GB201122434D0 - Method of processing polycrystalline diamond material - Google Patents

Method of processing polycrystalline diamond material

Info

Publication number
GB201122434D0
GB201122434D0 GBGB1122434.2A GB201122434A GB201122434D0 GB 201122434 D0 GB201122434 D0 GB 201122434D0 GB 201122434 A GB201122434 A GB 201122434A GB 201122434 D0 GB201122434 D0 GB 201122434D0
Authority
GB
United Kingdom
Prior art keywords
leaching
acid
diamond
leaching mixture
polycrystalline diamond
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
GBGB1122434.2A
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Element Six Abrasives SA
Original Assignee
Element Six Abrasives SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Element Six Abrasives SA filed Critical Element Six Abrasives SA
Priority to GBGB1122434.2A priority Critical patent/GB201122434D0/en
Publication of GB201122434D0 publication Critical patent/GB201122434D0/en
Priority to PCT/EP2012/076520 priority patent/WO2013098217A1/en
Priority to US14/368,705 priority patent/US20140352228A1/en
Priority to CN201280070378.8A priority patent/CN104136641A/en
Priority to GB1223095.9A priority patent/GB2499299A/en
Ceased legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D99/00Subject matter not provided for in other groups of this subclass
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/515Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
    • C04B35/52Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbon, e.g. graphite
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/80After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
    • C04B41/91After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics involving the removal of part of the materials of the treated articles, e.g. etching
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23FNON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F1/00Etching metallic material by chemical means
    • C23F1/02Local etching
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23FNON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F1/00Etching metallic material by chemical means
    • C23F1/10Etching compositions
    • C23F1/14Aqueous compositions
    • C23F1/16Acidic compositions
    • C23F1/28Acidic compositions for etching iron group metals
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/42Non metallic elements added as constituents or additives, e.g. sulfur, phosphor, selenium or tellurium
    • C04B2235/422Carbon
    • C04B2235/427Diamond

Abstract

A method of processing a polycrystalline diamond (PCD) material having a non-diamond phase comprising a diamond catalyst/solvent material is disclosed which comprises leaching an amount of the diamond catalyst/solvent from the PCD material by exposing at least a portion of the PCD material to a leaching mixture. The leaching mixture comprises hydrochloric acid and one or more additional mineral acids, the molar concentration of the hydrochloric acid being greater than the molar concentration of the one or more additional mineral acids in the leaching mixture. The additional acids may be sulphuric acid, phosphoric acid, perchloric acid or nitric acid. The leaching may be carried out by heating the leaching mixture to a temperature at or grater to the boiling temperature of the leaching mixture.
GBGB1122434.2A 2011-12-29 2011-12-29 Method of processing polycrystalline diamond material Ceased GB201122434D0 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
GBGB1122434.2A GB201122434D0 (en) 2011-12-29 2011-12-29 Method of processing polycrystalline diamond material
PCT/EP2012/076520 WO2013098217A1 (en) 2011-12-29 2012-12-20 Method of processing polycrystalline diamond material
US14/368,705 US20140352228A1 (en) 2011-12-29 2012-12-20 Method of processing polycrystalline diamond material
CN201280070378.8A CN104136641A (en) 2011-12-29 2012-12-20 Method of processing polycrystalline diamond material
GB1223095.9A GB2499299A (en) 2011-12-29 2012-12-20 A method of processing a polycrystalline diamond material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GBGB1122434.2A GB201122434D0 (en) 2011-12-29 2011-12-29 Method of processing polycrystalline diamond material

Publications (1)

Publication Number Publication Date
GB201122434D0 true GB201122434D0 (en) 2012-02-08

Family

ID=45695062

Family Applications (2)

Application Number Title Priority Date Filing Date
GBGB1122434.2A Ceased GB201122434D0 (en) 2011-12-29 2011-12-29 Method of processing polycrystalline diamond material
GB1223095.9A Withdrawn GB2499299A (en) 2011-12-29 2012-12-20 A method of processing a polycrystalline diamond material

Family Applications After (1)

