FR2729384A1 - Composite moulded material - Google Patents

Composite moulded material Download PDF

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Publication number
FR2729384A1
FR2729384A1 FR9600154A FR9600154A FR2729384A1 FR 2729384 A1 FR2729384 A1 FR 2729384A1 FR 9600154 A FR9600154 A FR 9600154A FR 9600154 A FR9600154 A FR 9600154A FR 2729384 A1 FR2729384 A1 FR 2729384A1
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FR
France
Prior art keywords
building materials
molded
elastic
coated
plates
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
FR9600154A
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French (fr)
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FR2729384B1 (en
Inventor
Wolfang Rechenauer
Christian Renner
Klaus Schmidhuber
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
MARMOR IND KIEFER GmbH
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MARMOR IND KIEFER GmbH
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Application filed by MARMOR IND KIEFER GmbH filed Critical MARMOR IND KIEFER GmbH
Publication of FR2729384A1 publication Critical patent/FR2729384A1/en
Application granted granted Critical
Publication of FR2729384B1 publication Critical patent/FR2729384B1/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C3/00—Processes, not specifically provided for elsewhere, for producing ornamental structures
    • B44C3/12—Uniting ornamental elements to structures, e.g. mosaic plates
    • B44C3/123—Mosaic constructs
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Floor Finish (AREA)
  • Road Paving Structures (AREA)
  • Laminated Bodies (AREA)
  • Finishing Walls (AREA)

Abstract

Composite material is based on organic and mineral construction materials, comprising an elastic organic mass (1) surrounding sections (2) of mineral construction materials e.g. natural stone, ceramic, brick or glass having an irregular or definite shape and located inside or on the composite material. The sections (2) can be in the form of plates which are star-shaped or polygonal, in the form of leaves or animal figures, or various symbols or shapes. The surrounding elastomer layer can be of natural or synthetic rubber, recycled rubber, silicone, polyurethane, polyethylene, epoxy resin or other material, which can be loaded with quartz sand, aluminium oxide, and can incorporate binding agents e.g. resins or pigments e.g. red iron oxide or green chrome.

Description

L'invention concerne un matériau composite moulé à base de matériaux de construction minéraux et de matériaux organiques. The invention relates to a molded composite material based on mineral building materials and organic materials.

La présente invention a pour objet de résoudre le problème technique consistant à créer un matériau composite moulé, qui d'une part satisfasse aux exigences qui sont imposées aux plaques ou carreaux de revêtement de sol et aux bandes de revêtement de sol du point de vue mécanique et du point de vue esthétique ou du point de vue gour, et d'autre part satisfasse d'une manière optimale aux exigences du point de vue économique. The object of the present invention is to solve the technical problem of creating a molded composite material, which on the one hand satisfies the requirements which are imposed on the floor covering plates or tiles and the floor covering strips from the mechanical point of view. and from the aesthetic point of view or from the gour point of view, and on the other hand satisfies in an optimal way the requirements from the economic point of view.

Ce problème est résolu conformément à l'invention avec un matériau composite moulé qui représente par conséquent ce qu'on appelle une pièce de forme ou pièce moulée ou ce qu'on appelle un corps moulé, du type indiqué plus haut, grâce au fait que des parties formées de matériaux de construction minéraux sont enrobées dans une masse organique élastique. This problem is solved in accordance with the invention with a molded composite material which consequently represents what is called a shaped part or molded part or what is called a molded body, of the type indicated above, thanks to the fact that parts made of mineral building materials are embedded in an elastic organic mass.

Des éléments formés de pierre naturelle et/ou de céramique et/ou de brique et/ou de verre possédant des contours irréguliers et/ou ayant une forme définie sont situés dans et/ou sur le matériau composite moulé conformément à l'invention. Elements formed of natural stone and / or ceramic and / or brick and / or glass having irregular contours and / or having a defined shape are located in and / or on the composite material molded in accordance with the invention.

En outre, dans le matériau composite moulé selon l'invention, les parties formées de matériaux de construction minéraux peuvent être réalisées en forme de plaques et possèdent les contours d'étoiles et/ou de polygones et/ou de cercles et/ou de feuilles et/ou de figures d'animaux et/ou de symboles ou de configurations analogues. Furthermore, in the composite material molded according to the invention, the parts formed from mineral building materials can be made in the form of plates and have the outlines of stars and / or polygons and / or circles and / or sheets. and / or animal figures and / or similar symbols or configurations.

