GB2066270A - Hot-melt pressure-sensitive adhesive composition - Google Patents

Hot-melt pressure-sensitive adhesive composition Download PDF

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Publication number
GB2066270A
GB2066270A GB8040993A GB8040993A GB2066270A GB 2066270 A GB2066270 A GB 2066270A GB 8040993 A GB8040993 A GB 8040993A GB 8040993 A GB8040993 A GB 8040993A GB 2066270 A GB2066270 A GB 2066270A
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sensitive adhesive
weight
hot
block copolymer
adhesive composition
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GB2066270B (en
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Asahi Kasei Corp
Asahi Chemical Industry Co Ltd
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Asahi Chemical Industry Co Ltd
Asahi Kasei Kogyo KK
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Priority claimed from JP16820679A external-priority patent/JPS5692978A/en
Priority claimed from JP4804980A external-priority patent/JPS56145963A/en
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J151/00Adhesives based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2666/00Composition of polymers characterized by a further compound in the blend, being organic macromolecular compounds, natural resins, waxes or and bituminous materials, non-macromolecular organic substances, inorganic substances or characterized by their function in the composition
    • C08L2666/02Organic macromolecular compounds, natural resins, waxes or and bituminous materials
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2666/00Composition of polymers characterized by a further compound in the blend, being organic macromolecular compounds, natural resins, waxes or and bituminous materials, non-macromolecular organic substances, inorganic substances or characterized by their function in the composition
    • C08L2666/28Non-macromolecular organic substances

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Adhesives Or Adhesive Processes (AREA)

Abstract

A hot-melt pressure-sensitive adhesive composition comprising (a) 100 parts by weight of a material formed by the graft reaction of at least one block copolymer comprising at least one polybutadiene or polyisoprene block and at least two polystyrene blocks with at least one unsaturated carboxylic acid and/or derivative monomer, (b) 20 to 200 parts by weight of a terpene resin tackifier having a softening point of 60 DEG C or more, and (c) 5 to 200 parts by weight of a softening agent has been found to be well balanced between initial tack and holding power.

