GB2234522A - Metal ceramic composite - Google Patents
Metal ceramic composite Download PDFInfo
- Publication number
- GB2234522A GB2234522A GB9015651A GB9015651A GB2234522A GB 2234522 A GB2234522 A GB 2234522A GB 9015651 A GB9015651 A GB 9015651A GB 9015651 A GB9015651 A GB 9015651A GB 2234522 A GB2234522 A GB 2234522A
- Authority
- GB
- United Kingdom
- Prior art keywords
- metal
- ceramic composite
- composite material
- zirconia
- workpieces
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/515—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
- C04B35/56—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides
- C04B35/5607—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides based on refractory metal carbides
- C04B35/5626—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides based on refractory metal carbides based on tungsten carbides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F1/00—Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
- B22F1/12—Metallic powder containing non-metallic particles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/12—Both compacting and sintering
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C29/00—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides
- C22C29/02—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C29/00—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides
- C22C29/02—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides
- C22C29/06—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Metallurgy (AREA)
- Compositions Of Oxide Ceramics (AREA)
- Powder Metallurgy (AREA)
Abstract
A metal-ceramic composite material comprises tungsten carbide, a ceramic selected from a group consisting of zirconia and titanium diboride, and a metal, for example nickel or copper. Articles may be made from the material by the following method. Each component of the material is reduced to a powder and the three powders are blended together and mixed with paraffin wax which acts as a binder. The resulting mixture is compacted and formed into workpieces. The workpieces are heated in a presintering furnace to remove the paraffin wax and then in a sintering furnace to provide the desired articles.
Description
"METAT-CERAMIC COMPOSITE"
This invention relates to a metal-ceramic composite material and also to a method of making articles from such a material.
It is an object of this invention to provide a new or improved metal-ceramic composite material. It is another object of this invention to provide a method of making articles from such a material.
According to a first aspect of this invention, there is provided a metal-ceramic composite material comprising tungsten carbide, a ceramic selected from a group consisting of zirconia and titanium diboride, and a metal.
According to a second aspect of this invention, there is provided a method of making articles from a material according to the first aspect of this invention, said method comprising the steps of reducing each component of the material to a powder, blending the powders together, mixing the blended powder with a binder to form a mixture, compacting the mixture, forming the mixture into workpieces, and heating the workpieces in a sintering furnace to form articles.
This invention will now be described in more detail by way of example.
In a preferred example, the metal-ceramic composite material comprises tungsten carbide, zirconia and nickel. In the preferred composition, the material comprises 84.5 to 87.5 tungsten carbide, 12 to 14% zirconia, and 0.5 to 1.5% nickel, each by weight. If the proportion of zirconia is reduced below 12% or increased above 14% it has been found that articles formed from the material have a tendency to crumble. The composition set out above provides a material which is not magnetic, which has a density of 14 grams per cubic centimetre, and which has excellent wear resistance and hot hardness properties.
A method of making articles from a material having the composition set out above will now be described.
In this method, each component of the material is reduced, individually, to a powder in a ball mill. More specifically, the tungsten carbide, zirconia and nickel are reduced to particles having diameters which, respectively, are less than 3 micrometres, 40 micrometres, and 2 micrometres. Each powder is dispersed in acetone and subjected to a spray drying operation. The three powders are then blended together and mixed with paraffin wax which acts as a binder.
The resulting mixture is compacted and formed into workpieces by, for example, extrusion or die pressing. The workpieces have dimensions which correspond to those of the desired articles. The workpieces are heated in a presintering furnace at 600"C to remove the paraffin wax. Then, the workpieces are heated in a sintering furnace at 1462"C to provide the desired articles. 1462"C is slightly above the melting point of nickel.
By way of one modification to the metalceramic material described above, the nickel may be replaced by another metal, for example copper.
By way of another modification, zirconia may be replaced by titanium diboride.
Claims (7)
1. A metal-ceramic composite material comprising tungsten carbide, a ceramic selected from a group consisting of zirconia and titanium diboride, and a metal.
2. A metal-ceramic composite material as claimed in Claim 1, in which the metal is nickel.
3. A metal-ceramic composite material as claimed in Claim 1, in which the metal is copper.
4. A metal-ceramic composite material as claimed in any one of the preceding claims, in which said ceramic is zirconia.
5. A metal-ceramic composite as claimed in
Claim 4, in which the proportion of zirconia is 12 to 14 by weight.
