GB1583744A - Cavity barrier insulation - Google Patents

Cavity barrier insulation Download PDF

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Publication number
GB1583744A
GB1583744A GB18621/76A GB1862176A GB1583744A GB 1583744 A GB1583744 A GB 1583744A GB 18621/76 A GB18621/76 A GB 18621/76A GB 1862176 A GB1862176 A GB 1862176A GB 1583744 A GB1583744 A GB 1583744A
Authority
GB
United Kingdom
Prior art keywords
foil
fire stop
batt
cloth
fibrous
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
GB18621/76A
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CAPE INSULATION Ltd
Original Assignee
CAPE INSULATION Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by CAPE INSULATION Ltd filed Critical CAPE INSULATION Ltd
Priority to GB18621/76A priority Critical patent/GB1583744A/en
Publication of GB1583744A publication Critical patent/GB1583744A/en
Expired legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/14Layered products comprising a layer of metal next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/20Layered products comprising a layer of metal comprising aluminium or copper
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L59/00Thermal insulation in general
    • F16L59/14Arrangements for the insulation of pipes or pipe systems
    • F16L59/145Arrangements for the insulation of pipes or pipe systems providing fire-resistance
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/40Symmetrical or sandwich layers, e.g. ABA, ABCBA, ABCCBA
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2305/00Condition, form or state of the layers or laminate
    • B32B2305/38Meshes, lattices or nets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/306Resistant to heat
    • B32B2307/3065Flame resistant or retardant, fire resistant or retardant
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2311/00Metals, their alloys or their compounds
    • B32B2311/24Aluminium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2315/00Other materials containing non-metallic inorganic compounds not provided for in groups B32B2311/00 - B32B2313/04
    • B32B2315/14Mineral wool

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Building Environments (AREA)
  • Laminated Bodies (AREA)

