GB2109820A - Metal stripping composition - Google Patents

Metal stripping composition Download PDF

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GB2109820A
GB2109820A GB08233548A GB8233548A GB2109820A GB 2109820 A GB2109820 A GB 2109820A GB 08233548 A GB08233548 A GB 08233548A GB 8233548 A GB8233548 A GB 8233548A GB 2109820 A GB2109820 A GB 2109820A
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component
amount
molar
composition
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Gerardus Antonius Somers
Jan Jaques Marie Hendriks
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Occidental Chemical Corp
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Occidental Chemical Corp
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23FNON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F1/00Etching metallic material by chemical means
    • C23F1/44Compositions for etching metallic material from a metallic material substrate of different composition
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/36Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
    • B23K35/3601Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest with inorganic compounds as principal constituents
    • B23K35/3603Halide salts
    • B23K35/3605Fluorides
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/02Apparatus or processes for manufacturing printed circuits in which the conductive material is applied to the surface of the insulating support and is thereafter removed from such areas of the surface which are not intended for current conducting or shielding
    • H05K3/06Apparatus or processes for manufacturing printed circuits in which the conductive material is applied to the surface of the insulating support and is thereafter removed from such areas of the surface which are not intended for current conducting or shielding the conductive material being removed chemically or electrolytically, e.g. by photo-etch process
    • H05K3/067Etchants

Abstract

A solution suitable for removing tin and tin-lead alloys from metallized, e.g. copper coated, substrates so as to leave the substrate reusable comprises an aqueous solution of hydrogen peroxide in an amount of 0.1 to 10 molar, ammonium bifluoride in an amount of 0.4 to 10 molar, an acid of a type and in an amount such as to maintain the pH of the solution at the surface being stripped below the value at which smut formation occurs and a metal complexing compound comprising 8- hydroxyquinoline or an 8- hydroxyquinoline derivative or a substituted 8-hydroxyquinoline and wherein the molar ratio of hydrogen ions to complexor is at least 100:1 or the molar ratio ammonium bifluoride to complexor is at least 125:1 and the molar ratio of hydrogen peroxide to complexor is at least 50:1. The solution has high stripping capacity and high stripping rate.

