FR3105069B1 - Composition composite polymérique comprenant deux zones comportant différents renforcements, son procédé de fabrication, son utilisation et article le comprenant - Google Patents

Composition composite polymérique comprenant deux zones comportant différents renforcements, son procédé de fabrication, son utilisation et article le comprenant Download PDF

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Publication number
FR3105069B1
FR3105069B1 FR1915291A FR1915291A FR3105069B1 FR 3105069 B1 FR3105069 B1 FR 3105069B1 FR 1915291 A FR1915291 A FR 1915291A FR 1915291 A FR1915291 A FR 1915291A FR 3105069 B1 FR3105069 B1 FR 3105069B1
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FR
France
Prior art keywords
zones
composite composition
reinforcement material
polymeric composite
article
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
FR1915291A
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English (en)
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FR3105069A1 (fr
Inventor
Pierre Gerard
Alexander Zoller
Guillaume Cledat
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Arkema France SA
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Arkema France SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to FR1915291A priority Critical patent/FR3105069B1/fr
Application filed by Arkema France SA filed Critical Arkema France SA
Priority to KR1020227024723A priority patent/KR20220119093A/ko
Priority to US17/786,910 priority patent/US20230348677A1/en
Priority to EP20833892.1A priority patent/EP4076910A1/fr
Priority to JP2022537491A priority patent/JP2023507429A/ja
Priority to PCT/EP2020/087518 priority patent/WO2021123448A1/fr
Priority to CN202080097137.7A priority patent/CN115087539A/zh
Priority to CA3160754A priority patent/CA3160754A1/fr
Publication of FR3105069A1 publication Critical patent/FR3105069A1/fr
Application granted granted Critical
Publication of FR3105069B1 publication Critical patent/FR3105069B1/fr
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/06Fibrous reinforcements only
    • B29C70/08Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, and with or without non-reinforced layers
    • B29C70/081Combinations of fibres of continuous or substantial length and short fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/88Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts characterised primarily by possessing specific properties, e.g. electrically conductive or locally reinforced
    • B29C70/887Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts characterised primarily by possessing specific properties, e.g. electrically conductive or locally reinforced locally reinforced, e.g. by fillers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/04Reinforcing macromolecular compounds with loose or coherent fibrous material
    • C08J5/0405Reinforcing macromolecular compounds with loose or coherent fibrous material with inorganic fibres
    • C08J5/043Reinforcing macromolecular compounds with loose or coherent fibrous material with inorganic fibres with glass fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/06Fibrous reinforcements only
    • B29C70/08Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, and with or without non-reinforced layers
    • B29C70/083Combinations of continuous fibres or fibrous profiled structures oriented in one direction and reinforcements forming a two dimensional structure, e.g. mats
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/06Fibrous reinforcements only
    • B29C70/08Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, and with or without non-reinforced layers
    • B29C70/086Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, and with or without non-reinforced layers and with one or more layers of pure plastics material, e.g. foam layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/06Fibrous reinforcements only
    • B29C70/10Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres
    • B29C70/16Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length
    • B29C70/18Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length in the form of a mat, e.g. sheet moulding compound [SMC]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/40Shaping or impregnating by compression not applied
    • B29C70/50Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
    • B29C70/502Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC] by first forming a mat composed of short fibres
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2033/00Use of polymers of unsaturated acids or derivatives thereof as moulding material
    • B29K2033/04Polymers of esters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2101/00Use of unspecified macromolecular compounds as moulding material
    • B29K2101/12Thermoplastic materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/06Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
    • B29K2105/08Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts of continuous length, e.g. cords, rovings, mats, fabrics, strands or yarns
    • B29K2105/0854Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts of continuous length, e.g. cords, rovings, mats, fabrics, strands or yarns in the form of a non-woven mat
    • B29K2105/0863SMC, i.e. sheet moulding compound
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/06Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
    • B29K2105/16Fillers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2333/00Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers
    • C08J2333/04Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers esters
    • C08J2333/06Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers esters of esters containing only carbon, hydrogen, and oxygen, the oxygen atom being present only as part of the carboxyl radical
    • C08J2333/08Homopolymers or copolymers of acrylic acid esters

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Composite Materials (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Health & Medical Sciences (AREA)
  • Materials Engineering (AREA)
  • Textile Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Reinforced Plastic Materials (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Moulding By Coating Moulds (AREA)

Abstract

COMPOSITION COMPOSITE POLYMÉRIQUE COMPRENANT DEUX ZONES COMPORTANT DIFFÉRENTS RENFORCEMENTS, SON PROCÉDÉ DE FABRICATION, SON UTILISATION ET ARTICLE LE COMPRENANT La présente invention concerne une composition composite polymérique (CCP) comprenant deux zones (Z1) et (Z2), au moins une zone parmi lesdites zones (Z1) et (Z2) comprenant un matériau de renforcement (RM1), tandis que l’autre zone desdites zones (Z1) et (Z2) ne comprend pas de matériau de renforcement ou comprend un matériau de renforcement (RM2) qui est différent du matériau de renforcement (RM1). En particulier, la présente invention concerne une composition composite polymérique (CCP) comprenant deux zones (Z1) et (Z2) qui sont en contact direct, au moins une zone parmi lesdites zones (Z1) et (Z2) comprenant un matériau de renforcement (RM1), tandis que l’autre zone desdites zones (Z1) et (Z2) ne comprend pas de matériau de renforcement ou comprend un matériau de renforcement (RM2) qui est différent du matériau de renforcement (RM1). L’invention concerne en outre un procédé pour la fabrication d’une telle composition composite polymérique (CCP) et l’utilisation. La présente invention concerne également un procédé pour la fabrication d’articles sous forme de pièces mécaniques ou d’éléments structuraux composé(e)s du matériau composite comprenant ladite composition composite polymérique (CCP).
FR1915291A 2019-12-20 2019-12-20 Composition composite polymérique comprenant deux zones comportant différents renforcements, son procédé de fabrication, son utilisation et article le comprenant Active FR3105069B1 (fr)

