FR3093666B1 - Procédé de fabrication par frittage d'une poudre à base de poly-aryl-éther-cétone(s) en partie recyclée - Google Patents

Procédé de fabrication par frittage d'une poudre à base de poly-aryl-éther-cétone(s) en partie recyclée Download PDF

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FR3093666B1
FR3093666B1 FR1902658A FR1902658A FR3093666B1 FR 3093666 B1 FR3093666 B1 FR 3093666B1 FR 1902658 A FR1902658 A FR 1902658A FR 1902658 A FR1902658 A FR 1902658A FR 3093666 B1 FR3093666 B1 FR 3093666B1
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Prior art keywords
powder
sintering
ketone
aryl
ether
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FR1902658A
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FR3093666A1 (fr
Inventor
Guillaume Le
Benoît Brule
Christophe Caremiaux
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Arkema France SA
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Arkema France SA
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Priority to FR1902658A priority Critical patent/FR3093666B1/fr
Application filed by Arkema France SA filed Critical Arkema France SA
Priority to PCT/FR2020/050535 priority patent/WO2020188202A1/fr
Priority to CN202080021596.7A priority patent/CN113573873A/zh
Priority to EP20726193.4A priority patent/EP3938181A1/fr
Priority to US17/439,126 priority patent/US20220145039A1/en
Priority to JP2021555519A priority patent/JP2022525213A/ja
Priority to KR1020217033023A priority patent/KR20210138061A/ko
Publication of FR3093666A1 publication Critical patent/FR3093666A1/fr
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J11/00Recovery or working-up of waste materials
    • C08J11/04Recovery or working-up of waste materials of polymers
    • C08J11/10Recovery or working-up of waste materials of polymers by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation
    • C08J11/12Recovery or working-up of waste materials of polymers by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation by dry-heat treatment only
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10Processes of additive manufacturing
    • B29C64/141Processes of additive manufacturing using only solid materials
    • B29C64/153Processes of additive manufacturing using only solid materials using layers of powder being selectively joined, e.g. by selective laser sintering or melting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/20Apparatus for additive manufacturing; Details thereof or accessories therefor
    • B29C64/264Arrangements for irradiation
    • B29C64/268Arrangements for irradiation using laser beams; using electron beams [EB]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/30Auxiliary operations or equipment
    • B29C64/357Recycling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00Processes of additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y30/00Apparatus for additive manufacturing; Details thereof or accessories therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y40/00Auxiliary operations or equipment, e.g. for material handling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y70/00Materials specially adapted for additive manufacturing
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/32Phosphorus-containing compounds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D171/00Coating compositions based on polyethers obtained by reactions forming an ether link in the main chain; Coating compositions based on derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/48Stabilisers against degradation by oxygen, light or heat
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2071/00Use of polyethers, e.g. PEEK, i.e. polyether-etherketone or PEK, i.e. polyetherketone or derivatives thereof, as moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/26Scrap or recycled material
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2371/00Characterised by the use of polyethers obtained by reactions forming an ether link in the main chain; Derivatives of such polymers
    • C08J2371/08Polyethers derived from hydroxy compounds or from their metallic derivatives
    • C08J2371/10Polyethers derived from hydroxy compounds or from their metallic derivatives from phenols
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/32Phosphorus-containing compounds
    • C08K2003/321Phosphates
    • C08K2003/324Alkali metal phosphate
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Organic Chemistry (AREA)
  • Wood Science & Technology (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Sustainable Development (AREA)
  • Polymers & Plastics (AREA)
  • Medicinal Chemistry (AREA)
  • Thermal Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Plasma & Fusion (AREA)
  • Toxicology (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

L’invention concerne un procédé de fabrication d'un objet tridimensionnel couche-par-couche par frittage d'une poudre à base de PAEK(s) par un rayonnement électromagnétique, dans lequel la poudre comprend au moins un PAEK et au moins un phosphate, ladite poudre étant, au moins en partie, une poudre recyclée La poudre recyclée est susceptible d'être obtenue par chauffage, continu ou non, pendant une durée d'au moins six heures, d'une poudre de même composition à une température, constante ou non, strictement comprise entre la température de transition vitreuse, Tg, et la température de fusion, Tf, de la poudre. L’invention concerne également un article obtenu par ce procédé et des utilisations de phosphate(s) dans des compositions à base de PAEK(s). Figure 2
FR1902658A 2019-03-15 2019-03-15 Procédé de fabrication par frittage d'une poudre à base de poly-aryl-éther-cétone(s) en partie recyclée Active FR3093666B1 (fr)

Priority Applications (7)

