GB2180139A - Process for making sanitary tableware - Google Patents

Process for making sanitary tableware Download PDF

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Publication number
GB2180139A
GB2180139A GB08522588A GB8522588A GB2180139A GB 2180139 A GB2180139 A GB 2180139A GB 08522588 A GB08522588 A GB 08522588A GB 8522588 A GB8522588 A GB 8522588A GB 2180139 A GB2180139 A GB 2180139A
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GB
United Kingdom
Prior art keywords
tableware
grains
cereal
mold
bowl
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
GB08522588A
Other versions
GB8522588D0 (en
GB2180139B (en
Inventor
Liang-Erh Chen
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to GB8522588A priority Critical patent/GB2180139B/en
Publication of GB8522588D0 publication Critical patent/GB8522588D0/en
Publication of GB2180139A publication Critical patent/GB2180139A/en
Application granted granted Critical
Publication of GB2180139B publication Critical patent/GB2180139B/en
Expired legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00Heating by electric, magnetic or electromagnetic fields
    • H05B6/64Heating using microwaves
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23PSHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P20/00Coating of foodstuffs; Coatings therefor; Making laminated, multi-layered, stuffed or hollow foodstuffs
    • A23P20/20Making of laminated, multi-layered, stuffed or hollow foodstuffs, e.g. by wrapping in preformed edible dough sheets or in edible food containers
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23PSHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P30/00Shaping or working of foodstuffs characterised by the process or apparatus
    • A23P30/10Moulding
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47GHOUSEHOLD OR TABLE EQUIPMENT
    • A47G19/00Table service
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47GHOUSEHOLD OR TABLE EQUIPMENT
    • A47G19/00Table service
    • A47G19/02Plates, dishes or the like
    • A47G19/03Plates, dishes or the like for using only once, e.g. made of paper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/02Manufacture of substantially flat articles, e.g. boards, from particles or fibres from particles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N5/00Manufacture of non-flat articles

Landscapes

  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Food Science & Technology (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Table Devices Or Equipment (AREA)

Abstract

A process for making sanitary tableware which comprises introducing a cereal substance into a mold and forming the cereal substance at a temperature of 130-180 degrees C and under a pressure of 120-300 kg/sq.cm for 5-10 seconds. <IMAGE>

Description

SPECIFICATION Process for Making Sanitary Tableware This invention relates to a process for making sanitary tableware, particularly to a process for making sanitary tableware by using cereal substances.
It has been known that tableware made of foamed plastic materials are convenient for use in the food shops and food industries. They need not be washed since they are cheap and can be discarded after being used one time. In addition, they also eliminate the problems arising from reusing washed dishes in food shops which may sometimes be stained with the remaining detergent and which may sometimes cause infection. However, the waste disposal of such tableware has caused a serious pollution problem.
A main object of the invention is to provide a novel process for making tableware which is cheap and need not be washed.
Another object of the invention is to provide an improved sanitary tableware which is cheap and need not be washed. The non-washed waste tableware will not cause the pollution problem since it can be fed to animals and can also fertilize the soil when buried under the ground.
These and other objects can be achieved in accordance with the present invention through the provision of a process which comprises: introducing a cereal substance into a mold; and forming the cereal substance at a temperature of 130-180 degrees C and under a pressure of 120- 300 kg/sq.cm for 510 seconds. Preferably, the cereal substance is selected from rice and wheat. If the cereal substance is a powder it should be formed into grains before being introduced into the mold. Alternatively, some suitable additives can be added in the cereal substance before it is formed.
The present exemplary preferred embodiment will be described in detail with reference to the following drawings, in which: Fig. 1 is a perspective view of a bowl made according to the present invention; Fig. 1a is a fragmentary enlarged view of the bowl; Fig. 2 is a diagram showing the process according to the invention; and Fig. 3 is a perspective view showing how the bowl tears when the hot water is put in it for a period.
Example 75 grams of rice grains is placed in a heated mold which imparts a bowl-shape. A bowl is formed when a pressure of 120-300 kg/sq.cm is applied to the mold at a temperature of 130-180 degrees Cover 510 sec. Since the rice grain itself contains about 12.3% water, when the grains are pressurized at 130-180 degrees C, the starch existing on the surfaces of the grains is formed into a paste, binding the grains together to form into a bowl 10 shown in Fig. 1 in which numeral 11 represents a grain and numeral 12 represents the binder formed of the paste. After the bowl is formed, it is removed from the mold. Air bubbles will not form in the products since the forming process is done for a few seconds at a certain temperature and pressure.The abovedescribed procedure may be adapted to all kinds of rice grains.
If the cereal substance is in powdered form, for example wheat flour, it must be made into grains by being mixed with water and then dried. The grains are then molded in a way similar to that described in the above example. The procedure for making the tableware is illustrated in Fig. 2. It can be appreciated that the mold can be heated by means of a high frequency heating apparatus. If desired, the cereal substance can be mixed with some suitable additives, such as edible coloring materials.
It can be noted that the process according to the invention can produce various kinds of tabieware except for those used for cooking purposes.
According to the tests made by the inventor, the tableware formed by the process gradually tears, as shown in Fig. 3, when subjected for about 40 minutes to hot water of a temperature of about 100 degrees C. After the tableware is used, it can be fed to animals or used for alcoholic fermentation. If it is discarded and buried in the ground, it can fertilise the soil. Therefore, the pollution caused by using conventional foamed plastic tableware will occur if the invention is utilized.
With the invention thus explained, it is apparent that various modifications and variations can be made without departing from the scope of the invention. It is therefore intended that the invention be limited as indicated in the appended claims.
1. A process for making sanitary tableware comprising: introducing a cereal substance into a mold; and forming the cereal substance at a temperature of 130-180 degrees C and under a pressure of 120-300 kg/sq.cm for 510 seconds.
2. A process for making sanitary tableware as claimed in Claim 1,wherein said cereal substance is selected from rice and wheat.
3. A process for making sanitary tableware as claimed in Claim 1, wherein said cereal substance is formed into grains before introducing into the mold if it is a powder.
4. A process as claimed in Claim 3, further comprising the step of adding additives in said cereal substance.
5. A process as substantially described hereinbefore with reference to the accompanying drawings.
**WARNING** end of DESC field may overlap start of CLMS **.

