver-plated because otherwise specific transfer- or contacting resistances which fluctuate-in the peripheral extent can be produced, and above all oxide layers can form, which, owing to their non-linear electric properties are considered to be the primary cause of the formation of intermodulation products.

Figure 3 shows -a sealed embodiment of the plug-in connection according to Figure 2. The sealing is provided by an o-ring 17 which is inserted into a peripheral groove which is delimited by the end face 16a, in this case a circular end face, of the hollow screw 16, the conically tapering companion face, as in Figure 2, of the thrust ring 15, and the inner wall of the bore of the plug housing 13. The slits in the front region of the hollow screw 16 are dispensed with in this embodiment.

According to Figure 4, a profile ring 17a can be used instead of a simple oring to provide the sealing function.

According to Figure 5, sealing can also be provided in a similar way by means of a sealing-ring 17b which is inserted into a peripheral groove in the thrust ring 15.

8

Claims

A plug-in connection comprising a plug, including an innner conductor and a housing, at one end of a cable, the cable including a tubular outer conductor and an inner conductor; the cable inner conductor being joined to the"plug inner conductor; and the cable outer conductor terminating in a bore In the plug housing, the cable outer conductor being mechanically clamped therein and in electrical contact with the plug housing in the region of its front end, wherein the outer conductor is soldered to the inner wall of the boreover its entire outer periphery in the region of contact, said bore being of substantially constant diameter.

2. A plugin connection according to Claim 1 adapted for use with a coaxial cable having a screwlike corrugated outer conductor, wherein the inner wall of the plug housing, at least in the region of the soldered connection, has a profile which is complementary to the screw-like corrugation of the outer conductor.

A coaxial plug-in connection comprising a plug, including an inner conductor and a housing at one end of a cable, the cable including a tubular outer conductor and an inner conductor; the cable inner conductor being joined to the plug inner conductor; and the cable outer conductor terminating in a bore in the plug housing, the cable outer conductor being mechanically clamped therein and in the region of its front end being in electrical contact with the plug housing by means of a thrust ring and a hollow screw which is screwed into the bore in the housing, wherein the thrust ring is soldered to the outer conductor in the region of the front end and has an annular shoulder which projects axially over the front end, whereby it makes contact with an annular collar on the inner wall of the housing; and wherein all contact-providing parts are silver plated.

4. A plug-in connection according to Claim 3 adapted for use with a coaxial cable having a corrugated outer conductor, wherein the inside of the thrust ring has a profile which is complementary to the corrugation of the outer conductor.

9 5. A plug-in connection according to Claim 4 adapted for use with a coaxial cable having an annularly corrugated outer conductor, wherein the thrust ring is axially divided.

6. A plug-in connection according to any of Claims 3 to 5, wherein the annular end face of the hollow screw and the corresponding face of the thrust ring are in the form of complementary conical faces.

7. A plug-in connection according to Claim 6, wherein the hollow screw has mutually spaced apart axial slits emanating from its conical front face, the slits imparting radial resilience to the hollow screw in the region of its front face.

8. A plug-in connection according to any of Claims 3 to 7, wherein in the region of the thrust ring, a sealing ring is arranged which seals at least the peripheral gap between the thrust ring and the housing against moisture entering at the cable side in the direction of the plug side.

9. A plug-in coupling generally as herein described, with reference to or as illustrated in the accompanying drawings.