Description

SPECIFICATION Hot-melt pressure-sensitive adhesive composition The present invention relates to a hot-melt pressure-sensitive adhesive composition. More particularly, the invention relates to a hot-melt pressure-sensitive adhesive composition which comprises as the base polymer a modified block copolymer comprising at least one polybutadiene or polyisoprene block and at least two polystyrene blocks and grafted with at least one unsaturated carboxylic acid monomer and/or derivative monomer thereof, and which is well balanced between initial tack and holding power.
Pressure-sensitive adhesive compositions have heretofore been widely used for the manufacture of various pressure-sensitive adhesive products such a pressure-sensitive adhesive tapes and pressure-sensitive adhesive label papers. The applicaton of a pressure-sensitive adhesive composition to a substrate such as a base tape or sheet has conventionally been carried out by rolling-coating or spraying of a solution or dispersion of the adhesive composition in a solvent.
However, the use of solvents in the manufacture of pressure-sensitive adhesive products such as pressure-sensitive adhesive tapes inevitably involves the risks of environmental pollution, breaking out of fire, deterioration of factory hygiene and the like, which have grown grave problems of social concern. Accordingly, solvent-free hot-melt pressure-sensitive adhesive compositions have recently attracted attention since they do not involve the above-mentioned risks. It is well known that block copolymers comprising one or more polybutadiene or polyisoprene blocks and two or more polystyrene blocks are most suitable as a base polymer of such hot-melt pressure-sensitive adhesive compositions.However, pressure-sensitive adhesive tapes prepared using an adhesive composition comprising such a block copolymer are still too unsatisfactory from the viewpoint of balance between properties required of the pressuresensitive adhesive tapes to be put into practical use. As a hot-melt pressure-sensitive adhesive composition, there is disclosed in U.S. Patent No. 3,239,478 a composition comprising a block copolymer comprising one or more polybutadiene or polyisoprene blocks and two of more polystyrene blocks, a tackifier and a rubber processing oil. There is also disclosed in Japanese Patent Publication No. 21720/1972 a hot-melt pressure-sensitive adhesive composition com prising a block copolymer comprising one or more polybutadiene or polyisoprene blocks and two or more polystyrene blocks, a tackifier, a rubber processing oil and atactic polypropyrene.When a block copolymer comprising one or more polybutadiene blocks and two or more polystyrene blocks is used as the base polymer in the compositions of said U.S. Patent and said Japanese Patent Publication, pressure-sensitive adhesive tapes prepared using any one of the compositions are good in holding power but poor in initial tack. On the other hand, when a block copolymer comprising one or more polyisoprene blocks and two or more polystyrene blocks is used in the compositions of said U.S. Patent and said Japanese patent Publicaton, pressuresensitive adhesive tapes prepared using any one of the compositions are good in initial tack but poor in holding power. In any event, the compositions of said U.S. Patent and said Japanese Patent Publication are poorly balanced between properties required when used in pressuresensitive adhesive tapes and the like.Further, there is disclosed in Japanese Patent Application Laid-Open Specification No. 56427/1975 a hot-melt pressure-sensitive adhesive composition comprising a block copolymer comprising one or more polybutadiene or polyisoprene blocks and two or more polystyrene blocks and modified with maleic anhydride, a metal oxide, a rubber processing oil, a tackifier and a reinforcing resin. Since this adhesive composition is crosslinked by means of ionic bondings between the maleic anhydride-modified block copolymer and the metal oxide, the composition is very excellent in holding power even at relatively high temperatures but very poor in initial tack. Accordingly, pressure-sensitive adhesive tapes prepared using this composition are poorly balanced between the required properties.
With a view to developing a hot-melt pressure-sensitive adhesive composition which is suitably used for the production by hot-melt application technique of pressure-sensitive adhesive products such as pressure-sensitive adhesive tapes which are very well balanced between initial tack and holding power, we have intensive investigations to find to our great surprise that -excellent initial tack and excellent holding power can be consistently attained by a hot-melt pressure-sensitive adhesive composition comprising a combination of a specific block copolymer, a specific tackifier and a softening agent. We have now completed the present invention based on such a finding.
More specifically, in accordance with the present invention, there is provided a hot-melt pressure-sensitive adhesive composition comprising: (a) 100 parts by weight of a grafted block copolymer material formed by the graft reaction of at last one block copolymer with at least one unsaturated carboxylic acid monomer and/or derivative monomer thereof in an amount of 0.01 to 30% by weight based on the total of said at least one block copolymer and said at least one monomer, said at least one block copolymer being represented by the following formula:: A-B-A, (A-B),, B-(-A-B),, (A-B-),-A or (A-B),X wherein B stands for a block consisting substantially of butadiene or isoprene monomer units, A stands for a block consisting substantially of styrene monomer units n is an integer of from 2 to 10, X is the residue of a polyfunctional coupling agent to which m of (A-B) are bonded and m is an integer of from 2 to 7.
having a melt flow index of 0.1 to 40 g/10 minutes as measured in accordance with ASTM D 1 238 (condition G), and containing 5 to 50% by weight of styrene monomer units; (b) 20 to 200 parts by weight of a terpene resin tackifier having a softening point of 60"C or more; and (c) 5 to 200 parts by weight of a softening agent.
