GB1599919A - Cartridge for rock-bolting - Google Patents

Cartridge for rock-bolting Download PDF

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Publication number
GB1599919A
GB1599919A GB2527278A GB2527278A GB1599919A GB 1599919 A GB1599919 A GB 1599919A GB 2527278 A GB2527278 A GB 2527278A GB 2527278 A GB2527278 A GB 2527278A GB 1599919 A GB1599919 A GB 1599919A
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GB
United Kingdom
Prior art keywords
paste
cartridge
grouting
silicate
rock
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
GB2527278A
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Exchem Holdings Ltd
Original Assignee
Exchem Holdings Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Exchem Holdings Ltd filed Critical Exchem Holdings Ltd
Priority to GB2527278A priority Critical patent/GB1599919A/en
Priority to US06/041,502 priority patent/US4338048A/en
Priority to CA000328155A priority patent/CA1146601A/en
Priority to AU47386/79A priority patent/AU520729B2/en
Priority to AT79300978T priority patent/ATE190T1/en
Priority to EP79300978A priority patent/EP0005988B1/en
Priority to DE7979300978T priority patent/DE2960729D1/en
Priority to NO791793A priority patent/NO791793L/en
Priority to BR7903411A priority patent/BR7903411A/en
Priority to ES481698A priority patent/ES481698A1/en
Publication of GB1599919A publication Critical patent/GB1599919A/en
Expired legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D20/00Setting anchoring-bolts
    • E21D20/02Setting anchoring-bolts with provisions for grouting
    • E21D20/021Grouting with inorganic components, e.g. cement
    • E21D20/023Cartridges; Grouting charges
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B13/00Dowels or other devices fastened in walls or the like by inserting them in holes made therein for that purpose
    • F16B13/14Non-metallic plugs or sleeves; Use of liquid, loose solid or kneadable material therefor
    • F16B13/141Fixing plugs in holes by the use of settable material
    • F16B13/143Fixing plugs in holes by the use of settable material using frangible cartridges or capsules containing the setting components

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Soil Conditioners And Soil-Stabilizing Materials (AREA)