Description

SPECIFICATION Metal stripping composition and process This invention relates to an improved metal stripping composition and process and, more particularly, relates to an improved composition and process for stripping tin and tin-lead alloys, such as solders, from another metal substrate, such as a copper substrate.
Solutions containing hydrogen peroxide have heretofore been proposed for use in various processes involving the dissolution of metals and metal oxides. Exemplary of these are processes involving pickling, etching, cleaning, chemical brightening or polishing, and the like. Typical disclosures of pickling solutions are found in G.B. Patent Application 2,014,552A directed to a solution of hydrogen peroxide and a mineral acid with a saccharin stabilizer and G.B. Patent 1,499,918, and its equivalent U.S. Patent 4,022,703, directed to a solution of hydrogen peroxide and sulphuric acid with an 8-hydroxyquinoline stabilizer. Typical disclosures of etching solutions are found in G.B. Patent 1,474,294, directed to hydrogen peroxide in an aqueous fluoride solution with tetrazolium as an inhibitor, G.B.
Patent 1,295,954 directed to an alkaline solution of hydrogen peroxide containing a metal ion complexor and a stabilizer, and G.B. Patent 962,335 directed to a solution of hydrogen peroxide and ammonium fluoride. A typical disclosure of a metal cleaner is found in G.B. Patent 1,407,269 directed to the use of ferrous sulphate hydrogen peroxide or nitric acid, sulphuric-acid and a bifluoride. Typical disclosures of chemical brightening or polishing solutions are found in G.B. Patent 1,209,016, directed to the use of hydrogen peroxide, ammonium bifluoride, oxalic acid and sulphamic acid and in G.B.
Patent 1 ,056,670 directed to the use of hydrogen peroxide and hydrofluoric acid.
In many of the above-mentioned disclosures, the need for a stabilizer for the hydrogen peroxide is recognized. In addition to the recognition in these patents, other disclosures have recognized the general need for stabilization of hydrogen peroxide solutions. Typical of these are French Patent 998,486, directed to the use of oxyquinoline compounds, such as the sulphate, and U.S. Patent 3,053,632, directed to the use of 2-alkyl substituted 8-hydroxyquinolines.
With the growth of the printed circuitboard industry in recent years, there has been an increasing need for compositions which will strip or remove solder from other metal substrates, such as copper. In the manufacture of printed circuitboards, tin or tin-lead solders are frequently applied to copper components of the circuitboard, such as the terminal tabs. It is then necessary to remove the solder from the copper substrate so that it can be plated with a more noble metal, such as gold. Additionally, there are frequent occurrences of mis-soldering which make it necessary to remove the improperly applied solder from the copper substrate in order to recover the copper plated printed circuit substrates for resoldering. In view of the high production rates for the printed circuitboards, rapid removal of the solder composition is essential.Such removal must, however, be accomplished without significant attack on the copper substrate.
Attempts to utilize the various hydrogen peroxide based metal treating compositions as described above to effect the solder stripping have, generally, not been successful. When used to strip tin and tin/lead alloy solders from copper substrates with these compositions, the stripping rates have been too slow and/or the attack on the copper substrates has been too great.
Accordingly, attempts have been made to develop hydrogen peroxide based solutions which are particularly adapted for solder stripping. In U.S. Patent 3,841,905, for example, there is described a solder stripping composition of hydrogen peroxide and ammonium bifluoride. U.S. Patent 3,926,699, which was reissued as Reissue 29181, describes a hydrogen peroxide and ammonium bifluoride solder stripping composition which contains, as a stabilizer, a combination of Dequest and triisopropanol amine. In G.B. Patent 976,167, there is described a solder stripping composition of hydrogen peroxide and fluoboric acid. Another solder stripping composition is described in G.B. Patent Application 2,074,103A, which composition is made up of hydrogen peroxide, ammonium bifluoride, trichloroacetic acid and a polyacrylamide. In G.B. Patent 1,446,816 or its equivalent U.S.Patent 3,986,970, yet another solder stripper composition is described which is comprised of hydrogen peroxide, an acid, a source of fluoride ions and a stabilizer for the hydrogen peroxide. Among suitable stabilizers disclosed in the patent is 8-oxyquinoline. Although these compositions have been used with varying degrees of success, they have generally not been able to provide the high rates of solder stripping, without attack on the copper substrates, which are presently required in the manufacture of printed circuitboards.
The present invention enables the provision of an improved solder stripping composition and process.
The present invention also enables the provision of an improved solder stripping composition and process characterized by high solder stripping rates without significant attack on the metal substrate, such as copper.
