ES2708768T3 - Use of an aliphatic polyether - Google Patents
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- ES2708768T3 ES2708768T3 ES13715104T ES13715104T ES2708768T3 ES 2708768 T3 ES2708768 T3 ES 2708768T3 ES 13715104 T ES13715104 T ES 13715104T ES 13715104 T ES13715104 T ES 13715104T ES 2708768 T3 ES2708768 T3 ES 2708768T3
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M111/00—Lubrication compositions characterised by the base-material being a mixture of two or more compounds covered by more than one of the main groups C10M101/00 - C10M109/00, each of these compounds being essential
- C10M111/04—Lubrication compositions characterised by the base-material being a mixture of two or more compounds covered by more than one of the main groups C10M101/00 - C10M109/00, each of these compounds being essential at least one of them being a macromolecular organic compound
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2203/00—Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
- C10M2203/10—Petroleum or coal fractions, e.g. tars, solvents, bitumen
- C10M2203/1006—Petroleum or coal fractions, e.g. tars, solvents, bitumen used as base material
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/02—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/04—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to an alcohol or ester thereof; bound to an aldehyde, ketonic, ether, ketal or acetal radical
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/02—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/04—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to an alcohol or ester thereof; bound to an aldehyde, ketonic, ether, ketal or acetal radical
- C10M2209/043—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to an alcohol or ester thereof; bound to an aldehyde, ketonic, ether, ketal or acetal radical used as base material
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/101—Condensation polymers of aldehydes or ketones and phenols, e.g. Also polyoxyalkylene ether derivatives thereof
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
- C10M2209/105—Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing three carbon atoms only
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
- C10M2209/105—Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing three carbon atoms only
- C10M2209/1055—Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing three carbon atoms only used as base material
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
- C10M2209/106—Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing four carbon atoms only
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/22—Heterocyclic nitrogen compounds
- C10M2215/223—Five-membered rings containing nitrogen and carbon only
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/01—Physico-chemical properties
- C10N2020/04—Molecular weight; Molecular weight distribution
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/04—Detergent property or dispersant property
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/08—Hydraulic fluids, e.g. brake-fluids
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/12—Gas-turbines
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/135—Steam engines or turbines
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Abstract
Uso de un poliéter alifático seleccionado de homopolímeros de poli(óxido de alquileno) que tienen la fórmula**Fórmula** en donde R y R2 se seleccionan independientemente de grupos hidrocarbilo que tienen de uno a cuatro átomos de carbono e hidrógeno, con la salvedad de que al menos uno de R y R2 es un grupo hidrocarbilo; R1 es un grupo hidrocarbileno alifático que tiene de 3 a 6 átomos de carbono, y n es un número entero de 4 a 50, en donde el poliéter tiene un peso molecular promedio en número de 300 a 3000, para disolver productos de oxidación o barniz en un lubricante basado en hidrocarburos que contiene productos de oxidación o barniz, particularmente un aceite basado en hidrocarburos, aumentando la polaridad del lubricante basado en hidrocarburos para permitir que el lubricante basado en hidrocarburos disuelva los productos de oxidación o las partículas de barniz, donde el poliéter se añade en una cantidad tal que el lubricante comprende de 2% en peso a 20% en peso del poliéter.Use of an aliphatic polyether selected from poly (alkylene oxide) homopolymers having the formula ** Formula ** wherein R and R2 are independently selected from hydrocarbyl groups having from one to four carbon and hydrogen atoms, with the exception that at least one of R and R2 is a hydrocarbyl group; R1 is an aliphatic hydrocarbylene group having 3 to 6 carbon atoms, and n is an integer from 4 to 50, where the polyether has a number average molecular weight of 300 to 3000, to dissolve oxidation or varnish products in a hydrocarbon-based lubricant containing oxidation or varnish products, particularly a hydrocarbon-based oil, increasing the polarity of the hydrocarbon-based lubricant to allow the hydrocarbon-based lubricant to dissolve the oxidation products or varnish particles, where the polyether it is added in such an amount that the lubricant comprises from 2% by weight to 20% by weight of the polyether.
Description
DESCRIPCIONDESCRIPTION
Uso de un polieter alifaticoUse of an aliphatic polyether
Campo de la invencionField of the invention
La presente invencion es util en el campo de los lubricantes basados en hidrocarburos.The present invention is useful in the field of hydrocarbon-based lubricants.
Introduccion a la descripcionIntroduction to the description
Esta seccion proporciona informacion util para comprender la invencion, pero no es necesariamente tecnica anterior. Los lubricantes basados en hidrocarburos, como los aceites basados en hidrocarburos, son susceptibles a la oxidacion y la formacion de barniz durante los usos a altas temperaturas. A lo largo de los anos, la industria del petroleo ha eliminado algunas de las impurezas del petroleo crudo a traves del hidrocraqueo o ha producido hidrocarburos sinteticos para minimizar los problemas de oxidacion posteriores. En otra medida tomada para abordar el problema, se ha utilizado nitrogeno para crear una capa aislante en el deposito para evitar que un aceite basado en hidrocarburos entre en contacto con el oxigeno. Mas recientemente, las empresas han desarrollado metodos de ensayo de prediccion de formacion de barniz y filtros para la eliminacion de barniz para separar por filtracion el barniz soluble. A pesar de tales esfuerzos, despues de un periodo de tiempo en uso aun es necesario eliminar el aceite usado que se ha llenado con lodo y barniz y recargar el sistema con aceite nuevo. Ademas, los depositos de barniz sobre las piezas de la maquina pueden hacer que las piezas se peguen e interfieran con el funcionamiento de la maquina.This section provides useful information for understanding the invention, but it is not necessarily prior art. Hydrocarbon-based lubricants, such as hydrocarbon-based oils, are susceptible to oxidation and varnish formation during high temperature applications. Over the years, the oil industry has eliminated some of the impurities in crude oil through hydrocracking or has produced synthetic hydrocarbons to minimize subsequent oxidation problems. In another measure taken to address the problem, nitrogen has been used to create an insulating layer in the tank to prevent an oil based on hydrocarbons from coming into contact with oxygen. More recently, the companies have developed methods of testing the formation of varnish and filters for the elimination of varnish to separate the soluble varnish by filtration. Despite such efforts, after a period of time in use it is still necessary to remove the used oil that has been filled with sludge and varnish and recharge the system with new oil. In addition, varnish deposits on the parts of the machine can cause the pieces to stick and interfere with the operation of the machine.
Tanto el drenaje como el relleno de un sistema de lubricacion y el uso de un sistema de filtracion para separar el barniz son opciones costosas y no pueden garantizar que el barniz no se deposite en las piezas de la maquina en funcionamiento. Si bien se ha progresado en la desaceleracion del proceso de oxidacion, la prediccion de la formacion de barniz y la separacion de parte del barniz via filtracion, el barniz solo se puede separar por filtracion si el aceite retorna al filtro. El aceite en las lrneas de un sistema de lubricacion puede continuar degradandose y depositando barniz, causando problemas con el funcionamiento de la maquinaria. Los dispersantes pueden ayudar a mantener las partroulas blandas de barniz suspendidas en un lubricante basado en hidrocarburos, pero las micelas dispersantes formadas aumentan la viscosidad del lubricante y afectan al rendimiento del lubricante. Martin Greaves, et al. describen aceites base solubles en aceite (Lubrication Science 2012; 24:251-262).Both the drainage and the filling of a lubrication system and the use of a filtration system to separate the varnish are expensive options and can not guarantee that the varnish will not be deposited on the parts of the machine in operation. Although progress has been made in decelerating the oxidation process, the prediction of varnish formation and the separation of part of the varnish by filtration, the varnish can only be separated by filtration if the oil returns to the filter. The oil in the lines of a lubrication system can continue degrading and depositing varnish, causing problems with the operation of the machinery. The dispersants can help keep the soft varnish particles suspended in a hydrocarbon-based lubricant, but the dispersing micelles formed increase the viscosity of the lubricant and affect the performance of the lubricant. Martin Greaves, et al. describe oil-soluble base oils (Lubrication Science 2012; 24: 251-262).