The foregoing and other features and advantages of the present invention will be apparent to those skilled in the art from the following detailed description taken in connection with the accompanying drawings in which: Figure 1 is a diagrammatic perspective view showing corrugated boards having, stuck thereon, a pressure-sensitive adhesive tape sample to be subjected to the measurement of flap holding power as representing the holding power of the pressure-sensitive adhesive tape for the corrugated boards; Figure 2 is a diagrammatic perspective view showing iron flaps having the corrugated boards fixed thereto with an adhesive and having, stuck thereon, the pressure-sensitive adhesive tape sample to be subjected to the measurement of flap holding power; and Figure 3 is a diagrammatic side view illustrating the measurement of flap holding power of the pressure-sensitive adhesive tape for the corrugated boards.
The block copolymer of the above-mentioned formula that is used for the preparation of the grafted block copolymer material (a) used in the hot-melt pressure-sensitive adhesive composition of the present invention can be prepared, for example, according to the living anionic polymerization method in which an alkali metal-containing organometallic initiator such as sec-or n- butyl lithium is used (see, for example, U.S. Patent No. 3,265,765).More specifically, the block copolymer is prepared by the aiternate polymerization in sequence of each of two different monomers in the presence of the above-mentioned initiator and the subsequent inactivation of the resulting living block copolymer anion radicals with an inactivating agent such as water, phenol or an alcohol, by the polymerization of two monomers differing in monomer reactivity ratio and charged simultaneously into a reactor and the subsequent inactivation of the resulting living block copolymer anion radicals with an inactivating agent such as water, phenol or an alcohol, or by the polymerization in sequence of each of two different monomers in the presence of the above-mentioned initiator and the subsequent coupling of the resulting living block copolymer anion radicals with a polyfunctional coupling agent such as tin dichloride, tin tetrachloride, silicon tetrachloride, trichloromethylsilane or a polyepoxy compound [AB':e(AB)mX].
The block copolymer that is used for the preparation of the grafted block copolymer material (a) used in the hot-melt pressure-sensitive adhesive composition of the present invention has a melt flow index of 0.1 to 40 g/10 minutes, preferably 1 to 20 g/10 minutes, as measured in accordance with ASTM D 1 238 (Condition G). If the melt flow index is lower than 0.1 g/ 1 0 minutes, the resulting hot-melt pressure-sensitive adhesive composition has too high a melt viscosity to be supplied to a hot-melt applicator. If the melt flow index is higher than 40 g/10 minutes, the resulting hot-melt pressure-sensitive adhesive composition is poor in holding power. The styrene monomer unit content of the block copolymer is in the range of from 5 to 50% by weight, preferably in the range of from 1 5 to 45% by weight.If the styrene monomer unit content falls outside the range of from 5 to 50% by weight, the resulting hot-melt pressuresensitive adhesive composition has too poor pressure-sensitive adhesive characteristics to be used in pressure-sensitive adhesive tapes and the like. The block copolymer may be of any one of the five formulae mentiond before, i.e. A-B-A, (A-B)n, B-(-A-B)n, (A-B-)n-A and (A-B)mX, but is preferably of (A-B)mX wherein m is preferably an integer of from 3 to 7 since the resulting hot-melt pressure-sensitive adhesive composition is better in holding power than those in the cases of the other four formulae and with the same melt viscosity as that of the above-mentiond composition. It is noted that the melt viscosity has substantially direct relation to the processability of the composition.
The grafted block copolymer material (a) to be used in the hot-melt pressure-sensitive adhesive composition of the present invention is prepared from at least one block copolymer as described above and at least one unsaturated carboxylic acid monomer and/or derivative monomer thereof according to the graft reaction method. As the unsaturated carboxylic acid monomer that may be grafted on the block copolymer, there can be mentioned, for example, maleic acid, fumaric acid, itaconic acid, acrylic acid, methacrylic acid, crotonic acid, cis-4 cyclohexene-l, 3-dicarboxylic acid and endo-cis-bicyclo C2:2, ll-5-heptene-2, 3-dicarboxylic acid.
Examples of the derivative monomer of the above-mentioned unsaturated carboxylic acid monomer include those in the form of acid anhydride, ester, acid amide or acid imide.
Dicarboxylic anhydrides are preferred. More preferred is maleic anhydride.
The amount of at least one unsaturated carboxylic acid monomer and/or derivative monomer thereof grafted on at least one block copolymer of the aforementioned formula in forming a grafted block copolymer material (a) to be used in the hot-melt pressure-sensitive adhesive composition of the present invention is in the range of from 0.01 to 30% by weight, preferably in the range of from 0.05 to 10% by weight, and most preferably in the range of from 0.1 to 3% by weight. When the above-mentioned amount is smaller than 0.01 % by weight, the effect of grafting for improving the balance between initial tack and holding power in the resulting hotmelt pressure-sensitive adhesive composition is not substantially recognizable.Even if the abovementioned amount is increased to more than 30% by weight, no substantial increase in the above-mentioned effect is recognizable.