En outre, le matériau composite moulé peut être agencé de telle sorte que les parties formées de matériaux de construction minéraux sont enrobées dans un élastomère formé de caoutchouc naturel et/ou de caoutchouc synthétique et/ou de caoutchouc de recyclage et/ou de silicone et/ou de polyuréthane élastique et/ou de polyéthylène et/ou de résine époxy élastique et/ou une autre matière plastique élastique, et que éventuellement des charges, comme par exemple du sable quartzeux et/ou de l'oxyde d'aluminium, des liants, comme par exemple des résines réactives et des pigments colorés, comme par exemple un oxyde rouge de fer et/ou du vert de chrome, sont ajoutés. Furthermore, the molded composite material can be arranged in such a way that the parts formed from mineral building materials are coated in an elastomer formed from natural rubber and / or synthetic rubber and / or recycling rubber and / or silicone and / or elastic polyurethane and / or polyethylene and / or elastic epoxy resin and / or another elastic plastic material, and that optionally fillers, such as for example quartz sand and / or aluminum oxide, binders, such as, for example, reactive resins and colored pigments, such as, for example, a red iron oxide and / or chromium green, are added.

Le matériau composite moulé selon l'invention peut être agence sous la forme d'un revêtement de sol massif ou profilé au moins sur une face, sous la forme de plaques et/ou de bandes, les parties formées de matériaux de construction minéraux étant enrobées dans une matrice élastique essentiellement organique et/ou étant situées sur cette matrice et formant des modèles définis ou aléatoires, visibles. The composite material molded according to the invention can be arranged in the form of a solid or profiled floor covering at least on one side, in the form of plates and / or strips, the parts formed from mineral building materials being coated. in an essentially organic elastic matrix and / or being located on this matrix and forming defined or random, visible patterns.

En outre le matériau composite moulé selon l'invention peut être agencé de telle sorte qu'il est agencé sous la forme d'un habillage mural massif ou profilé au moins sur une face, sous la forme de plaques et/ou de bandes, les parties formées de matériaux de construction minéraux étant enrobées dans une matrice élastique essentiellement organique et/ou étant situées sur cette matrice et formant des modèles définis ou aléatoires, visibles. Furthermore, the molded composite material according to the invention can be arranged in such a way that it is arranged in the form of a solid wall covering or profiled at least on one side, in the form of plates and / or strips, the parts formed of mineral building materials being coated in an essentially organic elastic matrix and / or being located on this matrix and forming defined or random, visible patterns.

D'autres caractéristiques et avantages de la présente invention ressortiront de la description donnée ciaprès prise en référence au dessin annexé, qui représente un exemple de réalisation de l'invention. Other characteristics and advantages of the present invention will emerge from the description given below taken with reference to the appended drawing, which represents an exemplary embodiment of the invention.

Exemple de réalisation
On place des morceaux de plaques de granit de couleur rose dans un moule pouvant être chauffé. Par-dessus on introduit ou on dispose un mélange formé de caoutchouc de recyclage sous forme de rognures, et en outre de charges, à savoir du sable quartzeux et des liants, à savoir des prépolymères liquides de polyuréthane à un constituant et exempt de solvant avec un excès de groupes isocyanate et en outre un pigment rouge, constitué par de l'oxyde de fer rouge.Example of realization
Pieces of pink granite slabs are placed in a heatable mold. On top, a mixture formed of recycle rubber is introduced or placed in the form of scraps, and in addition fillers, namely quartz sand and binders, namely liquid polyurethane prepolymers with one component and free of solvent with an excess of isocyanate groups and in addition a red pigment, consisting of red iron oxide.

Selon une autre variante de cet exemple de réalisation, on introduit comme liants, des liants à deux constituants, à base de polyuréthane, dans lesquels les constituants du mélange, qui sont l'isocyanate et des polyols, sont rassemblés et agités tout d'abord dans une chambre de mélange. According to another variant of this exemplary embodiment, two-component polyurethane-based binders are introduced as binders, in which the constituents of the mixture, which are isocyanate and polyols, are combined and stirred first in a mixing chamber.

