ES2374046A1 - Apparatus to perform the reverse spherification from liquids. (Machine-translation by Google Translate, not legally binding) - Google Patents
Apparatus to perform the reverse spherification from liquids. (Machine-translation by Google Translate, not legally binding) Download PDFInfo
- Publication number
- ES2374046A1 ES2374046A1 ES201031197A ES201031197A ES2374046A1 ES 2374046 A1 ES2374046 A1 ES 2374046A1 ES 201031197 A ES201031197 A ES 201031197A ES 201031197 A ES201031197 A ES 201031197A ES 2374046 A1 ES2374046 A1 ES 2374046A1
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- ES
- Spain
- Prior art keywords
- spheres
- tank
- conveyor belt
- liquid
- spherification
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L29/00—Foods or foodstuffs containing additives; Preparation or treatment thereof
- A23L29/20—Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents
- A23L29/206—Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents of vegetable origin
- A23L29/256—Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents of vegetable origin from seaweeds, e.g. alginates, agar or carrageenan
-
- A23L1/0532—
-
- A23P1/00—
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P10/00—Shaping or working of foodstuffs characterised by the products
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2/00—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
- B01J2/02—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by dividing the liquid material into drops, e.g. by spraying, and solidifying the drops
- B01J2/06—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by dividing the liquid material into drops, e.g. by spraying, and solidifying the drops in a liquid medium
Abstract
Description
Aparato para realizar la esferificación inversa a partir de líquidos.Apparatus for reverse spherification from liquids.
La presente invención se refiere a un aparato para producir esferas a partir de líquidos. El aparato para uso en la industria, permite realizar procedimientos de esferificación inversa a nivel industrial.The present invention relates to an apparatus to produce spheres from liquids. The device for use in the industry allows spherification procedures Reverse industrial level.
La técnica de la esferificación de líquidos es una técnica ya conocida, en el ámbito culinario entre otros. También se aplica en la industria farmacéutica y cosmética entre otras.The liquid spherification technique is a technique already known, in the culinary field among others. Too It is applied in the pharmaceutical and cosmetic industry among others.
Ésta se puede definir como la gelificación controlada de un líquido, que cuando se sumerge en una composición determinada forma esferas.This can be defined as gelation controlled of a liquid, which when immersed in a composition certain form spheres.
Se puede dividir en dos grandes grupos, la
esferificación directa y la esferificación inversa. En la
esferificación directa, la gelificación se produce hacia dentro, por
lo que las esferas formadas se convierten en gel, en la
esferificación inversa la gelificación se produce hacia fuera de
manera que se forma una capa exterior de gel que ocluye líquido en
su
interior.It can be divided into two large groups, direct spherification and reverse spherification. In direct spherification, gelation occurs inwardly, so that the spheres formed become gel, in reverse spherification gelation occurs outwardly so that an outer layer of gel is formed that occludes liquid in its
inside.
En la esferificación inversa conocida en el estado de la técnica, el líquido a esferificar debe de contener una sal de calcio. Para que se forme la esfera, se sumerge el líquido a esferificar en agua con un hidrocoloide, como por ejemplo el alginato. Si el líquido de partida no contiene una sal de calcio se añade del exterior, un ejemplo de sal es el gluconolactato de calcio. Además puede ser necesario añadir al líquido de partida un espesante.In the inverse spherification known in the prior art, the liquid to be spherified must contain a calcium salt For the sphere to form, the liquid is submerged to spherify in water with a hydrocolloid, such as alginate If the starting liquid does not contain a calcium salt it added from the outside, an example of salt is the gluconolactate of calcium. It may also be necessary to add a starting liquid thickener
En el estado de la técnica se conocen diferentes aparatos para la formación de cápsulas a partir de líquidos. Por ejemplo el documento EP0298648 describe un aparato encapsulador que cuenta con un tanque dosificador y un tanque de coagulación unidos por tuberías. El documento JP58031183 se describe un aparato con un sistema dosificador y un tanque de formación de esferas con agitación.In the state of the art different are known apparatus for the formation of capsules from liquids. By example document EP0298648 describes an encapsulating apparatus that It has a dosing tank and a coagulation tank attached by pipes. JP58031183 describes an apparatus with a dosing system and a sphere formation tank with agitation.
