GB2071667A - Acetyl Derivatives of Cellulose - Google Patents

Acetyl Derivatives of Cellulose Download PDF

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Publication number
GB2071667A
GB2071667A GB8107964A GB8107964A GB2071667A GB 2071667 A GB2071667 A GB 2071667A GB 8107964 A GB8107964 A GB 8107964A GB 8107964 A GB8107964 A GB 8107964A GB 2071667 A GB2071667 A GB 2071667A
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cellulose
process according
solution
acetic anhydride
derivative
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SNIA Viscosa SpA
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SNIA Viscosa SpA
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08BPOLYSACCHARIDES; DERIVATIVES THEREOF
    • C08B3/00Preparation of cellulose esters of organic acids
    • C08B3/06Cellulose acetate, e.g. mono-acetate, di-acetate or tri-acetate

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Biochemistry (AREA)
  • Materials Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Polysaccharides And Polysaccharide Derivatives (AREA)

Abstract

A process is described for preparing acetyl derivatives of cellulose, comprising dissolving the cellulose in a solvent chosen among dimethylformamide and dimethylacetamide in the presence of paraformaldehyde, whereby a cellulose methylol derivative is formed, and thereafter treating said derivative in said solution with acetic anyhydride in the presence of a catalyst constituted by an alkali or earth alkali metal acetate or of a compound capable of forming such acetates by reaction with acetic anhydride. White products are obtained which may be easily isolated and used for making fibers or films or like products.

