GB2103830A - Optical tantalum pentoxide coatings for high temperature applications - Google Patents
Optical tantalum pentoxide coatings for high temperature applications Download PDFInfo
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- GB2103830A GB2103830A GB08220976A GB8220976A GB2103830A GB 2103830 A GB2103830 A GB 2103830A GB 08220976 A GB08220976 A GB 08220976A GB 8220976 A GB8220976 A GB 8220976A GB 2103830 A GB2103830 A GB 2103830A
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- interference filter
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- 238000000576 coating method Methods 0.000 title claims abstract description 81
- 230000003287 optical effect Effects 0.000 title claims abstract description 75
- BPUBBGLMJRNUCC-UHFFFAOYSA-N oxygen(2-);tantalum(5+) Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[Ta+5].[Ta+5] BPUBBGLMJRNUCC-UHFFFAOYSA-N 0.000 title claims abstract description 21
- PBCFLUZVCVVTBY-UHFFFAOYSA-N tantalum pentoxide Inorganic materials O=[Ta](=O)O[Ta](=O)=O PBCFLUZVCVVTBY-UHFFFAOYSA-N 0.000 title claims abstract description 21
- 239000011248 coating agent Substances 0.000 claims abstract description 67
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 55
- 229910052736 halogen Inorganic materials 0.000 claims abstract description 36
- 150000002367 halogens Chemical class 0.000 claims abstract description 36
- 235000012239 silicon dioxide Nutrition 0.000 claims abstract description 28
- 239000000463 material Substances 0.000 claims abstract description 22
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 22
- 239000000758 substrate Substances 0.000 claims abstract description 22
- 239000005350 fused silica glass Substances 0.000 claims abstract description 4
- 230000005855 radiation Effects 0.000 claims description 23
- 238000002834 transmittance Methods 0.000 claims description 16
- 230000003595 spectral effect Effects 0.000 claims description 14
- 238000001228 spectrum Methods 0.000 claims description 14
- 238000000151 deposition Methods 0.000 claims description 9
- 238000000149 argon plasma sintering Methods 0.000 claims description 6
- 230000008018 melting Effects 0.000 claims description 2
- 238000002844 melting Methods 0.000 claims description 2
- 229910052751 metal Inorganic materials 0.000 claims description 2
- 239000002184 metal Substances 0.000 claims description 2
- 239000012780 transparent material Substances 0.000 claims description 2
- 230000006872 improvement Effects 0.000 description 9
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 7
- 239000010453 quartz Substances 0.000 description 6
- 239000010409 thin film Substances 0.000 description 6
- 230000008021 deposition Effects 0.000 description 5
- 239000007789 gas Substances 0.000 description 5
- 229910052721 tungsten Inorganic materials 0.000 description 5
- 239000010937 tungsten Substances 0.000 description 5
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 230000005670 electromagnetic radiation Effects 0.000 description 3
- 229910044991 metal oxide Inorganic materials 0.000 description 3
- 150000004706 metal oxides Chemical class 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 239000010408 film Substances 0.000 description 2
- 238000005286 illumination Methods 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- 230000004044 response Effects 0.000 description 2
- 239000010979 ruby Substances 0.000 description 2
- 229910001750 ruby Inorganic materials 0.000 description 2
- 239000004408 titanium dioxide Substances 0.000 description 2
- 238000001771 vacuum deposition Methods 0.000 description 2
- PFNQVRZLDWYSCW-UHFFFAOYSA-N (fluoren-9-ylideneamino) n-naphthalen-1-ylcarbamate Chemical compound C12=CC=CC=C2C2=CC=CC=C2C1=NOC(=O)NC1=CC=CC2=CC=CC=C12 PFNQVRZLDWYSCW-UHFFFAOYSA-N 0.000 description 1
- 239000005083 Zinc sulfide Substances 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000007123 defense Effects 0.000 description 1
- 238000005137 deposition process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010891 electric arc Methods 0.000 description 1
- 238000005566 electron beam evaporation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 238000009501 film coating Methods 0.000 description 1
- 239000003574 free electron Substances 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- SOQBVABWOPYFQZ-UHFFFAOYSA-N oxygen(2-);titanium(4+) Chemical compound [O-2].[O-2].[Ti+4] SOQBVABWOPYFQZ-UHFFFAOYSA-N 0.000 description 1
- 238000001429 visible spectrum Methods 0.000 description 1
- 229910052984 zinc sulfide Inorganic materials 0.000 description 1
- DRDVZXDWVBGGMH-UHFFFAOYSA-N zinc;sulfide Chemical compound [S-2].[Zn+2] DRDVZXDWVBGGMH-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01K—ELECTRIC INCANDESCENT LAMPS
- H01K1/00—Details
- H01K1/28—Envelopes; Vessels
- H01K1/32—Envelopes; Vessels provided with coatings on the walls; Vessels or coatings thereon characterised by the material thereof
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/20—Filters
- G02B5/28—Interference filters
- G02B5/281—Interference filters designed for the infrared light
- G02B5/282—Interference filters designed for the infrared light reflecting for infrared and transparent for visible light, e.g. heat reflectors, laser protection
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Optical Filters (AREA)
- Optical Elements Other Than Lenses (AREA)
- Surface Treatment Of Optical Elements (AREA)
- Surface Treatment Of Glass (AREA)
Abstract
A coated article useful in high temperature environments in excess of 500 DEG C comprising a substantially transparent substrate formed of a material adapted to withstand said high temperature environment and an optical coating formed on one surface of said substrate and comprising a first set of layers consisting at least primarily of silicon dioxide and a second set of layers consisting at least primarily of tantalum pentoxide. The optical coating comprises an interference filter formed of alternating layers of fused silica and tantalum pentoxide. A halogen cycle lamp with visible light transmitting, IR reflecting filter formed on the outside surface of the lamp envelope improves energy efficiency by at least twenty- five percent. <IMAGE>
Description
SPECIFICATION
Optical coatings for high temperature applications
This invention relates generally to optical coatings and specifically to optical coatings for high temperature applications. More specifically, this invention relates to high temperature, energy saving lamps with an optical coating thereon to improve energy efficiency.