Description

(54) CARTRIDGE FOR ROCK-BOLTING (71) We, EXCHEM HOLDINGS LIMITED, a British Company, of 30 Cursitor Street, London, EC4A IHR, do hereby declare the invention, for which we pray that a patent may be granted to us and the method by which it is to be performed, to be particularly described in and by the following statement:- This invention relates to rock-bolting, that is the consolidation of rock strata by means of a reinforcing elements, such as a steel rock-bolt or wooden dowel which is secured by means of -a grouting composition in a borehold drilled into the rock strata, and is concerned with grouting cartridge suitable for use in rock-bolting.
For the last ten years or so, the most convenient and technically advantageous method of installing a reinforcing element in a rock borehole has relied upon the use of frangible resinous cartridges, one or more of which are inserted into and pushed to the end of the borehole, following which the reinforcing element is inserted whilst rotating into the borehole so as to break the cartridges and cause the contents thereof to become mixed thereby forming a resinous grout around the reinforcing element in the borehole which anchors the element in the borehole.
Such resinous cartridges are mostly filled with an unsaturated polyester resin and a styrene monomer together with a hardening (i.e. curing) agent therefor.
In certain areas of utilisation, cartridges containing unsaturated polyester resin systems present hazards which have lately become of increasing concern. In particular, the low resistance to flammability and the toxicity of their combustion products make such resinous cartridges a source of danger when used or stored in restricted areas, such as in coal mines.
It is an object of the present invention to provide a frangible cartridge for use in rock-bolting which will avoid the flammability and/or toxicity hazards of the polyester-based resinous cartridges.
According to the present invention there is provided a grouting cartridge suitable for use in rock-bolting, the cartridge comprising an outer tubular frangible casing having disposed therein in different compartments (A) a paste comprising (I) an inorganic cement, e.g. a hydraulic cement, and (2) agel forming agent (as hereinafter defined), and (B) a paste comprising (3) an aqueous liquid capable of hardening the inorganic cement when mixed therewith and (4) an alkali metal silicate, so that when in use pastes (A) and (B) are caused to mix there is formed a grouting composition capable of setting to a hard mass.
In one embodiment of the invention one of the compartments is formed by a longitudinally extending inner frangible casing which is disposed within the longitudinallv extending fragible outer casing of the cartridge, the annular space between the inner casing and the outer casing forming the other compartment. The outer compartment may contain the paste (A) whilst the inner compartment contains the paste (B), or vice versa.
The inorganic cement (I) may be a hydraulic cement, for example, Portland cement, high alumina cement, dicalcium silicate, metallurgical slag, calcium sulphate hemihydrate or gypsum plaster, or an oxide of calcium, magnesium or iron. A mixture of two or more different inorganic cements may be used.
The gel-forming agent (2) present in paste (A) is a substance capable of converting the alkali metal silicate (4) present in paste (B) into a silica hydrogel.
Such gel-forming agents include organic acids, for example acetic acid, and acid producing substances such as esters and partial esters, for example of formic, acetic. propionic, phosphoric, nitric or sulphuric acid and an alcohol, glycol or polvol. acid chlorides. acid anhydrides, acid amides and lactones, for example ,s- propiolactone or y-butyrolactone. In addition to or in place of the foregoing gelforming agents there may be used a solid gel-forming agent, for example ammonium or alkali metal chloride, bromide, sulphate, nitrate, bicarbonate, hydrogen phosphate, pyrophosphate bisulphate, bisulphite, aluminate, zincate, ITuorosilicate.
silicide, or fluoroborate; boric acid: a water-soluble acidic alkali metal or ammonium salt of an organic acid, e.g. potassium hydrogen tartrate: a watersoluble salt of a multivalent metal which hydrolyses to form an acidic solution, e.g.
aluminium chloride, zinc bromide, magnesium nitrate or ferric sulphate: an oxide.
hydroxide, carbonate, bicarbonate, silicide, - silicate, fluorosilicate, borate.
fluoroborate or aluminate of a multi-valent metal: or an organic acid or acidproducing substance such as a carboxylic acid, e.g. succinic, tartaric, citric, oxalic, phthalic or benzoic acid, a sulphonic acid, e.g. benzene sulphonic or p-toluenesulphonic acid, phenol, picric acid, a carboxylic acid ester, e.g. phenyl propionate, l-naphthyl acetate or benzyl succinate, an aldehyde or ketone.
If the gelling agent is not in liquid form, a non-aqueous liquid vehicle may be used in forming the paste (A), for example polypropylene glycol, propylene glycol, triethylene glycol or glycerol.
The aqueous liquid (3) present in-paste (B) is normally water, whilst the alkali metal silicate (4) is preferably sodium or potassium silicate. The paste (B) may be formed by admixing an aqueous sodium or potassium silicate with a sodium or potassium silicate in solid form, for example spray-dried sodium silicate. The sodium or potassium silicate preferably has a silica: alkali metal oxide molar ratio in the range from 1.65 to 3.3:1. This ratio may be increased if desired by the addition of silica, preferably in a finely-divided form.
