FR2627770A1 - HEAVY CONCRETE - Google Patents

HEAVY CONCRETE Download PDF

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Publication number
FR2627770A1
FR2627770A1 FR8802670A FR8802670A FR2627770A1 FR 2627770 A1 FR2627770 A1 FR 2627770A1 FR 8802670 A FR8802670 A FR 8802670A FR 8802670 A FR8802670 A FR 8802670A FR 2627770 A1 FR2627770 A1 FR 2627770A1
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FR
France
Prior art keywords
cement
density
shot
water
concrete according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
FR8802670A
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French (fr)
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FR2627770B1 (en
Inventor
Christiane Girardot
Daniel Girardot
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SAFI SA
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SAFI SA
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Filing date
Publication date
Application filed by SAFI SA filed Critical SAFI SA
Priority to FR8802670A priority Critical patent/FR2627770B1/en
Priority to DE3906061A priority patent/DE3906061A1/en
Priority to IT8919565A priority patent/IT1228895B/en
Priority to ES8900724A priority patent/ES2010141A6/en
Priority to BE8900207A priority patent/BE1005331A0/en
Publication of FR2627770A1 publication Critical patent/FR2627770A1/en
Application granted granted Critical
Publication of FR2627770B1 publication Critical patent/FR2627770B1/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/0081Embedding aggregates to obtain particular properties
    • B28B23/0093Heavy aggregates or scrap material for making heavy articles
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00241Physical properties of the materials not provided for elsewhere in C04B2111/00
    • C04B2111/0031Heavy materials, e.g. concrete used as ballast material

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

L'invention concerne l'obtention de bétons de masse volumique élevée, en vue, notamment, de leur utilisation comme lest, contrepoids ou masses d'équilibrage. Ces bétons se caractérisent par le mélange de grenaille métallique, d'hématite, de ciment, d'un liant plastique réducteur d'eau et d'un accélérateur de prise dans des proportions permettant d'obtenir une masse volumique précise, comprise entre 3200kg/m**3 et 6300 kg/m**3. Application : masses d'équilibrage.The invention relates to the production of concretes of high density, with a view, in particular, to their use as ballast, counterweight or balancing masses. These concretes are characterized by the mixture of metal shot, hematite, cement, a water-reducing plastic binder and a setting accelerator in proportions allowing to obtain a precise density, between 3200 kg / m ** 3 and 6300 kg / m ** 3. Application: balancing masses.

Description

L'invention concerne un procédé d'obtention de bétons Lourds destinésThe invention relates to a process for obtaining heavy concretes for

notamment à la fabrication de Lest,  especially in the manufacture of Lest,

de contrepoids ou de masses d'équilibrage.  counterweight or balance weights.

IL est connu d'incorporer au béton des particules d'une matière de masse volumique éLevée telles que de la grenaille ou des riblons de fer ou de fonte, ou encore des ferrosilicium à haute teneur en fer,  It is known to incorporate in the concrete particles of a high density material such as shot or scrap iron or cast iron, or ferrosilicon high iron content,

en vue d'en augmenter la masse volumique.  in order to increase the density.

De tels procédés sont décrits dans les brevets français: - FR-A- 1.361. 966, ayant pour objet un procédé pour la fabrication de bLocs de béton chargé de fer servant commes lest, contrepoids et analogues et les produits obtenus par ce procédé, qui se caractérise principalement en ce que, lors de la préparation du béton, une certaine proportion de gravier est remplacée par de La LimaiLLe de fer, de fonte, d'acier et/ou d'autres métaux de poids spécifique éLevé; Le méLange obtenu étant ensuite coulé dans des moules de forme appropriée, puis démouLé après solidification, FR-A- 2.529.873 concernant l'utilisation du ferrosilicium à haute teneur en fer pour l'élaboration de bétons très denses et de lests utilisables en particulier en mer. La masse volumique des bétons ainsi obtenus, pouvant être ajustée suivant la quantité de ferrosilicium incorporé, et dans Le brevet anglais: - GB-A- 2.020.294 ayant pour objet des lests pour quilles de bateaux, constitués de particules métalliques incorporées à un liant assurant la solidification, tel que du ciment, du bitume ou  Such processes are described in French patents: FR-A-1,361. 966, relating to a process for the manufacture of iron-laden concrete blocks as ballast, counterweights and the like and products obtained by this process, which is characterized in that, in the preparation of the concrete, a certain proportion gravel is replaced by iron, cast iron, steel and / or other metals of high specific gravity; The mixture obtained is then poured into molds of appropriate shape, then demoulded after solidification, FR-A-2,529,873 concerning the use of ferrosilicon with a high iron content for the production of very dense concretes and usable weights in particular. at sea. The density of the concretes thus obtained, which can be adjusted according to the amount of ferrosilicon incorporated, and in the British patent: - GB-A-2,020,294 which relates to ballast for boats, made of embedded metal particles a solidifying binder, such as cement, bitumen or

de la résine.of the resin.

