GB2048263A - Preparing p-aminophenol - Google Patents

Preparing p-aminophenol Download PDF

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Publication number
GB2048263A
GB2048263A GB8012453A GB8012453A GB2048263A GB 2048263 A GB2048263 A GB 2048263A GB 8012453 A GB8012453 A GB 8012453A GB 8012453 A GB8012453 A GB 8012453A GB 2048263 A GB2048263 A GB 2048263A
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alumina
catalyst
platinum
nitrobenzene
hydrogenation
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GB2048263B (en
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Mallinckrodt Inc
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Mallinckrodt Inc
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/08Heat treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/40Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals of the platinum group metals
    • B01J23/42Platinum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/02Boron or aluminium; Oxides or hydroxides thereof
    • B01J21/04Alumina
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/61Surface area
    • B01J35/615100-500 m2/g
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07BGENERAL METHODS OF ORGANIC CHEMISTRY; APPARATUS THEREFOR
    • C07B61/00Other general methods
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C1/00Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C209/00Preparation of compounds containing amino groups bound to a carbon skeleton
    • C07C209/30Preparation of compounds containing amino groups bound to a carbon skeleton by reduction of nitrogen-to-oxygen or nitrogen-to-nitrogen bonds
    • C07C209/32Preparation of compounds containing amino groups bound to a carbon skeleton by reduction of nitrogen-to-oxygen or nitrogen-to-nitrogen bonds by reduction of nitro groups
    • C07C209/36Preparation of compounds containing amino groups bound to a carbon skeleton by reduction of nitrogen-to-oxygen or nitrogen-to-nitrogen bonds by reduction of nitro groups by reduction of nitro groups bound to carbon atoms of six-membered aromatic rings in presence of hydrogen-containing gases and a catalyst
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C213/00Preparation of compounds containing amino and hydroxy, amino and etherified hydroxy or amino and esterified hydroxy groups bound to the same carbon skeleton
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C213/00Preparation of compounds containing amino and hydroxy, amino and etherified hydroxy or amino and esterified hydroxy groups bound to the same carbon skeleton
    • C07C213/02Preparation of compounds containing amino and hydroxy, amino and etherified hydroxy or amino and esterified hydroxy groups bound to the same carbon skeleton by reactions involving the formation of amino groups from compounds containing hydroxy groups or etherified or esterified hydroxy groups
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C215/00Compounds containing amino and hydroxy groups bound to the same carbon skeleton
    • C07C215/74Compounds containing amino and hydroxy groups bound to the same carbon skeleton having hydroxy groups and amino groups bound to carbon atoms of six-membered aromatic rings of the same carbon skeleton
    • C07C215/76Compounds containing amino and hydroxy groups bound to the same carbon skeleton having hydroxy groups and amino groups bound to carbon atoms of six-membered aromatic rings of the same carbon skeleton of the same non-condensed six-membered aromatic ring
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C67/00Preparation of carboxylic acid esters

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
  • Catalysts (AREA)

Abstract

A method for preparing p- aminophenol, which comprises hydrogenating nitrobenzene in an acidic aqueous reaction medium in the presence of a catalyst comprising platinum supported on gamma- alumina.