There may be included in paste (A) and/or paste (B) other substances capable of influencing the hydration of the hydraulic substance and/or the formation of the silica hydrogel from the alkali metal silicate and gelling agent therefor, provided that they have no appreciable adverse effect on the shelf-life of the paste concerned or on the reactivity or rheology of the mixed grouting composition.
Examples of the types of substances which may be used in order to influence the hydration reaction are accelerators, retarders (e.g. borax for hydraulic cements), flow-promoting agents, water-reducing agents and suspending agents.
Substances which may be used in order to influence the hydrogel formation are water-soluble salts, for example the hydroxide, sulphide, hydrosulphide, sulphite, nitrite, carbonate, halide, nitrate, or sulphate of sodium or potassium, an alkali metal salt of an organic acid, for example sodium acetate or sodium toluene sulphonate, and water-soluble organic compounds such as glycerol, glycols, e.g.
triethylene glycol, and polyols, e.g. trimethylolpropane.
Inert water-insoluble fillers in various physical forms (e.g. powder, fibre or flake) may be incorporated in paste (A) and/or paste (B) to control physical properties (such as rheology and phase separation) of each paste or of the mixed grouting composition when pastes (A) and (B) are admixed. Examples of fillers are China clay, silica or limestone sand, glass fibre, natural gum and synthetic polymers. Wetting agents or surfactants may be incorporated in small amounts (less than 1 Ó) in paste (A) and/or paste (B) in order to control the dispersion of the solid components in the paste (e.g. glyceryl mono-oleate).
It is advantageous to incorporate in paste (A) and/or paste (B) a substance capable of reducing the exudation of liquid from the grouting composition on setting. Such compounds include water-miscible, hydroxyl-containing organic compounds, for example glycerol, polypropylene glycol and triethylene glycol.
Whilst the flammability of the grouting cartridge of the invention is considerably lower than that of currently used styrenated unsaturated polyester resin based cartridges, it may be desirable for certain areas of utilisation, for example in coal mines, to reduce even further the flammability of the grouting cartridge and this may be effected by incorporating normally in paste (A) a fireretardant additive, for example triammonium phosphate, trisdichloropropyl phosphate, ammonium chloride, 1:1:1 -trichloroetllane, or antimony oxide in conjunction with a halogenated compound, for example a chlorinated or brominated hydrocarbon.
In formulating pastes (A) and (B) of the grouting cartridge of the invention, the proportions of the constituents may advantageously be as follows:- Parts by Paste (A) weight Inorganic cement 5W85 Gel-forming agent 0.1-50 Non-aqueous liquid vehicle W40 Water-soluble additives W20 Water-insoluble additives O40 Parts by Paste (B) weight Alkali metal silicate 25-60 Alkali metal siliconate W30 Aqueous liquid 20-80 Water-soluble additives 0--15 Water-insoluble additives W100 Hydroxyl-containing organic compound 0--40 The cementitous cartridge of the invention may be manufactured using a varietv of suitable casing materials. To some extent the choice of casing material is dependent upon the relative arrangement of the pastes (A) and (B) within the cartridge. Paste (A) is anhydrous but may contain relatively strong solvent materials, whereas paste (B) is aqueous. Consequently it is possible to use materials such as polyethylene or other polyolefines, polyesters or suitable thermoplastic laminated materials as the frangible casing for paste (B) and certain of these materials also for the frangible casing for paste (A). Alternatively, paste (A) may be packaged in a water-sensitive material such as vegetable parchment, regenerated cellulose, collagen or a similar casing commonly used in the food industry.Thus, in the embodiment where paste (B) is in the inner part of the cartridge and paste (A) is in the outer part, a preferred arrangement consists of an inner tube of high density polyethylene tubing and an outer casing of Viscose treated paper. The word "Viscose" is a Trade Mark. If the components are reversed, so that paste (B) is in the outer part of the cartridge and paste (A) within the inner tube, it is then necessary to use water resisting casings in both cases, since both casings will be in contact with the aqueous component (B).
The casing materials so far described are suitable for use with flexible cartridges, but other materials may be used to produce rigid cartridges for certain purposes. Suitable tubular cartridges may be made from, for example, glass, polystyrene, polycarbonate resin or thermosetting materials such as, for example, phenolic resin-bonded paper.
Other cartridges are possible where the inner paste may be packaged in an inner rigid tube and the outer paste in a flexible casing or vice versa. Suitable combinations will be apparent by due consideration of the need to maintain water resistance in any casing material which is in contact with paste (A) of the cartridge.
The cartridges of the invention may be manufactured by simple processes using conventional extrusion and cartridge clipping equipment. Each paste may be produced in a suitable mixer of a type commonly used for preparation of low viscosity of medium viscosity pastes in the paint and sealants industries. Examples of such mixers are those of the ribbon blade, Z blade or high speed disperser type.