Thin film optical coatings of the interference filter type which utilize two materials of different indices of refraction have not generally been applied in high temperature environments in which the coatings are exposed to the air at temperatures in excess of 500 C for many hours. Typically thin film optical coatings do not survive these operating environments, failure being due to one of the following: loss of adhesion of the optical coating to the substrate, interdiffusion of the materials of the high and low refractive index layers of the coating, decrease in the index ratio of the two materials, evaporation of the thin film layers, or unacceptable increases in the absorption of the coating.
One application in which thin film optical coatings are useful is to improve the illumination efficiency of incandescent lamps. It is well-known that applying a hot mirror type of optical coating to the envelope of an incandescent lamp increases its energy efficiency. The hot mirror reflects infrared energy emitted by the filament back to the filament while transmitting the visible light portion of the electro-magnetic spectrum emitted by the filament. This lowers the amount of electrical energy required to be supplied to the filament to maintain its operating temperature. For example, U.S. Patent 3,949,259, 4,017,758, 4,127,789, 4,160,929, and 4,227,113 disclose the use of various types of hot mirrors on all or portions of an incandescent lamp envelope.However, none of these references discloses specific applications in which the optical coating is formed on a lamp envelope surface which operates in air at a temperature substantially in excess of 500 C.
U.S. Patent 4,017,758 teaches the use of a hot mirror optical coating consisting of a composite of a heavily doped metal oxide filter formed nearest the filament body of the lamp and a multilayer interference filter disposed either adjacent to the heavily doped metal oxide filter or on a different surface of the lamp envelope. For example, the 758 patent suggests that both filters may be disposed on the inside wall of the lamp envelope or both on the outside wall or one component on the inside and the other on the outside wall surface, respectively. The '758 patent also discloses a special lamp embodiment utilizing a double wall lamp envelope and suggests various combinations which may be employed for disposing the interference filter and the doped metal oxide filter on lamp envelope walls in such an embodiment.Although the '758 patent makes specific reference to use of the composite filters disclosed therein in halogen lamps, the reference does not disclose any example of interference filter materials which could survive the operating temperatures of the surface of the lamp envelope of a halogen lamp. The only high refractive index materials referred to in the '758 patent are zinc selenide, zinc sulfide, and titanium di-oxide. Thus, while the '758 patent refers to the use of silicon dioxide as the low refractive index layer in an interference coat;ng (and it is well-known that silicon di-oxide will survive in a high temperature environment) the high refractive index materials referred to in the '758 patent will not survive the high temperature environment of about 8000C on the outside surface of the envelope of a halogen lamp.
Accordingly, it is the principal object of this invention to provide an optical coating comprising layers of low and high refractive index materials which will withstand a high temperature environment in excess of 500 C.
It is another object of this invention to provide a multi-layer optical interference filter which is capable of withstanding a high temperature environment.
It it another object of this invention to provide a hot mirror optical coating which may be utilized in a high temperature environment.
It is a further object of this invention to provide a halogen cycle lamp envelope with an optical interference filter formed on the outer surface thereof which will survive the operating temperature of the lamp envelope.
It is a further object of this invention to provide a halogen lamp with an energy saving optical interference filter formed on an outer surface of the lamp envelope.
This invention is based on the discovery that an optical coating which comprises a first set of layers consisting at least primarily of silicon dioxide and a second set of layers consisting at least primarily of tantalum pentoxide will survive a high temperature environment even where the optical coating is operated at the high temperature environment in air for a substantial period of time. Many other optical coating combinations with silicon dioxide as the low refractive index material and other refractory-type high refractive index materials such as titanium dioxide will not survive similar high temperature operating environments.It has also been discovered that optical coatings in accordance with this invention will survive .he high temperature environment of the outside surface of a halogen lamp envelope having a small radius of curvature, since a small curvature accentuates problems of coating stresses due to thermal mismatches.
Accordingly, one aspect of this invention features a coated article useful in high temperature environments substantially in excess of 5000C where the article comprises a substantially transparent substrate formed of a material adapted to withstand a high temperature environment and an optical coating formed on one surface of the substrate and comprising a first set of layers consisting at least primarily of silicon dioxide and a second set of layers consisting at least primarily of tantalum pentoxide.
The optical coating may, for example, comprise an interference filter formed of alternating layers of these first and second sets thereof. The interference filter may comprise a bandpass filter designed to transmit radiation in a preselected first wavelength band and to reflect radiation in adjacent wavelength region. A specific example of such a bandpass filter is a hot mirror having high transmittance for visible light and high infrared reflectance. Alternatively, the bandpass filter may be a color filter having a high transmittance for a preselected portion of the visible light spectrum and high reflectance for adjacent spectral regions.The substrate on which the optical coating is formed may comprise a fused quartz lamp envelope adapted to be utilized in a halogen cycle incandescent lamp operating at an outer envelope surface temperature of at least about 8000C with the interference filter formed on the outer surface of the lamp envelope.