Il est difficile, en utilisant les procédés rappelés ci-dessus, d'obtenir un produit de masse volumique suffisamment précise et suffisamment élevée offrant des caractéristiques mécaniques appropriées, un temps de prise compatible avec une fabrication en série et ayant une résistance suffisante à la corrosion inter-granulaire. Par ailleurs, l'utilisation de ferrosilicium silaso, telle que décrite dans la demande de brevet français FRA-2.529.873 impose des contraintes  It is difficult, by using the methods described above, to obtain a sufficiently precise and sufficiently high density product having suitable mechanical characteristics, a set time compatible with mass production and having sufficient corrosion resistance. intergranular. Furthermore, the use of silaso ferrosilicon, as described in the French patent application FRA-2,529,873 imposes constraints.

d'approvisionnement certaines.some supply.

La présente invention a pour but de remédier à ces inconvénients. Cette invention, telle qu'elle se caractérise, résout le problème consistant à définir un procédé permettant d'obtenir des bétons de densité déterminée, à séchage rapide, offrant une bonne résistance à la corrosion, malgré l'utilisation  The present invention aims to overcome these disadvantages. This invention, as it is characterized, solves the problem of defining a method for obtaining concrete of specific density, fast drying, with good corrosion resistance, despite the use

de particules ferreuses, et une bonne cohésion.  ferrous particles, and good cohesion.

Ce béton se caractérise.principalement en ce qu'il est constitué de grenaille métallique, d'hématite, de ciment, d'un liant plastique réducteur d'eau  This concrete is characterized mainly by being made of metallic shot, hematite, cement, a water-reducing plastic binder.

et d'un accélérateur de prise.and a setting accelerator.

La grenaille est obtenue à partir d'acier ou de  The shot is obtained from steel or

fonte, selon une granulométrie de 1 à 6mm.  cast iron, with a particle size of 1 to 6 mm.

L'hématite utilisée est de l'hématite USC 161.  The hematite used is hematite USC 161.

Le ciment utilisé est du ciment CPA 55.  The cement used is CPA 55 cement.

L'accélérateur de prise est exempt de chlore et  The setting accelerator is free of chlorine and

de produits corrosifs.corrosive products.

Une masse volumique de 4500kg/m3 peut être obtenue par le mélange de: 2 950 kg de grenaille,  A density of 4500kg / m3 can be obtained by mixing: 2 950 kg of shot,

10. 1 100 kg d'hématite,-10. 1 100 kg of hematite, -

350 kg de ciment, -. 160 kg d'eau, * liant plastique réducteur d'eau, * 2 à 6% d'accélérateur de prise, par rapport à  350 kg of cement, -. 160 kg of water, * plastic reducing water binder, * 2 to 6% setting accelerator, compared to

la masse de ciment.the mass of cement.

Une masse volumique de 5400 kg/m3 peut être obtenue par te mélange de: 20. 4 900 kg de grenaille, 350 kg. de ciment, kg d'eau, liant plastique réducteur d'eau, 2 à 6% d'accélérateur de prise, par rapport à  A density of 5400 kg / m3 can be obtained by mixing: 20. 4 900 kg of shot, 350 kg. of cement, kg of water, plastic reducing binder of water, 2 to 6% of setting accelerator, compared to

la masse de ciment.the mass of cement.

Une masse volumique de 6300 kg/m3 peut être obtenue par le mélange de: 30. 5 800 kg de grenaille, 350 kg de ciment, kg d'eau, * liant plastique réducteur d'eau, * 2 à 6% d'accélérateur de prise, par rapport à  A density of 6300 kg / m3 can be obtained by mixing: 30. 5 800 kg of shot, 350 kg of cement, kg of water, * plastic reducing binder of water, * 2 to 6% of accelerator taken, compared to

la masse de ciment.the mass of cement.

Les avantages obtenus, grâce à cette invention, consistent essentiellement en ceci que le ciment, ainsi obtenu, offre des caractéristiques mécaniques et une résistance à la corrosion compatible avec son utilisation comme masse d'équilibrage ou comme  The advantages obtained by virtue of this invention consist essentially in the fact that the cement thus obtained has mechanical characteristics and a corrosion resistance compatible with its use as balancing mass or as

lest dans des conditions particulièrement sévères.  ballast under particularly severe conditions.

