FR2946898A1 - GRINDING MACHINE FOR REDUCING PACKAGING PACKAGING SUCH AS EXPANDED POLYSTYRENE PACKAGING - Google Patents

GRINDING MACHINE FOR REDUCING PACKAGING PACKAGING SUCH AS EXPANDED POLYSTYRENE PACKAGING Download PDF

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Publication number
FR2946898A1
FR2946898A1 FR0954156A FR0954156A FR2946898A1 FR 2946898 A1 FR2946898 A1 FR 2946898A1 FR 0954156 A FR0954156 A FR 0954156A FR 0954156 A FR0954156 A FR 0954156A FR 2946898 A1 FR2946898 A1 FR 2946898A1
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Prior art keywords
rotor
stator
packaging
conicity
knives
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FR0954156A
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FR2946898B1 (en
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Roland Hytterhaegen
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Priority to FR0954156A priority Critical patent/FR2946898B1/en
Priority to PCT/FR2010/051241 priority patent/WO2010146323A1/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C19/00Other disintegrating devices or methods
    • B02C19/22Crushing mills with screw-shaped crushing means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/08Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B9/00Making granules
    • B29B9/02Making granules by dividing preformed material

Abstract

Un broyeur pour réduire à l'état de granulat des emballages tels que des emballages en polystyrène expansé du type comporte un stator (1) de forme conique formant une trémie, dans le quel tourne un rotor (2) également conique, la partie supérieure du stator étant dissymétrique de façon que l'espace ménagé entre la paroi du stator et celle du rotor soit plus large d'un côté que de l'autre. Le rotor (2) muni de couteaux (5) a une conicité constante. Le stator a une conicité variable, la conicité de la partie inférieure (1b) dudit stator (1) étant la même que celle du rotor (2), tandis que la conicité de sa partie supérieure (1a-1c) est plus importante que celle du rotor (2).A grinder for compacting packagings such as expanded polystyrene packaging of the type into granular form comprises a conically shaped stator (1) forming a hopper, in which a rotor (2) is also conically rotated, the upper part of the stator being asymmetrical so that the space between the wall of the stator and that of the rotor is wider on one side than the other. The rotor (2) with knives (5) has a constant conicity. The stator has a variable conicity, the conicity of the lower part (1b) of said stator (1) being the same as that of the rotor (2), while the conicity of its upper part (1a-1c) is greater than that of the of the rotor (2).