The grafted block copolymer material (a) is prepared by grafting at least one block copolymer of the aforementioned formula with at least one unsaturated carboxylic acid monomer and/or derivative monomer thereof in the presence or absence of a radical reaction initiator while keeping the reaction system in the molten state of the materials or in the dissolved state of the materials in a solvent. Any way of carrying out the graft reaction may be adopted in so far as the resulting grafted block copolymer dos not contain lumps of gel or other unfavorable substances and does not have so much reduced melt viscosity owing to some thermal degradation as to be poor in processability.According to one preferred way of carrying out the graft reaction, at least one unsaturated carboxylic acid monomer and/or derivative monomer thereof is reacted with at least one block copolymer of the aforementioned formula in an extruder while keeping the reaction system in the molten state of the materials mixed in the absence of a radical reaction initiator. In the graft reaction, if desired, in antioxidizing agent such as phenothiazine or 2,5-di-tert-butylhydroquinone may be used for minimizing the thermal oxidation of the block copolymer. The grafted block copolymer material (a) thus prepared preferably has a melt flow index of 0.1 to 50 g/10 minutes, more preferably 1 to 25 g/10 minutes, as measured in accordance with ASTM D 1 238 (Condition G).
In the hot-melt pressure-sensitive adhesive composition of the present invention, a terpene resin tackifier having a softening point of 60"C or more is used as the component (b). When other type of a tackifier such as rosin or a derivative thereof, a petroleum resin, a phenolic resin, a styrene resin-, a xylene resin or a coumarone-indene resin is used, the resulting hot-melt pressure-sensitive adhesive composition is too poorly balanced between initial tack and holding power to be of practical utility. The terpene resin tackifier (b) is used in an amount of 20 to 200 parts by weight, preferably 50 to 1 50 parts by weight, per 100 parts by weight of the grafted block copolymer material (a).If the amount of the terpene resin tackifier is outside the range of from 20 to 200 parts by weight per 100 parts by weight of the grafted block copolymer material (a), the resulting hot-melt pressure-sensitive adhesive composition is poorly balanced betweeen initail tack and holding power.
As materials of the terpene resin tackifier (b), there can be mentioned, for example, homopoíymers of oL-pinene, P-pinene or dipentene; copolymers of at least two terpene hydrocarbons selected from pinene, fi-pinene and dipentene; and copolymers of at least one terpene hydrocarbon selected from a-pinene, fi-pinene and dipentene with phenol, and/or a C5 fraction and/or a C5 fraction of a naphtha-cracked oil. They may be used either alone or in mixture. Of them, a homopolymer of a-pinene and copolymers of pinene with phenol and/or a C5 fraction of a naphtha-cracked oil and with an a-pinene monomer unit content of at least 50% by weight are preferred.Especially preferred is a homopolymer of & inene.
As materials of the softening agent (c) to be used in the hot-meit pressure-sensitive adhesive composition of the present invention, there can be mentioned, for example, rubber processing oils such a naphthenic oils, aromatic oils and paraffinic oils; plasticizers such as esters of phthalic acid, esters of fumaric acid, adipic acid or sebacis acid, and esters of phosphoric acid; tackifier resins having a softening point of 30"C or less, such as terpene oligomers or resins, rosin derivatives such as methyl ester of rosin and hydrogenated methyl ester of rosin, coumarone-indene resins, styrene resins and petroleum resins formed by the polymerization of a Cb and/or Cg fraction of a naphtha-cracked oil; and liquid rubbers such as liquid polybutadiene.
They may be used either alone or in mixture. Rubber processing oils, ester type plasticizers and tackifier resins having a softening point of 30"C or less are preferred. Th softening agent (c) especially preferably comprises at leat 50% by weight of a terpene oligomer or resin having a softening point of 30"C or less. The softening agent (c) is used in an amount of 5 of 200 parts by weight, preferably 20 to 100 parts by weight, per 100 parts by weight of the grafted block copolymer material (a). If the amount of the softening agent is outside the range of from 5 to 200 parts by weight per 100 parts by weight of the grafted block copolymer material (a), the resulting hot-melt pressure-sensitive adhesive composition is poorly balanced between initial tack and holding power.
Other type of at least one tackifier with a softening point of 60"C or more such as rosin or a derivative thereof, a petroleum resin, a phenolic resin, a styrene resin, a xylene resin or a coumarone-inder)e resin may additionally be incorporated in the hot-melt pressure sensitive adhesive composition of the present invention in so far as the balance between initial tack and holding power is good or at least permissible. Examples of rosin derivatives include hydrogenated rosin, polymerized rosin, glycerol or pentaerythritol esters of rosin or hydrogenated rosin.
Examples of petroleum resins include homopolymers or hydrogenated homoolymers of dicyclopentadiene, or a C5 fraction or a C9 fraction of a naphtha-cracked oil, and copolymers or hydrogenated copolymers of at least two monomers selected from dicyclopentadiene, and a C5 fraction and a C9 fraction of a naphtha-cracked oil. Examples of styrene resins include a homopolymer of styrene and copolymers of (x-methylstyrene and vinyltoluene.Further, at least one ordinary rubber such as natural rubber, polyisoprene rubber, polybutadiene rubber, styrenebutadiene copolymer rubber or styrene-conjugated diene block copolymer rubber, and/or a fielder may be added to the hot-melt pressure-sensitive adhesive composition of the present invention in so far as the properties required of the hot-melt pressure-sensitive adhesive composition are not spoiled. If desired, an antioxidizing agent, an ultraviolet absorbing agent, a coloring agent, etc. may be added to the hot-melt pressure-sensitive adhesive composition of the present invention.
The hot-melt pressure-sensitive adhesive composition of the present invention preferably comprises least 70% by weight, more preferably as least 80% by weight, of the total of the components (a), (b) and (c).
The preparation of the hot-melt pressure-sensitive adhesive composition of the present invention may be carried out using, for example, a melting vessel, a kneader, a mixing roll, an extruder or an internal mixer.