El problema que se plantea en los aparatos donde se realiza la esferificación inversa que es las esferas formadas se aglomeran y forman conjuntos de esferas no deseados.The problem that arises in the devices where reverse spherification is performed which is the spheres formed are they agglomerate and form sets of unwanted spheres.
El aparato de la presente invención permite llevar a cabo a nivel industrial la técnica de la esferificación inversa, evitando los problemas antes descritos de aglomeración de esferas.The apparatus of the present invention allows carry out the spherification technique at an industrial level inverse, avoiding the above-described problems of agglomeration of spheres.
Un aspecto de la invención es un aparato para realizar la esferificación inversa a partir de un líquido de partida que comprende al menos un dispositivo de alimentación para el líquido de partida, un sistema dosificador de dicho líquido, un tanque de formación, para constituir las esferas, con tabiques internos para separar dos zonas en el tanque: una zona sin agitación donde se forma la esfera y una segunda zona con agitación con objeto de que las esferas formadas no se peguen. El tanque de formación cuenta con medios para recoger y escurrir las esferas formadas. Por último el aparato comprende un sistema de lavado de las esferas formadas y un elemento colector final de las esferas formadas.An aspect of the invention is an apparatus for perform reverse spherification from a starting liquid comprising at least one feeding device for the starting liquid, a dosing system of said liquid, a training tank, to constitute the spheres, with partitions internal to separate two zones in the tank: a zone without agitation where the sphere is formed and a second zone with agitation in order that the formed spheres do not stick together. Training tank It has means to collect and drain the formed spheres. By Finally, the apparatus comprises a system for washing the spheres formed and a final collecting element of the formed spheres.
Cuando en la presente invención se habla de esferificación inversa se refiere a la formación de esferas a partir de un líquido de partida, una solución de una sal de calcio, y si es necesario un espesante, este conjunto, se añade sobre una solución de un hidrocoloide. Preferentemente el hidrocoloide es alginato. La sal de calcio puede aportarla el líquido de partida, si no es así al líquido de partida se le añade la sal de calcio, preferentemente gluconolactato.When the present invention speaks of reverse spherification refers to the formation of spheres from of a starting liquid, a solution of a calcium salt, and if it is necessary a thickener, this set is added on a solution of a hydrocolloid. Preferably the hydrocolloid is alginate. The Calcium salt can be provided by the starting liquid, if not Starting liquid is added calcium salt, preferably gluconolactate
Cuando en la presente invención se habla de líquido de partida, éste puede ser cualquier líquido. En el caso de que el líquido sea alimentario, este puede ser, zumos de frutas, vino, bebidas espirituosas.When the present invention speaks of Starting liquid, this can be any liquid. In the case of that the liquid is food, this can be, fruit juices, Wine, spirits.
Cuando en la presente invención se habla de zona sin agitación se refiera a la zona del tanque donde el líquido está en reposo.When the present invention refers to a zone no agitation refers to the area of the tank where the liquid is Resting.
Cuando en la presente invención se habla de zona con agitación se refiere a una zona donde el líquido se encuentra en movimiento.When the present invention refers to a zone with agitation it refers to an area where the liquid is in movement.
Particularmente el sistema de dosificación presenta unos medios de giro que comprenden una junta rotativa acoplada a un motor a través de una correa de transmisión.Particularly the dosing system it has turning means comprising a rotating joint coupled to an engine through a drive belt.
Particularmente el sistema de recolección es una red extraíble para el escurrido y extracción de las esferas.Particularly the collection system is a Removable net for draining and extracting the spheres.