Priority Applications (8)

Application Number Priority Date Filing Date Title
FR1915291A FR3105069B1 (fr) 2019-12-20 2019-12-20 Composition composite polymérique comprenant deux zones comportant différents renforcements, son procédé de fabrication, son utilisation et article le comprenant
US17/786,910 US20230348677A1 (en) 2019-12-20 2020-12-21 Polymeric composite composition comprising two zones with different reinforcement, its process of manufacturing, its use and article comprising it
EP20833892.1A EP4076910A1 (fr) 2019-12-20 2020-12-21 Composition polymère composite comprenant deux zones comportant un renforcement différent, son procédé de fabrication, son utilisation et article la comprenant
JP2022537491A JP2023507429A (ja) 2019-12-20 2020-12-21 異なる補強性を有する2つのゾーンを含むポリマー複合組成物、その製造方法、その使用およびそれを含む物品
KR1020227024723A KR20220119093A (ko) 2019-12-20 2020-12-21 상이한 보강물을 갖는 2 개의 구역들을 포함하는 중합체 복합 조성물, 그 제조 방법, 그 용도 및 그를 포함하는 물품
PCT/EP2020/087518 WO2021123448A1 (fr) 2019-12-20 2020-12-21 Composition polymère composite comprenant deux zones comportant un renforcement différent, son procédé de fabrication, son utilisation et article la comprenant
CN202080097137.7A CN115087539A (zh) 2019-12-20 2020-12-21 包含具有不同增强材料的两个区域的聚合物复合组合物、其制造方法、用途和包含其的制品
CA3160754A CA3160754A1 (fr) 2019-12-20 2020-12-21 Composition polymere composite comprenant deux zones comportant un renforcement different, son procede de fabrication, son utilisation et article la comprenant

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR1915291A FR3105069B1 (fr) 2019-12-20 2019-12-20 Composition composite polymérique comprenant deux zones comportant différents renforcements, son procédé de fabrication, son utilisation et article le comprenant
FR1915291 2019-12-20

Publications (2)

Publication Number Publication Date
FR3105069A1 FR3105069A1 (fr) 2021-06-25
FR3105069B1 true FR3105069B1 (fr) 2023-08-04

Family

ID=72266332

Family Applications (1)

Application Number Title Priority Date Filing Date
FR1915291A Active FR3105069B1 (fr) 2019-12-20 2019-12-20 Composition composite polymérique comprenant deux zones comportant différents renforcements, son procédé de fabrication, son utilisation et article le comprenant

Country Status (8)

Country Link
US (1) US20230348677A1 (fr)
EP (1) EP4076910A1 (fr)
JP (1) JP2023507429A (fr)
KR (1) KR20220119093A (fr)
CN (1) CN115087539A (fr)
CA (1) CA3160754A1 (fr)
FR (1) FR3105069B1 (fr)
WO (1) WO2021123448A1 (fr)

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2821787B1 (fr) * 2001-03-07 2003-06-20 A Chomarat Cie Ets Fils D Complexe en forme generale de plaque utilisable pour la constitution de structures
FR2834927B1 (fr) * 2002-01-18 2004-05-14 Chomarat Composites Nouvelle mousse renforcee par un reseau de renforcement
FR2993581B1 (fr) 2012-07-18 2016-01-22 Arkema France Procede d'impregnation pour un substrat fibreux, sirop (meth)acrylique liquide pour le procede d'impregnation, son procede de polymerisation et produit structure obtenu a partir de celui-ci
FR3002877B1 (fr) 2013-03-07 2015-03-27 Arkema France Procede de fabrication d'un materiau composite multicouche, materiau composite multicouche obtenu par le procede et pieces ou structures mecaniques realisees avec ledit materiau.
DE102017115984A1 (de) * 2017-07-17 2019-01-17 Cetex Institut für Textil- und Verarbeitungsmaschinen gGmbH Verfahren zur Herstellung von Verstärkungstapes

Also Published As

Publication number Publication date
JP2023507429A (ja) 2023-02-22
KR20220119093A (ko) 2022-08-26
US20230348677A1 (en) 2023-11-02
CA3160754A1 (fr) 2021-06-24
EP4076910A1 (fr) 2022-10-26
FR3105069A1 (fr) 2021-06-25
CN115087539A (zh) 2022-09-20
WO2021123448A1 (fr) 2021-06-24

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