Description

SPECIFICATION Acetyl Derivatives of Cellulose and Process for Their Preparation The present invention refers to acetyl derivatives of cellulose and to a process for their preparation.
The derivatives which are an object of the present invention are distinguished from the acetyl celluloses known in the art both as to their structure and so as to their preparation and properties.
It is known to prepare cellulose solutions in organic solvents in the presence of formaldehyde or paraformaldehyde, in which solutions the cellulose is present in the form of a derivative which is normally considered as a methylol derivative and will thus be called in this description, although the Applicant does not wish to be bound to any specific hypothesis as to its structure. For example, it is known to dissolve cellulose in paraformaldehyde and dimethylsulphoxide (DMSO) (Jour. Appl. Polym.
Sci. 20 3425-1976). The product which is formed is believed to be a monomethylol derivative of cellulose, prevalently substituted on the C6 carbon atom.
It is also known from previous patents and patent applications of this Applicant to prepare solutions of like methylol derivatives of cellulose in dimethylformamide (DMF) or dimethylacetamide (DMAC) or other solvents.
For example, such processes and products are described in our copending Italian patent applications No. 20540, 21844 A/78, 21922 A/78, 28527 A/78, 23349 A/79 and 23350 A/79.
An article of Jour. Polym. Sci.-Polymer Chemistry Ed., Vol. 16 1-11(1978), describes the acetylation of cellulose in solutions such as those previously mentioned, in DMSO and in the presence of paraformaldehyde, by means of acetic anhydride as reagent and pyridine as a catalyst. In such process the methylol derivative present in the solution becomes acetylated. The solution obtained is coloured from yellow to brown and a product coloured from yellow to orange may be precipitated therefrom with water. The cited article characterizes the acetylation product thus isolated and formulates the hypothesis that it contains acetylated methylol groups.
Said publication also underscores the importance of the formation of dimethylacetoxysulphonium acetates in the acetylation of cellulose and in its oxidation, accompanied by the formation of colour, which compounds are believed to be formed by reaction of acetic anhydride with DMSO and to act as reaction intermediates.
The present invention has the purpose of obtaining from methylol derivatives of cellulose dissolved in solvents, different from DMSO, acetylated products which are substantially free from colour, which provide white precipitates and may be employed to make fibers or like products, wherein a marked colouration constitutes an intolerable defect.
Such a result cannot be obtained by merely using solvents different from DMSO and applying the acetylation method described in the cited articles of Jour. Polym. Sci. The fact is that it is possible to acetylate with acetic anhydride and pyridine, cellulose solutions, for instance in DMF or DMAC in the presence of paraformaldehyde, obtained by the methods described in the previous patents and patent applications of this Applicant, but the resulting acetylated solutions are coloured from yellow to brown and yield precipitation products coloured from yellowish to orange, entirely similar to those obtained from solution in DMSO. The products obtained in this way are not easily isolated in the pure state and are not easily identified.Said results indicate that the acetylation with acetic anhydride and pyridine in any type of organic solvent in which a methylol derivative of cellulose is present, leads to the formation of an eccessive amount of by-products with attendant harmful colouration.
The present invention, on the contrary, solves the problem of obtaining white products, which are easily isolated and characterized and which can be used to make fibers or films or like products.
The process according to the invention is characterized in that a cellulose solution is prepared in a solvent chosen among DMF and DMAC, in the presence of paraformaldehyde, whereby a methylol derivative of cellulose is formed, according to the known art, and said derivative is acetylated with acetic anhydride in the presence of a catalyst constituted by an acetate of an alkali or earth-alkali metal or by a compound capable of forming such acetates by reaction with acetic anhydride. Preferred examples of such catalysts are the acetates, oxides and carbonates of alkali and earth-alkali metal, e.g.
potassium acetate.
The acetylation product obtained may be precipitated from the solution by adding an hydroxylated solvent thereto, e.g. a 1:1 mixture of water and a low boiling alcohol, such as methanol.
Said product, suitable freed from the solvents and dried, appears as a white powder, soluble in numerous organic solvents such as DMF, DMAC, DMSO dioxane, dimethylcellosolve, (Cellosolve is a Registered Trade Mark), chloroform, methylene chloride, acetone, tetrahydrofurane, ethyl acetate, pyridine, N-methylpyrrolidone, m-cresol, etc.
Acetylated methylol and/or polyoxymethylene chains are present in said isolated products, possibly together with acetylated and free cellulosic hydroxyls, and the behaviour of said products to heating is considerably different from that of the products obtained with acetic anhydride and pyridine from solutions in DMSO. The difference in purity is underlined also by the ultraviolet spectrum, which does not not show the absorption at 214 and 327 nm cited in the aforementioned article of Jour.
Polym. Sci.
It is to be noted that if it is attempted to acetylate in similar way cellulose which is present as a methylol derivative in a solution in DMSO, brown products are obtained which are more or less degraded and quite similar to those obtained by operating with acetic anhydride and pyridine.
The critical factor for attaining the purpose of the invention, therefore, is not the solvent taken per se or the catalyst taken per se, but the critical combination of the two.