Claims (5)

**WARNING** start of CLMS field may overlap end of DESC **. SPECIFICATION Process for Making Sanitary Tableware This invention relates to a process for making sanitary tableware, particularly to a process for making sanitary tableware by using cereal substances. It has been known that tableware made of foamed plastic materials are convenient for use in the food shops and food industries. They need not be washed since they are cheap and can be discarded after being used one time. In addition, they also eliminate the problems arising from reusing washed dishes in food shops which may sometimes be stained with the remaining detergent and which may sometimes cause infection. However, the waste disposal of such tableware has caused a serious pollution problem. A main object of the invention is to provide a novel process for making tableware which is cheap and need not be washed. Another object of the invention is to provide an improved sanitary tableware which is cheap and need not be washed. The non-washed waste tableware will not cause the pollution problem since it can be fed to animals and can also fertilize the soil when buried under the ground. These and other objects can be achieved in accordance with the present invention through the provision of a process which comprises: introducing a cereal substance into a mold; and forming the cereal substance at a temperature of 130-180 degrees C and under a pressure of 120- 300 kg/sq.cm for 510 seconds. Preferably, the cereal substance is selected from rice and wheat. If the cereal substance is a powder it should be formed into grains before being introduced into the mold. Alternatively, some suitable additives can be added in the cereal substance before it is formed. The present exemplary preferred embodiment will be described in detail with reference to the following drawings, in which: Fig. 1 is a perspective view of a bowl made according to the present invention; Fig. 1a is a fragmentary enlarged view of the bowl; Fig. 2 is a diagram showing the process according to the invention; and Fig. 3 is a perspective view showing how the bowl tears when the hot water is put in it for a period. Example 75 grams of rice grains is placed in a heated mold which imparts a bowl-shape. A bowl is formed when a pressure of 120-300 kg/sq.cm is applied to the mold at a temperature of 130-180 degrees Cover 510 sec. Since the rice grain itself contains about 12.3% water, when the grains are pressurized at 130-180 degrees C, the starch existing on the surfaces of the grains is formed into a paste, binding the grains together to form into a bowl 10 shown in Fig. 1 in which numeral 11 represents a grain and numeral 12 represents the binder formed of the paste. After the bowl is formed, it is removed from the mold. Air bubbles will not form in the products since the forming process is done for a few seconds at a certain temperature and pressure.The abovedescribed procedure may be adapted to all kinds of rice grains. If the cereal substance is in powdered form, for example wheat flour, it must be made into grains by being mixed with water and then dried. The grains are then molded in a way similar to that described in the above example. The procedure for making the tableware is illustrated in Fig. 2. It can be appreciated that the mold can be heated by means of a high frequency heating apparatus. If desired, the cereal substance can be mixed with some suitable additives, such as edible coloring materials. It can be noted that the process according to the invention can produce various kinds of tabieware except for those used for cooking purposes. According to the tests made by the inventor, the tableware formed by the process gradually tears, as shown in Fig. 3, when subjected for about 40 minutes to hot water of a temperature of about 100 degrees C. After the tableware is used, it can be fed to animals or used for alcoholic fermentation. If it is discarded and buried in the ground, it can fertilise the soil. Therefore, the pollution caused by using conventional foamed plastic tableware will occur if the invention is utilized. With the invention thus explained, it is apparent that various modifications and variations can be made without departing from the scope of the invention. It is therefore intended that the invention be limited as indicated in the appended claims. CLAIMS
1. A process for making sanitary tableware comprising: introducing a cereal substance into a mold; and forming the cereal substance at a temperature of 130-180 degrees C and under a pressure of 120-300 kg/sq.cm for 510 seconds.
2. A process for making sanitary tableware as claimed in Claim 1,wherein said cereal substance is selected from rice and wheat.
3. A process for making sanitary tableware as claimed in Claim 1, wherein said cereal substance is formed into grains before introducing into the mold if it is a powder.
4. A process as claimed in Claim 3, further comprising the step of adding additives in said cereal substance.
5. A process as substantially described hereinbefore with reference to the accompanying drawings.
GB8522588A 1985-09-12 1985-09-12 Process for making sanitary tableware Expired GB2180139B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
GB8522588A GB2180139B (en) 1985-09-12 1985-09-12 Process for making sanitary tableware

