GB2223695A - Making radially pleated filter elements - Google Patents

Making radially pleated filter elements Download PDF

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Publication number
GB2223695A
GB2223695A GB8823806A GB8823806A GB2223695A GB 2223695 A GB2223695 A GB 2223695A GB 8823806 A GB8823806 A GB 8823806A GB 8823806 A GB8823806 A GB 8823806A GB 2223695 A GB2223695 A GB 2223695A
Authority
GB
United Kingdom
Prior art keywords
sheet
hot melt
pleated filter
melt adhesive
filter element
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
GB8823806A
Other versions
GB8823806D0 (en
Inventor
Stephen Paul Furnell
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sabre Safety Ltd
Original Assignee
Sabre Safety Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sabre Safety Ltd filed Critical Sabre Safety Ltd
Priority to GB8823806A priority Critical patent/GB2223695A/en
Publication of GB8823806D0 publication Critical patent/GB8823806D0/en
Publication of GB2223695A publication Critical patent/GB2223695A/en
Withdrawn legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/52Particle separators, e.g. dust precipitators, using filters embodying folded corrugated or wound sheet material
    • B01D46/521Particle separators, e.g. dust precipitators, using filters embodying folded corrugated or wound sheet material using folded, pleated material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D29/00Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/01Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
    • B01D29/012Making filtering elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D29/00Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/01Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
    • B01D29/05Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements supported
    • B01D29/07Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements supported with corrugated, folded or wound filtering sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/0001Making filtering elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/10Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
    • B01D46/106Ring-shaped filtering elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2265/00Casings, housings or mounting for filters specially adapted for separating dispersed particles from gases or vapours
    • B01D2265/04Permanent measures for connecting different parts of the filter, e.g. welding, glueing or moulding

Abstract

A length of glass fibre filter paper is divided by perforations 6 into strips designed to form respective filter elements, and beads of adhesive 7 are applied to each strip upstream of a pleating machine. The adhesive completes its curing in the machine, so that when the pleated strips are separated their pleats assume a radial configuration (Fig. 5) with the radially inner ends of the pleats bonded together, ready to be placed in an annular casing. <IMAGE>