L'incorporation d'accélérateur de prise dans des proportions de 2 à 6%, selon la température extérieure, permet de réduire le temps d'étuvage et la durée de prise, tout en assurant une protection  The incorporation of a setting accelerator in proportions of 2 to 6%, depending on the outside temperature, makes it possible to reduce the baking time and the setting time, while providing protection

contre le gel jusqu'à -5 C.against freezing up to -5 C.

Le mélange est effectué de façon à obtenir une composition aussi homogène que possible, afin d'éviter la formation de couches séparatrices susceptibles  The mixing is carried out so as to obtain as homogeneous a composition as possible, in order to avoid the formation of separating layers which

de réduire la résistance mécanique du produit final.  to reduce the mechanical strength of the final product.

Il est recommandé d'utiliser un vibrateur lors de la coulée du mélange, afin d'obtenir une bonne pénétration inter-granulaire des éléments liquide  It is recommended to use a vibrator during the casting of the mixture, in order to obtain a good intergranular penetration of the liquid elements.

et une élimination des bulles d'air.  and removal of air bubbles.

Il est ainsi possible de faire varier la masse volumique, de façon suffisamment précise, entre la masse volumique normale du mortier et une masse volumique de 6300 kg/m3 voire davantage, tout en conservant au béton, ainsi obtenu, des caractéristiques mécaniques suffisantes pour les utilisations courantes; en particulier pour la fabrication de masse d'équilibrage de machine,  It is thus possible to vary the density, in a sufficiently precise manner, between the normal density of the mortar and a density of 6300 kg / m3 or more, while preserving the concrete, thus obtained, with sufficient mechanical characteristics for the concrete. common uses; in particular for the manufacture of balancing machine mass,

notamment de machine à Laver.including washing machine.

Claims (8)

Revendicationsclaims 1. Béton dont l'augmentation de masse volumique est obtenue par l'incorporation d'une certaine proportion de particules métalliques, caractérisé en ce qu'il est constitué essentiellement de grenaille métallique, d'hématite, de ciment, d'un liant plastique réducteur d'eau et d'un accélérateur de prise.  1. Concrete whose increase in density is obtained by incorporating a certain proportion of metal particles, characterized in that it consists essentially of metal shot, hematite, cement, a plastic binder water reducer and a setting accelerator. 2. Béton selon la revendication 1, caractérisé en ce que la grenaille est obtenue à partir d'acier2. Concrete according to claim 1, characterized in that the shot is obtained from steel ou de fonte, selon une granulométrie de 1 à 6mm.  or cast iron, with a particle size of 1 to 6mm. 3. Béton selon la revendication 1, caractérisé en  3. Concrete according to claim 1, characterized in ce que l'hématite utilisée est de l'hématite USC161.  the hematite used is hematite USC161. 4. Béton selon la revendication 1, caractérisé en  4. Concrete according to claim 1, characterized in ce que le ciment utilisé est du ciment CPA 55.  what the cement used is CPA 55 cement. 5. Béton selon la revendication 1, caractérisé en ce que l'accélérateur de prise est exempt de chlore  5. Concrete according to claim 1, characterized in that the setting accelerator is free of chlorine et de produits corrosifs.and corrosive products. 6. Béton selon l'une quelconque des revendications  6. Concrete according to any one of the claims ci-dessus, caractérisé en ce qu'une masse volumique de 4500 kg/m3 résulte du mélange de: 2 950 kg de grenaille, * 1 100 kg d'hématite, À 350 kg de ciment, 30. 160 kg d'eau, liant plastique réducteur d'eau, * 2 à 6% de la masse de ciment, d'accélérateur de prise.  above, characterized in that a density of 4500 kg / m3 results from the mixing of: 2 950 kg of shot, * 1 100 kg of hematite, to 350 kg of cement, 30. 160 kg of water, water reducing plastic binder, * 2 to 6% of cement mass, setting accelerator. 7. Béton selon l'une quelconque des revendications  Concrete according to any one of the claims de I à 5, caractérisé en ce qu'une masse volumique de 5400 kg/m3 résulte du mélange'de: 4 900 kg de grenaille, 5. 350 kg de ciment, kg d'eau, liant plastique réducteur d'eau, 2 à 6%, de la masse de ciment, d'accélérateur  from 1 to 5, characterized in that a density of 5400 kg / m3 results from the mixing of: 4 900 kg of shot, 350 kg of cement, kg of water, plastic reducing binder, 2 at 6%, cement mass, accelerator de prise.of taking. 8. Béton selon l'une quelconque des revendications  8. Concrete according to any one of the claims de I à 5, caractérisé en ce qu'une masse volumique de 6300 kg/m3 résulte du mélange de 15. 5 800 kg de grenaille, 350 kg de ciment, kg d'eau, liant plastique réducteur d'eau, Z à 6%, par rapport à la masse de ciment,  from 1 to 5, characterized in that a density of 6300 kg / m3 results from the mixing of 15. 5 800 kg of shot, 350 kg of cement, kg of water, plastic reducing binder, Z to 6 %, in relation to the mass of cement, d'accélérateur de prise.throttle accelerator.
FR8802670A 1988-02-29 1988-02-29 HEAVY CONCRETE Expired - Fee Related FR2627770B1 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
FR8802670A FR2627770B1 (en) 1988-02-29 1988-02-29 HEAVY CONCRETE
DE3906061A DE3906061A1 (en) 1988-02-29 1989-02-27 Concrete having high density, process for its production and its use
IT8919565A IT1228895B (en) 1988-02-29 1989-02-27 HEAVY CONCRETE.
ES8900724A ES2010141A6 (en) 1988-02-29 1989-02-28 Concrete having high density, process for its production and its use
BE8900207A BE1005331A0 (en) 1988-02-29 1989-02-28 HEAVY CONCRETE.