It has how been found that a solder stripping composition, having significantly increased stripping rates and reduced attack on the substrate, can be formulated with hydrogen peroxide, ammonium fluoride or bifluoride, an acid and an 8-hydroxyquinoline compound by utilizing these components in certain specific amounts while maintaining certain specific ratios of these components to each other.An improved solder stripping composition in accordance with the present invention is an aqueous solution containing (A) hydrogen peroxide in an amount of about 0.1 to about 10 molar, (B) ammonium bifluoride or ammonium fluoride in an amount of from about 0.4 to about 10 molar, (C) an acid which is preferably inorganic, in an amount at least sufficient to maintain the pH of the solution at the surface being stripped below the value at which smut formation occurs (or below the value at which compounds of the metal of the metallized surface and the metal complexing compound are deposited on the metallized surface) and (D) a metal complexing compound which is an 8-hydroxyquinoline compound in an amount of at least about 0.005 molar, and wherein the molar ratio of hydrogen ions to component D is at least 100::1.The molar ratio of component A to component B is desirably at most 1 :1, e.g. at most 0.91:1. It is also desirable that the molar ratio of hydrogen peroxide (A) to the metal complexing compound (D) will be at least 50:1. When this composition was used, in either a spray or immersion process, and particularly, when it was used with sulphuric acid as a preferred acid in an amount sufficient to maintain the bath pH at a value which was not in excess of about 5.3 and was further used with a weight ratio of ammonium bifluoride or fluoride (calculated as ammonium bifluoride) to hydrogen peroxide which is in excess of about 1.25 :1, very rapid stripping of tin and tin/lead solders from metal substrates, such as copper, was obtained without significant attack of the copper substrate.
The invention extends to a chemical stripping composition suitable for removing tin and tin-lead alloys from a metallized substrate which is an aqueous solution comprising: A. hydrogen peroxide in an amount of from about 0.1 to about 10 molar, B. ammonium bifluoride or ammonium fluoride in an amount of from about 0.4 to about 10 molar, C. an acid in an amount such as to maintain the pH of the solution at the surface being stripped below the value at which smut formation occurs or compounds of the metal of the metallized surface and the metal complexing compound are deposited on the metallized surface and D. a metal complexing compound which is an 8-hydroxyquinoline compound in an amount of at least 0.005 molar, and wherein the molar ratio of hydrogen ions to component D is at least 100:1 and the molar ratio of component A to component B is at most 1 :1.
The invention also extends to a chemical stripping composition suitable for removing tin and tin lead alloys from a metallized substrate which is an aqueous solution comprising: A. hydrogen peroxide in an amount of from about 0.1 to about 10 molar, B. ammonium bifluoride or ammonium fluoride in an amount of from about 0.4 to about 10 molar, C. an acid in an amount such as to maintain the pH of the solution at the surface being stripped below the value at which smut formation occurs or compounds of the metal of the metallized surface and the metal complexing compound are deposited on the metallized surface and D. a metal complexing compound which is an 8-hydroxyquinoline compound in an amount of at least 0.005 molar, and wherein the molar ratio of component B to component D is at least 125 :1 and the molar ratio of component A to component D is at least 50:1.
The invention aims to provide a chemical stripping solution with high capacity for tin and tin-lead alloys so that soldered copper substrates can be stripped under spray application conditions as well as immersion. It is also desired for such application conditions that the solution should have a high stripping rate. Hydrogen peroxide was chosen as the oxidizing agent because of its high solubility in water which provides the solution with high stripping capacity. High stripping rate is achieved by using hydrogen peroxide in combination with ammonium bifluoride or fluoride, with the bifluoride being preferred. However, this combination results in slight dissolution of the copper substrate occurring and the copper ions thus brought into solution in the stripping composition have a catalysing affect on the decomposition of the hydrogen peroxide.Tin and lead ions have little effect on the decomposition.
Investigations have been made, therefore, to try to find a suitable stabilizing agent to prevent decomposition of the hydrogen peroxide or to find a complexing agent to complex the dissolved copper ions and prevent their catalytic effect on the decomposition of the hydrogen peroxide. Several chemical compounds were tried in a bath containing tin, lead and copper ions and 8-hydroxyquinoline was found to be an example of a class of compounds which inhibited the decomposition of hydrogen peroxide very effectively. It was found that in the presence of such compounds as 8-hydroxyquinoline, the copper ions were strongly complexed, particularly if the molar ratio of 8-hydroxyquinoline to copper was higher than one.