Compendio de la descripcionCompendium of the description
La invencion se establece en el conjunto de reivindicaciones adjuntas.The invention is set forth in the set of appended claims.
Se describen metodos en los cuales un polieter alifatico, seleccionado de: poli(oxidos de alquileno) con unidades monomericas que tienen 3 a 6 atomos de carbono, preferiblemente 3 a 5 atomos de carbono, mas preferiblemente 3 o 4 atomos de carbono, y mas preferiblemente 3 atomos de carbono, se agrega a los lubricantes basados en hidrocarburos, particularmente aceites basados en hidrocarburos; metodos tales en los que el lubricante basado en hidrocarburos, particularmente un aceite basado en hidrocarburos, comprende productos de oxidacion que se disuelven mediante la adicion del polieter alifatico; lubricante basado en hidrocarburos, particularmente un aceite basado en hidrocarburos, que contiene un polieter alifatico seleccionado de: poli(oxidos de alquileno) con unidades monomericas que tienen 3 a 6 atomos de carbono, preferiblemente 3 a 5 atomos de carbono, mas preferiblemente 3 o 4 atomos de carbono, y lo mas preferiblemente 3 atomos de carbono; sistemas de lubricacion que incluyen estos lubricantes basados en hidrocarburos o aceites basados en hidrocarburos; maquinas que incluyen estos sistemas de lubricacion; y metodos de operacion de las maquinas que incluyen estos sistemas de lubricacion.Methods are described in which an aliphatic polyether, selected from: poly (alkylene oxides) with monomeric units having 3 to 6 carbon atoms, preferably 3 to 5 carbon atoms, more preferably 3 or 4 carbon atoms, and more preferably 3 carbon atoms, is added to hydrocarbon-based lubricants, particularly hydrocarbon-based oils; such methods in which the hydrocarbon-based lubricant, particularly a hydrocarbon-based oil, comprises oxidation products that are dissolved by the addition of the aliphatic polyether; hydrocarbon-based lubricant, particularly a hydrocarbon-based oil, containing an aliphatic polyether selected from: poly (alkylene oxides) with monomeric units having 3 to 6 carbon atoms, preferably 3 to 5 carbon atoms, more preferably 3 or 4 carbon atoms, and most preferably 3 carbon atoms; lubrication systems that include these lubricants based on hydrocarbons or oils based on hydrocarbons; machines that include these lubrication systems; and methods of operation of the machines that include these lubrication systems.
En diversas realizaciones de estos, el polieter alifatico se selecciona de polieteres alifaticos que tienen la formulaIn various embodiments thereof, the aliphatic polyether is selected from aliphatic polyethers having the formula
en donde R y R2 se seleccionan independientemente de grupos hidrocarbilo alifaticos que tienen de uno a cuatro atomos de carbono e hidrogeno, con la advertencia de que al menos uno de R y R2 es un grupo hidrocarbilo; R1 es un grupo hidrocarbileno alifatico que tiene de 3 a 6 atomos de carbono, preferiblemente 3 a 5 atomos de carbono, mas preferiblemente 3 o 4 atomos de carbono, y lo mas preferiblemente 3 atomos de carbono; y n es un numero entero de 4 a 50.wherein R and R2 are independently selected from aliphatic hydrocarbyl groups having from one to four carbon and hydrogen atoms, with the warning that at least one of R and R2 is a hydrocarbyl group; R1 is an aliphatic hydrocarbylene group having from 3 to 6 carbon atoms, preferably 3 to 5 carbon atoms, more preferably 3 or 4 carbon atoms, and most preferably 3 carbon atoms; and n is an integer from 4 to 50.
El polieter tiene un peso molecular promedio en numero de 300 a 3000, determinado por cromatograffa de permeacion de gel utilizando patrones de poliestireno. El polieter se puede agregar al lubricante basado en hidrocarburos o al aceite basado en hidrocarburos o se puede incluir en un lubricante basado en hidrocarburos o aceite basado en hidrocarburos en una cantidad del 2% en peso al 20% en peso del polieter, preferiblemente del 5% en peso al 20% en peso del polieter, basado en el peso total del lubricante.The polyether has a number average molecular weight of 300 to 3000, determined by gel permeation chromatography using polystyrene standards. The polyether can be added to the hydrocarbon-based lubricant or the hydrocarbon-based oil or it can be included in a hydrocarbon-based lubricant or hydrocarbon-based oil in an amount of 2% by weight to 20% by weight of the polyether, preferably 5% by weight. Weight% to 20% by weight of the polyether, based on the total weight of the lubricant.
En la practica de la invencion, un lubricante o aceite basado en hidrocarburos que contiene productos de oxidacion o barniz se trata agregando al lubricante o aceite un polieter alifatico seleccionado de homopoKmeros de poli(oxido de alquileno) que tienen la formulaIn the practice of the invention, a lubricant or oil based on hydrocarbons containing oxidation products or varnish is treated by adding to the lubricant or oil an aliphatic polyether selected from poly (alkylene oxide) homopo-polymers having the formula
en donde R y R2 se seleccionan independientemente de grupos hidrocarbilo alifaticos que tienen de uno a cuatro atomos de carbono e hidrogeno, con la advertencia de que al menos uno de R y R2 es un grupo hidrocarbilo; R1 es un grupo hidrocarbileno alifatico que tiene de 3 a 6 atomos de carbono, preferiblemente 3 a 5 atomos de carbono, mas preferiblemente 3 o 4 atomos de carbono, y lo mas preferiblemente 3 atomos de carbono; y n es un numero entero de 4 a 50.wherein R and R2 are independently selected from aliphatic hydrocarbyl groups having from one to four carbon and hydrogen atoms, with the warning that at least one of R and R2 is a hydrocarbyl group; R1 is an aliphatic hydrocarbylene group having from 3 to 6 carbon atoms, preferably 3 to 5 carbon atoms, more preferably 3 or 4 carbon atoms, and most preferably 3 carbon atoms; and n is an integer from 4 to 50.
El polieter tiene un peso molecular promedio en numero de 300 a 3000, determinado por cromatograffa de permeacion de gel utilizando patrones de poliestireno. El lubricante basado en hidrocarburos o el aceite basado en hidrocarburos que contiene productos de oxidacion o barniz se puede tratar con 2% en peso a 20% en peso del polieter, preferiblemente de 5% en peso a 20% en peso del polieter, basado en el peso total de lubricante tratado. En diversas realizaciones, los lubricantes basados en hidrocarburos, particularmente los aceites basados en hidrocarburos, que contienen un polieter se utilizan en sistemas de lubricacion en los que el lubricante o aceite alcanza temperaturas superiores a aproximadamente 100°C, o en los que el lubricante o aceite basado en hidrocarburos esta sujeto a condiciones oxidantes.The polyether has a number average molecular weight of 300 to 3000, determined by gel permeation chromatography using polystyrene standards. The hydrocarbon-based lubricant or the hydrocarbon-based oil containing oxidation or varnish products can be treated with 2% by weight to 20% by weight of the polyether, preferably 5% by weight to 20% by weight of the polyether, based on the total weight of lubricant treated. In various embodiments, hydrocarbon-based lubricants, particularly hydrocarbon-based oils, which contain a polyether are used in lubrication systems in which the lubricant or oil reaches temperatures above about 100 ° C, or in which the lubricant or Oil based on hydrocarbons is subject to oxidizing conditions.