En principe, toutes les sortes de résines réactives conviennent comme liants. In principle, all kinds of reactive resins are suitable as binders.

On peut également ajouter des solvants et des accélérateurs de réaction. Solvents and reaction accelerators can also be added.

Les matériaux composites, que sont le sable quartzeux et l'oxyde d'aluminium, servent à accroître la résistance au glissement. Composite materials, quartz sand and aluminum oxide, are used to increase slip resistance.

Les pigments colorés, qui sont l'oxyde de fer rouge et le vert de chrome, peuvent être ajoutés sous la forme de poudre ou également sous la forme d'une pâte. The colored pigments, which are red iron oxide and chromium green, can be added in the form of powder or also in the form of a paste.

Des dispositions de l'exemple de réalisation sont valables pour toutes ces variantes de cet exemple. Provisions of the exemplary embodiment are valid for all these variants of this example.

Après l'insertion des matériaux indiqués, on exécute alors pendant quelques minutes et d'une manière connue en soi le pressage à chaud et ensuite le démoulage. After the insertion of the indicated materials, the hot pressing and then the demolding are carried out for a few minutes and in a manner known per se.

Une pièce moulée ainsi formée est représentée sur la figure 1 annexée. A molded part thus formed is shown in Figure 1 attached.

Cette pièce porte, au niveau de la face supérieure de la plaque formée d'un mélange de caoutchouc de recyclage I, les morceaux des plaques de granit 2 qui sont incorporés dans la plaque, et peut être utilisée en tant que revêtement de sol, par exemple dans des zones d'exposition. This piece carries, at the upper face of the plate formed from a mixture of recycling rubber I, the pieces of the granite plates 2 which are incorporated into the plate, and can be used as a floor covering, example in exhibition areas.

Le chiffre de référence 1 désigne par conséquent la plaque formée de caoutchouc de recyclage tandis que le chiffre de référence 2 désigne les morceaux de plaques de granit, qui sont insérés au niveau de la face supérieure dans la plaque formée de caoutchouc de recyclage. The reference numeral 1 therefore designates the plate formed of recycling rubber while the reference numeral 2 designates the pieces of granite plates, which are inserted at the upper face in the plate formed of recycling rubber.

Moulément à une autre forme de réalisation, le matériau composite moulé peut être également caractérisé par le fait que les matériaux de construction minéraux sont remplacés au moins partiellement par le matériau de construction qu'est le bois.  Molded in another embodiment, the molded composite material can also be characterized in that the mineral building materials are replaced at least partially by the building material that is wood.

Claims (8)