Description

FILTER ELEMENT The present invention relates to a method of making a pleated filter element and to the pleated filter element so produced.
Pleated filter elements formed from glass fibre paper are widely used as dust filters in respirators.
The pleated filter element may be arranged in a housing so that the pleats are parallel to one another or so that the pleats are radial to a common centre and the filter element forms an annulus within a cylindrical housing. The housing holding the pleated filter element may be a lid portion of a respirator whose main body holds a filter of absorbent particles, for example graphite particles.
As filter respirators are generally made of circular shape, if the filter element is arranged in the housing in parallel pleats, the pleated filter element must be cut to the desired circular shape to fit into the filter housing. This is not an easy process and it is preferred to use a radial filter, that is one where the pleats are arranged radially, so that the filter is made from a strip of glass fibre paper of the same width throughout, which is a width equal to the width of the annulus in the filter housing into which the pleated filter element is fitted.
However there is still a problem in assembling the filter. The pleated filter element is obtained from the pleating apparatus, which may be a rotary pleater or a blade pleater, as a slab of pleated filter paper in compression so that the surfaces of the folded portions of the filter paper are in full contact with the adjacent surfaces.
This slab of compressed pleated filter paper has to be transferred to the annular filter housing and allowed to expand within the annulus of the housing without the pleats springing open prematurely. This transfer requires considerable care by an operator, and precautions must be taken, for example by using elastic bands to hold the slabs in the compressed state, to ensure that the pleats do not open prematurely.
The assembly of the pleated filter is therefore necessarily a slow process and does not lend itself to the production of a filter respirator at a commercially acceptable speed on a production line.
It is a main object of the present invention to overcome this problem of assembling a pleated filter element into a filter housing in which the pleats are radial.
According to the present invention there is provided a method of making a pleated filter element which comprises the steps of advancing a filter medium to a pleating machine, and utilising the pleating machine to produce folds in the filter medium transversely to its direction of advance and to compress the folds in the filter medium to produce a pleated filter element, wherein a bead of hot melt adhesive is applied to a surface of the advancing filter medium at a position corresponding to an edge of a pleated filter element formed therefrom, the hot melt adhesive being applied before the filter medium is fed to the pleating machine, and the hot melt adhesive having a curing time such that the adhesive is not fully cured until the compressed pleated filter element has been formed in the pleating machine, whereby corresponding edges of the surfaces of the two parts of each pleat are adhered together and a band of adhesive is formed which bonds adjacent pleats to one other.
A pleated filter element formed by the method of the present invention therefore has one edge surface of each pleat bonded, and the other edge surface of each pleat free and able to expand to form a radial filter when the pleated filter element is introduced into the annulus of a filter housing.
Advantageously a sheet of filter medium is advanced to the pleating machine, a plurality of longitudinal rows of perforations are formed in the sheet to define the width of filter elements to be formed from the sheet, and a bead of hot melt adhesive is applied adjacent to each row of perforations.
Preferably the sheet is of a width to form an exact number of filter elements, the sheet is perforated accordingly, and a bead of hot melt adhesive is additionally provided adjacent that edge of the sheet which has no bead of hot melt adhesive between the said edge and the nearest row of perforations.
Further in accordance with the present invention there is provided a pleated filter element comprising a strip of filter medium folded to form a succession of pleats, each of which has two parts, one edge portion of one surface of each part of a pleat being bonded to a corresponding edge portion of one surface of the other part of the same pleat, and a band of adhesive adjacent the bonded edge portions of the pleats bonding each pleat to the adjacent pleats.
Preferably the band of adhesive bonds each pleat to the adjacent pleats at the edges of the folds constituting the junctions between adjacent pleats.
The present invention will be further understood from the following detailed description which is made with reference to the accompanying drawings, in which: Figure 1 is a plan view of a known radial filter, Figure 2 is a side view of the radial filter of Figure 1 with part of the end cut away to show part of the pleated filter element used, Figure 3 is a flow diagram of a method of making a pleated filter element in accordance with the present invention, Figure 4 is a plan view of a sheet of filter medium immediately before it is fed to a pleating machine in the method of Figure 3, and Figure 5 is a fragmentary perspective view of a preferred embodiment of a pleated filter element in accordance with the present invention.
In Figure 1 of the accompanying drawings there is indicated generally at 1 a radial dust filter comprising a pleated filter element 2 arranged as an annulus within a filter housing 3.
Figure 2 shows a side view of the radial dust filter 1 with a small portion of the filter housing 3 cut away to show one pleat 4 of the pleated filter element 2.
In a preferred method in accordance with the present invention illustrated in the flow diagram which is Figure 3, a 228mm wide sheet of glass fibre paper is withdrawn from a supply roll and advanced towards a pleating machine. As the glass fibre paper is advanced five rows of perforations are formed in the sheet of glass fibre paper to define six strips each 38mm wide.Six beads of hot melt adhesive, preferably an adhesive based on ethylene vinyl acetate and including terpene phenolic resin and a rosin ester hydrocarbon wax, are applied to one surface of the advancing perforated glass fibre paper so that a bead of the hot melt adhesive is applied adjacent to each row of perforations and to one edge of the sheet as shown in Figure 4 where the sheet of glass fibre paper is denoted by the reference numeral 5, the rows of perforations are denoted by the reference numeral 6, and the beads of hot melt adhesive by the reference numeral 7. It will be noted that each of the beads 7 of hot melt adhesive is applied to the sheet 5 near to the edge of one of the six strips into which the sheet 5 is sub-divided by the five rows of perforations 6.
The adhesive is applied to the surface of the sheet 5 of glass fibre paper in a condition in which the adhesive will take a minute or two to cure. The time allowed for curing of the adhesive is selected so that the sheet 5 of glass fibre paper may be pleated before the adhesive is fully cured.
The glass fibre paper, perforated and carrying the six beads 7 of adhesive, is fed to a pleating machine, preferably a rotary pleating machine, in which the pleats are formed in conventional manner by forming folds in the glass fibre paper in opposite directions and then compressing the glass fibre paper by slowing its rate of advance within the pleating machine so that the glass fibre paper is folded up on itself to form pleats 4 as shown in Figure 2.
On one surface of each part of each pleat there is present a line of adhesive which is part of one of the beads of hot melt adhesive. As the pleats are compressed, the surfaces of the two parts of each pleat are brought into face to face contact so that the adhesive on the one surface of one part of each pleat contacts the adhesive on the similar surface of the other part of the pleat. At this time the adhesive is not fully cured, and, as the adhesive subsequently cures, the pleated sheet of glass fibre paper is held with the adjacent individual pleats 4 closed. The applied pressure causes adhesive to be displaced upwardly from between each pleat 4 to link up with adhesive similarly displaced from between the other pleats 4 and form a band above the folds which constitute the junctions between adjacent pleats 4.Thus, when the adhesive is fully cured, individual pleats 4 are held closed by adhesive in each of the six sections of the pleated sheet 5, and the corners of the individual pleats in each section are bonded together by a band of adhesive extending along the line of the perforations or along the edge of the pleated sheet 5.
The pleating machine counts the number of pleats, for example 110 pleats to a pleated filter element 2, and cuts the glass fibre paper to produce a slab comprising a set of six pleated filter elements which the operator can remove from the pleating machine without fear of the pleats springing open. The operator can then separate the slab into six pleated filter elements 2 by tearing along the lines of the perforations 6 and there will be obtained six pleated filter elements each having the adjacent edge surfaces of the two parts of each pleat held together by adhesive and also having adjacent pleats held together by the band of adhesive at the edges of one set of folds in the pleated filter element.
The operator can then take a pleated filter element and place it in the annulus in a filter housing 3 with the edge of the band of adhesive against the inner surface of the annulus, which is the surface of smaller circumference. As the pleated filter element of the present invention is introduced into the annulus in the filter housing 3, the pleats will open across the width of the annulus, but there will be no risk of the whole pleated filter element springing open and getting out of control as tended to happen with prior art pleated filter elements. Thus filters can be assembled easily and quickly at a commercial rate of production.
In Figure 5 there is shown a fragmentary perspective view of a pleated filter element in accordance with the invention in the position which it adopts in the annulus in the filter housing 3. The pleated filter element comprises a series of pleats such as pleat 14 having surfaces 15 and 16 which are held together by lines of cured adhesive at positions corresponding to the line 17 of adhesive shown at the end of the pleated filter element. In addition the individual pleats 14 are held together by a band 18 of cured adhesive at the corners of the folds between adjacent pleats 14.
In the embodiment of the invention being described the other surfaces 19 and 20 of an individual pleat 14 are not adhered to the corresponding surfaces of a neighbouring pleat 14. However it is within the scope of the present invention for additional beads of adhesive to be applied to the other surface of the sheet 5 of glass fibre paper at positions corresponding to the positions of the beads 7 applied to the said one surface of the sheet 5. In this case adjacent pleats 14 of the pleated filter element are adhered at the same edge as the two parts of each pleat 14 are adhered. The pleats will still open appropriately when a pleated filter element is assembled in an annulus in a filter housing to form a radial filter.
In the preferred embodiment of the present invention which has been described, the sheet of glass fibre paper is perforated before the beads of hot melt adhesive are applied. However, the method may be modified so that the sheet of glass fibre paper is perforated after the beads of hot melt adhesive have been applied.