Description

La présente invention concerne un dispositif de broyage pour emballages en matières plastiques et plus particulièrement pour emballages en polystyrène expansé. Dans le brevet français publié sous le N° 2 783 724 et déposé le 25 septembre 1998, au nom du demandeur, on a décrit un dispositif pour le broyage, l'essorage, le compactage et l'extrusion de déchets en matières plastiques, composé d'un stator et d'un rotor conico-cylindriques, dont la partie cylindrique comporte des moyens de chauffage permettant de compacter la matière broyée. Les travaux du demandeur l'ont amené à modifier ce dispositif de façon à 10 l'adapter au problème particulier du traitement des emballages en polystyrène expansé tels que ceux utilisés pour le transport du poisson, fruits de mer et/ou produits agricoles. Le but recherché est de réduire ces emballages en granulats d'une grosseur comprise entre 1 et 20 millimètres, lesdits granulats ayant été stabilisés au point de vue bactériologique sans qu'ils soient fondus, de sorte qu'ils peuvent être réemployés tels 15 quels. Le dispositif selon l'invention comporte, comme cela est connu, un stator conique dans lequel est placé un rotor, également conique, la partie supérieure du stator étant dissymétrique de façon que l'espace ménagé entre la paroi du stator et celle du rotor soit plus large d'un côté que l'autre, caractérisé par le fait que le rotor muni de 20 couteaux, a une conicité constante et le stator une double conicité, la conicité de la partie inférieure du stator étant la même que celle du rotor et la conicité de la partie supérieure du stator étant plus importante que celle du rotor. L'invention comporte en outre tout ou partie des dispositions suivantes : - les couteaux du rotor sont des triangles incurvés dont la pointe est dirigée 25 vers l'avant dans le sens de rotation du rotor, - les couteaux sont disposés en hélice, - le pas de l'hélice et la dimension desdits couteaux diminuent depuis la partie haute du rotor jusqu'à sa partie basse, - la paroi supérieure du rotor est oblique de façon à faciliter l'introduction 30 des produits à broyer, - la diminution du pas de l'hélice formée par les couteaux est déterminée de façon à ralentir la vitesse de circulation de la matière, ainsi que l'importance du passage entre le rotor et le stator de façon que la matière s'échauffe à une température comprise entre 60° et 90°, ce qui provoque une stabilisation bactériologique des particules broyées, sans provoquer leur fusion, - à la base du broyeur est disposé un dispositif évacuant les particules broyées. A titre d'exemple non limitatif et pour faciliter la compréhension de l'invention on a représenté aux dessins annexés : - Figure 1 : une vue en perspective en coupe d'un exemple de réalisation de l'invention, - Figure 2 : une vue en plan du dispositif de la figure 1, - Figure 3 : une vue du rotor du dispositif des figures 1 et 2. En se reportant à ces figures ont voit que le broyeur amélioré selon l'invention est constitué par une frémie 1, qui constitue le stator dans laquelle tourne un rotor 2. La trémie 1 est en trois parties, toutes les trois coniques. Dans l'exemple de réalisation représenté au dessin, les parties supérieure la et intermédiaire 1c sont constituées par des plans 40 raccordés les uns aux autres de 20 manière à fournir une section globalement octogonale. Ces deux parties de frémie la et 1c sont dissymétriques. Cette dissymétrie est par exemple obtenue par le positionnement de parois 41 écartées de l'octogone défini par les plaques 40. Cette dissymétrie est destinée à faciliter l'introduction des emballages en 25 polystyrène expansé dans le broyeur. Une séparation 10 est disposée perpendiculairement à l'axe 3 commun au stator et au rotor de manière réduire l'espace disponible entre le rotor 2 et le stator 1 pour ralentir l'avancée des matières à broyer dans le broyeur. Cette séparation 10 est positionnée entre la partie supérieure la et la partie intermédiaire 1c du rotor dans 30 l'exemple de réalisation représenté au dessin. La partie inférieure lb du stator est conique. The present invention relates to a grinding device for plastic packaging and more particularly for expanded polystyrene packaging. In the French patent published under No. 2,783,724 and filed September 25, 1998, in the name of the applicant, there has been described a device for grinding, spinning, compacting and extruding waste plastic, compound a conical-cylindrical stator and rotor, the cylindrical portion of which comprises heating means for compacting the ground material. The work of the applicant has led him to modify this device so as to adapt it to the particular problem of processing expanded polystyrene packaging such as those used for the transport of fish, seafood and / or agricultural products. The aim is to reduce these packages to aggregates of between 1 and 20 millimeters in size, said granules having been bacteriologically stabilized without being melted so that they can be re-used as they are. The device according to the invention comprises, as is known, a conical stator in which is placed a rotor, also conical, the upper part of the stator being asymmetrical so that the space provided between the wall of the stator and that of the rotor is wider on one side than the other, characterized in that the rotor provided with 20 knives, has a constant conicity and the stator a double taper, the taper of the lower part of the stator being the same as that of the rotor and the conicity of the upper part of the stator being greater than that of the rotor. The invention furthermore comprises all or some of the following provisions: the rotor knives are curved triangles whose tip is directed forward in the direction of rotation of the rotor; the knives are arranged in a helix; not the propeller and the size of said knives decrease from the upper part of the rotor to its lower part, the upper wall of the rotor is oblique so as to facilitate the introduction of the products to be ground, the decrease of the pitch of the helix formed by the knives is determined so as to slow the speed of circulation of the material, as well as the importance of the passage between the rotor and the stator so that the material heats up to a temperature of between 60 ° and 90 °, which causes a bacteriological stabilization of the ground particles, without causing their melting, - at the base of the mill is disposed a device discharging the crushed particles. By way of nonlimiting example and to facilitate understanding of the invention, the attached drawings show: FIG. 1 is a cross-sectional perspective view of an exemplary embodiment of the invention, FIG. in plan of the device of Figure 1, - Figure 3: a view of the rotor of the device of Figures 1 and 2. Referring to these figures have seen that the improved mill according to the invention is constituted by a fram 1, which constitutes the stator in which a rotor rotates 2. The hopper 1 is in three parts, all three conical. In the exemplary embodiment shown in the drawing, the upper and intermediate parts 1c are constituted by planes 40 connected to each other so as to provide a generally octagonal section. These two parts of the emulsion la and 1c are asymmetrical. This asymmetry is for example obtained by the positioning of walls 41 spaced from the octagon defined by the plates 40. This asymmetry is intended to facilitate the introduction of expanded polystyrene packaging in the mill. A separation 10 is disposed perpendicular to the axis 3 common to the stator and the rotor so as to reduce the space available between the rotor 2 and the stator 1 to slow the advance of the materials to be milled in the mill. This separation 10 is positioned between the upper portion 1a and the intermediate portion 1c of the rotor in the embodiment shown in the drawing. The lower part lb of the stator is conical.