Description

SPECIFICATION Preparing p-Aminophenol This invention relates to a method for the preparation of p-aminophenol.
p-Aminophenol (PAP) is an important chemical intermediate used in the preparation of the analgesic, acetaminophen (APAP). Anumber of other derivatives having a wide variety of industrial applications may also be prepared from PAP.
An important commercial method for the preparation of PAP involves the catalytic hydrogenation of nitrobenzene in an acid aqueous medium. Conventionally, the hydrogenation is carried out in the presence of a 10%-i 3% sulfuric acid solution containing a small amount of a surfactant, such as dodecyltrimethylammonium chloride, and utilizing a platinum-on-carbon catalyst. The reaction is complex and yields, in addition to the principal product, PAP, a significant amount of aniline and smaller amounts of other impurities.
In any commerical process which utilizes a platinum catalyst, recovery of the platinum from the spent catalyst is an important economic factor. While the carbon-supported platinum catalysts commonly used in the nitrobenzene/PAP process are reasonably satisfactory from the point of view of their primary function, i.e., the conversion of nitrobenzene to PAP, they leave much to be desired from the point of view of platinum recovery from the spent catalyst. As a rule, such recovery depends on combustion of the carbon to separate it from the platinum. Experience has shown such recovery to be only about 6065% efficient. In addition, the spent carbonaceous catalyst is rather unpleasant to handle.
The term "alumina" covers a considerable variety of specific entities having varying physicochemical properties. The chemical compositions of various types of alumina run from trihydrates, Al(OH)3, through monohydrates, AIOOH, to the anhydrous oxide, At203. The matter is further complicated by the existence of different crystalline forms having essentially the same gross chemical composition. Further, in addition to the three more or less well defined degrees of hydration suggested by the chemical formulas given above, there exist a number of "transition aluminas", identifiable by crystallographic and other physico-chemical criteria. The matter is still further complicated by the intermingling of two or more systems of of nomenclature.To illustrate, one crystalline entity having the nominal composition of Al(OH)3 is known variously as alpha-alumina trihydrate, gibbsite and hydrargyllite. Similarly, one crystalline entity having the nominal composition represented by AIOOH is known as alpha-alumina oxide hydroxide, alph-alumina monohydrate or boehmite. The end product of the thermal degradation of all the forms of hydrated alumina is Awl203, known as alpha-alumina or corundum. The term "activated alumina" has been applied broadly to the transition aluminas.The whole matter of interrelationships of the various types of "alumina" is discussed in the Kirk-Othmer "Encyclopedia of Chemical Technology", 3rd Ed. Vol. 2, pp. 218-244 (John Wiley 8 Sons, New York) 1978, which is incorporated herein by reference.
Alumina-supported platinum catalysts have been used in such large scale applications as oxidation catalysts process involving the hydrogenation of nitrobenzene. For example, U.S. Patnet 3,715,397 suggests the platinum supported on alpha-alumina may be a useful catalyst in the hydrogenation of nitrobenzene to PAP in an aqueous sulfuric acid reaction medium. Similarly, U.S.
Patent 3,694,509 suggests that a catalyst consisting of platinum supported on alumina is useful in the catalytic hydrogenation of nitrobenzene to phenylhydroxylamine in a neutral aqueous/alcoholic medium.
U.S. Patent 3,472,897 suggests the use of a catalyst consisting of platinum supported on pure etaalumina in the preparation of aniline by the hydrogenation of nitrobenzene in glacial acetic acid.
Similarly, U.S. Patnet 3,253,039 suggests the use of a catalyst consisting of platinum supported on activated alumina in the same reaction.
N.M. Popova et al. (Chem. Abs. 72: 104294b/1 970) used a catalyst consisting of mixed platinum and palladium supported on aluminum oxide in the hydrogenation of nitrobenzene in water of ethanol.
In accordance with the present invention, the hydrogenation of nitrobenzene to PAP in an acidic aqueous medium is carried out utilizing is supported platinum catalyst in which the support is the transition alumina known as gamma-alumina. Gamma-alumina is the first transition phase encountered in the calcination of boehmite (alpha-alumina monohydrate) to alpha-alumina (corundum). It is formed by calcining boehmite at temperatures in the range of 500--8500C. Preferably, the gamma-alumina support has a specific surface area of at least 200 m2/g.
Platinum is readily recoverable from spent Pt/gamma-alumina catalysts by immersing the spent catalyst in a strongly alkaline solution such as a solution of sodium hydroxide, to dissolve the gammaalumina. The undissolved platinum may then be filtered off. Recovery yields of about 8085% are ordinarily achievable. Alpha-alumina is not readily soluble under the same conditions.
The invention is further illustrated by the following Example.
EXAMPLE I. Supported platinum catalysts were prepared using as supports alpha-alumina and gammaalumina. The gamma-alumina was prepared by calcining boehmite powder (48% less than 45 microns, 9% larger than 90 microns) at 11 000F (5930C) for two hours. The cooled product was screened through a U.S. Standard No. 325 sieve.
The characteristics of this gamma-alumina and of the alpha-alumina also used as a support are set forth in Table 1.
Table 1 Characteristics of Alumina Supports Characteristic Alpha-Alumina Gamma-Alumina Specific surface area 5.7 230 (m2/g) (BET) Bulk Density (g/cc) 0.83 0.62 Loss on Ignition (%) 0.16 7.77 Iron (Fe) (%) 0.061 O.D03 Sulfur (S) (%) 0.007 0.009 Filter Speed (sec) 143 191 Proportion Passing U.S.
No. 325 Sieve All All Ave. Particle Size (microns) 23 23 II. Platinum was deposited on the alpha- and gamma-alumina supports by the following method: A portion of the alumina (48.5g) was slurried in water (500ml) at 220C. Chloroplatinic acid solution (1 00 ml. containing 1.5 g Pt) was added dropwise to the stirred slurry during a period of 10 minutes. The slurry was stirred and additional 10 minutes, then vacuum filtered. Without washing, the filter cake was dired 1 6 hours at 1 500C.
III. The platinum deposit was reduced to metallic platinum as follows: The Dry platinum/alumina composition was packed into a quartz tube (1" diameter) and the tube was purged with hydrogen (100 ml/min.) for 10 minutes. Hydrogen (100 ml/min.) was then passed through the tube at 3500C for 30 minutes. The catalyst was cooled under hydrogen, then the tube was purged with nitrogen (100 ml/min.) for 10 minutes, and the catalyst was discharged from the tube under nitrogen.
A second batch of Pt/gamma-alumina catalyst (B) was prepared by the procedure described above for the first batch (A).
The supported catalysts had the characteristics tabulated in Table 2.
Table 2 Characteristics of Supported Catalysts Support Characteristic AlphaAlumina Gamma-Alumina A B Pt. (% w/w) 2.93 2.88 Pt. Dispersion (%) 10.5 53.1 36.4 Specific Surface Area (m2/g) 7 229 229 Iron (Fe) (%) O.D04 0.008 - Mean particle diameter (microns) 25 32 Loss on Ignition (%) 0.33 2.71 7.01 IV. The catalysts described above were used in the catalytic hydrogenation of nitrobenzene to PAP by the method described below, the hydrogenation being interrupted prior to the consumption of all the nitrobenzene, as described in U.S. Patent 3,383,416.
A mixture of distilled water (650 ml), dodecyltrimethyl-ammonium chloride, (2 ml) and Pt/alumina catalyst containing 7.5 mg of Pt, in a 2 liter reaction vessel equipped for pressure hydrogenation, was flushed with nitrogen, then heated to 700 C. under hydrogen. With vigorous agitation, sulfuric acid (80 g of 9598% reagent grade/Sp. Gr. 1.84) was added during a period of 2-3 minutes, the temperature rising to 87--880C. Nitrobenzene (108 g) was added rapidly, the hydrogenation was carried out at 87-900C. at pressures slightly above atmospheric (6-1 0 inches of water).After 5-6 hours the hydrogenation was interrupted and the aqueous and nitrobenzene phases were separated, the catalyst remaining suspended in the nitrobenzene phase. The concentrations of p-aminophenol and aniline, respectively, in the aqueous phase were determined by high pressure liquid chromatography. Significant data are tabulated in Table 3.
Table 3 Reaction Products of Catalytic Hydrogenation of N itrobenzene Product Concentration in Catalyst Run No. Hydrogenation Time (hrs.) Aqueous Phase (mg/ml) PAP Aniline Pt/alpha-alumina 1 6 15.9 2.3 " 2 5.25 6.6 1.1 Pt/gammaoalumina (B) 3 6 853 24.3 " 4 5 82.0 25.0 Pt/C* 5 6 81.0 16.0 6 6 6 81.5 14.7 * Runs 5ss utilized, for comparison a platinum-on-carbon catalyst that had shown good pe-rformance in the commercial production of PAP from nitrobenzene.
Experience has shown that the performance of a catalyst, as evaluated by the method outlined above, may be considered acceptable if the yield of PAP exceeds 50 mg/ml and the PAP/aniline ratio is greater than 3.0.