The hot-melt pressure-sensitive adhesive composition of the present invention, which is excellently balanced between initial tack and holding power, can advantageously be used for the manufacture of pressure-sensitive adhesive products such as pressure-sensitive adhesive tapes and labels.
In the specification, properties mentioned below are measured according to the following methods.
(1) Softening Point: This is measured in accordance with JIS (Japanese Industrial Standard) K 2531 (ring and ball softening point method).
(2) Initial Tack: This is measured in accordance with JIS Z 0237 (ball rolling method of J. Dow). More specifically, a pressure-sensitive adhesive tape is fixed to a plate inclined at an angle of 30 with the horizon and the ball number of a largest ball capable of stopping on the tacky surface of the pressure-sensitive adhesive tape is determined. The larger the ball number of a largest ball capable of stopping on the tacky surface of the pressure-sensitive adhesive tape, the larger the initial tack. The measurement of the tack is carried out at 20"C.
(3) Flap Holding Power: A sample 1 of 52 mm in length and 20 mm in width is cut out from a pressure-sensitive adhesive tape. As shown in Fig. 1, two corrugated boards 2 and 3 of 70 mm in length, 50 mm in width and 5 mm in thickness are placed so that the lateral sections of the boards confront each other with a spacing of 2 mm therebetween. The pressure-sensitive adhesive tape sample 1 of 20 mm in width and 52 mm in length is pressed 2 times onto the middle portions of the surfaces of the corrugated boards 2 and 3 (as depicted in Fig. 1) by means of a roller having a weight of 20 g to effect adhesion therebetween. The area of contact of each board with the adhesive tape sample 1 stuck thereon is 20 mm X 25 mm.
As shown in Fig. 2, the corrugated boards 2 and 3 having the sample 1 stuck thereon is fixed to iron flaps 4 and 5 of 70 mm in length and 50 mm in width by using an adhesive. The flaps 4 and 5 each has a bearing 6 or 7 (other pair cannot be seen in Fig. 2) at the center of each of the longitudinal edges.
As shown in Fig. 3, two loads 10 each having a weight of 500 g are hung through the 2 mm spacing in the central portion thereof by using respective rectangular parallelepipeds 8 of 6 mm in length, 4 mm in width and 4 mm in thickness and respective strings 9 not contacted with the sample 1 so that turning moments act on both the flaps 4 and 5 with the centers of shaft 11 and 1 2 being the centers and said turning moments (each one of the loads 10, the rectangular parallelepipeds 8, the strings 9 and the bearings 6 and 7 is hidden by the other in Fig. 3). The period of time till the loads 10 fall is measured under a temperature of 40"C.
The following Examples illustrate the present invention in more detail but should not be construed as limiting the scope of the invention.
Example 1 1.5 Parts by weight of maleic anhydride and 0.2 part by weight of phenothiazine were added to 100 parts by weight of a (polystyrene-polybutadiene)4-silicon block copolymer having a melt flow index of 8 g/10 minutes as measured in accordance with ASTM D 1238 (Condition G) and a styrene monomer unit content of 30% by weight, and they were mixed by a mixer to form an intimate mixture.
The mixture was supplied to a 40 mm extruder having a single, full-flighted type screw with a length/diameter ratio of 24, and the maleic acid-graft reaction as carried out at a cylinder temperature of 200"C. After completion of the reaction, the maleic anhydride remaining unreacted was removed under reduced pressure to obtain a grafted block copolymer having a melt flow index of 5.2 g/10 minutes as measured in accordance with ASTM D 1238 (Condition G), a toluene-insoluble matters content of 0.05% by weight and a maleic anhydride-graft content of 0.70% by weight (hereinafter referred to as "grafted block copolymer A").
A melting vessel provided with a stirrer was charged with 100 parts by weight of the grafted block copolymer A, 100 parts by weight of an a-pinene polymer (YS Resin A1150 manufactured and sold by Yasuhara Yushi K.K., Japan and having a softening point of 115"C), 60 parts by weight of a terpene oligomer (YS Oil D manufactured and sold by Yasuhara Yushi K.K., Japan and having a softening point lower than 20"C) and 3 parts by weight of 2,5-di-tertbutylhydroquinone (Nocrac NS-7 manufactured by Ouchi-Shinko Chemical Industrial Co., Ltd., Japan), and the mixture was molten and kneaded at about 180"C for 1 hour to obtain a transparent, smoothly-flowable, homogeneous composition.
Part of the hot-melt pressure-sensitive adhesive composition so obtained was molten and coated at 170C at a thickness of about 501l on a kraft paper (75 g/m2) having a polyethylene layer laminated on the back surface thereof and treated with a silicone. The initial tack and flap holding power of the pressure-sensitive adhesive kraft paper tape obtained were measured. The results were as shown in Table 1.
Examples 2 through 12 Using ingredients shown together with their amounts in Table 1, hot-melt pressure-sensitive adhesive compositions and pressure-sensitive adhesive tapes therefrom were prepared in substantially the same manner as in Example 1. The properties of these adhesive tapes were as shown in Table 1.
Comparative Examples 1 and 2 Using ingredients shown together with their amounts in Table 1, hot-melt pressure-sensitive adhesive compositions and pressure-sensitive adhesive tapes therefrom were prepared in substantially the same manner as in Example 1. It is noted that in these Comparative Examples 1 and 2 a non-grafted (polystyrene-polybutadiene)4-silicon block copolymer as used in Example 1 was used instead of the grafted block copolymer A. The properties of these adhesive tapes were as shown in Table 1.
Comparative Examples 3 through 9 Using ingredients shown together with their amounts in Table 1, hot-melt pressure-sensitive adhesive compositions and pressure-sensitive adhesive tapes therefrom were prepared in substantially the same manner as in Example 1. The properties of these adhesive tapes were as shown in Table 1.
Table 1 Example No.