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB8522588A GB2180139B (en) 1985-09-12 1985-09-12 Process for making sanitary tableware

Publications (3)

Publication Number Publication Date
GB8522588D0 GB8522588D0 (en) 1985-10-16
GB2180139A true GB2180139A (en) 1987-03-25
GB2180139B GB2180139B (en) 1989-08-23

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Family Applications (1)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2208784A (en) * 1988-01-14 1989-04-19 Yasuaki Itoi Rice food container
WO1992015199A1 (en) * 1991-02-28 1992-09-17 Otto Nockemann Hollow baked item wide open on one side and with thin, homogeneous, resilient walls
FR2782999A1 (en) * 1998-09-09 2000-03-10 Ulice BIODEGRADABLE MATERIAL BASED ON POLYMER AND CEREAL FLOUR, MANUFACTURING METHOD THEREOF AND USES THEREOF
FR2854382A1 (en) * 2003-04-29 2004-11-05 Serge Naillard Disposable tableware e.g. cup, for use in public toilet, has circular upper section that undergoes pinching to form overhang, and is formed from organic material e.g. mixture of water and cereal flour, dissolvable in water
CN103169315A (en) * 2013-04-18 2013-06-26 席峰松 Disposable environmental-friendly tableware and processing method thereof

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5354621A (en) * 1992-07-02 1994-10-11 Beltec International Biodegradable construction material and manufacturing method

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB492534A (en) * 1937-03-25 1938-09-22 Reginald Percy Smith Method of treating grain
GB1276723A (en) * 1968-05-20 1972-06-07 Dart Ind Inc Improvements in or relating to foamed plastics cups
GB1306530A (en) * 1969-05-28 1973-02-14 Crown Machine & Tool Co Moulded thin-walled articles of synthetic plastics material and their production
GB2052240A (en) * 1979-06-06 1981-01-28 Airin Kk Production of biscuits from granular material

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB492534A (en) * 1937-03-25 1938-09-22 Reginald Percy Smith Method of treating grain
GB1276723A (en) * 1968-05-20 1972-06-07 Dart Ind Inc Improvements in or relating to foamed plastics cups
GB1306530A (en) * 1969-05-28 1973-02-14 Crown Machine & Tool Co Moulded thin-walled articles of synthetic plastics material and their production
GB2052240A (en) * 1979-06-06 1981-01-28 Airin Kk Production of biscuits from granular material

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2208784A (en) * 1988-01-14 1989-04-19 Yasuaki Itoi Rice food container
GB2208784B (en) * 1988-01-14 1991-12-18 Yasuaki Itoi Boiled rice processed food and its manufacturing method
WO1992015199A1 (en) * 1991-02-28 1992-09-17 Otto Nockemann Hollow baked item wide open on one side and with thin, homogeneous, resilient walls
FR2782999A1 (en) * 1998-09-09 2000-03-10 Ulice BIODEGRADABLE MATERIAL BASED ON POLYMER AND CEREAL FLOUR, MANUFACTURING METHOD THEREOF AND USES THEREOF
FR2854382A1 (en) * 2003-04-29 2004-11-05 Serge Naillard Disposable tableware e.g. cup, for use in public toilet, has circular upper section that undergoes pinching to form overhang, and is formed from organic material e.g. mixture of water and cereal flour, dissolvable in water
CN103169315A (en) * 2013-04-18 2013-06-26 席峰松 Disposable environmental-friendly tableware and processing method thereof
CN103169315B (en) * 2013-04-18 2016-09-07 席峰松 A kind of disposable environmental protection tableware and processing method thereof

Also Published As

Publication number Publication date
GB8522588D0 (en) 1985-10-16
GB2180139B (en) 1989-08-23

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PCNP Patent ceased through non-payment of renewal fee

Effective date: 19970912