In accordance with another aspect of this invention, a coated article is provided which is useful in high temperature environments substantially in excess of 5000C and comprises a substantially transparent substrate formed of a material adapted to withstand the high temperature environment and an optical coating formed on one surface of the substrate and comprising a multilayer interference filter having high reflectance of infrared radiation and high scattering of visible light. This interference filter is formed by depositing on the substrate a multilayer dielectric stack composed of alternate layers consisting at least primarily of silicon dioxide and tantalum pentoxide and then baking the coated substrate in air at a temperature of at least about 1100 C.
In accordance with another aspect of this invention an improved energy efficient halogen lamp is provided. The halogen lamp comprises a lamp envelope having a geometry which has an internal focal point, line or plane and formed of a substantially transparent material capable of withstanding operating temperatures of at least 8000 C. A high melting point metal filament is mounted within the lamp envelope substantially at the focal point, line or plane and a halogen gas is provided to fill the envelope. An interference filter is formed on an outer surface of the lamp envelope and is comprised of alternate layers consisting at least primarily of silicon dioxide and tantalum pentoxide, respectively.
The interference filter formed on the halogen lamp may be a bandpass filter having high transmittance for visible light and high reflectance of infrared radiation. Alternatively, the interference filter may comprise a bandpass filter having high transmittance radiation in a preselected portion of the visible light spectrum and high reflectance of radiation in adjacent wavelength regimes to produce a lamp which has a light output of a preselected color.
The interference filter formed on the halogen lamp may also comprise a visible light scattering, infrared reflecting filter formed by depositing on the outer surface of the lamp envelope a multilayer dielectric stack of the primarily silicon dioxide and tantalum pentoxide layers having a high transmittance of visible light and high infrared reflectance and then baking the envelope and filter in air at a temperature of at least about 11 000C to convert the filter from a visible light transmitting filter to a substantially visible light scattering filter.
The halogen lamp in accordance with this invention may also utilize a multilayer interference filter formed on substrates utilized as end reflectors in the lamp envelope.
This invention enables for the first time improvements in energy efficiency to be applied in an optimal fashion to halogen cycle lamps by enabling the formation of an optical interference coating directly on the outside surface of the halogen lamp envelope which generally operates at a temperature of about 8000 C. Improvements in performance in the range of about twenty-five to thirty percent have been measured in 1 500 watt halogen cycle lamps to which the invention has been applied. This level of improvement would not be practicably achieved if the IR reflecting coating were placed on a separate surface surrounding and spaced from the outer surface of the lamp envelope to reduce the operating temperature of the coating.
The optical coatings of this invention may also find useful application in a wide variety of other high temperature environments such as heat reflecting windows for furnaces, laser pump lamps, and discharge lamps such as arc lamps utilized in theater projection equipment and the like. Generally the invention is applicable to providing optical coatings for use in any high temperature environment in which optical interference filter type of optical coating performance will provide an improvement in operating efficiency or other operating aspects of the apparatus on which the coating is employed.
Other objects, features, and advantages of this invention will be apparent from a consideration of the following detailed description taken in conjunction with the accompanying drawings.
Fig. 1 is a partly sectioned elevational view of a halogen lamp incorporating an optical coating in accordance with this invention.
Fig. 2 is a fragmented elevational view of a hot mirror coating design utilizing the principles of this invention.
Fig. 3 is a graph illustrating the spectral emission of a black body.
Fig. 4 is a graph showing the visible transmittance and infrared reflectance characteristics of an exemplary optical coating in accordance with this invention.
Fig. 5 is a graph of the spectral reflectance of a shortwave pass dielectric stack component of the overall optical coating illustrated in Fig. 2.
Fig. 6 is a graph of the spectral reflectance of a 2:1 dielectric stack employed as one component of the optical coating depicted in Fig. 2.
Fig. 7 is a graph of the spectral reflectance of another shortwave pass dielectric stack used as one component of the optical coating depicted in Fig. 2.
Fig.8 is a graph of the spectral transmittance, reflectance, and scatter response of a visible light scattering, infrared reflecting optical coating in accordance with this invention.
Referring now to Fig. 1, the principles of this invention will be set forth in their application to a halogen cycle tungsten lamp 10. It should be understood, however, that the principles of the invention are applicable to any high temperature environment in which an optical coating may find utility. The halogen cycle lamp 10 comprises a lamp envelope 11 which includes a fused quartz tube 12 and a pair of end sealing and mounting structures 13. Along the central axis of the quartz tube 12 a coiled tungsten filament 1 5 is supported by a plurality of support structures 1 6. End reflectors 1 7 may be provided at the ends of the tungsten filament 1 5.In the manufacturing process, the halogen cycle lamp is formed by sealing the tube 12 using the sealing end sections 13 and then evacuating the tube 12 and refilling it with an appropriate reactive halogen atmosphere.
During operation of the halogen lamp 10, the halogen gas reacts with tungsten which has evaporated from the filament. The resulting gas is chemically decomposed at the hot surface of the tungsten filament so that the tungsten atoms therein are deposited on the filament and the halogen is freed to scavenge additional liberated tungsten atoms. In order for the halogen cycle lamp to operate properly, the quartz tube 12 must be maintained at a high temperature in the vicinity of about 800 C and generally this is accomplished by keeping the diameter of the quartz tube 1 2 relatively small. For example, a typical lamp may be about ten inches long and about three-eights inch in diameter.