The following Examples illustrate grouting cartridges in accordance with the invention.
EXAMPLE I A grouting cartridge was made by filling in a conventional manner a length of casing of thin-gauge tubular polyethylene film (30 mm diameter) with a paste consisting of:- Parts by weight Aqueous sodium silicate (a 48.5 wit.", 84 solution with a silica: sodium oxide molar ratio of 2.47:1) Glycerol 19 and embedding the filled tube within a length of tubular polyethylene film (40 mm diameter) containing a paste consisting of: High alumina cement 100 Propylene glycol monoacetate 14.5 Diacetin 1 1.3 Glyceryl mono-oleate 0.5 Each resulting length of filled dual compartment cartridge, having a length of about 10 to 15 metres, was passed through a double clipping maching which formed the required sausage-shaped cartridges having an individual length of about 30 cm.
by firmly clipping each end of the cartridges.
Four of the grouting cartridges produced in the foregoing manner were piaced in a two metre long, 43 mm diameter borehole drilled in coalmine strata and a 2 metre long, 36 mm diameter wooden (ramin) dowel was driven. whilst rotating.
through the cartridges using a standard coal mine boring drill, this being accomplished in 30 seconds.
EXAMPLE 2 Grouting cartridges were made in the manner described in Example 1, except that the inner tube was filled with a paste consisting of: Parts by weight Aqueous sodium silicate (a 43.6 wt. ,ó solution with a silica:sodium oxide molar ratio of 2.58:1 29 Glycerol 7.6 and the outer tube was filled with a paste consisting of: Ordinary Portland cement 29.5 Diacetin 9.6 EXAMPLE 3 Grouting cartridges were made in the manner described in Example 1, except that the inner tube was filled with a paste consisting of: Parts by weight Aqueous sodium silicate (a 43.6 wt.% solution with a silica:sodium oxide molar ratio of 2.58:1 29 Water-soluble spray-dried sodium silicate (silica:sodium oxide molar ratio of 2.07:1) 4.5 Glycerol 6.5 Calcined China clay 27 and the outer tube was filled with a paste consisting of: : High alumina cement 25 Ordinary Portland cement 25 Triethylene glycol diacetate/ diacetin mixture (1:1) 12.5 EXAMPLE 4 Grouting cartridges were made in the manner described in Example 1, except that the inner tube was filled with a paste consisting of: Parts by weight Aqueous sodium silicate (a 42.3 wt. ,ó solution with a silica:sodium oxide molar ratio of 2.74:1) 29 Water-soluble spray-dried sodium silicate (silica:sodium oxide molar ratio of 2.07:1) 4.5 Glycerol 6.5 and the outer tube was filled with a paste consisting of: Parts by weight High alumina cement 40 Triethylene glycol diacetate/diacetin mixture (1:1) 11 Antimony trioxide 6 I:l:l-Trichloroethane 4 EXAMPLE 5 Grouting cartridges were made in the manner described in Example 1, except that the inner tube was filled with a paste consisting of:: Parts by weight Aqueous sodium silicate (a 41.2 wt.o solution with a silica:sodium oxide molar ratio of 2.07:1) . 29 Water-soluble spray-dried sodium silicate (silica: sodium oxide molar ratio of 2.07:1) 4.5 and the outer tube was filled with a paste consisting of:: An autoclave gypsum plaster 40 Boric acid powder 0.8 Polypropylene glycol 12 In our copending Application No. 25269/78, Serial No. 1599916, there is described and claimed a cementitious cartridge suitable for use in rock-bolting, the cartridge comprising an outer tubular frangible casing having disposed therein in different compartments (A) a paste comprising an inorganic cement and a nonaqueous liquid which is inert with respect to the inorganic cement and (b) an aqueous liquid capable of hardening the inorganic cement and thereby causing it to set to a hard mass when in use component A is caused to mix with component B.
In our copending Application No. 25270/78, Serial No. 1599917, there is described and claimed a grouting cartridge suitable for use in rock-bolting, the cartridge comprising an outer tubular frangible case having disposed therein in different compartments (A) a paste comprising at least one alkali metal silicate and (B) a paste comprising a gel-forming agent (as hereinbefore defined) so that when in use pastes (A) and (B) are caused to mix there is formed a grouting composition capable of setting to a hard mass.
WHAT WE CLAIM IS: 1. A grouting cartridge suitable for use in rock-bolting, the cartridge comprising an outer tubular frangible casing having disposed therein in different compartments (A) a paste comprising ( I ) an inorganic cement and (2) a gel-forming agent (as hereinbefore defined), and (B) a paste comprising (3) an aqueous liquid capable of hardening the inorganic cement when mixed therewith and (4) an alkali metal silicate so that when in use pastes (A) and (B) are caused to mix there is formed a grouting composition capable of setting to a hard mass.
2. A cartridge as claimed in Claim 1, wherein paste (B) is contained in a tubular frangible casing which is disposed within the outer tubular frangible casing, the annular space between the inner and outer casings containing paste (A).
3. A cartridge as claimed in Claim 1 or 2, wherein the inorganic cement is a hydraulic cement.
4. A cartridge as claimed in Claim 1, 2 or 3, wherein the alkali metal silicate is sodium or potassium silicate.
5. A cartridge as claimed in Claim 4, wherein part of the silicate is present as an aqueous solution and part is present in solid form.
6. A cartridge as claimed in any preceding claim, wherein paste (A) and/or
**WARNING** end of DESC field may overlap start of CLMS **.