6. A metal-ceramic composite material as claimed in any one of Claims 1 to 3, in which said ceramic is titanium diboride.
7. A method of making articles substantially as hereinbefore described.
7. A metal-ceramic composite as claimed in
Claim 1 comprising 84.5 to 87.5% tungsten carbide, 12 to 14% zirconia and 0.5 to 1.5% nickel, each by weight.
8. A metal-ceramic composite material substantially as hereinbefore described.
9. A method of making articles from the material as claimed in any one of the preceding claims, comprising the steps of reducing each component of the material to a powder, blending the powders together, mixing the blended powders with a binder to form a mixture, compacting the mixture, forming the mixture into workpieces, and heating the workpieces in a sintering furnace to form articles.
10. A method of making articles substantially as hereinbefore described.
Amendments to the claims
have been filed as follows 1. A metal-cermaic material comprising tungsten carbide, zirconia in the proportion of 12 to 14 by weight, and a metal.
2. A metal-ceramic composite material as claimed in Claim 1, in which the metal is nickel.
3. A metal-ceramic composite material as claimed in Claim 1, in which the metal is copper.
4. A metal-ceramic composite as claimed in
Claim 1 comprising 84.5 to 87.5 tungsten carbide, 12 to 149 zirconia and 0.5 to 1.5k nickel, each by weight.
5. A metal-ceramic composite material substantially as hereinbefore described.
6. A method of making articles from the material as claimed in any one of the preceding claims, comprising the steps of reducing each component of the material to a powder, blending the powders together, mixing the blended powders with a binder to form a mixture, compacting the mixture, forming the mixture into workpieces, and heating the workpieces in a sintering furnace to form articles.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB9015651A GB2234522A (en) | 1989-08-03 | 1990-07-17 | Metal ceramic composite |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB898917809A GB8917809D0 (en) | 1989-08-03 | 1989-08-03 | Metal-ceramic composite |
GB9015651A GB2234522A (en) | 1989-08-03 | 1990-07-17 | Metal ceramic composite |
Publications (2)
Publication Number | Publication Date |
---|---|
GB9015651D0 GB9015651D0 (en) | 1990-09-05 |
GB2234522A true GB2234522A (en) | 1991-02-06 |
Family
ID=26295702
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
GB9015651A Withdrawn GB2234522A (en) | 1989-08-03 | 1990-07-17 | Metal ceramic composite |
Country Status (1)
Country | Link |
---|---|
GB (1) | GB2234522A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105543607A (en) * | 2015-12-21 | 2016-05-04 | 佛山市中科院环境与安全检测认证中心有限公司 | Alloy material |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114657405B (en) * | 2022-03-25 | 2023-08-29 | 湖北中烟工业有限责任公司 | Electromagnetic heating material for low-temperature cigarettes and preparation method thereof |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB395134A (en) * | 1931-08-28 | 1933-07-13 | Tool Metal Mfg Company Ltd | Improvements in hard alloys |
GB532486A (en) * | 1938-09-01 | 1941-01-24 | British Thomson Houston Co Ltd | Improvements in and relating to methods of making hard sintered alloys |
GB1297075A (en) * | 1969-05-20 | 1972-11-22 | ||
GB1558068A (en) * | 1975-07-09 | 1979-12-19 | Teledyne Ind | Aluminium oxide based compositions |
-
1990
- 1990-07-17 GB GB9015651A patent/GB2234522A/en not_active Withdrawn
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB395134A (en) * | 1931-08-28 | 1933-07-13 | Tool Metal Mfg Company Ltd | Improvements in hard alloys |
GB532486A (en) * | 1938-09-01 | 1941-01-24 | British Thomson Houston Co Ltd | Improvements in and relating to methods of making hard sintered alloys |
GB1297075A (en) * | 1969-05-20 | 1972-11-22 | ||
GB1558068A (en) * | 1975-07-09 | 1979-12-19 | Teledyne Ind | Aluminium oxide based compositions |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105543607A (en) * | 2015-12-21 | 2016-05-04 | 佛山市中科院环境与安全检测认证中心有限公司 | Alloy material |
Also Published As
Publication number | Publication date |
---|---|
GB9015651D0 (en) | 1990-09-05 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
WAP | Application withdrawn, taken to be withdrawn or refused ** after publication under section 16(1) |