Claims (8)

1. A method for preparing p-aminophenol, which comprises hydrogenating nitrobenzene in an acidic aqueous reaction medium in the presence of a catalyst comprising platinum supported on gamma-alumina.
2. A method according to claim 1 wherein the catalyst has been prepared by depositing platinum on a support prepared by calcining boehmite at a temperature of 5000C to 8500C.
3. A method according to claim 2 wherein the boehmite is calcined at a temperature of about 5930C.
4. A method according to any preceding claim wherein the catalyst support has a specific surface area of at least 200m2/g.
5. A method according to claim 4 wherein the support has a specific surface area of about 230m2/g.
6. A method according to any preceding claim wherein the catalyst contains from 1 to 10% Pt.
7. A method according to claim 6 wherein the catalyst contains from 3 to 5% Pt.
8. A method according to any preceding claim wherein the hydrogenation is interrupted prior to the consumption of all the nitrobenzene.
GB8012453A 1979-04-27 1980-04-15 Preparing p-aminophenol Expired GB2048263B (en)

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US3377879A 1979-04-27 1979-04-27

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GB2048263B GB2048263B (en) 1983-05-25

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JP (1) JPS55145644A (en)
BE (1) BE882994A (en)
CA (1) CA1139317A (en)
DE (1) DE3015881A1 (en)
DK (1) DK173680A (en)
ES (1) ES490886A0 (en)
FI (1) FI801264A (en)
FR (1) FR2455029A1 (en)
GB (1) GB2048263B (en)
GR (1) GR67288B (en)
IT (1) IT1128522B (en)
LU (1) LU82401A1 (en)
NL (1) NL8002325A (en)
NO (1) NO149472C (en)
PH (1) PH14780A (en)
PT (1) PT71098A (en)
SE (1) SE8002783L (en)

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DE3362485D1 (en) * 1982-01-29 1986-04-17 Mallinckrodt Inc Process for preparing p-aminophenol and alkyl substituted p-aminophenol

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US3265735A (en) * 1964-06-15 1966-08-09 Frontier Chemical Company Manufacture of para-chloroaniline and para-aminophenol

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FR2455029A1 (en) 1980-11-21
NO149472C (en) 1984-04-25
JPS55145644A (en) 1980-11-13
PT71098A (en) 1980-05-01
SE8002783L (en) 1980-10-28
DE3015881A1 (en) 1980-11-06
LU82401A1 (en) 1980-07-31
NL8002325A (en) 1980-10-29
DK173680A (en) 1980-10-28
GR67288B (en) 1981-06-29
BE882994A (en) 1980-08-18
CA1139317A (en) 1983-01-11
NO149472B (en) 1984-01-16
IT8048483A0 (en) 1980-04-22
ES8102087A1 (en) 1980-12-16
ES490886A0 (en) 1980-12-16
IT1128522B (en) 1986-05-28
PH14780A (en) 1981-12-09
NO801221L (en) 1980-10-28
GB2048263B (en) 1983-05-25
FI801264A (en) 1980-10-28

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