The resulting mixture of hydrogen peroxide, ammonium bifluoride and 8-hydroxyquinoline type compounds gave a suitably high stripping capacity for tin and tin-lead alloys and sufficiently good stripping rate but, unexpectedly, a green precipitate thought to be copper 8-hydroxyquinoline complex (copper oxinate) was formed and manifested itself as smut formation on the substrate. It was found that this complex was soluble below pH 5.3, and surprisingly, this problem of smut formation could thus be removed by increasing the acidity of the solution, as by the addition of sulphuric acid, while this increase in acidity did not increase the rate of stripping of copper from the copper plated printed circuitboard substrate.
Thus, according to a preferred aspect of the present invention, a chemical stripping solution suitable for removing tin and tin-lead alloys from metallized, e.g. copper coated, substrates so as to leave the said substrate reusable comprises an aqueous solution of (A) hydrogen peroxide in an amount of 0.1 to 10 molar, (B) ammonium bifluoride or fluoride in an amount of 0.4 to 10 molar, (C) an acid to reduce the pH of the bath to below 5.3 and (D) a metal, e.g. copper, complexing compound in an amount of at least 0.005 molar, the said metal complexing compound comprising 8-hydroxyquinoline or an 8-hydroxyquinoline derivative (as defined herein) or a substituted 8-hydroxyquinoline, wherein the molar ratio of hydrogen ions to component (D) is at least 100 :1.
The hydrogen peroxide is preferably present in an amount of 1 to 6 molar, e.g. 2 to 5 molar. The ammonium bifluoride or fluoride is preferably present in an amount in excess of 0.5 molar, e.g. in the range of 2 to 7 or 3 to 6 molar. The acid is preferably present in the range 0.1 to 4 molar; for example it may be sulphuric acid which, preferably, is used in the range 1 to 2 molar. It will be appreciated that one mole of a diabasic acid such as sulphuric acid yields two moles of hydrogen ions in aqueous solution.
The metal complexing compound is preferably used in the range up to 0.2 molar, e.g. in the range of 0.01 to 0.1 molar or more preferably 0.01 to 0.05 molar. A particularly preferred copper complexing agent is 8-hydroxyquinoline. Substituted 8-hydroxyquinolines in which the substituent is an alkyl or aryl group attached to one of the carbon atoms of the quinoline molecule are also effective. The alkyl group may contain from 1 to 10, preferably 1 to 5 carbon atoms and the aryl group may be a phenyl group or a naphthyl group.
References have been made above to stripping tin or solder from copper coated printed circuitboards for reuse but other stripping purposes besides this may find use of the present stripping composition advantageous. In particular, terminal tabs on printed circuitboards may become splashed or coated with solder and this may require them to be stripped prior to coating of the terminal tabs with a noble metal such as gold to ensure that they provide effective contacts for the printed circuitboards in the electronic apparatus in which the circuitboards will be used. Here, if the noble metal plating is to be effective, it is highly desirable that no significant removal of copper occurs while complete removal or substantially complete removal of the tin or solder is achieved.
Ammonium bifluoride is the preferred component (B) but other reactive compositions of ammonia with hydrofluoric acid or salts thereof, such as ammonium fluoride, have also proved effective and their use is equally contemplated within the scope of the present invention. It would appear that the hydrofluoric acid is the active component and the ammonia appears to have some inhibiting function on the hydrofluoric acid in reducing or preventing its attack on the copper. Such other ammonia/hydrofluoric acid salts or mixtures, in addition to ammonium fluoride, which may be used, include mixtures of ammonium halides with hydrofluoric acid.
The hydrogen peroxide is also merely an example of a convenient oxygen source satisfactory to support the reaction of the acid with the solder. While it is the preferred commercially available material, other suitable oxygen sources could be used and examples of these are tert-butyl hydroperoxide and sodium or ammonium perborate.
So far as the acid for reducing the pH is concerned, sulphuric acid is very convenient and is preferred but other effective acids would not be excluded. It is thought, however, that hydrochloric acid may possibly have a damaging attack on the copper substrate and it is thus prudent to avoid use of hydrochloric acid. In any case, sufficient acid to achieve effective stripping in use should be used.
Various derivatives of 8-hydroxyquinoline are effective as component (D), including the neutral sulphate of 8-hydroxyquinoline ((cog H6 NOW)2 H2SO4) (also known as ortho-hydroxyquinoline sulphate), the 8-hydroxyquinoline salicylate and alkyl and aryl substituted 8-hydroxyquinolines as described above.
These are the compounds included with the term "8-hydroxyquinoline compound" (as defined herein). "8-hydroxyquinoline derivatives" are 8-hydroxyquinoline compounds other than 8-hydroxyquinoline itself.