REVENDICATIONS 1. Matériau composite moulé à base de matériaux de construction minéraux et de matériaux organiques, carac térisé en ce qu'il est constitué par une masse organique élastique (I), dans laquelle sont enrobées des parties (2) formées de matériaux de construction minéraux. 1. Composite material molded from mineral building materials and organic materials, characterized in that it consists of an elastic organic mass (I), in which are coated parts (2) formed of mineral building materials . 2. Matériau composite moulé selon la revendication 1, caractérisé en ce que des parties (2) formées de pierre naturelle et/ou de céramique et/ou de brique et/ou de verre possédant des contours irréguliers et/ou ayant une forme définie sont situés dans et/ou sur le matériau composite. 2. Composite molded material according to claim 1, characterized in that parts (2) formed of natural stone and / or ceramic and / or brick and / or glass having irregular contours and / or having a defined shape are located in and / or on the composite material. 3. Matériau composite moulé selon l'une quelconque des revendications 1 ou 2, caractérisé en ce que les parties (2) formées de matériaux de construction minéraux sont réalisées en forme de plaques et possèdent les contours d'étoiles et/ou de polygones et/ou de cercles et/ou de feuilles et/ou de figures d'animaux et/ou de sym- boles ou de configurations analogues. 3. molded composite material according to any one of claims 1 or 2, characterized in that the parts (2) formed of mineral building materials are made in the form of plates and have the contours of stars and / or polygons and / or circles and / or leaves and / or figures of animals and / or symbols or similar configurations. 4. Matériau composite moulé selon l'une quelconque des revendications 1 à 3, caractérisé en ce que les parties (2) formées de matériaux de construction minéraux sont enrobées dans un élastomère (1) formé de caoutchouc naturel et/ou de caoutchouc synthétique et/ou de caoutchouc de recyclage et/ou de silicone et/ou de polyuréthane élastique et/ou de polyéthylène et/ou de résine époxy élastique et/ou une autre matière plastique élastique, et que éventuellement des charges, comme par exemple du sable quartzeux et/ou de l'oxyde d'aluminium, des liants, comme par exemple des résines réactives et des pigments colorés, comme par exemple un oxyde rouge de fer et/ou de vert de chrome, sont ajoutés. 4. Composite molded material according to any one of claims 1 to 3, characterized in that the parts (2) formed of mineral building materials are coated in an elastomer (1) formed of natural rubber and / or synthetic rubber and / or recycling rubber and / or silicone and / or elastic polyurethane and / or polyethylene and / or elastic epoxy resin and / or another elastic plastic material, and optionally fillers, such as for example quartz sand and / or aluminum oxide, binders, such as, for example, reactive resins and colored pigments, such as, for example, a red iron and / or chromium green oxide, are added. 5. Matériau composite moulé selon l'une quelconque des revendications 1 à 4, caractérisé en ce que ce matériau est agencé sous la forme d'un revêtement de sol massif ou profilé au moins sur une face, sous la forme de plaques et/ou de bandes, les parties (2) formées de matériaux de construction minéraux étant enrobées dans une matrice élastique essentiellement organique (1) et/ou étant situées sur cette matrice et formant des modèles définis ou aléatoires, visibles. 5. Composite molded material according to any one of claims 1 to 4, characterized in that this material is arranged in the form of a solid floor covering or profiled at least on one side, in the form of plates and / or of bands, the parts (2) formed of mineral building materials being coated in an essentially organic elastic matrix (1) and / or being located on this matrix and forming defined or random, visible patterns. 6. Matériau composite moulé selon l'une quelconque des revendications 1 à 5, caractérisé en ce que ce matériau est réalisé sous la forme d'un habillage mural massif ou profilé au moins sur une face, sous la forme de plaques et/ou de bandes, les parties (2) formées de matériaux de construction minéraux étant enrobées dans une matrice élastique essentiellement organique (1) et/ou étant situées sur cette matrice (1) et formant des modèles définis ou aléatoires, visibles. 6. Composite molded material according to any one of claims 1 to 5, characterized in that this material is produced in the form of a solid wall covering or profiled at least on one side, in the form of plates and / or strips, the parts (2) formed of mineral building materials being coated in an essentially organic elastic matrix (1) and / or being located on this matrix (1) and forming defined or random, visible patterns. 7. Matériau composite moulé à base de matériaux de construction et de matériaux organiques selon les revendications 1 à 6 prises dans leur ensemble, caractérisé en ce qu'il est constitué par une masse organique élastique (1), dans laquelle le matériau de construction (2) formé de bois est enrobé en partie en remplacement des matériaux de construction minéraux. 7. Composite material molded from building materials and organic materials according to claims 1 to 6 taken as a whole, characterized in that it is constituted by an elastic organic mass (1), in which the building material ( 2) formed of wood is partially coated to replace mineral building materials. 8. Matériau composite moulé selon la revendication 7, caractérisé en ce qu'au moins partiellement des plaquettes en bois (2) sont enrobées à la place des plaquettes minérales.  8. A molded composite material according to claim 7, characterized in that at least partially wooden plates (2) are coated in place of the mineral plates.
FR9600154A 1995-01-17 1996-01-09 COMPOSITE MOLDED MATERIAL Expired - Fee Related FR2729384B1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE29500612U DE29500612U1 (en) 1995-01-17 1995-01-17 Shaped composite material based on mineral building materials and organic materials

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FR2729384A1 true FR2729384A1 (en) 1996-07-19
FR2729384B1 FR2729384B1 (en) 1999-08-20

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AT (1) AT1146U1 (en)
DE (1) DE29500612U1 (en)
FR (1) FR2729384B1 (en)
IT (1) IT240382Y1 (en)

Cited By (2)

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Publication number Priority date Publication date Assignee Title
GB2367269A (en) * 2000-09-22 2002-04-03 Donna Reeves Mosaic between two layers of resin
FR2887805A1 (en) * 2005-07-04 2007-01-05 Guillaume Elric Dussud Architectural marquetry for e.g. dwelling, has parts made of polyurethane resin, silica and mineral powders such as clay, that are resistant to temperature until eighty degree Celsius, waterproof and moisture proof