Description

(54) CAVITY BARRIER INSULATION (71) We, CAPE INSULATION LIMITED, a British Company of 114 Park Street, London W1Y 4AB, England, do hereby declare the invention, for which we pray that a patent may be granted to us, and the method by which it is to be performed, to be particularly described in and by the following statement: This invention relates to cavity barrier insulation, and is especially concerned with the provision of a new material for use as thermal insulation and as a fire stop in cavities, for example above suspended ceilings or in ducts or in floor voids.
Hitherto material for this purpose has consisted of a blanket comprising fibrous insulating batt faced on both sides with scrim cloth and sewn through to give a blanket appearance. A recent suggestion for an alternative material is a laminate of asbestos cloth and a fibrous insulation batt. Regulations have recently been introduced by the relevant authority governing the properties of materials used as fire stops.
The aim of these regulations is to ensure that such materials either stop the spread of fire or reduce it to a level which enables any fire which breaks out in a building in which this material is used to be readily brought under control.
There is further a requirement that such a material should also have the property of resisting the penetration of smoke through it or at least permitting the penetration through it of only a small proportion of the smoke impinging upon it.
The fire stop materials used hitherto and referred to above either do not satisfy the new regulations or, because of the difficulties involved in fitting them, tend to be very expensive to provide and install. It is an object of the present invention to provide a new fire stop material which will meet these new regulations and which is relatively cheap to manufacture and install.
The new fire stop material of the present invention, in its simplest form, comprises a sandwich of two layers of heat-resistant fibrous material, each of which is substantially unbonded, and, between the said layers, an inorganic heat-resistant impermeable foil.
The layers of heat-resistant fibrous material, preferably inorganic material, suitably batts of such fibrous materials as mineral wools, e.g. rockwool, slag wool and glass wool, and also alumino-silicate ceramic fibres. A particularly suitable material is that sold under the trade mark "Rocksil". The fibrous batts are preferably unbonded, although very small amounts of organic binder may be present, if desired. It is preferable that they be completely unbonded, however, since any binder wifl normally tend to contribute to a fire.
The impermeable foil sandwiched between the two layers of fibrous material is suitably a metallic foil, and is preferably aluminium foil. Copper foil may also be used. Foils having a thickness of 0.01 to 0.1 mum., for example 0.025mm., are particularly useful. There may be some light bonding between the foil and the adjacent layers of fibrous material, but no real advantage is gained by this and again the binder may contribute to the fire which is un desirable. It will be appreciated that when we refer herein to "heat-resistant" materials we intend those materials, of which examples have been given above, which do not burn or melt below 500 "C.
The layers of fibrous material may be from 25mm.-l00mm. thick. Each layer may com prise a single batt or two or more batts super posed on one another.
Although the fire stop material may consist of a simple sandwich of two layers of fibrous material interleaved with the impermeable foil, it is preferable that the two outer faces of the material be surfaced. One or both surfaces may be provided with a wire mesh facing, but in a preferred embodiment one of the surfaces is faced with a wire mesh and the other surface has a facing of cloth which is so sized as to envelop the edges of the fibrous material batts and overlap the edges of the wire mesh on the opposite surface. Alternatively the edges of the cloth, which may suitably be scrim cloth, glass or asbestos cloth, and is preferably treated beforehand to render it flame retardant, may be tucked under the edges of the wire mesh.The entire assembly, consisting of wire mesh, heat insulating fibrous batt, impermeable foil, heat insulating fibrous batt and facing cloth, may then be sewn through to give it a quilted or blanket appearance.
In a further embodiment the fire stop material may comprise three layers of heatresistant fibrous material with an impermeable foil between each pair of adjacent layers.
The wire mesh facing, which is suitably used to give rigidity during the fixing of the material in place in a building, is suitably of a mesh size of 0.25" to 3" (e.g. 24 swg 1 x 1) and may be made of galvanised steel or, where cost is not so important, stainless steel. Expanded metal could also be used to surface the material.
The fire stop material of the invention may be made as follows. The required length of fibrous batt, of thickness equal to half that of the final blanket, is cut from a roll of batt and placed on a similar length of scrim cloth, the width of the scrim cloth being equivalent to the width of the batt plus twice the thickness of the final blanket plus approximately 12" (300 mm) to allow for overlap. Metal, e.g.
aluminium, foil of the same length and width as the batt is placed on the batt and a second length of batt, having the same dimensions as the first, is cut from the roll and placed on the foil.
The scrim is folded round the edges of the batts and foil and is folded again onto the outer surface of the second length of batt. A length of wire netting, having the same linear dimensions as the batt, is placed over the assembly, and a composite quilt or blanket is then formed by stitching through the thickness of the materials with wire. The distance between the rows of stitching may be the order of 6" (150mm), and care must of course be taken to ensure that at the edges the stitching passes through the scrim cloth overlap.
Preferably the material is made in continuous lengths, with, respectively, scrim cloth, batt, foil, batt and wire netting being drawn from respective sources of such and superposed one on another on a continuously moving belt upon which the material is also stitched and cut to conveniently handle able size.
The invention will now be further described with reference to the drawings accompanying the Provisional Specification, which are diagrammatic in nature and in which:- Figure 1 is a side elevation of a simple fire stop in accordance with the invention, with the component parts shown slightly apart for ease of understanding; Figure 2 is a similar view of a more complicated fire stop material; and Figure 3 is a plan view of the material shown in Figure 2.
Referring to Figure 1, the fire stop material comprises two fibrous batts 1 of insulating material such as "Rocksil" and suitably of 25 mm. thickness, sandwiched between which is an impermeable aluminium foil 2, suitably of a thickness of the order of 0.002" (0.05 mm).
The material of Figure 2 also comprises two layers of fibrous material 1 and an inter leaved layer of foil 2. However, in this case the fibrous material batts 1 are faced with an enveloping scrim cloth 3, which covers the edges of the batts 1 and also a marginal portion 4 of the upper batt. A wire mesh 5 is placed on top of the assembly and is stitched thereto by stitches 6 which penetrate the entire thick ness of the material to give it a quilted or blanket effect.
WHAT WE CLAIM IS: 1. A fire stop material comprising a sand wich of two layers of heat-resistant fibrous material, each of which is substantially un bonded and, between the said layers, an inor ganic heat-resistant impenneable foil.
2. A fire stop material as claimed in claim 1 wherein the fibrous material comprises mineral wool or alumino-silicate ceramic fibres.
3. A fire stop material as claimed in claim 2 wherein the fibrous material comprises rock wool, slag wool, or glass wool.
4. A fire stop material as claimed in any of claims 1 to 3 wherein the layers of fibrous material are each from 25 to 100 millimetres thick.
5. A fire stop material as claimed in any of claims 1 to 4 wherein the impermeable foil is a metallic foil.
6. A fire stop material as claimed in claim 5 wherein the foil is aluminium foil.
7. A fire stop material as claimed in claims 1 to 6 wherein the impermeable foil has a thickness in the range 0.01 to 0.1 millimetre.
8. A fire stop material as claimed in any of claims 1 to 7 wherein one or both layers of fibrous material is provided with a wire mesh facing on its surface remote from the foil.
9. A fire stop material as claimed in claim 8 wherein one of said layers of fibrous material is provided with a surface facing of wire mesh and the other is provided with a surface facing comprising cloth.
10. A fire stop material as claimed in claim 9 wherein the cloth facing is scrim cloth, glass c cloth or asbestos cloth.
11. A fire stop material as claimed in claim 9 wherein the cloth facing is treated to render it fire-retardant.
12. A fire stop material as claimed in claim 1 comprising a sandwich of three layers of heat
**WARNING** end of DESC field may overlap start of CLMS **.