Le rotor 2 est conique et en une seule partie, il est par exemple constitué par des plaques planes 20 revêtues d'une enveloppe 21. L'extrémité inférieure 2b, du rotor 2 et la partie inférieure lb de la trémie 1 ont la même conicité de sorte que leurs parois sont parallèles, l'espace compris entre elles ayant une largeur de l'ordre de 1 centimètre. La partie supérieure 2c du rotor 2 est définie par une face disposée en oblique par rapport à l'axe 3 du rotor ce qui lui permet d'exercer un effet de pelle pour forcer les emballages à s'enfoncer dans le broyeur. Les parois de la trémie 1 sont munies d'obstacles 4, par exemple positionnés 10 aux raccordements entre les plaques 40, 41, qui ont pour but d'empêcher que les produits à broyer ne soient entraînés en rotation. La paroi du rotor conique 2 est munie de couteaux 5 qui sont espacés les uns des autres et disposés selon une hélice dont le pas décroît progressivement depuis le haut jusqu'au bas dudit rotor 2. 15 Les couteaux 5 ont une forme triangulaire incurvée, la pointe de chaque couteau 5 étant dirigée vers le haut dans le sens de rotation du rotor 2. D'autre part les dimensions des couteaux 5, diminuent progressivement depuis le haut du rotor 2 jusqu'à sa base. La disposition selon un trajet hélicoïdal des couteaux 5 à pour effet que les 20 parois des emballages en polystyrène expansé sont progressivement déchiquetées, la taille de ces morceaux devenant de plus en plus petite au fur et à mesure qu'ils descendent vers l'extrémité inférieure du broyeur. Comme le pas de l'hélice diminue de façon continue, la vitesse d'écoulement des morceaux diminue tandis que le frottement auquel sont soumis les 25 morceaux entre la paroi du rotor 2 et celle du stator 1 devient de plus en plus important. Cela à pour effet un échauffement de la matière broyée. Les différents paramètres qui définissent le temps de parcours des matières broyées dans la partie basse du broyeur, tels que le pas de l'hélice, la longueur de la partie lb, sont déterminés de façon que l'échauffement desdites matières soit compris 30 entre 60° et 90°. The rotor 2 is conical and in a single part, it consists for example of flat plates 20 coated with an envelope 21. The lower end 2b of the rotor 2 and the lower part lb of the hopper 1 have the same conicity so that their walls are parallel, the space between them having a width of the order of 1 centimeter. The upper part 2c of the rotor 2 is defined by a face disposed obliquely relative to the axis 3 of the rotor which allows it to exert a shovel effect to force the packages to sink into the mill. The walls of the hopper 1 are provided with obstacles 4, for example positioned at the connections between the plates 40, 41, which are intended to prevent the products to be ground from being rotated. The wall of the conical rotor 2 is provided with knives 5 which are spaced from each other and arranged in a helix whose pitch decreases progressively from the top to the bottom of said rotor 2. The knives 5 have a curved triangular shape, the the tip of each knife 5 being directed upwards in the direction of rotation of the rotor 2. On the other hand the dimensions of the knives 5, gradually decrease from the top of the rotor 2 to its base. The helical path arrangement of the knives 5 results in the walls of the expanded polystyrene packages being progressively shredded, the size of these pieces becoming smaller and smaller as they descend to the lower end. of the grinder. As the pitch of the helix decreases continuously, the flow velocity of the pieces decreases while the friction to which the pieces are subjected between the wall of the rotor 2 and that of the stator 1 becomes more and more important. This results in heating of the crushed material. The various parameters that define the travel time of the crushed materials in the lower part of the mill, such as the pitch of the propeller, the length of the portion lb, are determined so that the heating of said materials is between 60 ° and 90 °.