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FR2734009B1 (en) * 1995-05-11 1997-08-14 Boulenger Ets FLOOR COVERING COMPRISING PREDETERMINED PATTERNS, INSERTED WITHOUT JOINTS INTO A FLEXIBLE RESIN
FR2734300B1 (en) * 1995-05-18 1997-10-24 Boulenger Ets FLOORING BASED ON CRUSHED STONES INCLUDED ON THE SURFACE IN A RESIN
FR2734299B1 (en) * 1995-05-18 1997-08-01 Boulenger Ets CAST-FLOOR COVERING INCLUDING INTEGRATED ELEMENTS HAVING A PREDETERMINED DECORATIVE SURFACE
DE19807681A1 (en) * 1998-02-25 1999-08-26 Hornikel Building material for production of informative objects such as lettering and numbers, e.g. for monuments and gravestones
ITUD20040054A1 (en) * 2004-03-26 2004-06-26 Intermos Ltd PROCEDURE FOR THE REALIZATION OF A
DE202005014683U1 (en) * 2005-09-16 2005-12-15 Franken-Schotter Gmbh & Co.Kg Lining unit, has elastic mat, which is formed by rubber granules that are embedded in synthetic resin and is water proof, and cover layer made up of stones and/or mineral grain mixture, which are immerged into mat and fixed by resin in mat
DE102005051557A1 (en) * 2005-10-26 2007-05-03 Planolith Gmbh Messtechnik-Sondermaschinenbau Composite body based on natural and / or artificial stone and ceramic
EP2045063A1 (en) * 2007-10-02 2009-04-08 Casei Eco System S.R.L. Process for producing a weight-increased manufactured article made of rubber granules
ITBO20080580A1 (en) * 2008-09-23 2010-03-24 Giorgio Tabanelli SYSTEM FOR THE REALIZATION OF ELEMENTS AND DECORATIVE STRUCTURES IN MOSAIC
ITVI20100041A1 (en) * 2010-02-22 2011-08-23 Trend Group S P A METHOD FOR THE PREPARATION OF PANELS IN PREFUGATED MOSAIC AND PANEL IN PREFUGED MOSAIC
IT1395682B1 (en) * 2009-08-03 2012-10-16 Trend Group S P A METHOD FOR THE PREPARATION OF PANELS IN PREFUGED MOSAIC AND PANEL IN PREFUGED MOSAIC
EP2461987B1 (en) * 2009-08-03 2016-11-09 Trend Group SPA Method for manufacturing pre-grouted mosaic tiles and pre-grouted mosaic tile
AT512125B1 (en) * 2011-10-31 2013-08-15 Pointner Stefan METHOD FOR PRODUCING CRYSTAL DECORATION ELEMENTS
ITMI20112193A1 (en) * 2011-12-01 2013-06-02 Basilico S R L METHOD FOR COATING SURFACES, PARTICULARLY FOR THE NAVAL SECTOR

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DE3714907A1 (en) * 1986-05-08 1987-11-12 Japan Interior Planning Co Tile-like product and process for the production thereof
WO1989011457A1 (en) * 1988-05-27 1989-11-30 Schultze Kraft Andreas Process for producing artificial stones, and their use
JPH05118117A (en) * 1991-10-28 1993-05-14 Matsushita Electric Works Ltd Floor surface finishing material
JPH05141075A (en) * 1991-11-20 1993-06-08 Toli Corp Ltd Floor tile

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2367269A (en) * 2000-09-22 2002-04-03 Donna Reeves Mosaic between two layers of resin
FR2887805A1 (en) * 2005-07-04 2007-01-05 Guillaume Elric Dussud Architectural marquetry for e.g. dwelling, has parts made of polyurethane resin, silica and mineral powders such as clay, that are resistant to temperature until eighty degree Celsius, waterproof and moisture proof

Also Published As

Publication number Publication date
IT240382Y1 (en) 2001-04-02
ITMI960025V0 (en) 1996-01-16
FR2729384B1 (en) 1999-08-20
DE29500612U1 (en) 1995-03-30
AT1146U1 (en) 1996-11-25
ITMI960025U1 (en) 1997-07-16

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