Los lubricantes, particularmente los aceites basados en hidrocarburos, pueden usarse en sistemas de lubricacion para turbinas, sistemas hidraulicos, transmisiones hidrostaticas, en sistemas hidraulicos de equipos moviles y en otras maquinas similares donde la limpieza del lubricante de aceite es un problema.Lubricants, particularly hydrocarbon-based oils, can be used in lubrication systems for turbines, hydraulic systems, hydrostatic transmissions, in hydraulic systems of mobile equipment and in other similar machines where the cleaning of the oil lubricant is a problem.
Las composiciones lubricantes y los metodos descritos minimizan o evitan la formacion de barniz y prolongan la vida del aceite basado en hidrocarburos usado en aplicaciones en las que durante el uso estan expuestos a altas temperaturas o condiciones oxidantes. En un metodo, el lubricante es un aceite basado en hidrocarburos usado para lubricar una turbina de generacion de energfa. El lubricante disuelve los productos (pre-barniz) de oxidacion del lubricante y reduce los insolubles en pentano. Esto evita la acumulacion de barniz en las superficies lubricadas, tales como las superficies de los sistemas de turbinas, que pueden causar valvulas pegajosas y disparos de las turbinas del generador de energfa.The lubricant compositions and methods described minimize or prevent the formation of varnish and prolong the life of the hydrocarbon-based oil used in applications where during use they are exposed to high temperatures or oxidizing conditions. In one method, the lubricant is a hydrocarbon-based oil used to lubricate a power generation turbine. The lubricant dissolves the products (pre-varnish) of oxidation of the lubricant and reduces the insolubles in pentane. This prevents the accumulation of varnish on lubricated surfaces, such as the surfaces of turbine systems, which can cause sticky valves and shots from the turbines of the power generator.
Si bien no se desea sujetarse a ninguna teona, se cree que los homopolfmeros de poli(oxido de alquileno) o los poli(vinil eteres) o no se comportan como dispersantes de los productos de oxidacion y las partfculas de barniz, sino que aumentan la polaridad del aceite base basado en hidrocarburos para permitir que el aceite basado en hidrocarburos disuelva los productos de oxidacion y las partfculas de barniz. Los productos de oxidacion disueltos no se aglomeran.While not wishing to be bound by any theory, it is believed that poly (alkylene oxide) homopolymers or poly (vinyl ethers) do not behave as dispersants of the oxidation products and the varnish particles, but increase the polarity of the base oil based on hydrocarbons to allow the oil based on hydrocarbons to dissolve the oxidation products and the varnish particles. The dissolved oxidation products do not agglomerate.
Las composiciones lubricantes y los metodos descritos revitalizan los aceites usados (mdice VPR reducido) para que no tengan que drenarse ni rellenarse, lo que ahorra en la eliminacion de desechos, elimina la necesidad de comprar costosos sistemas de filtracion para separar el barniz y evita o disminuye la formacion futura de barniz para extender la vida del aceite.The lubricating compositions and methods described revitalize used oils (reduced VPR index) so they do not have to be drained or refilled, which saves on waste disposal, eliminates the need to buy expensive filtration systems to separate the varnish and avoids or it diminishes the future formation of varnish to extend the life of the oil.
"Un", "el", "al menos uno" y "uno o mas" se usan indistintamente para indicar que al menos esta presente uno de los elementos; puede estar presente una pluralidad de tales artfculos, a menos que el contexto indique claramente lo contrario."A", "the", "at least one" and "one or more" are used interchangeably to indicate that at least one of the elements is present; a plurality of such articles may be present, unless the context clearly indicates otherwise.
Otras areas de aplicabilidad se haran evidentes a partir de la descripcion proporcionada en la presente memoria. Debe entenderse que la descripcion y los ejemplos espedficos estan destinados solo para fines de ilustracion y no pretenden limitar el alcance de la presente descripcion.Other areas of applicability will become apparent from the description provided herein. It is to be understood that the description and the specific examples are intended only for purposes of illustration and are not intended to limit the scope of the present disclosure.
Descripcion detalladaDetailed description
A continuacion, se proporciona una descripcion detallada de ejemplos de realizaciones no limitantes.In the following, a detailed description of examples of non-limiting embodiments is provided.
En estos metodos y composiciones se utiliza un aceite base lubricante basado en hidrocarburos. Los aceites base basados en hidrocarburos pueden fabricarse utilizando una variedad de procesos diferentes que incluyen, entre otros, destilacion, refinado de disolventes, procesado de hidrogeno, oligomerizacion, esterificacion y re-refinado. Ejemplos no limitantes de aceites base basados en hidrocarburos son aceites basados en hidrocarburos alifaticos, aceites basados en hidrocarburos hidrocraqueados y muy hidrotratados, aceite parafrnico refinado con furfural, aceite naftenico refinado con disolventes y aceite aromatico refinado con disolventes; aceites hidrocarbonados sinteticos, tales como aceites de poli(alfa-olefinas) como olefinas hidrogenadas o parcialmente hidrogenadas que incluyen oligomeros de hexeno hidrogenados, oligomeros de octeno hidrogenados, oligomeros de deceno hidrogenados, oligomeros de C6-10 hidrogenados y oligomeros de C8-10 hidrogenados; aceites minerales tales como aceites de petroleo lfquidos y aceites lubricantes minerales tratados con disolventes o tratados con acidos de los tipos parafrnicos, naftenicos o mixtos parafrnico-naftenicos tales como los parafrnicos neutros 100", y aceites derivados de carbon o esquistos; alquilbencenos tales como dodecilbencenos, tetradecilbencenos , dinonilbencenos, di-(2-etilhexil)-bencenos; polifenilos como bifenilos, terfenilos, polifenilos alquilados, difenil eteres alquilados y mezclas de estos.In these methods and compositions a lubricating base oil based on hydrocarbons is used. Base oils based on hydrocarbons can be manufactured using a variety of different processes including, but not limited to, distillation, solvent refining, hydrogen processing, oligomerization, esterification and re-refining. Non-limiting examples of hydrocarbon-based base oils are oils based on aliphatic hydrocarbons, oils based on hydrocracked and highly hydrotreated hydrocarbons, paraffinic oil refined with furfural, naphthenic oil refined with solvents and aromatic oil refined with solvents; synthetic hydrocarbon oils, such as poly (alpha-olefin) oils such as hydrogenated or partially hydrogenated olefins including hydrogenated hexene oligomers, hydrogenated octene oligomers, hydrogenated decene oligomers, hydrogenated C 6-10 oligomers and C 8- oligomers 10 hydrogenated; mineral oils such as liquid petroleum oils and mineral lubricating oils treated with solvents or treated with acid from the paraffinic, naphtenic or mixed paraffinic-naphthenic types such as 100 "neutral paraffinics, and oils derived from coal or schist; alkylbenzenes such as dodecylbenzenes, tetradecylbenzenes, dinonylbenzenes, di- (2-ethylhexyl) -benzenes; polyphenyls such as biphenyls, terphenyls, alkylated polyphenyls, alkylated diphenyl ethers and mixtures thereof.
El lubricante basado en hidrocarburos que contiene un polieter puede fabricarse utilizando un aceite base tipo aceite basado en hidrocarburos o un lubricante basado en hidrocarburos completamente formulado, particularmente un aceite basado en hidrocarburos totalmente formulado esta hecho de un aceite o lubricante basado en hidrocarburos usado que contiene productos de oxidacion, tales como partfculas de barniz o cuerpos blandos, que puede ademas incluir uno o mas aditivos lubricantes.The hydrocarbon-based lubricant containing a polyether can be manufactured using a hydrocarbon-based oil-based base oil or a fully formulated hydrocarbon-based lubricant, particularly a fully-formulated hydrocarbon-based oil made from a used hydrocarbon-based oil or lubricant containing oxidation products, such as varnish particles or soft bodies, which may also include one or more lubricating additives.
El aceite o lubricante base basado en hidrocarburos se combina con un polieter seleccionado de homopolfmeros de poli(oxido de alquileno).The base oil or base lubricant is combined with a polyether selected from poly (alkylene oxide) homopolymers.