In accordance with this invention an optical coating 14 is deposited on the outer surface of the quartz tube 1 2. This optical coating comprises a first set of layers consisting at least primarily of silicon dioxide and a second set of layers consisting at least primarily of tantalum pentoxide. The design of optical coating 14 may take one of a number of forms depending on the spectral performance which is desired for the coating. Generally, the optical ce 3ting 14 will comprise one or more dielectric stacks in which alternating layers of silicon dioxide and tantalum pentoxide are formed to produce an interference filter.
For convenience the optical filter layers will be referred to as layers of silicon dioxide and tantalum pentoxide, but it should be understood that the silicon dioxide layers may not consist solely of silicon dioxide and the tantalum pentoxide layers may not consist solely of tantalum pentoxide. In each instance some amounts of other dielectric film constituents may be present. For example, the tantalum pentoxide may also contain a small percentage of another refractory oxide such as titanium dioxide.It should also be understood that the optical filter 14 may take one of several forms, each of which embodies the general principle that it is a selectively reflecting coating, i.e. it is substantially transparent to radiation in spectral regions in which it is desirable that the lamp 10 emit radiaiton and is substantially reflecting over the remainder of the spectrum of substantial emission of electromagnetic radiation by the hot filament. By reflecting back to the hot filament, radiation which is not desired to be emitted from the lamp conserves the energy otherwise required to maintain the filament at operating temperature and thus reduces overall energy requirements for operating the lamp.
One of the alternative forms which optical coating 14 may take is the coating design 1 4A depicted in
Fig. 2 and having the design parameters set forth in Table 1 below. The overall performance of the coating is depicted in Fig. 4. As shown by the dashed curve 22, the coating 1 4A has high transmittance in the visible region of the electromagnetic radiation spectrum between 400 nanometers and 700 nanometers and has a high reflectance throughout the remainder of the spectrum, principally the near infrared where there is substantial emission of electromagnetic radiation by the hot filament of the lamp, as shown by the curve 21 in Fig. 4.
Fig. 3 illustrates the radiant power spectrum from a 3,000 Kelvin black body and shows that only a small percentage of the total radiation from the filament of a halogen cycle lamp is in the visible light region between 400 and 700 nanometers. The majority of the emitted radiation is in the infrared region above the visible light region of the spectrum. Unless the lamp is to be used for both heating and lighting, the emission of the infrared radiation from the lamp is wasteful of energy and in some applications produces an undesirable heating of the surrounding environment. For example, in theater and stage lighting where high intensity illumination is required, the heating effect from the high intensity lamps is unwelcome since it overheats the area which is being illuminated.By employing a visible light transmitting, infrared reflecting optical coating 14 on the lamp 10, the emitted radiation in the infrared region is reflected back to the filament 1 5 where it serves a useful purpose in keeping the filament heated and yet the major portion of the visible light emitted by the filament escapes the lamp and perform useful work in illuminating the surrounding environment.
TABLE 1
INDEX OF PHYSICAL
LAYER REFRACTION THICKNESS (nm) QWOT*
Air 1.000
1 1.458 94.28 550
2 2.130 129.11 1100
3 1.458 188.56 1100
4 2.130 129.11 1100
5 1.458 188.56 1100
6 2.130 129.11 1100
7 1.458 188.56 1100
8 2.130 129.11 1100
9 1.458 188.56 1100
10 2.130 129.11 1100
11 1.458 94.28 550
11' 1.458 94.28 550
12 1.458 180.00 1050
13 2.130 123.24 1050
14 1.458 360.00 2100
15 2.130 123.24 1050
16 1.458 360.00 2100
17 2.130 123.24 1050
18 1.458 360.00 2100
19 2.130 123.24 1050
20 1.458 180.00 550
20' 1.458 94.28 550
21 1.458 77.14 450
22 2.130 105.63 990
23 1.458 154.28 900
24 2.130 105.63 900
25 1.458 154.28 900
26 2.130 105.63 900
27 1.458 77.14 450
Substrate 1.460 * Quarter Wave Optical Thickness (i.e. reference wavelength at which layer has a quarter wave optical
thickness)
Referring specifically to Fig. 2 and Table 1, it is seen that the performance of the overall filter depicted in Fig. 4 is attained in this instance by combining three types of dielectric stacks into and overall interference filter 14A. As shown in Table 1, the layers labeled 21-27 form a first dielectric stack I which has a dielectric stack design generally expressed as (Ll2 H L/2)3 and comprises a shortwave pass interference filter at a design wavelength of 900 nanometers. The spectral reflectance of this shortwave pass stack is depicted in Fig. 5. This dielectric strack is considered a shortwave pass stack since it has very low reflectance at wavelengths less than the design wavelength of 900 nanometers and then a region of substantial reflectance at wavelengths greater than 900 nanometers.The second dielectric stack II is a 2:1 dielectric stack at a design wavelength of 1050 nanometers and having a stack design generally expressed as (LHL)4. The spectral reflectance of this 2:1 stack is depicted as the curve 24 in
Fig. 6.