Claims (7)

**WARNING** start of CLMS field may overlap end of DESC **. EXAMPLE 5 Grouting cartridges were made in the manner described in Example 1, except that the inner tube was filled with a paste consisting of: Parts by weight Aqueous sodium silicate (a 41.2 wt.o solution with a silica:sodium oxide molar ratio of 2.07:1) . 29 Water-soluble spray-dried sodium silicate (silica: sodium oxide molar ratio of 2.07:1) 4.5 and the outer tube was filled with a paste consisting of:: An autoclave gypsum plaster 40 Boric acid powder 0.8 Polypropylene glycol 12 In our copending Application No. 25269/78, Serial No. 1599916, there is described and claimed a cementitious cartridge suitable for use in rock-bolting, the cartridge comprising an outer tubular frangible casing having disposed therein in different compartments (A) a paste comprising an inorganic cement and a nonaqueous liquid which is inert with respect to the inorganic cement and (b) an aqueous liquid capable of hardening the inorganic cement and thereby causing it to set to a hard mass when in use component A is caused to mix with component B. In our copending Application No. 25270/78, Serial No. 1599917, there is described and claimed a grouting cartridge suitable for use in rock-bolting, the cartridge comprising an outer tubular frangible case having disposed therein in different compartments (A) a paste comprising at least one alkali metal silicate and (B) a paste comprising a gel-forming agent (as hereinbefore defined) so that when in use pastes (A) and (B) are caused to mix there is formed a grouting composition capable of setting to a hard mass. WHAT WE CLAIM IS:
1. A grouting cartridge suitable for use in rock-bolting, the cartridge comprising an outer tubular frangible casing having disposed therein in different compartments (A) a paste comprising ( I ) an inorganic cement and (2) a gel-forming agent (as hereinbefore defined), and (B) a paste comprising (3) an aqueous liquid capable of hardening the inorganic cement when mixed therewith and (4) an alkali metal silicate so that when in use pastes (A) and (B) are caused to mix there is formed a grouting composition capable of setting to a hard mass.
2. A cartridge as claimed in Claim 1, wherein paste (B) is contained in a tubular frangible casing which is disposed within the outer tubular frangible casing, the annular space between the inner and outer casings containing paste (A).
3. A cartridge as claimed in Claim 1 or 2, wherein the inorganic cement is a hydraulic cement.
4. A cartridge as claimed in Claim 1, 2 or 3, wherein the alkali metal silicate is sodium or potassium silicate.
5. A cartridge as claimed in Claim 4, wherein part of the silicate is present as an aqueous solution and part is present in solid form.
6. A cartridge as claimed in any preceding claim, wherein paste (A) and/or
paste (B) further comprise(s) a substance capable of reducing exudation of liquid from the setting grouting composition, said substance being a water-miscible hydroxyl-containing organic compound.
7. A grouting cartridge substantially as described in any one of the foregoing Examples.
GB2527278A 1978-05-31 1978-05-31 Cartridge for rock-bolting Expired GB1599919A (en)

Priority Applications (10)

Application Number Priority Date Filing Date Title
GB2527278A GB1599919A (en) 1978-05-31 1978-05-31 Cartridge for rock-bolting
US06/041,502 US4338048A (en) 1978-05-31 1979-05-22 Cartridge for rock-bolting
CA000328155A CA1146601A (en) 1978-05-31 1979-05-23 Cartridge for rock-bolting
AU47386/79A AU520729B2 (en) 1978-05-31 1979-05-24 Cartridge for rock-bolting
AT79300978T ATE190T1 (en) 1978-05-31 1979-05-29 MORTAR CARTRIDGE FOR MOUNTAIN ANCHORS.
EP79300978A EP0005988B1 (en) 1978-05-31 1979-05-29 Cartridge for rock-bolting
DE7979300978T DE2960729D1 (en) 1978-05-31 1979-05-29 Cartridge for rock-bolting
NO791793A NO791793L (en) 1978-05-31 1979-05-30 ANCHORING DEVICE.
BR7903411A BR7903411A (en) 1978-05-31 1979-05-30 CARTRIDGE FOR ANCHORING A REINFORCEMENT ELEMENT IN A DRILLED HOLE
ES481698A ES481698A1 (en) 1978-05-31 1979-05-31 Cartridge for rock-bolting.

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB2527278A GB1599919A (en) 1978-05-31 1978-05-31 Cartridge for rock-bolting

Publications (1)

Publication Number Publication Date
GB1599919A true GB1599919A (en) 1981-10-07

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Family Applications (1)

Application Number Title Priority Date Filing Date
GB2527278A Expired GB1599919A (en) 1978-05-31 1978-05-31 Cartridge for rock-bolting

Country Status (1)

Country Link
GB (1) GB1599919A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20220098106A1 (en) * 2019-04-16 2022-03-31 Dow Global Technologies Llc Storage stable cement pastes
US20220135483A1 (en) * 2019-04-16 2022-05-05 Dow Global Technologies Llc Freeze-thaw stable quick-set additive

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20220098106A1 (en) * 2019-04-16 2022-03-31 Dow Global Technologies Llc Storage stable cement pastes
US20220135483A1 (en) * 2019-04-16 2022-05-05 Dow Global Technologies Llc Freeze-thaw stable quick-set additive
US11964912B2 (en) * 2019-04-16 2024-04-23 Dow Global Technologies Llc Freeze-thaw stable quick-set additive

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