Claims (13)

  1. **WARNING** start of CLMS field may overlap end of DESC **.
    is faced with a wire mesh and the other surface has a facing of cloth which is so sized as to envelop the edges of the fibrous material batts and overlap the edges of the wire mesh on the opposite surface. Alternatively the edges of the cloth, which may suitably be scrim cloth, glass or asbestos cloth, and is preferably treated beforehand to render it flame retardant, may be tucked under the edges of the wire mesh. The entire assembly, consisting of wire mesh, heat insulating fibrous batt, impermeable foil, heat insulating fibrous batt and facing cloth, may then be sewn through to give it a quilted or blanket appearance.
    In a further embodiment the fire stop material may comprise three layers of heatresistant fibrous material with an impermeable foil between each pair of adjacent layers.
    The wire mesh facing, which is suitably used to give rigidity during the fixing of the material in place in a building, is suitably of a mesh size of 0.25" to 3" (e.g. 24 swg 1 x 1) and may be made of galvanised steel or, where cost is not so important, stainless steel. Expanded metal could also be used to surface the material.
    The fire stop material of the invention may be made as follows. The required length of fibrous batt, of thickness equal to half that of the final blanket, is cut from a roll of batt and placed on a similar length of scrim cloth, the width of the scrim cloth being equivalent to the width of the batt plus twice the thickness of the final blanket plus approximately 12" (300 mm) to allow for overlap. Metal, e.g.
    aluminium, foil of the same length and width as the batt is placed on the batt and a second length of batt, having the same dimensions as the first, is cut from the roll and placed on the foil.
    The scrim is folded round the edges of the batts and foil and is folded again onto the outer surface of the second length of batt. A length of wire netting, having the same linear dimensions as the batt, is placed over the assembly, and a composite quilt or blanket is then formed by stitching through the thickness of the materials with wire. The distance between the rows of stitching may be the order of 6" (150mm), and care must of course be taken to ensure that at the edges the stitching passes through the scrim cloth overlap.
    Preferably the material is made in continuous lengths, with, respectively, scrim cloth, batt, foil, batt and wire netting being drawn from respective sources of such and superposed one on another on a continuously moving belt upon which the material is also stitched and cut to conveniently handle able size.
    The invention will now be further described with reference to the drawings accompanying the Provisional Specification, which are diagrammatic in nature and in which:- Figure 1 is a side elevation of a simple fire stop in accordance with the invention, with the component parts shown slightly apart for ease of understanding; Figure 2 is a similar view of a more complicated fire stop material; and Figure 3 is a plan view of the material shown in Figure 2.
    Referring to Figure 1, the fire stop material comprises two fibrous batts 1 of insulating material such as "Rocksil" and suitably of 25 mm. thickness, sandwiched between which is an impermeable aluminium foil 2, suitably of a thickness of the order of 0.002" (0.05 mm).
    The material of Figure 2 also comprises two layers of fibrous material 1 and an inter leaved layer of foil 2. However, in this case the fibrous material batts 1 are faced with an enveloping scrim cloth 3, which covers the edges of the batts 1 and also a marginal portion
    4 of the upper batt. A wire mesh 5 is placed on top of the assembly and is stitched thereto by stitches 6 which penetrate the entire thick ness of the material to give it a quilted or blanket effect.
    WHAT WE CLAIM IS: 1. A fire stop material comprising a sand wich of two layers of heat-resistant fibrous material, each of which is substantially un bonded and, between the said layers, an inor ganic heat-resistant impenneable foil.
  2. 2. A fire stop material as claimed in claim 1 wherein the fibrous material comprises mineral wool or alumino-silicate ceramic fibres.
  3. 3. A fire stop material as claimed in claim 2 wherein the fibrous material comprises rock wool, slag wool, or glass wool.
  4. 4. A fire stop material as claimed in any of claims 1 to 3 wherein the layers of fibrous material are each from 25 to 100 millimetres thick.
  5. 5. A fire stop material as claimed in any of claims 1 to 4 wherein the impermeable foil is a metallic foil.
  6. 6. A fire stop material as claimed in claim 5 wherein the foil is aluminium foil.
  7. 7. A fire stop material as claimed in claims
    1 to 6 wherein the impermeable foil has a thickness in the range 0.01 to 0.1 millimetre.
  8. 8. A fire stop material as claimed in any of claims 1 to 7 wherein one or both layers of fibrous material is provided with a wire mesh facing on its surface remote from the foil.
  9. 9. A fire stop material as claimed in claim 8 wherein one of said layers of fibrous material is provided with a surface facing of wire mesh and the other is provided with a surface facing comprising cloth.
  10. 10. A fire stop material as claimed in claim 9 wherein the cloth facing is scrim cloth, glass c cloth or asbestos cloth.
  11. 11. A fire stop material as claimed in claim 9 wherein the cloth facing is treated to render it fire-retardant.
  12. 12. A fire stop material as claimed in claim 1 comprising a sandwich of three layers of heat
    resistant fibrous material and, between each pair of adjacent layers, an inorganic heatresistant impermeable foil.
  13. 13. A fire stop material, substantially as hereinbefore described with reference to the drawings accompanying the Provisional Specification.
GB18621/76A 1977-05-03 1977-05-03 Cavity barrier insulation Expired GB1583744A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
GB18621/76A GB1583744A (en) 1977-05-03 1977-05-03 Cavity barrier insulation

