FR2985940A1 - Procede de fabrication d'une pale d'helice en materiau composite - Google Patents

Procede de fabrication d'une pale d'helice en materiau composite Download PDF

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Publication number
FR2985940A1
FR2985940A1 FR1250710A FR1250710A FR2985940A1 FR 2985940 A1 FR2985940 A1 FR 2985940A1 FR 1250710 A FR1250710 A FR 1250710A FR 1250710 A FR1250710 A FR 1250710A FR 2985940 A1 FR2985940 A1 FR 2985940A1
Authority
FR
France
Prior art keywords
preform
skins
zone
resin
racking
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
FR1250710A
Other languages
English (en)
Other versions
FR2985940B1 (fr
Inventor
Richard Mathon
Olivier Foussard
Yann Marchal
Franck Bernard Leon Varin
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Safran Aircraft Engines SAS
Safran SA
Original Assignee
Safran SA
SNECMA SAS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to FR1250710A priority Critical patent/FR2985940B1/fr
Application filed by Safran SA, SNECMA SAS filed Critical Safran SA
Priority to PCT/FR2013/050145 priority patent/WO2013110895A1/fr
Priority to JP2014553787A priority patent/JP6193887B2/ja
Priority to RU2014134318A priority patent/RU2623254C2/ru
Priority to CA2862228A priority patent/CA2862228C/fr
Priority to EP13704196.8A priority patent/EP2807008B1/fr
Priority to BR112014018031-8A priority patent/BR112014018031B1/pt
Priority to CN201380006465.1A priority patent/CN104105581B/zh
Priority to US14/374,670 priority patent/US9457435B2/en
Publication of FR2985940A1 publication Critical patent/FR2985940A1/fr
Application granted granted Critical
Publication of FR2985940B1 publication Critical patent/FR2985940B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/68—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts by incorporating or moulding on preformed parts, e.g. inserts or layers, e.g. foam blocks
    • B29C70/86—Incorporated in coherent impregnated reinforcing layers, e.g. by winding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C31/00—Handling, e.g. feeding of the material to be shaped, storage of plastics material before moulding; Automation, i.e. automated handling lines in plastics processing plants, e.g. using manipulators or robots
    • B29C31/04—Feeding of the material to be moulded, e.g. into a mould cavity
    • B29C31/08—Feeding of the material to be moulded, e.g. into a mould cavity of preforms to be moulded, e.g. tablets, fibre reinforced preforms, extruded ribbons, tubes or profiles; Manipulating means specially adapted for feeding preforms, e.g. supports conveyors
    • B29C31/085—Feeding of the material to be moulded, e.g. into a mould cavity of preforms to be moulded, e.g. tablets, fibre reinforced preforms, extruded ribbons, tubes or profiles; Manipulating means specially adapted for feeding preforms, e.g. supports conveyors combined with positioning the preforms according to predetermined patterns, e.g. positioning extruded preforms on conveyors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/06—Fibrous reinforcements only
    • B29C70/08—Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, and with or without non-reinforced layers
    • B29C70/086—Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, and with or without non-reinforced layers and with one or more layers of pure plastics material, e.g. foam layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/40—Shaping or impregnating by compression not applied
    • B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
    • B29C70/46—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs
    • B29C70/48—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs and impregnating the reinforcements in the closed mould, e.g. resin transfer moulding [RTM], e.g. by vacuum
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D99/00—Subject matter not provided for in other groups of this subclass
    • B29D99/0025—Producing blades or the like, e.g. blades for turbines, propellers, or wings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B64—AIRCRAFT; AVIATION; COSMONAUTICS
    • B64C—AEROPLANES; HELICOPTERS
    • B64C11/00—Propellers, e.g. of ducted type; Features common to propellers and rotors for rotorcraft
    • B64C11/16—Blades
    • B64C11/20—Constructional features
    • B64C11/26—Fabricated blades
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B64—AIRCRAFT; AVIATION; COSMONAUTICS
    • B64F—GROUND OR AIRCRAFT-CARRIER-DECK INSTALLATIONS SPECIALLY ADAPTED FOR USE IN CONNECTION WITH AIRCRAFT; DESIGNING, MANUFACTURING, ASSEMBLING, CLEANING, MAINTAINING OR REPAIRING AIRCRAFT, NOT OTHERWISE PROVIDED FOR; HANDLING, TRANSPORTING, TESTING OR INSPECTING AIRCRAFT COMPONENTS, NOT OTHERWISE PROVIDED FOR
    • B64F5/00—Designing, manufacturing, assembling, cleaning, maintaining or repairing aircraft, not otherwise provided for; Handling, transporting, testing or inspecting aircraft components, not otherwise provided for
    • B64F5/10—Manufacturing or assembling aircraft, e.g. jigs therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/06—Fibrous reinforcements only
    • B29C70/10—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres
    • B29C70/16—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length
    • B29C70/24—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length oriented in at least three directions forming a three dimensional structure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2307/00—Use of elements other than metals as reinforcement
    • B29K2307/04—Carbon
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/08—Blades for rotors, stators, fans, turbines or the like, e.g. screw propellers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B64—AIRCRAFT; AVIATION; COSMONAUTICS
    • B64D—EQUIPMENT FOR FITTING IN OR TO AIRCRAFT; FLIGHT SUITS; PARACHUTES; ARRANGEMENT OR MOUNTING OF POWER PLANTS OR PROPULSION TRANSMISSIONS IN AIRCRAFT
    • B64D27/00—Arrangement or mounting of power plants in aircraft; Aircraft characterised by the type or position of power plants
    • B64D2027/005—Aircraft with an unducted turbofan comprising contra-rotating rotors, e.g. contra-rotating open rotors [CROR]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T50/00—Aeronautics or air transport
    • Y02T50/60—Efficient propulsion technologies, e.g. for aircraft