Los homopolfmeros de poli(oxido de alquileno) tienen la formulaPoly (alkylene oxide) homopolymers have the formula
en donde R y R2 se seleccionan independientemente de grupos hidrocarbilo alifaticos que tienen de uno a cuatro atomos de carbono e hidrogeno, con la advertencia de que al menos uno de R y R2 es un grupo hidrocarbilo; R1 es un grupo hidrocarbileno alifatico que tiene de 3 a 6 atomos de carbono, preferiblemente 3 a 5 atomos de carbono, mas preferiblemente 3 o 4 atomos de carbono, y lo mas preferiblemente 3 atomos de carbono; y n es un numero entero de 4 a 50, preferiblemente de aproximadamente 10 o de aproximadamente 15 a aproximadamente 25 o a aproximadamente 30 o a aproximadamente 35 o a aproximadamente 40, especial y preferiblemente de aproximadamente 10 a aproximadamente 40 o de aproximadamente 10 a aproximadamente 35 o de aproximadamente 15 a aproximadamente 35. El homopolfmero de poli(oxido de alquileno) tiene un peso molecular promedio en numero de al menos 300. El homopolfmero de poli(oxido de alquileno) tiene un peso molecular promedio en numero de hasta 3000, mas preferiblemente hasta aproximadamente 2000, y en particular preferiblemente de aproximadamente 500 a aproximadamente 1200. El peso molecular promedio en numero se determina mediante cromatograffa de permeacion en gel usando patrones de poliestireno.wherein R and R2 are independently selected from aliphatic hydrocarbyl groups having from one to four carbon and hydrogen atoms, with the warning that at least one of R and R2 is a hydrocarbyl group; R1 is an aliphatic hydrocarbylene group having from 3 to 6 carbon atoms, preferably 3 to 5 carbon atoms, more preferably 3 or 4 carbon atoms, and most preferably 3 carbon atoms; and n is an integer from 4 to 50, preferably from about 10 or from about 15 to about 25 or about 30 or about 35 or about 40, especially preferably from about 10 to about 40 or from about 10 to about 35 or about 15 to about 35. The poly (alkylene oxide) homopolymer has a number average molecular weight of at least 300. The poly (alkylene oxide) homopolymer has a number average molecular weight of up to 3000, more preferably up to about 2000, and particularly preferably from about 500 to about 1200. The number average molecular weight is determined by gel permeation chromatography using polystyrene standards.
Ejemplos no limitantes incluyen poli(oxido de propileno) y poli(oxido de butileno) que tienen opcionalmente un grupo terminal hidroxilo y un grupo terminal alcoxido o, si no hay grupo terminal hidroxilo, dos grupos terminales alcoxido, donde los grupos terminales alcoxido pueden ser metoxido, etoxido, propoxido, isopropoxido, n-butoxido, isobutoxido, sec-butoxido y grupos terminales terc-butoxido. Dichos polfmeros de poli(oxido de alquileno) pueden prepararse usando un alcohol como molecula iniciadora mediante polimerizacion anionica de un oxido de alquileno con catalizadores basicos, p. ej., hidroxidos de metales alcalinos como hidroxido de potasio e hidroxido de sodio, metoxido de sodio o sodio metalico, o por polimerizacion cationica de un oxido de alquileno con catalizadores acidos tales como cloruro de aluminio, pentacloruro de antimonio, trifluoruro de boro, cloruro de hierro(III) o estano(IV) cloruro. Muchos poli(oxidos de alquileno) terminados en alcoxido estan disponibles comercialmente, por ejemplo, en BASF con el nombre comercial PLURASAFE® y en Dow Chemical con el nombre comercial UCON™.Non-limiting examples include poly (propylene oxide) and poly (butylene oxide) optionally having a hydroxyl terminal group and an alkoxy end group or, if there is no hydroxyl terminal group, two terminal alkoxy groups, where the alkoxide end groups may be methoxide, ethoxide, propoxide, isopropoxide, n-butoxide, isobutoxide, sec-butoxide and tert-butoxide end groups. Said poly (alkylene oxide) polymers can be prepared using an alcohol as initiator molecule by anionic polymerization of an alkylene oxide with basic catalysts, e.g. eg, alkali metal hydroxides such as potassium hydroxide and sodium hydroxide, sodium or sodium metal methoxide, or by cationic polymerization of an alkylene oxide with acidic catalysts such as aluminum chloride, antimony pentachloride, boron trifluoride, chloride of iron (III) or tin (IV) chloride. Many poly (alkylene oxides) terminated in alkoxide are commercially available, for example, in BASF under the tradename PLURASAFE® and in Dow Chemical under the tradename UCON ™.
En diversas realizaciones, el aceite basado en hidrocarburos que contiene un polieter u otro lubricante que se prepara combinando el aceite basado en hidrocarburos u otro lubricante basado en hidrocarburos y un polieter puede contener de 2% en peso a 20% en peso del polieter, preferiblemente de 5% en peso a 20% en peso del polieter, basado en el peso total del lubricante basado en hidrocarburos que contiene un polieter.In various embodiments, the hydrocarbon-based oil containing a polyether or other lubricant that is prepared by combining the oil based on hydrocarbons or another hydrocarbon-based lubricant and a polyether can contain from 2 wt% to 20 wt% of the polyether, preferably from 5% by weight to 20% by weight of the polyether, based on the total weight of the hydrocarbon-based lubricant containing a polyether.
El polieter no es anfifilico para formar micelas como lo hana un tensioactivo. Mas bien, se entiende que el polieter cambia las caractensticas del lubricante para permitir que los productos de oxidacion y las partfculas de barniz se disuelvan en el aceite o en otro lubricante basado en hidrocarburos.The polyether is not amphiphilic to form micelles as a surfactant did. Rather, it is understood that the polyether changes the characteristics of the lubricant to allow the oxidation products and the varnish particles to dissolve in the oil or in another hydrocarbon-based lubricant.
El aceite basado en hidrocarburos u otro basado en hidrocarburos esta preferiblemente libre de detergentes, tensioactivos y dispersantes. El aceite o lubricante puede incluir uno o mas aditivos distintos de los detergentes, tensioactivos y dispersantes. Ejemplos no limitantes de aditivos adecuados incluyen antioxidantes, agentes antidesgaste, agentes de presion extrema, agentes reductores de la friccion, agentes desactivantes de metales tales como benzotriazoles, modificadores de la viscosidad, depresores del punto de vertido, estabilizantes, inhibidores de la corrosion y supresores de la inflamabilidad. Tales aditivos se pueden usar solos o en cualquier combinacion de dos o mas. No hay restricciones particulares a la inclusion de tales aditivos. En general, los aditivos como estos pueden estar presentes en menos que o igual a aproximadamente 10% en peso de la composicion lubricante. Varias realizaciones de la composicion lubricante pueden incluir aproximadamente 0,1 a aproximadamente 5% en peso de un aditivo o una combinacion de aditivos o aproximadamente 0,2 a aproximadamente 2% en peso de un aditivo o una combinacion de aditivos.The oil based on hydrocarbons or another based on hydrocarbons is preferably free of detergents, surfactants and dispersants. The oil or lubricant may include one or more additives other than detergents, surfactants and dispersants. Non-limiting examples of suitable additives include antioxidants, antiwear agents, extreme pressure agents, friction reducing agents, metal deactivating agents such as benzotriazoles, viscosity modifiers, pour point depressants, stabilizers, corrosion inhibitors and suppressants. of flammability. Such additives may be used alone or in any combination of two or more. There are no particular restrictions on the inclusion of such additives. In general, additives such as these can be present in less than or equal to about 10% by weight of the lubricant composition. Various embodiments of the lubricant composition may include from about 0.1 to about 5% by weight of an additive or a combination of additives or from about 0.2 to about 2% by weight of an additive or a combination of additives.