Cette fourchette de température est préférée car, au-dessus de 60°, les matières sont stabilisées bactériologiquement et en-dessous de 90°, les fragments de polystyrène expansé ne sont pas ramollis. Au moyen du dispositif ainsi décrit on obtient à la sortie du broyeur, située à sa base un granulat de polystyrène expansé dont les particules ont des dimensions comprises entre 1 et 20 millimètres, ces particules étant sèches et biologiquement stabilisées de sorte qu'elles peuvent être réutilisées en l'état. Le granulat est évacué à la base du broyeur dans un boîtier 6 dans lequel on effectue un tri entre les matières légères en polystyrène expansé et les matières plus lourdes, telles que par exemple des attaches métalliques. This temperature range is preferred because, above 60 °, the materials are bacteriologically stabilized and below 90 °, the expanded polystyrene fragments are not softened. By means of the device thus described, at the outlet of the mill, situated at its base, is obtained an expanded polystyrene granulate whose particles have dimensions of between 1 and 20 millimeters, these particles being dry and biologically stabilized so that they can be reused as is. The granulate is discharged at the base of the mill in a housing 6 in which is sorted between the expanded polystyrene light materials and heavier materials, such as for example metal fasteners.

Claims (6)

REVENDICATIONS1. Broyeur pour réduire à l'état de granulat des emballages tels que des emballages en polystyrène expansé du type comportant un stator (1), de forme conique formant une trémie, dans lequel tourne un rotor (2), également conique, la partie supérieure (la-lc) du stator (1) étant dissymétrique de façon que l'espace ménagé entre la paroi du stator (1) et celle du rotor (2) soit plus large d'un côté que de l'autre, caractérisé par le fait que le rotor (2), muni de couteaux (5) a une conicité constante, et en ce que le stator (1) a une conicité variable, la conicité de la partie inférieure (lb) dudit stator (1) étant la même que celle du rotor (2), tandis que la conicité de sa partie supérieure (la-lc) est plus importante que celle du rotor (2). REVENDICATIONS1. Crusher for compacting packagings such as expanded polystyrene packagings of the type comprising a conically shaped stator (1) forming a hopper, in which a rotor (2) is rotated, also conical, the upper part ( 1a-1c) of the stator (1) being asymmetrical so that the space between the wall of the stator (1) and that of the rotor (2) is wider on one side than the other, characterized in that that the rotor (2), provided with knives (5) has a constant conicity, and in that the stator (1) has a variable conicity, the conicity of the lower part (lb) of said stator (1) being the same as that of the rotor (2), while the conicity of its upper part (la-lc) is greater than that of the rotor (2). 2. Broyeur selon la revendication 1 dans lequel les couteaux (5) du rotor (2) ont la forme de triangles incurvés dont la pointe est dirigée vers l'avant dans le sens de rotation du rotor (2). 2. Mill according to claim 1 wherein the knives (5) of the rotor (2) have the shape of curved triangles whose tip is directed forward in the direction of rotation of the rotor (2). 3. Broyeur selon la revendication 2 dans lequel lesdits couteaux (5) sont disposés en hélice. 3. Mill according to claim 2 wherein said knives (5) are arranged helically. 4. Broyeur selon la revendication 3, dans lequel le pas de l'hélice et les dimensions desdits couteaux (5) diminuent depuis la partie haute du rotor (2) jusqu'à sa partie basse. 4. Mill according to claim 3, wherein the pitch of the propeller and the dimensions of said knives (5) decrease from the upper part of the rotor (2) to its lower part. 5. Broyeur selon la revendication 4 dans lequel la diminution du pas de l'hélice et la longueur de la partie inférieure (lb) du stator (1) sont déterminées de façon que le temps de parcours des matières broyées dans la partie basse (lb) dudit stator provoque un échauffement desdites matières jusqu'à une température comprise entre 60° et 90° de façon que ces matières soient stabilisées biologiquement sans être ramollies. 5. Mill according to claim 4 wherein the decrease of the pitch of the helix and the length of the lower portion (lb) of the stator (1) are determined so that the travel time of the ground material in the lower part (lb) ) of said stator causes a heating of said materials to a temperature between 60 ° and 90 ° so that these materials are biologically stabilized without being softened. 6. Broyeur selon l'une quelconque des revendications précédentes, dans lequel la paroi supérieure (2c) du rotor (2)est oblique de façon à faciliter l'introduction des produits à broyer. 5 6. Mill according to any one of the preceding claims, wherein the upper wall (2c) of the rotor (2) is oblique to facilitate the introduction of the products to be milled. 5
FR0954156A 2009-06-19 2009-06-19 GRINDING MACHINE FOR REDUCING PACKAGING PACKAGING SUCH AS EXPANDED POLYSTYRENE PACKAGING Expired - Fee Related FR2946898B1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
FR0954156A FR2946898B1 (en) 2009-06-19 2009-06-19 GRINDING MACHINE FOR REDUCING PACKAGING PACKAGING SUCH AS EXPANDED POLYSTYRENE PACKAGING
PCT/FR2010/051241 WO2010146323A1 (en) 2009-06-19 2010-06-18 Grinder for granulating packaging such as expanded polystyrene packaging