The third dielectric stack III utilized in the coating 14A in a shortwave pass filter at a design wavelength of 1100 nanometers and having a design generally expressed as (L/2 H L/2)5. In each of the above design expressions for the various dielectric stacks I, II, and Ill, the "L" designates a layer of low refractive index material (i.e. silicon dioxide in this case) which has a quarterwave optical thickness at the design wavelength. Similarly, the designation "H" refers to a layer of higher refractive index material (i.e. tantalum pentoxide in this case) which has a quarter-wave optical thickness at the design wavelength.Referring to the shortwave pass stack I for which the design specification is (L/2 H L!2)3, it is thus seen that each of the L/2 layers in the formula are layers which have an optical thickness equal to an eighth wave at the design wavelength. In the physical filter embodiment, the first and last layers in the stack I, i.e. layers 21 and 27 in Table 1 are actual eighth wave layers of the low index silicon dioxide material. On the other hand, layers 23 and 25 turn out to be quarter-wave layers since they consist of two eighth wave layers formed at the same time. This same analysis holds for the shortwave pass stack Ill which utilizes five components of a (L/2 H L/2) design.The layers I and II are eighth wave layers, whereas the layers 3, 5, 7, and 9 turnout physically to be quarterwave layers, being the sum of two eighth wave layers. Furthermore, in actually building the filter, the layers 11, ', and 12 become one physical layer and the layers 20, 20', and 21 bet ome a single physical layer of the low index silicon dioxide material.
The designations for the respective layers on the righthand side of Fig. 2 should be interpreted as follows: the H and L designations again refer to a quarterwave layer of low and high index material respectively and the subscripts A, B, and C refer to the three different design wavelengths where A signifies design wavelength of 900 nanometers, B designates a design wavelength of 1050 nanometers, and C designates a design wavelength of 1100 nanometers.
Other types of optical coatings may also be useful on the halogen cycle lamp 10 depicted in Fig. 1.
For example, an optical coating 18 may be formed on the end reflectors 1 7 of the lamp. In this case, the optical coating 18 may be designed to reflect all components of the radiation emitted by the filament 1 5 since this will tend to maintain the energy emitted in the directions of the end reflectors within the cavity of the envelope 1 2 where it can de useful work in heating the filament and otherwise maintaining the internal temperature of the lamp.
Other designs for the optical filter 14 may also be desirable in certain applications. For example, in certain applications a colored light output is desired from the lamp. One way of achieving a colored light output is to filter the visible light emitted from the lamp through an absorbing-type color filter which transmits only the desired component of the visible light spectrum. However, such an absorbing filter wastes the energy emitted from the lamp and dissipates it in the filter itself.In accordance with this invention, the optical coating 14 may be designed to have a passband which encompasses only a selected portion of the visible spectrum such that only that portion of the radiation emitted by the lamp exits the lamp and all radiation at adjacent wavelengths including portions of the visible and the infrared are reflected back into the lamp and only the filament to increase the energy efficiency of the overall lamp. The design of a narrow bandpass filter having high transmittance only in a portion of the visible light spectrum corresponding to the color desired to be emitted from the lamp is well within the skill of the art, for example, by following the general teachings in Chapter 7 of H. A. Macleod's, Thin Film Optical
Filters, American Elsevier Publishing Company, New York (1969).Such filters could also be designed utilizing the concept set forth in Chapter 20 of MIL HBK. 144 published in October, 1 962 by The
Department of Defense. Chapter 20 is entitled "Application of Thin Film Coatings" and is authored by
Philip Baumeister. Each of these reference works is incorporated by reference into this application as teaching all dielectric optical filter designs and design concepts which could employ the principles of this invention. In other words, it should be understood that this invention is generally applicable to all types of optical filters and in particular optical interference filters of the bandpass or edge filter type.
Generally the optical coating 14 shown in Fig. 1 would be formed on the lamp envelope 11 in a vacuum deposition chamber utilizing standard vacuum coating technology. For example, deposition of the optical coating on a small diameter lamp envelope may be accomplished in a standard planetary type deposition chamber by adding another degree of rotation which rotates each quartz lamp tube along its axis so that all portions of the outer surface thereof are uniformly exposed to the deposition source within the chamber. Generally, both the silicon dioxide and the tantalum pentoxide layers of the coating will be deposited in a reactive gas mode, onto a substrate which is maintained at a temperature of at least about 275"C. Either electron beam evaporation sources or resistance heated sources may be utilized.Reactive gas deposition involves bleading oxygen into the chamber during the deposition process. To obtain a good yield of optical coatings on lamp envelopes having a small radius of curvature, it has been found preferable to arrange the deposition source with respect to the quartz tube substrate such that the average angle of arrival of the deposited material at the substrate will not exceed about thirty-five degrees.
Optical coatings employing the principles and materials of this invention have been built and tested at temperatures up to 1100 C. At temperatures below 1100 C, the optical performance of the filter remains substantially constant with no evidence of loss of adhesion of coating, increase in absorption of the coating or interdiffusion of the layers of the coating. It has also been found that by baking the coating at 11 000C in air for a number of hours, the coating can be transformed from a visible light transmitting, infrared reflecting filter to a substantially visible light scattering, infrared reflecting filter. The spectral performance of such a filter is depicted in Fig. 8.When the optical coating is exposed to this level of temperature in air for a significant period of time, the coating breaks up into many small islands which are very scattering for light in the visible portion of the spectrum but appear to radiation in the infrared region as a continuous reflecting film. The spectral performance depicted in Fig. 8 is for an optical coating of the design set forth in Table 1 above. Other coating designs could be fashioned which would optimize the scattering in the visible region and otherwise change the spectral transmittance, reflectance and scattering response of the filter.