Ingredients (parts by weight) 1 2 3 4 5 6 7 8 9 10 11 12 grafted block copolymer A 100 100 100 100 100 100 100 100 100 100 100 100 non-grafted (polystyrenepolybutadiene)4 Si block copolymer as used in Example 1 &alpha;-pinene polymer 100 100 150 100 100 100 100 120 120 120 &alpha;-pinene-phenol copolymer 100 &alpha;;-pinene-ss-pinene-dipentene C9 fraction copolymer 100 glycerol ester of partially hrdrogenated rosin alicyclic saturated hydrocarbon resin terpene oligomer 60 100 40 40 45 45 60 60 hydrogenated methyl ester of rosin 60 20 naphthenic oil 50 15 dioctyl fumarate 40 15 trioctyl phosphate 40 2, 5-di-tert-butylhydroquinone 3 3 3 3 3 3 3 3 3 3 3 3 Properties of Adhesive Tape initial tack (ball number) at 20 C 17 26 16 18 20 20 25 18 21 24 18 16 flap holding power (minutes) at 40 C 120 < 96 120 < 42 57 51 36 63 68 83 76 51 Table 1 (continued) Comparative Example No.
Ingredients (parts by weight) 1 2 3 4 5 6 7 8 9 grafted block copolymer A 100 100 100 100 100 100 100 non-grafted (polystyrenepolybutadiene)4Si block copolymer as used in Example 1 100 100 &alpha;-pinene polymer 100 100 100 100 250 &alpha;-pinene-phenol copolymer &alpha;-pinene-ss-pinene-dipentene C9 fraction copolymer glycerol ester of partially hydrogenated rosin 100 100 alicyclic saturated hydrocarbon resin 100 100 terpene oligomer 60 60 60 250 80 hydrogenated methyl ester of rosin naphthenic oil 50 50 50 dioctyl fumarate trioctyl phosphate 2, 5-di-tert-butylydroquinone 3 3 3 3 3 3 3 3 3 Properties of Adhesive Tape initial tack (ball number) at 20 C 20 9 16 6 12 5 > 5 > 12 18 flap holding power (minutes) at 40 C 15 40 14 1 18 2 1 1 > 3 Note a-pinene polymer:YS Resin A1150 manufactured by Yasuhara Yushi K.K., Japan and having a softening point of 11 5 C.
a-pine-phenol copolymer: YS Polystar T1 1 5 manufactured by Yasuhara Yushi K.K., Japan and having a softening point of 11 5 C and an a-pinene monomer unit content of 74% by weight.
a-pinene-ss-pinene-dipentene-Cg fraction copolymer: YS Resin Z1 1 5 manufactured by Yasuhara Yushi K.K., Japan and having a softening point of 11 5 C and a C9 fraction monomer unit content of 20% by weight.
glycerol ester of partially hydrogenated rosin: Ester Gum H manufactured by Arakawa Kagaku K.K., Japan and having a softening point of 68"C.
alicyclic saturated hydrocarbon resin: Arkon M90 manufactured by Arakawa Kagaku K.K., Japan and having a softening point of 90'C.
terpene oligomer: YS Oil D manufactured by Yasuhara Yushi K.K., Japan and having a softening point lower than 20'C.
hydrogenated methyl ester of rosin: Hercolyn D manufactured by Hercules, Inc., U.S.A. and having a softening point lower than 20"C.
naphthenic oil: Sonic Process Oil R-200 manufactured by Nihon Kogyo K.K., Japan.
2,5-di-tert-butylhydroquinone: Nocrac NS-7 manufactured by Ouchi-Shinko Chemical Industrial Co., Ltd., Japan.
Example 13 A grafted block copolymer having a melt flow index of 6.1 g/10 minutes as measured in accordance with ASTM D 1 238 (Conditon G), a toluene-insoluble matters content of 0.02% by weight and a maleinimide-graft content of 0.20% by weight (hereinafter referred to as "grafted block copolymer B") was prepared in substantially the same manner as described in Example 1 except that maleinimide was used instead of maleic anhydride.
A pressure-sensitive adhesive tape was prepared in the same manner as in Example 1 except that the grafted block copolymer B was used instead of the grafted block copolymer A. The properties of the adhesive tape were as shown in Table 2.
Example 14 A grafted block copolymer having a melt flow index of 16 g/10 minutes as measured in accordance with ASTM D 1 238 (Condition G), a toluene-insoluble matters content of 0.04% by weight and a maleic anhydride-graft content of 2.6% by weight (hereinafter referred to as "grafted block copolymer C") was prepared in substantially the same manner as in Example 1 except that a (polystyrene-polybutadiene)4-silicon block copolymer having a melt flow index of 18 g/10 minutes as measured in accordance with ASTM D 1238 (Conditon G) and a styrene monomer unit content of 40% by weight was used instead of the (polystyrene-polybutadiene)4silicon block copolymer used in Example 1 and maleic anhydride was used in an amount of 5 parts by weight instead of 1.5 parts by weight.
A pressure-sensitive adhesive tape was prepared in substantially the same manner as in Example 1 except that the grafted block copolymer C was used instead of the grafted block copolymer A. The properties of the adhesive tape were as shown in Table 2.
Example 15 A grafted block copolymer having a melt flow index of 2.6 g/10 minutes as measured in accordance with ASTM D 1 238 (Condition G), a toluene-insoluble matters content of 0% by weight and a maleic anhydride-graft content of 1.6% by weight (hereinafter referred to as "grafted block copolymer D') was prepared in substantially the same manner as in Example 1 except that a polystyrene-polyisoprene-polystyrene block copolymer having a melt flow index of 2.0 g/10 minutes as measured in accordance with ASTM D 1238 (Condition G) and a styrene monomer unit content of 16% by weight was used instead of the (polystyrene-polybutadiene)4silicon block copolymer and maleic anhydride was used in an amount of 3 parts by weight instead of 1.5 parts by weight.
A pressure-sensitive adhesive tape was prepared in substantially the same manner as in Example 1 except that the grafted block copolymer D was used instead of the grafted block copolymer A. The properties of the adhesive tape were as shown in Table 2.
Example 16 A pressure-sensitive adhesive tape was prepared in substantially the same manner as in Example 1 except that the grafted block copolymer A was used after it had been subjected to a hot water treatment at 80"C for 3 hours. The properties of the adhesive tape were as shown in Table 2.
Table 2 Ingredients (parts by weight) Example 1 3 Example 1 4 Example 1 5 Example 1 6 grafted block copolymer B 100 grafted block copolymer C 100 grafted block copolymer D 100 hot water-treated grafted copolymer A 100 a-pinene polymer 100 100 100 100 terpene oligomer 60 60 60 60 2,5-di-tert-butylhydroquinone 3 3 3 3 Properties of Adhesive Tape initial tack (ball number) at 20"C 1 8 1 9 25 1 6 flap holding power (minutes) at 40"C 83 97 92 120 < Note a-pinene polymer: YS Resin Awl 150 terpene oligomer: YS Oil D 2,5-di-tert-butylhydroquinone: Nocrac NS-7