Particularmente el sistema de recolección es una cinta transportadora con tambor motriz. Particularmente la superficie superior de la cinta transportadora cuenta con unos pliegues espaciados a lo largo de toda su longitud. Estos pliegues tienen una zona cóncava central que retienen a las esferas una vez formadas, de manera que pueden ser sacadas del tanque una vez formadas por la cinta transportadora. De manera particular en la parte superior del tanque puede haber un tubo con salidas de aire, de la misma longitud que la anchura de la cinta transportadora. Este aire es impulsado por un pequeño compresor, con objeto de desprender las esferas de la cinta una vez se encuentran fuera del tanque de formación.Particularly the collection system is a conveyor belt with drive drum. Particularly the upper surface of the conveyor belt has about folds spaced along its entire length. These folds they have a central concave zone that retain the spheres once formed, so that they can be taken out of the tank once formed by the conveyor belt. Particularly in the top of the tank there may be a tube with air outlets, of the same length as the width of the conveyor belt. This air is driven by a small compressor, in order to detach the spheres of the tape once are outside the tank of training.
Particularmente el sistema de agitación es un agitador magnético encerrado en una cápsula que se sitúa en el fondo del tanque de formación.Particularly the agitation system is a magnetic stirrer enclosed in a capsule that sits at the bottom of the training tank.
Particularmente el sistema de agitación es un sistema de recirculación de líquidos. Particularmente el sistema de recirculación se realiza mediante un motor que recircula una corriente, a través de una tubería, desde la parte media del tanque hasta la parte superior.Particularly the agitation system is a liquid recirculation system. Particularly the system of recirculation is performed by a motor that recirculates a current, through a pipe, from the middle part of the tank to the top
La Fig. 1 muestra un esquema del aparato de la invención donde el sistema de escurrido y recogida es una rejilla extraíble.Fig. 1 shows a diagram of the apparatus of the invention where the draining and collection system is a grid removable
La Fig. 2 muestra una vista superior y una vista en sección por la línea I-II, del tanque de formación de las esferas y del sistema de lavado y recogida de las esferas, el sistema de recogida se materializada en una cinta transportadora.Fig. 2 shows a top view and a view in section on line I-II, of the tank formation of the spheres and the washing and collection system of spheres, the collection system is materialized on a tape conveyor
La Fig. 3 muestra una vista en perspectiva, del tanque de la invención con un sistema de agitación en forma de recirculación, y un detalle de la boquilla.Fig. 3 shows a perspective view of the tank of the invention with a stirring system in the form of recirculation, and a detail of the nozzle.
En un ejemplo de realización el dispositivo como
se muestra en la Fig. 1 de alimentación (1) consta de un depósito
(1.1) superior que contiene una mezcla de vino, gluconolactato y
xantana. Esta mezcla vierte mediante una válvula (2) de paso a una
bandeja (1.2) de alimentación para el sistema de dosificación
(3).In an exemplary embodiment, the device as shown in Fig. 1 of feed (1) consists of an upper tank (1.1) containing a mixture of wine, gluconolactate and xanthan. This mixture is poured through a valve (2) into a feed tray (1.2) for the dosing system
(3).
El sistema (3) de dosificación cuenta, en este ejemplo de realización con cuatro boquillas dosificadoras (3.1).The dosing system (3) counts, in this exemplary embodiment with four dosing nozzles (3.1).
El sistema de dosificación (3) presenta unos medios de giro que comprenden una junta (3.2) rotativa acoplada a un motor (3.3) con correa de transmisión.The dosing system (3) has some turning means comprising a rotary joint (3.2) coupled to a Engine (3.3) with transmission belt.
Con estos medios de giro se consigue que las gotas líquidas caigan en el tanque (4) de formación en diferentes puntos, favoreciendo su formación por separado.With these means of rotation it is achieved that the liquid drops fall into the training tank (4) in different points, favoring their training separately.
Entre la bandeja (1.2) de alimentación y el sistema (3) de dosificación hay una válvula (3.4) de control de entrada del líquido al sistema de dosificación (3).Between the feed tray (1.2) and the dosing system (3) there is a control valve (3.4) liquid entering the dosing system (3).
Las gotas dosificadas caen al tanque (4) de formación que contiene alginato y agua.The dosed drops fall into the tank (4) of formation containing alginate and water.