Specifically preferred stripping compositions comprise 1 to 400, e.g. 10 to 200 or 50 to 180 especially 70 to 100 g/l of 100% hydrogen peroxide, at least 1, e.g. 2 to 30, especially 2.5 to 6 g/l of 8-hydroxyquinoline stabilizer, 5 to 350, e.g. 50 to 200, especially 80 to 170 g/l of sulphuric acid and 20 to 600, e.g. 200 to 400, especially 250 to 350 g/l of ammonium bifluoride.
In addition to using the components described above in amounts within the ranges which have been specified, it is also important that certain ratios of the various components to each other are also maintained in the stripping solutions. The molar ratio of hydrogen ions to the metal complexor has already been referred to. In this regard, the molar ratio of the ammonium bifluoride or fluoride compound to the metal complexor may be at least about 125:1 and preferably within the range of about 125 to about 265 :1. Additionally, the molar ratio of the hydrogen peroxide oxidizing agent to the metal complexor may be at least about 50:1 and, preferably, is within the range of about 50 to about 115:1.
It has further been found that it is very desirable to maintain the weight ratio of ammonium bifluoride or ammonium fluoride (calculated as ammonium bifluoride) to hydrogen peroxide in excess of about 1.25:1. Preferably, this weight ratio is at least about 1.5:1 and, most preferably, is from about 1.8 to about 5 (or even higher):1.
With respect to the sulphuric acid used in formulating the compositions of this invention, as has been noted hereinabove, the amount of sulphuric acid used is desirably sufficient to provide a bath pH which is below about 5.3 but which is not sufficiently low as to result in any significant increase in the attack of the solution of the copper substrate. Most preferably the amount of sulphuric acid in the solution is from about 75 to about 185 g/l. Where the bath contains too little acid, the deposition of green copper oxinate and/or smut formation may occur, while excessive attack on the copper may result from using an excessive amount of acid.
In a most preferred embodiment, it has been found that weight ratios of the sulphuric acid to the metal complexor compound which are at least about 35:1 product particularly advantageous results.
Most preferably, the weight ratio of sulphuric acid to the metal complexor compound will be within the range of about 35 to about 95:1.
In a further aspect, the invention provides an article having been in contact with a composition as described above and/or having been subjected to a process as described above.
The invention also extends to a process for stripping tin and tin lead alloy solders from a metallized substrate, which comprises contacting the solder coated substrate with a composition as described above for a period of time sufficient to remove substantially all of said solder without significant attack on said substrate.
The invention may be put into practice in various ways and a number of embodiments will be described to illustrate the invention with reference to the following specific examples.
EXAMPLE 1 A formulation for spray stripping of solder (60% tin/40% lead) from a copper layer on a fibreglass resin printed circuitboard substrate was made up as follows: Ingredient Composition Hydrogen Peroxide 2.33 Mol (80 g/l) (100%) Ammonium bifluoride 5.25 Mol (300 g/l) Sulphuric Acid 1.4 Mol (138 g/l) 8-hydroxyquinoline 0.021 Mol (3.0 g/l) Water to 1 liter The ingredients for this composition were mixed together in the order given and a resin printed circuitboard carrying a copper layer 40 microns thick with a layer of solder 20 microns thick was sprayed with the above composition at a net rate of about 25 cc per square centimetre of soldercovered surface per minute at a temperature of 250C. Net rate means the actual amount of liquid sprayed which contact the surface being stripped. The composition had a pH of 4.0.The solder was substantially removed within 1 minute with no significant attack and no measurable reduction of thickness of the copper layer. This rate of attack did not substantially diminish until 10 cc of solution had been used to strip 32 square centimetre of printed circuit board. Analysis of the stripping composition at this state, i.e. after stripping of 3200 square centimetre of printed circuit board by 1 litre of solution indicated that the bath contained 32 g/l of tin, 21 g/l of lead (of which the larger amount was precipitated as sulphate or fluoride) and 1/3 g/l of copper.
In accordance with the present invention, one has to make certain that the pH at the surface being stripped remains below that at which smut formation occurs (5.3 in the case of copper). Thus the presence of hydrogen peroxide in the stripping reaction causes the pH to tend to rise during stripping as compared with the pH of the bulk solution and therefore one needs to make certain that the initial pH of the bulk solution is at such level that in use the pH at the surface will not rise above the critical pH value.
For copper it has been found that an initial pH of not more than 4.0 produces an effective system in which smut formation is avoided.