Application Number Title Priority Date Filing Date
GB1223095.9A Withdrawn GB2499299A (en) 2011-12-29 2012-12-20 A method of processing a polycrystalline diamond material

Country Status (4)

Country Link
US (1) US20140352228A1 (en)
CN (1) CN104136641A (en)
GB (2) GB201122434D0 (en)
WO (1) WO2013098217A1 (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6408030B2 (en) 2014-06-20 2018-10-17 ハリバートン エナジー サヴィシーズ インコーポレイテッド Laser-eluting polycrystalline diamond and laser elution method and apparatus
US10011000B1 (en) * 2014-10-10 2018-07-03 Us Synthetic Corporation Leached superabrasive elements and systems, methods and assemblies for processing superabrasive materials
US11766761B1 (en) 2014-10-10 2023-09-26 Us Synthetic Corporation Group II metal salts in electrolytic leaching of superabrasive materials
WO2016085449A1 (en) 2014-11-24 2016-06-02 Halliburton Energy Services, Inc. Determining the leaching profile of a cutter on a drilling tool
US11794290B2 (en) * 2021-01-24 2023-10-24 Cnpc Usa Corporation Method for forming cutters

Family Cites Families (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4288248A (en) * 1978-03-28 1981-09-08 General Electric Company Temperature resistant abrasive compact and method for making same
RU2418673C2 (en) * 2005-10-14 2011-05-20 Элемент Сикс (Продакшн) (Пти) Лтд Method of preparing modified abrasive compact
US20070169419A1 (en) * 2006-01-26 2007-07-26 Ulterra Drilling Technologies, Inc. Sonochemical leaching of polycrystalline diamond
US8066087B2 (en) * 2006-05-09 2011-11-29 Smith International, Inc. Thermally stable ultra-hard material compact constructions
US8080074B2 (en) * 2006-11-20 2011-12-20 Us Synthetic Corporation Polycrystalline diamond compacts, and related methods and applications
US8002859B2 (en) * 2007-02-06 2011-08-23 Smith International, Inc. Manufacture of thermally stable cutting elements
GB2473995B (en) * 2008-07-17 2013-01-09 Smith International Methods of forming polycrystalline diamond cutters
US7757792B2 (en) * 2008-07-18 2010-07-20 Omni Ip Ltd Method and apparatus for selectively leaching portions of PDC cutters already mounted in drill bits
CA2749776C (en) * 2009-01-16 2016-01-05 Baker Hughes Incorporated Methods of forming polycrystalline diamond cutting elements, cutting elements so formed and drill bits so equipped
US7971663B1 (en) * 2009-02-09 2011-07-05 Us Synthetic Corporation Polycrystalline diamond compact including thermally-stable polycrystalline diamond body held in barrier receptacle and applications therefor
US8069937B2 (en) * 2009-02-26 2011-12-06 Us Synthetic Corporation Polycrystalline diamond compact including a cemented tungsten carbide substrate that is substantially free of tungsten carbide grains exhibiting abnormal grain growth and applications therefor
US7972395B1 (en) * 2009-04-06 2011-07-05 Us Synthetic Corporation Superabrasive articles and methods for removing interstitial materials from superabrasive materials
GB0922695D0 (en) * 2009-12-30 2010-02-17 Element Six Production Pty Ltd Enhanced acid leaching by direct heating of PCD
US8974562B2 (en) * 2010-04-14 2015-03-10 Baker Hughes Incorporated Method of making a diamond particle suspension and method of making a polycrystalline diamond article therefrom
CN102059341A (en) * 2011-01-27 2011-05-18 成都比拓超硬材料有限公司 Treatment method for improving high temperature resistance of polycrystalline diamond composite material

Also Published As

Publication number Publication date
CN104136641A (en) 2014-11-05
US20140352228A1 (en) 2014-12-04
WO2013098217A1 (en) 2013-07-04
GB201223095D0 (en) 2013-02-06
GB2499299A (en) 2013-08-14

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Legal Events

Date Code Title Description
AT Applications terminated before publication under section 16(1)