Ejemplos no limitantes de los antioxidantes que pueden usarse incluyen antioxidantes fenolicos tales como 2,6-di-tbutil-4-metilfenol y 4,4'-metilenebis(2,6-di-t-butilfenol) y bisfenol A; antioxidantes tipo aminas y tiazinas tales como p,p-dioctilfenilamina, monooctildifenilamina, fenotiazina, 3,7-dioctilfenotiazina, N,N-di(2-naftil)-p-fenilendiamina, fenil1-naftilamina, fenil-2-naftilamina, alquilfenil-1-naftilaminas y alquilfenil-2-naftilaminas; y antioxidantes que contienen azufre, tales como disulfuro de alquilo, esteres del acido tiodipropionico y benzotiazol. La composicion lubricante puede comprender hasta aproximadamente 5,0% en peso de antioxidantes, aproximadamente 0,1 a aproximadamente 5% en peso, aproximadamente 0,1 a aproximadamente 2,0% en peso, o aproximadamente 0,2 a aproximadamente 0,8% en peso de antioxidantes. Las composiciones lubricantes pueden incluir uno o una combinacion de dos o mas compuestos antioxidantes.Non-limiting examples of the antioxidants that may be used include phenolic antioxidants such as 2,6-di-t-butyl-4-methylphenol and 4,4'-methylenebis (2,6-di-t-butylphenol) and bisphenol A; amine and thiazine type antioxidants such as p, p-dioctylphenylamine, monooctyldiphenylamine, phenothiazine, 3,7-dioctylphenothiazine, N, N-di (2-naphthyl) -p-phenylenediamine, phenyl-1-naphthylamine, phenyl-2-naphthylamine, alkylphenyl-1-naphthylamines and alkylphenyl-2-naphthylamines; and sulfur-containing antioxidants, such as alkyl disulfide, thiodipropionic acid esters and benzothiazole. The lubricant composition may comprise up to about 5.0% by weight of antioxidants, about 0.1 to about 5% by weight, about 0.1 to about 2.0% by weight, or about 0.2 to about 0.8 % in weight of antioxidants. The lubricating compositions may include one or a combination of two or more antioxidant compounds.
En ciertas realizaciones, el lubricante basado en hidrocarburos y las composiciones de aceite basado en hidrocarburos pueden incluir uno o mas aditivos de presion extrema o antidesgaste. Ejemplos no limitantes de aditivos antidesgaste/presion extrema adecuados incluyen tipos que contienen azufre y fosforo, tales como esteres del acido fosforico, esteres acidos del acido fosforico, fosfatos de alquilaminas ramificadas que contienen de 5 a 20 atomos de carbono, esteres del acido tiofosforico, sales de amina de esteres acidos del acido fosforico, y esteres clorados del acido fosforico y esteres del acido fosforoso que son esteres del acido fosforico o del acido fosforoso con alcanoles o polieter-alcoholes. Ejemplos espedficos, no limitantes de esteres del acido fosforico incluyen fosfato de tributilo, fosfato de tripentilo, fosfato de trihexilo, fosfato de triheptilo, fosfato de trioctilo, fosfato de trinonilo, fosfato de tridecilo, fosfato de triundecilo, fosfato de tridodecilo, fosfato de tritridecilo, fosfato de tritetradecilo, fosfato de tripentadecilo, fosfato de trihexadecilo, fosfato de triheptadecilo, fosfato de trioctadecilo, fosfato de trioleilo, fosfato de trifenilo, fosfato de tricresilo, fosfato de trixilenilo, fosfato de cresildifenilo y fosfato de xilenildifenilo. Ejemplos espedficos, no limitantes, de esteres acidos del acido fosforico que pueden mencionarse son fosfato acido de monobutilo, fosfato acido de monopentilo, fosfato acido de monohexilo, fosfato acido de monoheptilo, fosfato acido de monooctilo, fosfato acido de monononilo, fosfato acido de monodecilo, fosfato acido de monoundecilo, fosfato acido de monododecilo, fosfato acido de monotridecilo, fosfato acido de monotetradecilo, fosfato acido de monopentadecilo, fosfato acido de monohexadecilo, fosfato acido de monoheptadecilo, fosfato acido de monooctadecilo, fosfato acido de monooleflo, fosfato acido de dibutilo, fosfato acido de dipentilo, fosfato acido de dihexilo, fosfato acido de dihexilo, fosfato acido de dioctilo, fosfato acido de dinonilo, fosfato acido de didecilo, fosfato acido de diundecilo, fosfato acido de didodecilo, fosfato acido de ditridecilo, fosfato acido de ditetradecilo, fosfato acido de dipentadecilo, fosfato acido de dihexadecilo, fosfato acido de diheptadecilo, fosfato acido de dioctadecilo y fosfato acido de dioleflo. Ejemplos espedficos no limitantes de esteres del acido tiofosforico incluyen fosforotionato de tributilo, fosforotionato de tripentilo, fosforotionato de trihexilo, fosforotionato de triheptilo, fosforotionato de trioctilo, fosforotionato de trinonilo, fosforotionato de tridecilo, fosforotionato de triundecilo, fosforotionato de tridodecilo, fosforotionato de tritridecilo, fosforotionato tritetradecilo, fosforotionato de tripentadecilo, fosforotionato de trihexadecilo, fosforotionato de triheptadecilo, fosforotionato de trioctadecilo, fosforotionato de trioleflo, fosforotionato de trifenilo, fosforotionato de tricresilo, fosforotionato de trixilenilo, fosforotionato de cresildifenilo y fosforotionato de xilenildifenilo. Ejemplos espedficos, no limitantes, de sales de aminas de esteres acidos del acido fosforico incluyen sales de esteres acidos del acido fosforico con aminas tales como metilamina, etilamina, propilamina, butilamina, pentilamina, hexilamina, heptilamina, octilamina, dimetilamina, dietilamina, dipropilamina, dibutilamina, dipentilamina, dihexilamina, diheptilamina, dioctilamina, trimetilamina, trietilamina, tripropilamina, tributilamina, tripentilamina, trihexilamina, trihepilamina y trioctilamina. Ejemplos espedficos no limitantes de esteres clorados del acido fosforico incluyen fosfato de tris(dicloropropilo), fosfato de tris(cloroetilo), fosfato de tris(clorofenilo) y fosfato de poli(oxido de alquileno) y bis[di(cloroalquilo)]. Como esteres del acido fosforoso pueden mencionarse fosfito de dibutilo, fosfito de dipentilo, fosfito de dihexilo, fosfito de diheptilo, fosfito de dioctilo, fosfito de dinonilo, fosfito de didecilo, fosfito de diundecilo, fosfito de didodecilo, fosfito de dioleflo, fosfito de difenilo, fosfito de dicresilo, fosfito de tributilo, fosfito de tripentilo, fosfito de trihexilo, fosfito de triheptilo, fosfito de trioctilo, fosfito de trinonilo, fosfito de tridecilo, fosfito de triundecilo, fosfito de tridodecilo, fosfito de trioleflo, fosfito de trifenilo y fosfito de tricresilo. Los aditivos de presion extrema/antidesgaste pueden usarse individualmente o en cualquier combinacion, en cualquier cantidad deseada. En diversas realizaciones, la composicion de lubricante o aceite puede incluir aproximadamente 0,01% en peso a aproximadamente 5,0% en peso, aproximadamente 0,01% en peso a aproximadamente 4,0% en peso, aproximadamente 0,02% en peso a aproximadamente 3,0% en peso, o 0,1% en peso a aproximadamente 5,0% en peso de cada uno de los aditivos de presion extrema y aditivos antidesgaste. Estos aditivos se pueden usar solos o en cualquier combinacion.In certain embodiments, the hydrocarbon-based lubricant and the hydrocarbon-based oil compositions may include one or more extreme pressure or anti-wear additives. Non-limiting examples of suitable antiwear / extreme pressure additives include types containing sulfur and phosphorus, such as esters of phosphoric acid, acid esters of phosphoric acid, phosphates of branched alkylamines containing from 5 to 20 carbon atoms, esters