EXAMPLE 2 A bath similar to Example 1 was made up in the same way except that the hydrogen peroxide concentration was 1 Molar, the sulphuric acid concentration was 1 Molar, and the 8-hydroxyquinoline concentration 0.02 Molar. The bath was used under the same conditions as described for Example 1 and similar results were obtained.
EXAMPLE 3 A bath similar to Example 1 was made up in the same way except that the hydrogen peroxide concentration was 4.5 Molar (153 g/l), the sulphuric acid concentration 2 Molar (164 g/l), the 8-hydroxyquinoline concentration 0.04 Molar (5.84 g/l) and the ammonium bifluoride concentration 5 Molar (285 g/l). The bath was used under the same conditions as described for Example 1 and similar results were obtained.
EXAMPLE 4 The pickling effect of a chemical stripping solution in accordance with the present invention were compared with a solution, similar to those disclosed in U.K. Patent Specification No. 1,499,918, made up as follows: Solution A Ingredient Composition Hydrogen Peroxide 0.58 Mol (20 g/l) Sulphuric Acid 0.92 Mol (90 g/l) 8-hydroxyquinoline 0.0007 Mol (0.1 g/l) Water to 1 litre A copper laminate printed circuitboard immersed in the solution of Example 1 for one minute was compared with an identical board immersed in Solution A for one minute. Moderate magnetic agitation was used in both cases. After this treatment the appearances of the two boards were similar in that the copper surfaces were clean and both were slightly etched/attacked/pickled.However, it was found that whereas Solution A removed copper at a rate of more than 0.9 Mm/min, the solution of Example 1 removed copper only at a rate of 0.09 #m/min.
EXAMPLE 5 The solder stripping properties of a chemical stripping solution in accordance with the present invention was compared with Solution A, as set out in Example 4, above. A resin printed circuitboard carrying a copper layer 40 microns thick with a layer of solder 20 microns thick was immersed in a quantity of Solution A. Under moderate magnetic agitation, no marked stripping of solder was observed.
Secondly, a printed circuitboard was subjected to the spray treatment as described in Example 1 except that Solution A was used instead of the solution of Example 1. A stripping rate of 0.7 Mm/min was observed as compared to a stripping rate of 14 Mm/min when the solution of Example 1 was used.
To further illustrate the operation of the present invention, additional stripping solutions were formulated in accordance with Table I, below. As used in this table, ingredient A is H2O2, ingredient B (except as otherwise indicated) is NH4HF2, ingredient C is sulphuric acid and ingredient D is 8-hydroxyquinoline.
TABLE I Ingredient g/l A B C D 6 2 5* 50 10 7 2 5 50 10 8 80 300 138 3 9 80 300* 138 3 10 34 300 98 3 11 153 285 164 5.84 12 80 196** 138 3 13 80 196** 184 3 * NaF was substitured for NH4HF2 ** NH4F was substituted for NH4HF2 In the foregoing examples, Example 6 corresponds to Example 12 to G.B. Patent 1,446,816.
Additionally, a usable solution was not obtained in Example 9 because of the insolubility of the sodium fluoride at the level specified.
Each of the formulations of Examples 6 to 8 and 10 to 13 were tested for the rate of stripping 60/40 tin/lead solder, using boards as described in Example 5, by spraying as described in Example 1 and by immersion as described in Example 5. Additionally, these formulations were tested for attack on the copper substrate, using copper plated boards as described in Example 4, the test being carried out both by immersion, as in Example 4, and by spraying in which the test panel was oscillated through a 3 cm diameter cone of spray. Finally, the formulations of these examples were tested for redeposition of solder on the copper substrate after stripping, using both immersion and spraying, as in Example 5, but utilizing boards having a slightly thinner solder layer than those of Example 5.The results of these tests are set forth below in Table II for the spray testing and in Table Ill for the immersion testing.
TABLE II Solder Stripping Copper Attack Appearance Rate Microns/ Microns/ of Copper Properry Minute Minute Surface(1) Example 6 1.3 0.19 A 7 0.8 0.39 A 8 19.3 0.58 B 10 16.4 0.09 B 11 16.5 1.17 B Notes on Table II (1) A: Grey Smut B; No Smut C; Green Copper Oxinate TABLE Ill Solder Stripping Copper Attack Appearance Rate Microns/ Microns/ of Copper Property Minute Minute Surface(1) Example 6 0.62 0.035 A 7 0.62 0.10 A 8 11.4 1.579 A 10 10.0 0.33 C 11 12.9 1.43 B 12 11.1 1.09 BC 13 7.1 5.8 B Notes on Table Ill (1) A; Grey Smut B; No Smut C; Green Copper Oxinate Additional stripping solutions were formulated in accordance with Example 8, above, with the exception that the amount of the ammonium bifluoride in the solution was varied. These solutions were then tested for the solder stripping rate and the copper attack by spraying in accordance with the procedures set forth hereinabove. The compositions of the formulations used and the results obtained are set forth in Table IV.
TABLE IV Amount of Solder Stripping NH4HF2 Rate Microns/ Copper Attack Property 9/l Minute Microns/Minute Example 14 25 2.4 1.0 15 50 3.0 0.6 16 100 2.8 0.5 17 150 10.9 0.4 18 200 10.5 0.4 19 250 12.7 0.4 20 300 19.5 0.4 21 400 26.8 0.3 In none of the foregoing Examples 14 to 21 was there any evidence of smut formation on the copper surface after stripping.