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB18621/76A GB1583744A (en) 1977-05-03 1977-05-03 Cavity barrier insulation

Publications (1)

Publication Number Publication Date
GB1583744A true GB1583744A (en) 1981-02-04

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Application Number Title Priority Date Filing Date
GB18621/76A Expired GB1583744A (en) 1977-05-03 1977-05-03 Cavity barrier insulation

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3104852A1 (en) * 1981-02-11 1983-06-16 Siegfried 8201 Reischenhart Geldner Heat-resistant, non-combustible laminate
GB2172849A (en) * 1985-03-05 1986-10-01 Early S Of Witney Plc Fire barrier material
US4847140A (en) * 1985-04-08 1989-07-11 Helmic, Inc. Nonwoven fibrous insulation material
GB2246097A (en) * 1990-07-21 1992-01-22 Tba Industrial Products Ltd Composite flame blocking fabric
EP0476058A1 (en) * 1989-05-30 1992-03-25 Atd Corporation Heat barrier laminate
DE9205387U1 (en) * 1992-04-18 1992-06-11 Grünzweig + Hartmann AG, 6700 Ludwigshafen Mineral wool mat for covering walls and/or ceilings
WO1997034764A1 (en) * 1996-03-16 1997-09-25 T & N Technology Limited Flexible fire barriers
US5800905A (en) 1990-01-22 1998-09-01 Atd Corporation Pad including heat sink and thermal insulation area
CN105835476A (en) * 2016-05-03 2016-08-10 苏州中材建设有限公司 Rock wool composite insulation board for heat energy equipment and preparation method thereof

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3104852A1 (en) * 1981-02-11 1983-06-16 Siegfried 8201 Reischenhart Geldner Heat-resistant, non-combustible laminate
GB2172849A (en) * 1985-03-05 1986-10-01 Early S Of Witney Plc Fire barrier material
GB2172849B (en) * 1985-03-05 1989-08-09 Early S Of Witney Plc Fire barrier material
US4847140A (en) * 1985-04-08 1989-07-11 Helmic, Inc. Nonwoven fibrous insulation material
EP0476058A4 (en) * 1989-05-30 1992-05-06 Atd Corporation Heat barrier laminate
EP0476058A1 (en) * 1989-05-30 1992-03-25 Atd Corporation Heat barrier laminate
US5633064A (en) * 1989-05-30 1997-05-27 Atd Corporation Heat barrier laminate
US5658634A (en) * 1989-05-30 1997-08-19 Atd Corporation Heat barrier laminate
US5800905A (en) 1990-01-22 1998-09-01 Atd Corporation Pad including heat sink and thermal insulation area
GB2246097A (en) * 1990-07-21 1992-01-22 Tba Industrial Products Ltd Composite flame blocking fabric
GB2246097B (en) * 1990-07-21 1994-03-09 Tba Industrial Products Ltd Improvements in and relating to composite fabrics
DE9205387U1 (en) * 1992-04-18 1992-06-11 Grünzweig + Hartmann AG, 6700 Ludwigshafen Mineral wool mat for covering walls and/or ceilings
WO1997034764A1 (en) * 1996-03-16 1997-09-25 T & N Technology Limited Flexible fire barriers
CN105835476A (en) * 2016-05-03 2016-08-10 苏州中材建设有限公司 Rock wool composite insulation board for heat energy equipment and preparation method thereof

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Legal Events

Date Code Title Description
PS Patent sealed [section 19, patents act 1949]
732 Registration of transactions, instruments or events in the register (sect. 32/1977)
PCNP Patent ceased through non-payment of renewal fee