The products according to the invention are easily soluble in the wet or in the dry, due to their solubility in many spinning solvents, as listed hereinbefore, and are therefore suitable for direct industrial use.
The preferred conditions for carrying out the process are the following: temperatures of the reaction between the cellulose methylol derivative in solution, and acetic anhydride: from 600C to 1 400C, and preferably from 900C to 1 200C; duration of the acetylation reaction: from 1 minute to 20 hours and preferably from 5 minutes to 90 minutes; molar ratio CH2O/cellulose in the solution to be acetylated: from 1.5 to 15 and preferably from 2 to 5; molar ratio acetic anhydride/cellulose: from 5 to 50 and preferably from 10 to 40; quantity of catalyst, expressed as parts by weight referred to 100 parts of cellulose: from 0.1 to 50 and preferably from 1 to 30; concentration of the solutions to be acetylated, expressed as percentages by weight of cellulose on the total weight of the solution: from 1 to 20 and preferably from 5 to 15; final acetylation degree, expressed as the ratio of moles of acetic acid to anhydroglucosidic units: from 1 to 3 and preferably from 2 to 2.9.
A number of illustrative and non limitative examples of the invention will now be described.
Example 1 A solution of 0.3 g of potassium acetate in 30 g of acetic anhydride, with the addition a few drops of acetic acid, is added dropwise during about 15 min to 30 g of a cellulose solution in DMAC/(CH20)n, obtained according to one of the methods described e.g. in Italian patent application No. 21922 /78 (CH2O % in the solution=8.4, cellulose % in the solution=9.5) and heated under efficient stirring and under inert gas to 600 C. A jelly may sometimes form during the addition of the reagent solution, but it charges into a solution when the temperature is raised from 600 to 1200. At the end of the reaction the resulting clear solution is cooled to room temperature and 60 ml of a 1:1 mixture of methanol and water are added, always under stirring.A white precipitate forms, which is filtered through a porous glass filter and is washed on said filter three times with a 1:1 mixture of methanol and water and once with methanol alone. The precipitate is dried firstly summarily under a vacuum at room temperature and then at 80--1000, always under a vacuum, until its weight becomes constant. 5.69 g of white powder are obtained. The mother waters, brought to dryness, yield 0.305 g of a water soluble residue. The white powder has the following analytical composition.
Acetate (hydrolysis) 6.78 (mequivalents/g) Free CH2O (Na2SO3) absent C 46.9% H 5.8% The molecular weight of the monomeric unit of the derivative may be calculated from the weight increase, referred to the cellulose initially present in the solution, said increase being 199.6%. The result is: MW (monomeric)=323.
Based on-this datum, it is possibly to calculate the number of methylol and acetate groups per anhydroglucosidic unit(MS).
They are: MS acetate 2.2 MS methylol 2.3 The white powder is soluble in DMF, DMAC, DMSO, dioxane, dimethylcellosolve, (Cellosolve is a Registered Trade Mark), chloroform, methylene chloride, acetone, tetrahydrofurane, ethyl acetate, pyridine, n-methylpyrrolidone, m-cresol, and very slowly in acetic acid; it is insoluble in ethyl ether, methanol, water, carbon tetrachloride, chlorobenzene, cellosolve (Registered Trade Mark), polyethyleneglycol, (MW about 300) and in hexamethylphosphoramide.
The infrared spectrum of the precipitate product has a strong band at 955 cam~', which can be attributed to the oxymethylene group -CH2-0-, and bands at 1755, 1375, 1235 cam~' which can be attributed to the acetic ester group CH3-CO-0-.
The PMR spectrum in CDCl3 has a peak at 2.05 ppm, which can be attributed to the protons of the CH3CO groups and two peaks at 4.85 and 5.50 ppm, which can be attributed to the protons of the --OO-CHH,-O groups. No other significant peaks are noted. GPC chromatography shows that the product has maintained a polymeric structure.
Examples 2 to 7 The preparation method of Example 1 has been employed using several cellulose solutions in DMAC/(CH20)n or DMF/(CH20)n. Hereinafter some of the results obtained are listed, together with the characteristics of the starting solution.
Initial Solution Derivative Solvent Cellulose % CH2O% MSacetate MSmethylol MWmonomer 2) DMAC 10.1 5.8 2.3 1.5 320 3) DMAC 10.2 9.0 2.3 2.1 336 4) DMAC 9.9 13.9 2.3 3.4 360 5) DMAC 10.5 6.6 2.4 1.4 305 6) DMAC 10.4 9.5 2.4 2.4 334 7) DMF 3.4 5.5 2.2 1.5 299 Examples 8-14 Examples 1-7 are repeated using double amounts of acetic anhydride and potassium acetate.
The results obtained are the following: Initial Solution Derivative Solvent Cellulose % CH2O% MSacetate MSmethylol MWmonomer 8) DMAC 10.0 7.0 2.6 2.3 338 9) DMAC 6.6 9.3 2.6 3.6 380 10) DMAC 10.0 8.0 2.7 2.7 357 11) DMAC 8.9 4.5 2.7 1.4 316 12) DMAC 2.25 2.8 2.7 3.2 371 13) DMAC 12.9 7.9 2.4 2.4 333 14) DMAC 8.1 15.1 2.7 4.9 423 Examples 15-18 The same conditions as in Example 1 have been used, but the amount of acetic anhydride has been doubled (60 g) and different catalysts have been used. The results are tabulated in the following table.
Initial Solution Derivative Solvent Cellulose % CH2O% Catalyst MSacetate MSmethylol MWmonomer 15) DMAC 9.9 5.5 CH3COONa 0.50 9 2.5 1.5 311 16) DMAC 9.9 5.5 KOH,0.35 9 2.5 1.5 311 17) DMAC 9.9 5.5 (CH3COO)2CaO.97g 2.1 1.6 297 18) DMAC 9.9 5.5 CH3COOKO.60g 2.7 1.7 323 Examples 19-23 20 g of a cellulose solution in DMAC/(CH20)n obtained by one of the methods described e.g. in Italian patent application No. 21922 A/78 (CH2O% in solution=6.72, cellulose % in solution=10.2) are treated in a manner analogous to that described in Example 1, but with variable amounts of acetic anhydride and potassium acetate, at variable temperatures and times.
In the following table the reaction conditions and the results obtained are tabulated.
Reaction Condition time Derivative g(CHgCO)2O gCH3COOK t0(0C) (min) MSacetate MSmethylol MWmonome 19) 40 0.4 120 60 2.72 1.99 336 20) 40 0.4 120 5 2.44 1.96 323 21) 40 0.4 80 480 2.45 1.87 321 22) 20 0.03 120 120 2.27 1.75 310 23) 40 0.01 130 60 2.28 1.52 303