Claims (24)

1. A chemical stripping composition suitable for removing tin and tin-lead alloys from a metallized substrate which is an aqueous solution comprising: A. hydrogen peroxide in an amount of from about 0.1 to about 10 molar, B. ammonium bifluoride or ammonium fluoride in an amount of from about 0.4 to about 10 molar, C. an acid in an amount such as to maintain the pH of the solution at the surface being stripped below the value at which smut formation occurs, and D. a metal complexing compound which is an 8-hydroxyquinoline compound in an amount of at least 0.005 molar, and wherein the molar ratio of hydrogen ions to component D is at least 100:1.
2. A chemical stripping composition suitable for removing tin and tin-lead alloys from a metallized substrate which is an aqueous solution comprising: A. hydrogen peroxide in an amount of from about 0.1 to about 10 molar, B. ammonium bifluoride or ammonium fluoride in an amount of from about 0.4 to about 10 molar, C. an acid in an amount such as to maintain the pH of the solution at the surface being stripped below the value at which smut formation occurs or compounds of the metal of the metallized surface and the metal complexing compound are deposited on the metallized surface, and D. a metal complexing compound which is an 8-hydroxyquinoline compound in an amount of at least 0.005 molar, and wherein the molar ratio of hydrogen ions to component D is at least 100 :1 and the molar ratio of component A to component B is at most 1:1.
3. A chemical stripping composition as claimed in Claim 2, wherein the molar ratio of component A to component B is at most 0.91:1.
4. A chemical stripping composition suitable for removing tin and tin-lead alloys from a metallized substrate which is an aqueous solution comprising: A. hydrogen peroxide in an amount of from about 0.1 to about 10 molar, B. ammonium bifluoride or ammonium fluoride in an amount of from about 0.4 to about 10 molar, C. an acid in an amount such as to maintain the pH of the solution at the surface being stripped below the value at which smut formation occurs or compounds of the metal of the metallized surface and the metal complexing compound are deposited on the metallized surface, and D. a metal complexing compound which is an 8-hydroxyquinoline compound in an amount of at least 0.005 molar, and wherein the molar ratio of component B to component D is at least 125:1 and the molar ratio of component A to component D is at least 50:1.
5. A composition as claimed in any one of Claims 1 to 4, wherein component B is ammonium bifluoride, component C is sulphuric acid and component D is 8-hydroxyquinoline.
6. A composition as claimed in Claim 5, wherein the molar ratio of component B to component D is from about 125-265:1 and the molar ratio of component A to component D is from about 50-115:1.
7. A composition as claimed in Claim 5 or 6, wherein the weight ratio of component B to component A is in excess of about 1.25 :1.
8. A composition as claimed in Claim 6, wherein the weight ratio of component B to component A is from about 1.8-5.0:1.
9. A composition as claimed in any one of Claims 6 to 8, wherein the weight ratio of component C to component D is in excess of about 35:1.
1 A composition as claimed in Claim 9 wherein the weight ratio of component C to component D is from about 35-95:1.
11. A composition as claimed in any one of Claims 5 to 10, wherein component A is present in an amount from about 1 to 6 molar, component B is present in an amount from 2 to about 7 molar, component C is present in an amount from about 0.1 to about 4 molar, and component D is present in an amount from about 0.01 to about 0.1 molar.
12. A composition in any one of Claims 5 to 10, wherein component A is present in an amount from about 50 to about 180 g/l, component B is present in an amount from about 250 to about 350 g/l, component C is present in an amount from about 80 to about 170 g/l, and component D is present in an amount from about 2.5 to about 6 g/l.
13. A process for stripping tin and tin-lead alloy solders from a metallized substrate which comprises contacting the solder coated substrate with a composition according to any one of Claims 1 to 11 for a period of time sufficient to remove substantially all of said solder without significant attack on said substrate.
14. A process as claimed in Claim 13, wherein component B is ammonium bifluoride, component C is sulphuric acid and component D is 8-hydroxyquinoline.
15. A process as claimed in Claim 14, wherein the molar ratio of component B to component D is from about 125-265:1 and the molar ratio of component D is from about 50-115:1.
16. A process as claimed in Claim 14 or 15, wherein the weight ratio of component B to component A is in excess of about 1.25 :1.
17. A process as claimed in Claim 16, wherein the weight ratio of component B to component A is in excess of about 1.8-5.0:1.
18. A process as claimed in any one of Claims 14 to 17, wherein the weight ratio of component C to component D is in excess of about 35:1.
19. A process as claimed in Claim 18 wherein the weight ratio of component C to component D is from about 35-95:1.
20. A process as claimed in Claim 14, wherein component A is present in an amount of from about 1 to about 6 molar, component B is present in an amount of from about 2 to about 7 molar, component C is present in an amount from about 0.1 to about 4 molar, and component D is present in an amount from about 0.01 to about 0.1 molar.
21. A process as claimed in Claim 14, wherein component A is present in an amount from about 50 to about 180 g/l component B is present in an amoung from about 250 to about 350 g/l, component C is present in an amount from about 80 to about 170 g/l, and component D is present in an amount from about 2.5 to about 6 g/l.
22. A composition according to any one of Claims 1 to 12 substantially as described in any one of the Examples.
23. A process according to any one of Claims 13 to 21 substantially as described in any one of the Examples.
24. An article having been in contact with a composition in accordance with any one of Claims 1 to 12 and 22 and/or having been subjected to a process in accordance with any one of Claims 13 to 21.
GB08233548A 1981-11-24 1982-11-24 Metal stripping composition Expired GB2109820B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
GB08233548A GB2109820B (en) 1981-11-24 1982-11-24 Metal stripping composition