of thiophosphoric acid, amine salts of acid esters of phosphoric acid, and chlorinated esters of phosphoric acid and esters of phosphorous acid which are esters of phosphoric acid or of phosphorous acid with alkanols or polyether alcohols. Specific, non-limiting examples of esters of phosphoric acid include tributyl phosphate, tripentyl phosphate, trihexyl phosphate, triheptyl phosphate, trioctyl phosphate, trinonyl phosphate, tridecyl phosphate, triumphyl phosphate, tridodecyl phosphate, tritridecyl phosphate. , tritetradecyl phosphate, tripentadecyl phosphate, trihexadecyl phosphate, triheptadecyl phosphate, trioctadecyl phosphate, trioleyl phosphate, triphenyl phosphate, tricresyl phosphate, trixilenyl phosphate, cresyltyphenyl phosphate and xylenyl diphenyl phosphate. Specific, non-limiting examples of acid esters of phosphoric acid which may be mentioned are monobutyl acid phosphate, monopentyl acid phosphate, monohexyl acid phosphate, monoheptyl acid phosphate, monooctyl acid phosphate, monononyl acid phosphate, monodecyl acid phosphate , monoundecyl acid phosphate, monododecyl acid phosphate, monotridecyl acid phosphate, monotetradecyl acid phosphate, monopentadecyl acid phosphate, monohexadecyl acid phosphate, monoheptadecyl acid phosphate, monooctadecyl acid phosphate, monoolefin acid phosphate, dibutyl acid phosphate , dipentyl acid phosphate, dihexyl acid phosphate, dihexyl acid phosphate, dioctyl acid phosphate, dinonyl acid phosphate, didecyl acid phosphate, diundecyl acid phosphate, didodecyl acid phosphate, ditridecyl acid phosphate, ditetradecyl acid phosphate , dipentadecyl acid phosphate, dihexadecyl acid phosphate, diheptadecyl acid phosphate , dioctadecyl acid phosphate and dioleflo acid phosphate. Specific non-limiting examples of thiophosphoric acid esters include tributyl phosphorothionate, tripentyl phosphorothionate, trihexyl phosphorothionate, triheptyl phosphorothionate, trioctyl phosphorothionate, trinonyl phosphorothionate, tridecyl phosphorothionate, triumphyl phosphorothionate, tridodecyl phosphorothionate, tritridecyl phosphorothionate, tritetradecyl phosphorothionate, tripentadecyl phosphorothionate, trihexadecyl phosphorothionate, triheptadecyl phosphorothionate, trioctadecyl phosphorothionate, trioleflo phosphorothionate, triphenyl phosphorothionate, tricresyl phosphorothionate, trixilenyl phosphorothionate, cresylidiphenyl phosphorothionate and xylenyl diphenyl phosphorothionate. Specific, non-limiting examples of salts of amines of acid esters of phosphoric acid include salts of acid esters of phosphoric acid with amines such as methylamine, ethylamine, propylamine, butylamine, pentylamine, hexylamine, heptylamine, octylamine, dimethylamine, diethylamine, dipropylamine, dibutylamine, dipentylamine, dihexylamine, diheptylamine, dioctylamine, trimethylamine, triethylamine, tripropylamine, tributylamine, tripentylamine, trihexylamine, trihepilamine and trioctylamine. Specific non-limiting examples of chlorinated esters of phosphoric acid include tris (dichloropropyl) phosphate, tris (chloroethyl) phosphate, tris (chlorophenyl) phosphate and poly (alkylene oxide) phosphate and bis [di (chloroalkyl)]. As esters of phosphorous acid there may be mentioned dibutyl phosphite, dipentyl phosphite, dihexyl phosphite, diheptyl phosphite, dioctyl phosphite, dinonyl phosphite, didecyl phosphite, diundecyl phosphite, didodecyl phosphite, dioleflophosphite, diphenyl phosphite. , dicresyl phosphite, tributyl phosphite, tripentyl phosphite, trihexyl phosphite, triheptyl phosphite, trioctyl phosphite, trinonyl phosphite, tridecyl phosphite, triumphyl phosphite, tridodecyl phosphite, trioleflo phosphite, triphenyl phosphite and phosphite of tricresyl. The extreme pressure / anti-wear additives can be used individually or in any combination, in any desired quantity. In various embodiments, the lubricant or oil composition may include from about 0.01 wt% to about 5.0 wt%, about 0.01 wt% to about 4.0 wt%, about 0.02 wt% in weight to about 3.0% by weight, or 0.1% by weight to about 5.0% by weight of each of the extreme pressure additives and antiwear additives. These additives can be used alone or in any combination.
En diversas realizaciones, el lubricante basado en hidrocarburos o el aceite basado en hidrocarburos pueden incluir uno o mas inhibidores de la corrosion, tales como los seleccionados de mezclas isomeras de N,N-bis(2-etilhexil)-4-metil-1H-benzotriazol-1-metilamina y N,N-bis(2-etilhexil)-5-metil-1H-benzotriazol-1-metilamina. El lubricante basado en hidrocarburos o el aceite basado en hidrocarburos puede incluir aproximadamente de 0,01 a aproximadamente 1,0% en peso de uno o mas inhibidores de corrosion, de aproximadamente 0,01 a aproximadamente 0,5% en peso de uno o mas inhibidores de corrosion, o de aproximadamente 0,05 a aproximadamente 0,15% en peso de uno o mas inhibidores de corrosion.In various embodiments, the hydrocarbon-based lubricant or the hydrocarbon-based oil may include one or more corrosion inhibitors, such as those selected from isomer mixtures of N, N-bis (2-ethylhexyl) -4-methyl-1H- benzotriazol-1-methylamine and N, N-bis (2-ethylhexyl) -5-methyl-1H-benzotriazol-1-methylamine. The hydrocarbon-based lubricant or the hydrocarbon-based oil may include from about 0.01 to about 1.0% by weight of one or more corrosion inhibitors, from about 0.01 to about 0.5% by weight of one or more. more corrosion inhibitors, or from about 0.05 to about 0.15% by weight of one or more corrosion inhibitors.
Los modificadores de la viscosidad (o mejoradores del mdice de viscosidad) son materiales polimericos, ejemplos tfpicos de estos son poliolefinas, tales como copolfmeros de etileno-propileno, copolfmeros de bloques de estirenoisopreno hidrogenados, copolfmeros hidrogenados de estireno-butadieno, copolfmeros de etileno y propileno, polfmeros acnlicos producidos por polimerizacion de esteres de acrilato y metacrilato, polfmeros de isopreno hidrogenados, polialquil-estirenos, copolfmeros hidrogenados de dieno conjugado y alquenil-areno, poliolefinas, esteres de copolfmeros de anhfdrido maleico-estireno y poliisobutileno.Viscosity modifiers (or viscosity index improvers) are polymeric materials, typical examples of which are polyolefins, such as ethylene-propylene copolymers, hydrogenated styrene-isoprene block copolymers, hydrogenated styrene-butadiene copolymers, ethylene copolymers and propylene, acrylic polymers produced by polymerization of acrylate and methacrylate esters, hydrogenated isoprene polymers, polyalkyl styrenes, hydrogenated copolymers of conjugated diene and alkenyl arene, polyolefins, esters of copolymers of maleic anhydride-styrene and polyisobutylene.
Ejemplos no limitantes de depresores del punto de vertido incluyen poli(metacrilatos de alquilo), poli(acrilatos de alquilo), poli(acetato de vinilo), polialquilestilenos, polibuteno, condensados de parafina clorada y naftaleno, y condensados de parafina clorada y fenol.Non-limiting examples of pour point depressants include poly (alkyl methacrylates), poly (acrylates), alkyl), poly (vinyl acetate), polyalkylstylenes, polybutene, chlorinated paraffin condensates and naphthalene, and condensates of chlorinated paraffin and phenol.