El tanque (4) de formación presenta en su interior unos tabiques internos (4.1), a modo de embudo. Estos tabiques internos (4.1), permiten que cuando el agitador magnético (no representado), que se encuentra en el fondo del tanque de (4) formación está en marcha, en el tanque se formen dos zonas una inferior de agitación y una superior sin agitación, con objeto de que las esferas se puedan formar en la zona de reposo pero cuando lleguen a la parte inferior del tanque (4) de formación no se peguen entre ellas, gracias a la agitación.The training tank (4) presents in its internal internal partitions (4.1), as a funnel. These Internal partitions (4.1), allow when the magnetic stirrer (not shown), which is located at the bottom of the tank of (4) formation is underway, in the tank two zones are formed one lower stirring and upper without stirring, in order to that the spheres can form in the resting zone but when get to the bottom of the training tank (4) don't stick between them, thanks to the turmoil.
El tanque de formación cuenta en su interior con una rejilla (5) extraíble para poder escurrir y sacar las esferas. Las esferas una vez escurridas son transportadas a un depósito de agua (6) para su lavado.The training tank has inside with a removable grid (5) to drain and remove the spheres. The spheres once drained are transported to a deposit of water (6) for washing.
En un segundo ejemplo de realización en el que se puede operar en continuo, el tanque (4) de formación presenta un sistema de recogida y escurrido que se materializa en una cinta (7) transportadora con tambor (7.1) motriz.In a second embodiment in which It can be operated continuously, the training tank (4) has a collection and draining system that materializes on a belt (7) conveyor with drum (7.1) drive.
Como se muestra en la Fig. 2 el sistema de recogida y escurrido, materializado en la cinta (7) transportadora, se encuentra por debajo de los tabiques internos. La cinta transportadora tiene unos pliegues (7.2) transversales a lo largo de toda la cinta. Estos pliegues (7.2), tienen una zona cóncava central donde la esfera queda retenida y se transportan al exterior del tanque (4). La cinta (7) transportadora deja caer a las esferas ya formadas sobre una bandeja inclinada (8) que a su vez, deja caer las esferas a un depósito colector (9). En la parte superior de la bandeja (8) inclinada, se encuentra un pulverizador (10) de agua, para el lavado de las esferas. Para facilitar el desprendimiento de las esferas de la cinta (7) transportadora, ésta presenta en la parte superior de la misma, un tubo (11) con salidas de aire, de la misma longitud que la anchura de la cinta (7) transportadora. Este aire es impulsado por un pequeño compresor, no representado.As shown in Fig. 2 the system of collected and drained, materialized on the conveyor belt (7), It is located below the internal partitions. Tape conveyor has some transverse folds (7.2) along The whole tape. These folds (7.2), have a central concave zone where the sphere is retained and transported outside the tank (4). The conveyor belt (7) drops the spheres and formed on an inclined tray (8) which, in turn, drops the spheres to a collecting tank (9). On top of the inclined tray (8), there is a water sprayer (10), for washing the spheres. To facilitate the detachment of the spheres of the conveyor belt (7), this one presents in the upper part thereof, a tube (11) with air outlets, of the same length as the width of the conveyor belt (7). This Air is driven by a small compressor, not shown.
En un tercer ejemplo de realización, mostrado en la Fig. 3, la alimentación se realiza por la parte inferior del tanque de formación (4). Este ejemplo de realización donde la alimentación se realiza por la parte inferior del tanque (4) de formación, es para los casos en que la densidad de las esferas sea tal que tiendan a flotar dentro del tanque. La alimentación se realiza con un sistema de boquillas línea (12). Se realiza a presión constante. El flujo de mezcla que sale de las boquillas (12), se corta mediante pulsos de aire comprimido. En las boquillas el aire comprimido sale perpendicularmente al sentido del flujo. Este aire es aportado por una tubería de aire comprimido que es paralelas a la alimentación de la mezcla.In a third embodiment, shown in Fig. 3, the feeding is done by the bottom of the training tank (4). This embodiment where the feeding is done by the bottom of the tank (4) of formation, it is for cases where the density of the spheres is such that they tend to float inside the tank. The feed is performed with a line nozzle system (12). It is done under pressure constant. The mixture flow leaving the nozzles (12) is cuts by compressed air pulses. In the nozzles the air tablet comes out perpendicular to the direction of flow. This air it is provided by a compressed air pipe that is parallel to the mix feed.