Claims (5)

CLAIMS:
1. A method of making a pleated filter element which comprises the steps of advancing a filter medium to a pleating machine, and utilising the pleating machine to produce folds in the filter medium transversely to its direction of advance and to compress the folds in the filter medium to produce a pleated filter element, wherein a bead of hot melt adhesive is applied to a surface of the advancing filter medium at a position corresponding to an edge of a pleated filter element formed therefrom, the hot melt adhesive being applied before the filter medium is fed to the pleating machine, and the hot melt adhesive having a curing time such that the adhesive is not fully cured until the compressed pleated filter element has been formed in the pleating machine, whereby corresponding edges of the surfaces of the two parts of each pleat are adhered together and a band of adhesive is formed which bonds adjacent pleats to one other.
2. A method according to Claim 1 wherein a sheet of filter medium is advanced to the pleating machine, a plurality of longitudinal rows of perforations are formed in the sheet to define the width of filter elements to be formed from the sheet, and a bead of hot melt adhesive is applied adjacent to each row of perforations.
3. A method according to Claim 2, wherein the sheet is of a width to form an exact number of filter elements, the sheet is perforated accordingly, and a bead of hot melt adhesive is additionally provided adjacent that edge of the sheet which has no bead of hot melt adhesive between the said edge and the nearest row of perforations.
4. A method according to any one of the preceding Claims wherein hot melt adhesive is applied to the other surface of the advancing filter medium at a position or positions corresponding to the position or positions at which hot melt adhesive is applied to the one surface of the filter medium.
5. A pleated filter element made by a method according to any one of the preceding Claims.
5. A method of making a pleated filter element substantially as hereinbefore described with reference to the accompanying drawings.
6. A pleated filter element made by a method according to any one of the preceding Claims.
7. A pleated filter element comprising a strip of filter medium folded to form a succession of pleats, each of which has two parts, one edge portion of one surface of each part of a pleat being bonded to a corresponding edge portion of one surface of the other part of the same pleat, and a band of adhesive adjacent the bonded edge portions of the pleats bonding each pleat to the adjacent pleats.
8. A pleated filter element according to Claim 7 wherein the band of adhesive bonds each pleat to the adjacent pleats at the edges of the folds constituting the junctions between adjacent pleats.
9 A pleated filter element according to Claim 7 or Claim 8, wherein the edge portions of the other surfaces of each part of a pleat are bonded to corresponding edge portions of the other surfaces of adjacent pleats.
10. A pleated filter element substantially as hereinbefore described and illustrated in Figure 5 of the accompanying drawings.
Amendments to the claims have been filed as follows
1. A method of making pleated filter elements which comprises the steps of advancing a sheet of filter medium to a pleating machine, and, during said advance, forming a plurality of longitudinal rows of perforations in the sheet to define the widths of filter elements to be formed from the sheet, applying a bead of hot melt adhesive to one surface of the advancing sheet of filter medium adjacent to each row of perforations, and thereafter utilising the pleating machine to produce folds in the sheet of filter medium transversely to its direction of advance and to compress the folds in the sheet of filter medium to produce a set of pleated filter elements, the hot melt adhesive which is applied to the sheet of filter medium at positions corresponding to the edges of pleated filter elements formed therefrom having a curing time such that the adhesive is not fully cured until the set of compressed pleated filter elements has been formed in the pleating machine, whereby corresponding edges of the surfaces of the two parts of each pleat are adhered together and a band of adhesive is formed which bonds adjacent pleats of each pleated filter element to one other.
2. A method according to Claim 1, wherein the sheet is of a width to form an exact number of filter elements, the sheet is perforated accordingly, and a bead of hot melt adhesive is additionally provided adjacent that edge of the sheet which has no bead of hot melt adhesive between the said edge and the nearest row of perforations.
3. A method according to either of the preceding Claims wherein hot melt adhesive is applied to the other surface of the advancing filter medium at positions corresponding to the positions at which hot melt adhesive is applied to the one surface of the filter medium.
4. A method of making a pleated filter element substantially as hereinbefore described with reference to the accompanying drawings.
GB8823806A 1988-10-11 1988-10-11 Making radially pleated filter elements Withdrawn GB2223695A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
GB8823806A GB2223695A (en) 1988-10-11 1988-10-11 Making radially pleated filter elements