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
FR8802670A FR2627770B1 (en) 1988-02-29 1988-02-29 HEAVY CONCRETE

Publications (2)

Publication Number Publication Date
FR2627770A1 true FR2627770A1 (en) 1989-09-01
FR2627770B1 FR2627770B1 (en) 1992-05-07

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Family Applications (1)

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FR8802670A Expired - Fee Related FR2627770B1 (en) 1988-02-29 1988-02-29 HEAVY CONCRETE

Country Status (5)

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BE (1) BE1005331A0 (en)
DE (1) DE3906061A1 (en)
ES (1) ES2010141A6 (en)
FR (1) FR2627770B1 (en)
IT (1) IT1228895B (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2804630A1 (en) * 2000-02-03 2001-08-10 Sic Lazaro S L High density concrete counterweight production comprises incorporation of rolling mill scale or blast furnace residues to give improved corrosion resistance

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
BE562926A (en) *
US4188231A (en) * 1977-06-17 1980-02-12 Valore Rudolph C Methods of preparing iron oxide mortars or cements with admixtures and the resulting products
FR2529873A1 (en) * 1982-07-06 1984-01-13 Herbinger Claude The use of ferrosilicon with a high iron content for making very dense concretes and ballasts which can be used particularly offshore.
JPS59102858A (en) * 1982-12-01 1984-06-14 電気化学工業株式会社 Super high strength cement mortar concrete hardened body

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
BE562926A (en) *
US4188231A (en) * 1977-06-17 1980-02-12 Valore Rudolph C Methods of preparing iron oxide mortars or cements with admixtures and the resulting products
FR2529873A1 (en) * 1982-07-06 1984-01-13 Herbinger Claude The use of ferrosilicon with a high iron content for making very dense concretes and ballasts which can be used particularly offshore.
JPS59102858A (en) * 1982-12-01 1984-06-14 電気化学工業株式会社 Super high strength cement mortar concrete hardened body

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
CHEMICAL ABSTRACTS, vol. 101, no. 20, novembre 1984, page 318, no. 176476c, Columbus, Ohio, US; & JP-A-59 102 858 (DENKI KAGAKU KOGYO K.K.) 14-06-1984 *
CHEMICAL ABSTRACTS, vol. 90, 1979, page 311, no. 11348d, Columbus, Ohio, US; B.GARADNAI et al.: "Properties and corrosion resistance of normal-weight and heavy cement slurries with blast-furnace slags" & PR. VYZK. USTAVU. GEOL. INZ. 1978, 35(2A), 125-37 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2804630A1 (en) * 2000-02-03 2001-08-10 Sic Lazaro S L High density concrete counterweight production comprises incorporation of rolling mill scale or blast furnace residues to give improved corrosion resistance

Also Published As

Publication number Publication date
BE1005331A0 (en) 1993-06-29
FR2627770B1 (en) 1992-05-07
DE3906061A1 (en) 1989-09-28
IT1228895B (en) 1991-07-09
ES2010141A6 (en) 1989-10-16
IT8919565A0 (en) 1989-02-27

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