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Manufacturing & Machinery (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Transportation (AREA)
  • Robotics (AREA)
  • Moulding By Coating Moulds (AREA)

Abstract

Une pale d'hélice, pouvant appartenir à une soufflante sans couverture par un carter extérieur, est composée de deux parties emmanchées l'une dans l'autre et en matériaux différents, en général composites, pour résister à des sollicitations différentes (échauffements venant du rotor ou impacts de corps solides). La portion interne (1) comprend un coeur de pale (2), un pied de pale (3) et éventuellement une garniture de mousse (4), et une préforme de la partie extérieure lui est assemblée en l'entourant étroitement avant d'être complètement formée en recevant sa résine, qui est mise en polymérisation. Le procédé garantit un bon assemblage des parties sans défaut de forme ni dommage ou déformation du tissu de fibres.
FR1250710A 2012-01-25 2012-01-25 Procede de fabrication d'une pale d'helice en materiau composite Active FR2985940B1 (fr)

Priority Applications (9)

Application Number Priority Date Filing Date Title
FR1250710A FR2985940B1 (fr) 2012-01-25 2012-01-25 Procede de fabrication d'une pale d'helice en materiau composite
JP2014553787A JP6193887B2 (ja) 2012-01-25 2013-01-24 複合材料製プロペラブレードの製造方法
RU2014134318A RU2623254C2 (ru) 2012-01-25 2013-01-24 Способ изготовления лопасти винта из композитного материала
CA2862228A CA2862228C (fr) 2012-01-25 2013-01-24 Methode de fabrication d'une pale d'helice en materiau composite
PCT/FR2013/050145 WO2013110895A1 (fr) 2012-01-25 2013-01-24 Méthode de fabrication d'une pale d'hélice en matériau composite
EP13704196.8A EP2807008B1 (fr) 2012-01-25 2013-01-24 Methode de fabrication d'une pale d'helice en materiau composite
BR112014018031-8A BR112014018031B1 (pt) 2012-01-25 2013-01-24 processo e ferramenta para a fabricação de uma pá de hélice
CN201380006465.1A CN104105581B (zh) 2012-01-25 2013-01-24 由复合材料制造螺旋桨叶片的方法
US14/374,670 US9457435B2 (en) 2012-01-25 2013-01-24 Method for producing a propeller blade from a composite material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
FR1250710A FR2985940B1 (fr) 2012-01-25 2012-01-25 Procede de fabrication d'une pale d'helice en materiau composite

Publications (2)

Publication Number Publication Date
FR2985940A1 true FR2985940A1 (fr) 2013-07-26
FR2985940B1 FR2985940B1 (fr) 2014-10-24

Family

ID=45926772

Family Applications (1)

Application Number Title Priority Date Filing Date
FR1250710A Active FR2985940B1 (fr) 2012-01-25 2012-01-25 Procede de fabrication d'une pale d'helice en materiau composite

Country Status (1)

Country Link
FR (1) FR2985940B1 (fr)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015004362A1 (fr) * 2013-07-08 2015-01-15 Snecma Pale d'hélice composite pour aéronef
WO2023099832A1 (fr) 2021-12-02 2023-06-08 Safran Aircraft Engines Procede de fabrication d'une aube, notamment une aube composite

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1993008017A1 (fr) * 1991-10-18 1993-04-29 United Technologies Corporation Fabrication de pales composites
FR2683764A1 (fr) * 1991-11-15 1993-05-21 Snecma Procede de fabrication d'une aube de turbomachine realisee en materiau composite.
FR2940173A1 (fr) * 2008-12-23 2010-06-25 Snecma Procede de fabrication d'une piece de forme par tissage 3d et piece de forme ainsi obtenue.
FR2955609A1 (fr) * 2010-01-26 2011-07-29 Snecma Aube composite a canaux internes
WO2012001279A1 (fr) * 2010-07-02 2012-01-05 Snecma Aube a longeron composite intégré

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1993008017A1 (fr) * 1991-10-18 1993-04-29 United Technologies Corporation Fabrication de pales composites
FR2683764A1 (fr) * 1991-11-15 1993-05-21 Snecma Procede de fabrication d'une aube de turbomachine realisee en materiau composite.
FR2940173A1 (fr) * 2008-12-23 2010-06-25 Snecma Procede de fabrication d'une piece de forme par tissage 3d et piece de forme ainsi obtenue.
FR2955609A1 (fr) * 2010-01-26 2011-07-29 Snecma Aube composite a canaux internes
WO2012001279A1 (fr) * 2010-07-02 2012-01-05 Snecma Aube a longeron composite intégré

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015004362A1 (fr) * 2013-07-08 2015-01-15 Snecma Pale d'hélice composite pour aéronef
US10414487B2 (en) 2013-07-08 2019-09-17 Safran Aircraft Engines Composite propeller blade for an aircraft
WO2023099832A1 (fr) 2021-12-02 2023-06-08 Safran Aircraft Engines Procede de fabrication d'une aube, notamment une aube composite
FR3129871A1 (fr) 2021-12-02 2023-06-09 Safran Aircraft Engines Procede de fabrication d’une aube, notamment une aube composite

Also Published As

Publication number Publication date
FR2985940B1 (fr) 2014-10-24

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