Claims (19)

Claims
1. Process for the preparation of acetyl derivatives of cellulose, characterized in that the cellulose is dissolved in the presence of paraformaldehyde in a solvent chosen among dimethylformamide and dimethylacetamide, whereby a methylol derivative of cellulose is formed, and said derivative is treated in said solution with acetic anhydride in the presence of a catalyst constituted by an alkali or earthalkali metal acetate or of a compound capable of forming said acetate by reaction with acetic anhydride.
2. Process according to claim 1, characterized in that the catalyst is chosen in the group consisting of oxide and carbonate of alkali and earth-alkali metals.
3. Process according to claim 2, characterized in that the catalyst is potassium acetate.
4. Process according to any of claims 1 to 3, characterized in that the acetyl derivative produced is precipitated from the solution by adding a hydroxylated solvent thereto.
5. Process according to claim 4, characterized in that the hydroxylated solvent is a mixture of water and a low boiling alcohol.
6. Process according to any of claims 1 to 5, characterized in that the treatment of the solution of methylol derivative of cellulose with acetic anhydride is carried out at temperatures comprised between 600C and 1 400C.
7. Process according to any of claims 1 to 6, characterized in that the reaction between the cellulose methylol derivative solution and the acetic anhydride lasts from 1 minute to 20 hours.
8. Process according to any of claims 1 to 7, characterized in that the cellulose methylol derivative has a ratio of CH2O units to cellulose units from 1.5 to 1 5.
9. Process according to any of claims 1 to 8, characterized in that acetic anhydride is employed in a molar ratio with respect to the cellulose comprised between 5 to 50.
10. Process according to any of claims 1 to 9, characterized in that the catalyst is employed in amounts from 0.1 to 50 expressed as parts by weight referred to 100 parts of cellulose.
11. Process according to any of claims 1 to 10, characterized in that the concentration of the cellulose methylol derivative solution, expressed as weight percentage of cellulose with respect to the total weight of the solution, is comprised between 1 and 20.
12. Process according to any of claims 1 to 11, characterized in that the reaction of the cellulose methylol derivative with acetic anhydride is continued until a final acetylation degree from 1 to 3, expressed as moles of acetic acid per hydroglucosidic unit, has been attained.
1 3. Process for the preparation of acetyl derivatives of cellulose, substantially as described.
14. Acetyl derivatives of cellulose, essentially constituted by methylol acetylates, possibly in the presence of acetylated and free polyqxymethylene chains and cellulose hydroxyls, characterized by an acetylation degree comprised between 1 and 3, and by a white colour.
1 5. Acetylated derivatives of cellulose according to claim 14, characterized by their solubility in dimethylformamide, dimethylacetamide, dimethylsulphoxide, acetone, tetrahydrofurane, and the like, and by their insolubility in methanol, water, ethyl ether, carbon tetrachloride and the like.
1 6. Acetylated derivatives of cellulose according to claim 14 or 1 5, characterized by the fact that they comprise a number of oxymethylene groups per anhydroglucosidic unit comprised between 0.5 and 10 and a number of acetate groups per anhydroglucosidic unit comprised between 1 and 3.
1 7. Acetylated derivatives of cellulose according to any of claims 14 to 16, characterized by an average molecular weight of the monomeric unit comprised between 220 and 590.
18. Acetylated derivatives of cellulose, substantially as described.
19. Acetylated derivatives of cellulose, obtained by the process according to any of claims 1 to 13. ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
GB8107964A 1980-03-19 1981-03-13 Acetyl Derivatives of Cellulose Withdrawn GB2071667A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
IT8020784A IT8020784A0 (en) 1980-03-19 1980-03-19 ACETYLATED CELLULOSE DERIVATIVES AND PROCEDURE FOR THEIR PREPARATION.

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DE (1) DE3111276A1 (en)
FR (1) FR2478645A1 (en)
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IT (1) IT8020784A0 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1996020960A1 (en) * 1994-12-30 1996-07-11 Eastman Chemical Company A direct process for the production of cellulose esters
CN108350089A (en) * 2015-10-27 2018-07-31 株式会社Kri Modified cellulose microfibre and its manufacturing method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1996020960A1 (en) * 1994-12-30 1996-07-11 Eastman Chemical Company A direct process for the production of cellulose esters
CN108350089A (en) * 2015-10-27 2018-07-31 株式会社Kri Modified cellulose microfibre and its manufacturing method
US20180312609A1 (en) * 2015-10-27 2018-11-01 Kri, Inc. Modified cellulose fine fibers and method for producing the same

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JPS56141301A (en) 1981-11-05
DE3111276A1 (en) 1982-03-04
FR2478645A1 (en) 1981-09-25
IT8020784A0 (en) 1980-03-19

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