Claims (7)

1. A hot-melt pressure-sensitive adhesive composition comprising: (a) 100 parts by weight of a grafted block copolymer material formed by the graft reaction of at least one block copolymer with at least one unsaturated carboxylic acid monomer and/or derivative monomer thereof in an amount of 0.01 to 30% by weight based on the total of said at least one block copolymer and said at least one monomer, said at least one block copolymer being represented by the following formula:: A-B-A, (A-B),, B-(-A-B),, (A-B-),-A or (A-B),X wherein B stands for a block consisting substantially of butadiene or isoprene monomer units, A stands for a block consisting substantially of styrene monomer units, n is an integer of from 2 to 10, X is the residue of a polyfunctional coupling agent to which m of (A-B) are bonded and m is an integer of from 2 to 7, having a melt flow index of 0.1 to 40 g/10 minutes as measured in accordance with ASTM D 1 238 (Condition G), and containing 5 to 50% by weight of styrene monomer units; (b) 20 to 200 parts by weight of a terpene resin tackifier having a softening point of 60"C or more; and c) 5 to 200 parts by weight of a softening agent.
2. A hot-melt pressure-sensitive adhesive composition as claimed in claim 1, wherein said terpene resin tackifier is at least one tackifier selected from a homopolymer of lx-pinene and copolymers of a-pinene with phenol and/or a C9 fraction of a naphtha-cracked oil and with an a pinene monomer unit content of at least 50% by weight.
3. A hot-melt pressure-sensitive adhesive composition as claimed in claim 2, wherein said terpene resin tackifier is a homopolymer of a-pinene.
4. A hot-melt pressure-sensitive adhesive composition as claimed in any one of claims 1 to 3, wherein the amount of said terpene resin tackifier is in the range of from 50 to 1 50 parts by weight per 100 parts by weight of the grafted block copolymer material.
5. A hot-melt pressure-sensitive adhesive composition as claimed in any one of claims 1 to 4, wherein said softening agent is at least one softening agent selected froming of rubber processing oils, ester type plasticizers and tackifier resins having a softening point of 30"C or less.
6. A hot-melt pressure-sensitive adhesive composition as claimed in claim 5, wherein said softening agent comprises at least 50% by weight of a terpene oligomer or resin having a softening point of 30"C or less.
7. A hot-melt pressure-sensitive adhesive composition as claimed in any one of claims 1 to 6, wherein the amount of said softening agent is in the range of from 20 to 100 parts by weight per 100 parts by weight of the grafted block copolymer material.
7. A hot-melt pressure-sensitive adhesive composition as claimed in any one of claims 1 to 6, wherein the amount of said softening agent is in the range of from 20 to 100 parts by weight per 100 parts by weight of the grafted block copolymer material.
8. A hot-melt pressure-sensitive adhesive composition as claimed in any one of claims 1 to 7, wherein the styrene monomer unit content of said at least one block copolymer is in the range of from 1 5 to 45% by weight.
9. A hot-melt pressure-sensitive adhesive composition as claimed in any one of claims 1 to 8, wherein the melt flow index of said at least one block copolymer is in the range of from 1 to 20 g/10 minutes as measured in accordance with ASTM D 1238 (Condition G).
10. A hot-melt pressure-sensitive adhesive composition as claimed in any one of claims 1 to 9, wherein said at least one unsaturated carboxylic acid monomer and/or derivative monomer thereof is maleic anhydride.
11. A hot-melt pressure-sensitive adhesive composition as claimed in any one of claims 1 to 10, wherein the amount of said at least one unsaturated carboxylic acid monomer and/or derivative monomer thereof grafted on said at least one block copolymer is in the range of from .0.1 to 3% by weight based on the total of said at least one block copolymer and said at least one monomer.
1 2. A hot-melt pressure-sensitive adhesive composition according to claim 1 substantially as described in any one of Examples 1 to 1 2.
CLAIMS 16th Feb 1981
6. A hot-melt pressure-sensitive adhesive composition as claimed in claim 5, wherein said softening agent comprises at least 50% by weight of a terpene oligomer or resin having a softening point of 30"C or less.
GB8040993A 1979-12-26 1980-12-22 Hot-melt pressure-sensitive adhesive composition Expired GB2066270B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP16820679A JPS5692978A (en) 1979-12-26 1979-12-26 Hot-melt adhesive composition
JP4804980A JPS56145963A (en) 1980-04-14 1980-04-14 Hot-melt adhesive composition