Actual halogen cycle lamps employing the optical coating design depicted in Fig. 2 and set forth in Table 1 above have been fabricated and tested to demonstrate the improvement in energy efficiency of the lamp with the optical coating applied. 1 500 watt lamps have been tested and have shown performance improvements in the range of twenty-five to thirty percent. These proven performance improvements correlate well with theoretical percentage improvements values which have been calculated to be in the thirty to thirty-five percent region
As previously indicated, the principles of this invention could be applied in other types of lamp environments such as arc discharge lamps in which an excited plasma emits light of various wavelengths. Due to the large number of free electrons in the plasma, plasma is a good absorber as well as a good emitter.Consequently, the concept of reflecting unwanted components of the light emitted from the plasma bank into the plasma should also improve the energy efficiency of arc lamps. The principles of this invention may also be applied to laser pump lamps which utilize either a plurality of flash lamps or continuously operated incandescent lamps surrounding a ruby rod within a cavity. Since the ruby laser rod only absorbs light in certain portions of the spectrum, improvements in energy efficiency can be achieved by placing on the pumping lamps an optical coating which only transmits useful light to the laser rod. The unwanted light is reflected back into the pumping lamp to improve the lamp's efficiency.
While the principles of this invention have been discussed above in connection with several alternative embodiments, it should be understood that numerous other applications of the principles may be found by those of ordinary skill in this art. Accordingly, the invention is not limited to the specific exemplary applications described above but may be employed in any high temperature coating environment where optical coating may be employed to improve some aspect of the performance of the device to which the coating is applied.
Claims (14)
1. A coated article comprising a substantially transparent substrate formed of a material adapted to withstand a temperature in excess of substantially 5000C and an optical coating formed on one surface of the substrate and comprising a first set of layers consisting at least essentially of silicon dioxide and a second set of layers consisting at least essentially of tantalum pentoxide.
2. A coated article as claimed in Claim 1, wherein said optical coating comprises an interference filter formed of alternating layers of said first and second sets.
3. A coated article as claimed in Claim 1 or Claim 2, wherein said interference filter is a bandpass filter designed to transmit radiation in a preselected first wavelength band and to reflect radiation in adjacent wavelength regions.
4. A coated article as claimed in Claim 3, wherein said bandpass filter is a hot mirror having high transmittance for visible light and high infrared reflectance.
5. A coated article as claimed in Claim 3, wherein said bandpass filter is a cold mirror having high reflectance for visible light and high infrared transmittance.
6. A coated article as claimed in Claim 3, wherein said bandpass filter is a color filter having high transmittance for a preselected portion of the visible light spectrum and high reflectance for adjacent spectral regions.
7. A coated article as claimed in any of Claims 4 or 6, wherein said substrate comprises fused silica formed into a lamp envelope adapted to be utilized in a halogen cycle incandescent lamp operating at an outer envelope surface temperature of at least about 8000C and said interference filter is formed on said outer surface of said lamp envelope.
8. A coated article comprising a substantially transparent substrate formed of a material adapted to withstand a temperature in excess of substantially 5O00C and an optical coating formed on one surface of said substrate and comprising a multilayer interference filter hving high reflectance of infrared radiation and high scattering of visible light, said interference filter being formed by depositing on said substrate a multilayer dielectric stack composed of alternate layers consisting at least essentially of silicon dioxide and tantalum pentoxide and then baking said coated substrate in air at a temperature of at least about 11 000C
9.A halogen lamp comprising a lamp envelope having a geometry which has an internal focal point, line or plane and formed of a substantially transparent material capable of withstanding operating temperatures of at least about 8000C; a high melting point metal filament mounted within said lamp envelope substantially at said focal point, line or plane; a halogen gas filling said envelope; and an interference filter formed on an outer surface of said lamp envelope and comprised of alternate layers consisting at least primarily of silicon dioxide and tantalum pentoxide.
10. A halogen lamp as claimed in Claim 9, wherein said interference filter is a bandpass filter having high transmittance of visible light and high reflectance of infrared radiation.
11. A halogen lamp as claimed in Claim 9, wherein said interference filter is a bandpass filter having high transmittance for radiation in a preselected portion of the visible light spectrum and high reflectance of radiation in adjacent wavelength regimes so that the light output of said lamp is a preselected color.
12. A halogen lamp as claimed in Claim 9, wherein said interference filter is an infrared reflecting, visible light scattering filter formed by depositing on said outer surface of said lamp envelope a multilayer dielectric stack primarily of said silicon dioxide and tantalum pentoxide layers having a high transmittance of visible light and high infrared reflectance and then baking said envelope and filter in air at a temperature of at least about 1100C to convert said filter from a visible light transmitting filter to a substantially visible light scattering filter.
13. A halogen lamp as claimed in any of Claims 9,10,11, or 12, wherein said lamp envelope comprises a generally cylindrical envelope and reflectors are mounted in each end of said envelope, said reflectors being formed of a substantially trans; rent material having a multilayer interference filter formed thereon comprised of alternate layers consisting at least essentially of silicon dioxide and tantalum pentoxide and having high reflectance for all radiation emitted by said filament.