Ejemplos no limitantes de supresores de la inflamabilidad incluyen trifluoroclorometano, trifluoroyodometano, esteres de fosfato y otros compuestos de fosforo, e hidrocarburos, hidroflorocarburos o fluorocarburos que contienen yodo o bromo.Non-limiting examples of flammability suppressants include trifluorochloromethane, trifluoroiodomethane, phosphate esters and other phosphorus compounds, and hydrocarbons, hydrofluorocarbons or fluorocarbons containing iodine or bromine.
Un lubricante basado en hidrocarburos o aceite basado en hidrocarburos puede tratarse anadiendo al lubricante o aceite un polieter seleccionado de homopolfmeros de poli(oxido de alquileno) como se describe. El lubricante basado en hidrocarburos o el aceite basado en hidrocarburos que se trata contiene un producto de oxidacion, p. ej., productos de oxidacion tipo barniz o pre-barniz, y el polieter se agrega en una cantidad suficiente para provocar que los productos de oxidacion se disuelvan en el lubricante. En diversas realizaciones, el polieter se anade en una cantidad tal que el lubricante o el aceite comprende del 2% en peso al 20% en peso o del 5% en peso al 20% en peso del polieter. En diversas realizaciones, la viscosidad de un aceite basado en hidrocarburos u otro lubricante que contenga barniz, pre-barniz, u otros productos de oxidacion se reduce mediante la adicion del polieter en un grado mayor del que se esperana en base a un promedio ponderado de la viscosidad del aceite o lubricante basado en hidrocarburos y la viscosidad del polieter.A hydrocarbon-based lubricant or hydrocarbon-based oil can be treated by adding to the lubricant or oil a polyether selected from poly (alkylene oxide) homopolymers as described. The hydrocarbon-based lubricant or the hydrocarbon-based oil being treated contains an oxidation product, e.g. eg, varnish or pre-varnish type oxidation products, and the polyether is added in an amount sufficient to cause the oxidation products to dissolve in the lubricant. In various embodiments, the polyether is added in an amount such that the lubricant or the oil comprises from 2 wt% to 20 wt% or from 5 wt% to 20 wt% of the polyether. In various embodiments, the viscosity of a hydrocarbon-based oil or other lubricant containing varnish, pre-varnish, or other oxidation products is reduced by the addition of the polyether to a degree greater than that expected based on a weighted average of the viscosity of the oil or lubricant based on hydrocarbons and the viscosity of the polyether.
Un lubricante basado en hidrocarburos o una composicion de tratamiento de aceites basados en hidrocarburos para tratar el lubricante basado en hidrocarburos o el aceite basado en hidrocarburos que contiene barniz u otros productos de oxidacion incluye el polieter que se ha descrito y al menos un aditivo que no sea un detergente, tensioactivo y dispersante. En diversas realizaciones, el aditivo se selecciona de antioxidantes, agentes antidesgaste, agentes de presion extrema, agentes reductores de la friccion, agentes desactivantes de metales tales como benzotriazoles, modificadores de la viscosidad, depresores del punto de vertido, estabilizantes, inhibidores de la corrosion, supresores de inflamabilidad y combinaciones. de estos. En realizaciones particulares, la composicion de tratamiento basada en un lubricante o aceite comprende el polieter y un antioxidante. El lubricante o la composicion de tratamiento de aceites reduce la viscosidad de un lubricante basado en hidrocarburos o aceite basado en hidrocarburos que contiene barniz, pre-barniz u otros productos de oxidacion en un grado mayor del que se esperana en base a un promedio ponderado de la viscosidad del lubricante basado en hidrocarburos o aceite basado en hidrocarburos y la viscosidad de la composicion de tratamiento de polieter.A hydrocarbon-based lubricant or a hydrocarbon-based oil treatment composition for treating hydrocarbon-based lubricant or hydrocarbon-based oil containing varnish or other oxidation products includes the polyether that has been described and at least one additive that does not be a detergent, surfactant and dispersant. In various embodiments, the additive is selected from antioxidants, antiwear agents, extreme pressure agents, friction reducing agents, metal deactivating agents such as benzotriazoles, viscosity modifiers, pour point depressants, stabilizers, corrosion inhibitors. , flammability suppressors and combinations. of these. In particular embodiments, the treatment composition based on a lubricant or oil comprises the polyether and an antioxidant. The lubricant or the oil treatment composition reduces the viscosity of a hydrocarbon based lubricant or hydrocarbon based oil containing varnish, pre-varnish or other oxidation products to a degree greater than expected based on a weighted average of the viscosity of the lubricant based on hydrocarbons or oil based on hydrocarbons and the viscosity of the polyether treatment composition.
Los productos de oxidacion se disuelven y no se aglomeran en el lubricante basado en hidrocarburos o en el aceite basado en hidrocarburos que contiene el polieter. Esto se demuestra en los siguientes ejemplos en los que el ensayo del Potencial de Barniz muestra que el aceite "usado" condenado ha retornado a buenas condiciones de operacion. La viscosidad del aceite basado en hidrocarburos usado disminuye, los codigos de limpieza ISO disminuyen, los insolubles en pentano disminuyen, las propiedades de lubricacion aumentan y el VPR (mdice de potencial de barniz) se reduce a "como nuevo fluido" aceptable para su uso.The oxidation products dissolve and do not agglomerate in the hydrocarbon-based lubricant or in the hydrocarbon-based oil contained in the polyether. This is demonstrated in the following examples where the Varnish Potential test shows that the condemned "used" oil has returned to good operating conditions. The viscosity of the hydrocarbon-based oil used decreases, the ISO cleaning codes decrease, the pentane insolubles decrease, the lubrication properties increase and the VPR (varnish potential index) is reduced to "as new fluid" acceptable for its use .
EjemplosExamples
Ejemplo 1. Remediacion de un aceite de turbina usadoExample 1. Remediation of a used turbine oil
Se extrajo una muestra de aceite para turbina usado Chevron GST-32 de un sistema que habfa experimentado fallos en el sistema y problemas de formacion de barniz. Los parametros del aceite usado se midieron de acuerdo con los siguientes metodos de ensayo publicados.A sample of turbine oil used Chevron GST-32 was extracted from a system that had experienced system failures and varnish formation problems. The parameters of the used oil were measured according to the following published test methods.
Insolubles VP en pentano - ASTM D 893Insoluble VP in pentane - ASTM D 893
Clasificacion de sedimentos por ultracentrifugadora - Metodo Mobil 1169Classification of sediments by ultracentrifuge - Metodo Mobil 1169
Colorimetna del parche filtro - ASTM W K 27308Colorimetric filter patch - ASTM W K 27308
Ruler (del ingles “Remaining Useful Life Evaluation Routine”: Evaluacion rutinaria de lavida util remanente), % -ASTM D 6971Ruler (from the English "Remaining Useful Life Evaluation Routine": Routine evaluation of the remaining useful life),% -ASTM D 6971
Clasificacion del potencial de barniz - ASTM D 4378Classification of the varnish potential - ASTM D 4378
Viscosidad (SUS) - ASTM D 445Viscosity (SUS) - ASTM D 445
fndice total de acidez - ASTM D 664Total acidity index - ASTM D 664
Contenido de agua - ASTM E 203Water content - ASTM E 203
Recuento de partfculas - ISO 4406.Particle count - ISO 4406.
Los valores medidos del aceite para turbina usado Chevron GST-32 tal y como estaba cuando se extrajo del sistema se muestran en la Tabla 1. Tambien se midieron los parametros de una nueva muestra no utilizada de aceite para turbina Chevron GST-32 y se muestran en la Tabla 1. The measured values of the turbine oil used Chevron GST-32 as it was when it was removed from the system are shown in Table 1. The parameters of a new unused sample of Chevron GST-32 turbine oil were also measured and shown in Table 1.