Publications (2)

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GB2066270A true GB2066270A (en) 1981-07-08
GB2066270B GB2066270B (en) 1983-08-03

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GB8040993A Expired GB2066270B (en) 1979-12-26 1980-12-22 Hot-melt pressure-sensitive adhesive composition

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DE (1) DE3048859C2 (en)
FR (1) FR2472599A1 (en)
GB (1) GB2066270B (en)
IT (1) IT1134871B (en)

Cited By (6)

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Publication number Priority date Publication date Assignee Title
US4394915A (en) * 1982-04-12 1983-07-26 Findley Adhesives Inc. Hot melt adhesive compositions and bottle assemblies using said compositions
EP0251507A2 (en) * 1986-06-03 1988-01-07 ARCO Chemical Technology, L.P. Carbonamide modified thermoplastic elastomer-polyoxazoline molding compositions
US5093430A (en) * 1988-03-24 1992-03-03 Shell Internationale Research Maatschappij B.V. Block copolymer compositions and process for the preparation thereof
GB2288177A (en) * 1994-03-16 1995-10-11 Atochem Elf Sa Coextrusion binder compositions and coextruded multilayer composites using them
EP0857758A1 (en) * 1997-02-10 1998-08-12 Mitsubishi Chemical Corporation Adhesive resin compositions, laminates, production method thereof and oriented films
FR2759379A1 (en) * 1997-10-06 1998-08-14 Urgo Laboratoires Hydrophilic adhesive for dressing wounds

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4404955A1 (en) * 1994-02-17 1995-08-24 Beiersdorf Ag Adhesive material with post-crosslinking reserve

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US3239478A (en) * 1963-06-26 1966-03-08 Shell Oil Co Block copolymer adhesive compositions and articles prepared therefrom
GB1252604A (en) * 1968-06-28 1971-11-10
GB1260897A (en) * 1968-09-12 1972-01-19 Shell Int Research A novel block copolymer adduct
GB1405786A (en) * 1971-09-22 1975-09-10 Shell Int Research Adhesive composition
GB2019416A (en) * 1978-04-19 1979-10-31 Minnesota Mining & Mfg Contamination-tolerant pressure sensitive adhesive tape

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Publication number Priority date Publication date Assignee Title
JPS5137130A (en) * 1974-09-25 1976-03-29 Kyowa Kk

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Publication number Priority date Publication date Assignee Title
US3239478A (en) * 1963-06-26 1966-03-08 Shell Oil Co Block copolymer adhesive compositions and articles prepared therefrom
GB1252604A (en) * 1968-06-28 1971-11-10
GB1260897A (en) * 1968-09-12 1972-01-19 Shell Int Research A novel block copolymer adduct
GB1405786A (en) * 1971-09-22 1975-09-10 Shell Int Research Adhesive composition
GB2019416A (en) * 1978-04-19 1979-10-31 Minnesota Mining & Mfg Contamination-tolerant pressure sensitive adhesive tape

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4394915A (en) * 1982-04-12 1983-07-26 Findley Adhesives Inc. Hot melt adhesive compositions and bottle assemblies using said compositions
EP0251507A2 (en) * 1986-06-03 1988-01-07 ARCO Chemical Technology, L.P. Carbonamide modified thermoplastic elastomer-polyoxazoline molding compositions
EP0251507A3 (en) * 1986-06-03 1989-10-11 Arco Chemical Technology Inc. Carbonamide modified thermoplastic elastomer-polyoxazoline molding compositions
US5093430A (en) * 1988-03-24 1992-03-03 Shell Internationale Research Maatschappij B.V. Block copolymer compositions and process for the preparation thereof
GB2288177A (en) * 1994-03-16 1995-10-11 Atochem Elf Sa Coextrusion binder compositions and coextruded multilayer composites using them
GB2288177B (en) * 1994-03-16 1998-10-14 Atochem Elf Sa Coextrusion binders and coextruded multilayer composites using them
AU702814B2 (en) * 1994-03-16 1999-03-04 Elf Atochem S.A. Coextrusion binder compositions and coextruded multilayer composites using them
EP0857758A1 (en) * 1997-02-10 1998-08-12 Mitsubishi Chemical Corporation Adhesive resin compositions, laminates, production method thereof and oriented films
US6214476B1 (en) 1997-02-10 2001-04-10 Mitsubishi Chemical Corporation Adhesive resin compositions, laminates, production method thereof and oriented films
FR2759379A1 (en) * 1997-10-06 1998-08-14 Urgo Laboratoires Hydrophilic adhesive for dressing wounds

Also Published As

Publication number Publication date
DE3048859C2 (en) 1985-03-21
FR2472599A1 (en) 1981-07-03
FR2472599B1 (en) 1983-05-27
GB2066270B (en) 1983-08-03
IT1134871B (en) 1986-08-20
IT8026893A0 (en) 1980-12-23
DE3048859A1 (en) 1981-10-15

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