14. A coated article as claimed in Claim 1 substantially as hereinbefore described.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US28455381A | 1981-07-20 | 1981-07-20 |
Publications (2)
Publication Number | Publication Date |
---|---|
GB2103830A true GB2103830A (en) | 1983-02-23 |
GB2103830B GB2103830B (en) | 1985-04-17 |
Family
ID=23090633
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
GB08220976A Expired GB2103830B (en) | 1981-07-20 | 1982-07-20 | Optical tantalum pentoxide coatings for high temperature applications |
Country Status (5)
Country | Link |
---|---|
JP (1) | JPS5865403A (en) |
CA (1) | CA1177704A (en) |
DE (1) | DE3227096A1 (en) |
FR (1) | FR2509874B1 (en) |
GB (1) | GB2103830B (en) |
Cited By (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2137769A (en) * | 1983-04-04 | 1984-10-10 | Zeiss Jena Veb Carl | Interference Filter with a Pass Band |
FR2545273A1 (en) * | 1983-04-29 | 1984-11-02 | Gen Electric | HEATING TUBULAR LAMP WITH HIGH PERFORMANCE |
EP0164064A2 (en) * | 1984-06-05 | 1985-12-11 | Toshiba Lighting & Technology Corporation | Incandescent lamp bulb |
FR2577375A1 (en) * | 1985-02-11 | 1986-08-14 | Philips Nv | Yellow halogen lamp for cars |
DE3617638A1 (en) * | 1985-06-11 | 1986-12-11 | N.V. Philips' Gloeilampenfabrieken, Eindhoven | ELECTRIC LAMP WITH AN INTERFERENCE FILTER |
EP0220773A1 (en) * | 1985-10-23 | 1987-05-06 | Koninklijke Philips Electronics N.V. | Electric lamp |
GB2202645A (en) * | 1987-03-11 | 1988-09-28 | Tungsram Reszvenytarsasag | Projector lamp utilizing multilayer coated mirror |
EP0369254A2 (en) * | 1988-11-14 | 1990-05-23 | General Electric Company | Tantala-silica interference filters and lamps using same |
EP0404459A2 (en) * | 1989-06-17 | 1990-12-27 | Toshiba Lighting & Technology Corporation | Incandescent lamp having good colour rendering properties at a high colour temperature |
EP0409554A2 (en) * | 1989-07-19 | 1991-01-23 | General Electric Company | Optical interference coatings and lamps using same |
US5179468A (en) * | 1991-11-05 | 1993-01-12 | Gte Products Corporation | Interleaving of similar thin-film stacks for producing optical interference coatings |
EP0598539A2 (en) * | 1992-11-18 | 1994-05-25 | General Electric Company | Tantala-silica interference filters and lamps using same |
EP0657752A1 (en) * | 1993-12-08 | 1995-06-14 | Osram Sylvania Inc. | Optical coating and lamp employing same |
EP0780880A1 (en) * | 1995-12-20 | 1997-06-25 | Ushiodenki Kabushiki Kaisha | Discharge lamp |
EP1628146A1 (en) * | 2004-08-20 | 2006-02-22 | Nihon Dempa Kogyo, Co., Ltd. | Optical low pass filter |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5958753A (en) * | 1982-09-28 | 1984-04-04 | 株式会社東芝 | Incandescent bulb |
US4535269A (en) * | 1983-08-01 | 1985-08-13 | General Electric Company | Incandescent lamp |
JPS61101949A (en) * | 1984-10-24 | 1986-05-20 | 東芝ライテック株式会社 | Bulb |
DE3538996A1 (en) * | 1985-11-02 | 1987-05-14 | Philips Patentverwaltung | Interference filter |
DE3814539A1 (en) | 1988-04-29 | 1989-11-09 | Heraeus Gmbh W C | LIGHTING ARRANGEMENT WITH HALOGEN BULB |
JPH03233501A (en) * | 1990-02-09 | 1991-10-17 | Copal Co Ltd | Optical multilayered film filter element and production thereof |
WO2004026787A1 (en) | 2002-09-14 | 2004-04-01 | Schott Ag | Method for producing layers and layer systems and coated substrate |
DE102004054872B4 (en) * | 2004-11-12 | 2009-12-03 | Auer Lighting Gmbh | reflector lamp |
Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
BE792316A (en) * | 1971-12-07 | 1973-06-05 | Philips Nv | PROCESS FOR MAKING MIRRORS FOR COLD LIGHT |
US3848152A (en) * | 1972-06-06 | 1974-11-12 | Corning Glass Works | Electric lamp having a fused silica glass envelope |
CA1013804A (en) * | 1973-10-23 | 1977-07-12 | Gte Sylvania Incorporated | Incandescent lamp with infrared reflective coating |
NL7405071A (en) * | 1974-04-16 | 1975-10-20 | Philips Nv | LIGHT BULB WITH INFRARED FILTER. |
JPS551339Y2 (en) * | 1974-07-16 | 1980-01-16 | ||
US4006378A (en) * | 1975-10-01 | 1977-02-01 | General Electric Company | Optical coating with selectable transmittance characteristics and method of making the same |
DE2637616A1 (en) * | 1976-08-20 | 1978-02-23 | Siemens Ag | FILTER FOR PHOTODETECTORS |
DE2658623C2 (en) * | 1976-12-23 | 1982-07-29 | Dr. Johannes Heidenhain Gmbh, 8225 Traunreut | Recording media and process for its manufacture |
US4160929A (en) * | 1977-03-25 | 1979-07-10 | Duro-Test Corporation | Incandescent light source with transparent heat mirror |
DE2834161C2 (en) * | 1977-08-11 | 1985-01-17 | Optical Coating Laboratory Inc., Santa Rosa, Calif. | Silicon solar cell array |