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB8823806A GB2223695A (en) 1988-10-11 1988-10-11 Making radially pleated filter elements

Publications (2)

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GB8823806D0 GB8823806D0 (en) 1988-11-16
GB2223695A true GB2223695A (en) 1990-04-18

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0812610A2 (en) * 1996-06-10 1997-12-17 Fram Europe Limited Fluid filter element and method of manufacture
CN107551701A (en) * 2016-03-31 2018-01-09 孙欣 Tilting cooking fume filter

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB848129A (en) * 1958-03-12 1960-09-14 Gen Motors Ltd Improvements in or relating to filters for fluids
GB867004A (en) * 1959-03-03 1961-05-03 Gen Motors Ltd Improvements in or relating to filters for fluids
GB1408194A (en) * 1971-07-28 1975-10-01 Delbag Luftfilter Gmbh Filter pack and method for forming the same
GB1429783A (en) * 1972-03-11 1976-03-24 Gen Motors Ltd Fluid filter units
GB2030464A (en) * 1978-09-21 1980-04-10 Gen Motors Ltd Fluid filter elements and their manufacture
EP0206182A1 (en) * 1985-06-15 1986-12-30 Kabushiki Kaisha Tsuchiya Seisakusho Fluid filter with pleated filter medium

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB848129A (en) * 1958-03-12 1960-09-14 Gen Motors Ltd Improvements in or relating to filters for fluids
GB867004A (en) * 1959-03-03 1961-05-03 Gen Motors Ltd Improvements in or relating to filters for fluids
GB1408194A (en) * 1971-07-28 1975-10-01 Delbag Luftfilter Gmbh Filter pack and method for forming the same
GB1429783A (en) * 1972-03-11 1976-03-24 Gen Motors Ltd Fluid filter units
GB2030464A (en) * 1978-09-21 1980-04-10 Gen Motors Ltd Fluid filter elements and their manufacture
EP0206182A1 (en) * 1985-06-15 1986-12-30 Kabushiki Kaisha Tsuchiya Seisakusho Fluid filter with pleated filter medium

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0812610A2 (en) * 1996-06-10 1997-12-17 Fram Europe Limited Fluid filter element and method of manufacture
EP0812610A3 (en) * 1996-06-10 1998-03-25 Fram Europe Limited Fluid filter element and method of manufacture
GB2314031B (en) * 1996-06-10 1999-12-15 Fram Europ Fluid filter element and method of manufacture
CN107551701A (en) * 2016-03-31 2018-01-09 孙欣 Tilting cooking fume filter

Also Published As

Publication number Publication date
GB8823806D0 (en) 1988-11-16

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