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Application Number Priority Date Filing Date Title
FR0954156A FR2946898B1 (en) 2009-06-19 2009-06-19 GRINDING MACHINE FOR REDUCING PACKAGING PACKAGING SUCH AS EXPANDED POLYSTYRENE PACKAGING

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FR2946898A1 true FR2946898A1 (en) 2010-12-24
FR2946898B1 FR2946898B1 (en) 2011-07-01

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CN114260073A (en) * 2021-11-16 2022-04-01 山东康美药业有限公司 Dicing and grinding device for pharmaceutical production

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2744287A (en) * 1952-09-24 1956-05-08 Us Rubber Co Mill
US4997137A (en) * 1989-06-30 1991-03-05 Peggy Elizabeth Tolonen Apparatus for grinding materials
EP0554964A1 (en) * 1992-02-07 1993-08-11 Webcon Recycling Systems B.V. Degassing of PUR-foam
JPH0686944A (en) * 1992-09-08 1994-03-29 Sumitomo Seika Chem Co Ltd Method and apparatus for finely grinding vegitable fibrous material
FR2783724A1 (en) * 1998-09-25 2000-03-31 Roland Hytterhaegen Unit crushing, wringing, compacting and extruding waste, comprises conical screw extruder inducing progressive compaction and heating, converting e.g. plastics for recycling and organic supermarket waste for animal feed

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2744287A (en) * 1952-09-24 1956-05-08 Us Rubber Co Mill
US4997137A (en) * 1989-06-30 1991-03-05 Peggy Elizabeth Tolonen Apparatus for grinding materials
EP0554964A1 (en) * 1992-02-07 1993-08-11 Webcon Recycling Systems B.V. Degassing of PUR-foam
JPH0686944A (en) * 1992-09-08 1994-03-29 Sumitomo Seika Chem Co Ltd Method and apparatus for finely grinding vegitable fibrous material
FR2783724A1 (en) * 1998-09-25 2000-03-31 Roland Hytterhaegen Unit crushing, wringing, compacting and extruding waste, comprises conical screw extruder inducing progressive compaction and heating, converting e.g. plastics for recycling and organic supermarket waste for animal feed

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WO2010146323A1 (en) 2010-12-23

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