US4229066A (en) * | 1978-09-20 | 1980-10-21 | Optical Coating Laboratory, Inc. | Visible transmitting and infrared reflecting filter |
FR2474701A1 (en) * | 1979-12-19 | 1981-07-31 | France Etat | INTERFERENTIAL OPTICAL FILTER FOR PROTECTION AGAINST INFRARED RADIATION AND APPLICATION |
-
1982
- 1982-07-19 CA CA000407537A patent/CA1177704A/en not_active Expired
- 1982-07-20 DE DE19823227096 patent/DE3227096A1/en not_active Withdrawn
- 1982-07-20 GB GB08220976A patent/GB2103830B/en not_active Expired
- 1982-07-20 JP JP57126607A patent/JPS5865403A/en active Pending
- 1982-07-20 FR FR8212669A patent/FR2509874B1/en not_active Expired
Cited By (29)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2137769A (en) * | 1983-04-04 | 1984-10-10 | Zeiss Jena Veb Carl | Interference Filter with a Pass Band |
FR2545273A1 (en) * | 1983-04-29 | 1984-11-02 | Gen Electric | HEATING TUBULAR LAMP WITH HIGH PERFORMANCE |
GB2139341A (en) * | 1983-04-29 | 1984-11-07 | Gen Electric | Heat lamps |
US4588923A (en) * | 1983-04-29 | 1986-05-13 | General Electric Company | High efficiency tubular heat lamps |
EP0164064A2 (en) * | 1984-06-05 | 1985-12-11 | Toshiba Lighting & Technology Corporation | Incandescent lamp bulb |
EP0164064A3 (en) * | 1984-06-05 | 1987-11-04 | Kabushiki Kaisha Toshiba | Incandescent lamp bulb |
FR2577375A1 (en) * | 1985-02-11 | 1986-08-14 | Philips Nv | Yellow halogen lamp for cars |
DE3617638A1 (en) * | 1985-06-11 | 1986-12-11 | N.V. Philips' Gloeilampenfabrieken, Eindhoven | ELECTRIC LAMP WITH AN INTERFERENCE FILTER |
FR2583219A1 (en) * | 1985-06-11 | 1986-12-12 | Philips Nv | ELECTRIC LAMP HAVING AN INTERFERENTIAL FILTER |
GB2176651A (en) * | 1985-06-11 | 1986-12-31 | Philips Nv | Electric lamp provided with an interference filter |
EP0220773A1 (en) * | 1985-10-23 | 1987-05-06 | Koninklijke Philips Electronics N.V. | Electric lamp |
GB2202645B (en) * | 1987-03-11 | 1990-12-19 | Tungsram Reszvenytarsasag | Projector lamp utilizing multilayer coated mirror. |
GB2202645A (en) * | 1987-03-11 | 1988-09-28 | Tungsram Reszvenytarsasag | Projector lamp utilizing multilayer coated mirror |
EP0369254A2 (en) * | 1988-11-14 | 1990-05-23 | General Electric Company | Tantala-silica interference filters and lamps using same |
EP0369254A3 (en) * | 1988-11-14 | 1990-12-19 | General Electric Company | Tantala-silica interference filters and lamps using same |
EP0404459A2 (en) * | 1989-06-17 | 1990-12-27 | Toshiba Lighting & Technology Corporation | Incandescent lamp having good colour rendering properties at a high colour temperature |
EP0404459A3 (en) * | 1989-06-17 | 1991-04-10 | Toshiba Lighting & Technology Corporation | Incandescent lamp having good colour rendering properties at a high colour temperature |
US5146130A (en) * | 1989-06-17 | 1992-09-08 | Toshiba Lighting & Technology Corporation | Incandescent lamp having good color rendering properties at a high color temperature |
EP0409554A2 (en) * | 1989-07-19 | 1991-01-23 | General Electric Company | Optical interference coatings and lamps using same |
EP0409554A3 (en) * | 1989-07-19 | 1991-07-31 | General Electric Company | Optical interference coatings and lamps using same |
US5179468A (en) * | 1991-11-05 | 1993-01-12 | Gte Products Corporation | Interleaving of similar thin-film stacks for producing optical interference coatings |
WO1993009449A1 (en) * | 1991-11-05 | 1993-05-13 | Gte Products Corporation | Optical interference coating comprising interleaved thin-film stacks |
EP0598539A2 (en) * | 1992-11-18 | 1994-05-25 | General Electric Company | Tantala-silica interference filters and lamps using same |
EP0598539A3 (en) * | 1992-11-18 | 1994-08-03 | Gen Electric | |
US5422534A (en) * | 1992-11-18 | 1995-06-06 | General Electric Company | Tantala-silica interference filters and lamps using same |
EP0657752A1 (en) * | 1993-12-08 | 1995-06-14 | Osram Sylvania Inc. | Optical coating and lamp employing same |
EP0780880A1 (en) * | 1995-12-20 | 1997-06-25 | Ushiodenki Kabushiki Kaisha | Discharge lamp |
EP1628146A1 (en) * | 2004-08-20 | 2006-02-22 | Nihon Dempa Kogyo, Co., Ltd. | Optical low pass filter |
US7215465B2 (en) | 2004-08-20 | 2007-05-08 | Nihon Dempa Kogyo Co., Ltd. | Optical low pass filter |
Also Published As
Publication number | Publication date |
---|---|
DE3227096A1 (en) | 1983-02-03 |
FR2509874A1 (en) | 1983-01-21 |
JPS5865403A (en) | 1983-04-19 |
GB2103830B (en) | 1985-04-17 |
CA1177704A (en) | 1984-11-13 |
FR2509874B1 (en) | 1986-05-09 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
PE20 | Patent expired after termination of 20 years |
Effective date: 20020719 |