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Application Number Priority Date Filing Date Title
GB8135327 1981-11-24
GB08233548A GB2109820B (en) 1981-11-24 1982-11-24 Metal stripping composition

Publications (2)

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GB2109820A true GB2109820A (en) 1983-06-08
GB2109820B GB2109820B (en) 1986-04-09

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0140347A2 (en) * 1983-10-28 1985-05-08 Union Carbide Corporation Fluorescent corrosive fluoride solution
FR2566001A1 (en) * 1984-06-18 1985-12-20 Kapsch Ag AGENT FOR THE CHEMICAL SURFACE TREATMENT OF METALS
EP1811821A1 (en) * 2006-01-20 2007-07-25 Hsieh Sen Wu Method of recycling waste printed circuit boards

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0140347A2 (en) * 1983-10-28 1985-05-08 Union Carbide Corporation Fluorescent corrosive fluoride solution
EP0140347A3 (en) * 1983-10-28 1986-06-25 Union Carbide Corporation Fluorescent corrosive fluoride solution
FR2566001A1 (en) * 1984-06-18 1985-12-20 Kapsch Ag AGENT FOR THE CHEMICAL SURFACE TREATMENT OF METALS
EP1811821A1 (en) * 2006-01-20 2007-07-25 Hsieh Sen Wu Method of recycling waste printed circuit boards

Also Published As

Publication number Publication date
GB2109820B (en) 1986-04-09

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Effective date: 19951124