Se combino una porcion de 90 partes en peso del aceite para turbina usado Chevron GST-32 con 10 partes en peso de poli(oxido de propileno), terminado con un grupo butil-eter y un grupo hidroxilo, con un peso molecular promedio en numero de 1000 y con un contenido de 0,6% en peso del producto de reaccion butilado de p-cresol y diciclopentadieno (n° CAS 68610-51-5) y 0,01% en peso de Cobratec 122 (disponible en PMC Specialties Group Inc., Cincinnati, OH) para hacer un aceite remediado de turbina. Se midieron los parametros de este aceite de turbina Chevron GST-32 remediado y se muestran en la Tabla 1.A portion of 90 parts by weight of the used turbine oil Chevron GST-32 was combined with 10 parts by weight of poly (propylene oxide), terminated with a butyl ether group and a hydroxyl group, with a number average molecular weight. of 1000 and with a content of 0.6% by weight of the butylated reaction product of p-cresol and dicyclopentadiene (CAS No. 68610-51-5) and 0.01% by weight of Cobratec 122 (available from PMC Specialties Group Inc., Cincinnati, OH) to make a turbine remediated oil. The parameters of this remediated Chevron GST-32 turbine oil were measured and are shown in Table 1.
Los valores teoricos de los parametros se determinaron para una combinacion de 90 partes en peso del aceite para turbina usado Chevron GST-32 combinado con 10 partes en peso del poli(oxido de propileno) tomando un promedio ponderado de los valores de los fluidos individuales. Los valores teoricos representan los valores de las propiedades del aceite que se esperanan si el polieter no tuviera efecto en las partroulas de barniz contenidas en el aceite para turbina usado Chevron GST-32. Estos valores tambien se muestran en Tabla1. La diferencia entre los valores de los parametros teoricos y los valores realmente obtenidos combinando el aceite de turbina usado con el poli(oxido de propileno) demuestran que el poli(oxido de propileno) agregado elimino las partroulas blandas de barniz del aceite de turbina usado.The theoretical values of the parameters were determined for a combination of 90 parts by weight of the turbine oil used Chevron GST-32 combined with 10 parts by weight of the poly (propylene oxide) taking a weighted average of the values of the individual fluids. The theoretical values represent the values of the properties of the oil that are expected if the polyether had no effect on the varnish particles contained in the turbine oil used Chevron GST-32. These values are also shown in Table1. The difference between the values of the theoretical parameters and the values actually obtained by combining the turbine oil used with the poly (propylene oxide) show that the added poly (propylene oxide) removed the soft varnish particles from the turbine oil used.
El aceite para turbina usado Chevron GST-32 remediado con 10% en peso de poli(oxido de propileno) tuvo una eliminacion del 75% de los insolubles en pentano, una clasificacion de sedimentos por ultracentnfuga equivalente al aceite nuevo y una reduccion en los cuerpos de color medidos. Los resultados del ensayo Ruler muestran un aumento del 10% sobre el valor esperado en el contenido de antioxidantes del antioxidante original en el Chevron GST-32, que difiere del antioxidante que se combino con el polipropileno agregado para remediar el aceite usado. Una cafda de 10 unidades SUS en la viscosidad para el aceite remediado tambien es evidencia de que las partroulas blandas del barniz se han disuelto en el aceite. Cuando el barniz se rompe el poli(oxido de propileno) tambien libera otras moleculas polares, tales como el agua.The turbine oil used Chevron GST-32 remediated with 10% by weight of poly (propylene oxide) had a 75% elimination of the insolubles in pentane, a classification of sediments by ultracentrifuge equivalent to new oil and a reduction in bodies of measured color. The Ruler test results show a 10% increase over the expected value of antioxidant content of the original antioxidant in Chevron GST-32, which differs from the antioxidant that was combined with the added polypropylene to remediate the used oil. A drop of 10 SUS units in the viscosity for the remediated oil is also evidence that the soft partroulas of the varnish have dissolved in the oil. When the varnish breaks poly (propylene oxide) also releases other polar molecules, such as water.
Ejemplo 2. Remediacion de un aceite de turbina usadoExample 2. Remediation of a used turbine oil
Se extrajo una muestra del aceite para turbina usado Mobil SHC-824 de un sistema que terna un exceso de barniz. Se midieron los parametros del aceite usado y se dan en la Tabla 2. Se combino una porcion de 90 partes en peso del aceite para turbina usado Mobil SHC-824 con 10 partes en peso de poli(oxido de propileno), terminado con un grupo butil-eter y un grupo hidroxilo, con un peso molecular promedio en numero de 1000 y con un contenido de 0,6% en peso del producto de reaccion butilado de p-cresol y diciclopentadieno (n° CAS 68610-51-5) y 0,01% en peso de Cobratec 122 (disponible en PMC Specialties Group Inc., Cincinnati, OH) para hacer un aceite para turbina remediado. Se midieron los parametros de este aceite para turbina remediado Mobil SHC-824 y se muestran en la Tabla 2. Finalmente, los valores teoricos de la reposicion del sistema lubricante con aceite para turbina nuevo Mobil SHC-824 tambien se muestran en la Tabla 2.A sample was taken from the used turbine oil Mobil SHC-824 from a system that finishes an excess of varnish. The parameters of the used oil were measured and given in Table 2. A portion of 90 parts by weight of the used turbine oil Mobil SHC-824 was combined with 10 parts by weight of poly (propylene oxide), finished with a group. butyl ether and a hydroxyl group, with a number average molecular weight of 1000 and with a content of 0.6% by weight of the butylated reaction product of p-cresol and dicyclopentadiene (CAS No. 68610-51-5) and 0.01% by weight of Cobratec 122 (available from PMC Specialties Group Inc., Cincinnati, OH) to make a remediated turbine oil. The parameters of this Mobil SHC-824 remediated turbine oil were measured and shown in the Table 2. Finally, the theoretical values of the replacement of the lubricant system with new turbine oil Mobil SHC-824 are also shown in Table 2.
La adicion del poli(oxido de propileno) redujo la viscosidad del aceite de turbina en 3 cSt (10 SUS) por debajo de un valor teorico. Esto demuestra que la adicion del poli(oxido de propileno) redujo significativamente el peso molecular efectivo del lubricante al reducir la aglomeracion de cuerpos polares que habfan formado partfculas blandas de barniz en el aceite usado. Una reduccion del mdice total de acidez demuestra que se ha restablecido el equilibrio entre los antioxidantes ammicos y fenolicos activos en el fluido para turbina utilizado. La reduccion del recuento de partfculas para el aceite usado remediado muestra que el poli(oxido de propileno) agregado elimino las partfculas de barniz del aceite para turbina usado al disolverlas.The addition of poly (propylene oxide) reduced the viscosity of the turbine oil by 3 cSt (10 SUS) below a theoretical value. This demonstrates that the addition of the poly (propylene oxide) significantly reduced the effective molecular weight of the lubricant by reducing the agglomeration of polar bodies that had formed soft particles of varnish in the used oil. A reduction in the total acidity index shows that the equilibrium between the active amine and phenolic antioxidants in the turbine fluid used has been restored. The reduction of the particle count for the reused used oil shows that the added poly (propylene oxide) removed the varnish particles from the used turbine oil when dissolved.
La descripcion precedente de las realizaciones se ha proporcionado con fines de ilustracion y descripcion. No pretende ser exhaustiva o limitar la invencion. The foregoing description of the embodiments has been provided for purposes of illustration and description. It does not pretend to be exhaustive or limit the invention.
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PCT/US2013/033965 WO2013148743A2 (en) | 2012-03-29 | 2013-03-27 | Hydrocarbon-based lubricants with polyether |
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