Application Number Priority Date Filing Date Title
FR1902658A FR3093666B1 (fr) 2019-03-15 2019-03-15 Procédé de fabrication par frittage d'une poudre à base de poly-aryl-éther-cétone(s) en partie recyclée
CN202080021596.7A CN113573873A (zh) 2019-03-15 2020-03-13 通过烧结制造部分地再循环的聚芳基醚酮粉末的方法
EP20726193.4A EP3938181A1 (fr) 2019-03-15 2020-03-13 Procédé de fabrication par frittage d'une poudre à base de poly-aryl-éther-cétone(s) en partie recyclée
US17/439,126 US20220145039A1 (en) 2019-03-15 2020-03-13 Method for producing a partially recycled polyaryletherketone powder by sintering
PCT/FR2020/050535 WO2020188202A1 (fr) 2019-03-15 2020-03-13 Procédé de fabrication par frittage d'une poudre à base de poly-aryl-éther-cétone(s) en partie recyclée
JP2021555519A JP2022525213A (ja) 2019-03-15 2020-03-13 部分的リサイクルポリアリールエーテルケトン粉末を焼結により生成する方法
KR1020217033023A KR20210138061A (ko) 2019-03-15 2020-03-13 소결에 의해 부분 재활용된 폴리아릴에테르케톤 분말을 생산하기 위한 방법

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR1902658 2019-03-15
FR1902658A FR3093666B1 (fr) 2019-03-15 2019-03-15 Procédé de fabrication par frittage d'une poudre à base de poly-aryl-éther-cétone(s) en partie recyclée

Publications (2)

Publication Number Publication Date
FR3093666A1 FR3093666A1 (fr) 2020-09-18
FR3093666B1 true FR3093666B1 (fr) 2022-01-14

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FR1902658A Active FR3093666B1 (fr) 2019-03-15 2019-03-15 Procédé de fabrication par frittage d'une poudre à base de poly-aryl-éther-cétone(s) en partie recyclée

Country Status (7)

Country Link
US (1) US20220145039A1 (fr)
EP (1) EP3938181A1 (fr)
JP (1) JP2022525213A (fr)
KR (1) KR20210138061A (fr)
CN (1) CN113573873A (fr)
FR (1) FR3093666B1 (fr)
WO (1) WO2020188202A1 (fr)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2022106402A1 (fr) * 2020-11-19 2022-05-27 Basf Se Composition pulvérulente ignifuge et objet imprimé en 3d obtenu à partir de celle-ci
FR3118439B1 (fr) * 2020-12-30 2023-07-28 Arkema France Poudre à base de PEKK à bas point de fusion, utilisation dans des procédés de construction par frittage, et objet correspondants
WO2023136168A1 (fr) * 2022-01-11 2023-07-20 ポリプラスチックス株式会社 Composition de résine éthercétone entièrement aromatique, produit moulé de celle-ci et stabilisant à base de phosphore

Family Cites Families (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2982519B1 (fr) 2011-11-10 2020-02-21 Arkema France Procede de broyage de polyaryl ether cetones
EP2788170B1 (fr) * 2011-12-05 2021-07-28 Hexcel Corporation Procédé pour le traitement de paek et d'articles fabriqués à partir de celui-ci
GB2526243B (en) * 2014-02-24 2021-07-14 Victrex Mfg Ltd Polymeric materials
FR3039157B1 (fr) * 2015-07-22 2019-06-28 Arkema France Composition a base de polyarylene-ether-cetone (paek) stable a l'etat fondu et procede de stabilisation d'une telle composition
EP3344691A1 (fr) * 2015-09-04 2018-07-11 SABIC Global Technologies B.V. Compositions de poudre, procédé de préparation d'articles et de revêtements à partir de compositions de poudre, et articles préparés à partir de celles-ci
CN108367459B (zh) * 2015-12-28 2022-02-18 阿科玛股份有限公司 生产聚合物粉料的方法
FR3048430B1 (fr) 2016-03-04 2019-08-30 Arkema France Poudre de poly-(aryl-ether-cetone) (paek) apte a etre utilisee plusieurs fois dans des procedes de frittage
GB2536387B (en) * 2016-06-29 2017-05-10 Victrex Mfg Ltd Preparation of phosphate stabilised polyetheretherketone (PEEK)
JP6402810B1 (ja) * 2016-07-22 2018-10-10 株式会社リコー 立体造形用樹脂粉末、立体造形物の製造装置、及び立体造形物の製造方法
FR3065002B1 (fr) * 2017-04-05 2020-05-15 Arkema France Procede d'impregnation de fibres de renfort avec des polyarylethercetones et semi-produits ainsi obtenus
WO2020099444A1 (fr) * 2018-11-13 2020-05-22 Solvay Specialty Polymers Usa, Llc Procédé de fabrication additive pour la fabrication d'un objet tridimensionnel à l'aide d'un frittage laser sélectif
EP4008742A1 (fr) * 2020-12-04 2022-06-08 Arkema France Composition pulvérulente à base de paek(s), procédé de construction de frittage et objet dérivé de ceux-ci

Also Published As

Publication number Publication date
CN113573873A (zh) 2021-10-29
EP3938181A1 (fr) 2022-01-19
JP2022525213A (ja) 2022-05-11
KR20210138061A (ko) 2021-11-18
WO2020188202A1 (fr) 2020-09-24
US20220145039A1 (en) 2022-05-12
FR3093666A1 (fr) 2020-09-18

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