La gota de densidad menor al baño donde se encuentra, asciende hasta chocar con los tabiques internos (4.1) que separa la zona de reposo y la zona de agitación.The lowest density drop to the bathroom where find, ascend to collide with the internal partitions (4.1) that separates the resting area and the agitation zone.
Las esferas pasan a través de una abertura (4.2) en la parte superior del tabique interno (4.1) y ascienden hasta la zona agitada.The spheres pass through an opening (4.2) at the top of the internal partition (4.1) and ascend to the agitated area
La agitación se produce mediante un motor (13) que recircula una corriente de alginato, a través de una tubería, desde la parte media del tanque hasta la parte superior, donde sale creando un movimiento dirigido hacia la cinta transportadora (7). La cinta (7) transportadora saca en su movimiento a las esferas del tanque. Unos deflectores (14) en los laterales del tanque, dirigen a las esferas formadas hacia la cinta, impidiendo que pasen a la zona de retroceso de la cinta.Stirring occurs by means of a motor (13) that recirculates a stream of alginate, through a pipe, from the middle of the tank to the top, where it leaves creating a movement directed towards the conveyor belt (7). The Conveyor belt (7) removes the spheres of the movement tank. Baffles (14) on the sides of the tank, direct to the spheres formed towards the tape, preventing them from entering the area of recoil of the tape.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ES201031197A ES2374046B1 (en) | 2010-08-01 | 2010-08-01 | APPARATUS TO PERFORM THE INVERSE SPHERIFICATION FROM LIQUIDS. |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ES201031197A ES2374046B1 (en) | 2010-08-01 | 2010-08-01 | APPARATUS TO PERFORM THE INVERSE SPHERIFICATION FROM LIQUIDS. |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| ES2374046A1 true ES2374046A1 (en) | 2012-02-13 |
| ES2374046B1 ES2374046B1 (en) | 2012-12-21 |
Family
ID=45525078
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| ES201031197A Expired - Fee Related ES2374046B1 (en) | 2010-08-01 | 2010-08-01 | APPARATUS TO PERFORM THE INVERSE SPHERIFICATION FROM LIQUIDS. |
Country Status (1)
| Country | Link |
|---|---|
| ES (1) | ES2374046B1 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2018115563A1 (en) * | 2016-12-23 | 2018-06-28 | Ridaura Ayats Kimi | Device for spherification of a liquid |
| WO2019102051A1 (en) * | 2017-11-21 | 2019-05-31 | Seduco Industries Corporation, S.L. | Machine for spherifying or encapslating liquid or semi-liquid products |
| WO2023175207A1 (en) * | 2022-03-17 | 2023-09-21 | Ridaura Ayats Kimi | Industrial liquid spherification device |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4063856A (en) * | 1975-02-21 | 1977-12-20 | Gte Sylvania Incorporated | Particulate product of self supporting spheres containing inorganic material and apparatus for producing same |
| US4362748A (en) * | 1980-10-03 | 1982-12-07 | Loyal Wells | Method for forming shaped products for human and/or animal consumption or as marine bait and products produced thereby |
| WO1984002255A2 (en) * | 1982-12-06 | 1984-06-21 | Hydrosyn Systems Inc | Lipid pelletization methods, apparatus and products |
| EP0289648A1 (en) * | 1987-05-06 | 1988-11-09 | Q.P. Corporation | Encapsulation apparatus |
| US5629187A (en) * | 1990-10-19 | 1997-05-13 | Lvmh Recherche | Process and apparatus for forming solid particles by cross-linking drops of a cross-linkable material with a cascading stream of cross-linking agent |
| WO2003037108A2 (en) * | 2001-10-31 | 2003-05-08 | Isp Investments Inc. | Spherical gelled simulated fruit with dimples, and extrusion process |
-
2010
- 2010-08-01 ES ES201031197A patent/ES2374046B1/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4063856A (en) * | 1975-02-21 | 1977-12-20 | Gte Sylvania Incorporated | Particulate product of self supporting spheres containing inorganic material and apparatus for producing same |
| US4362748A (en) * | 1980-10-03 | 1982-12-07 | Loyal Wells | Method for forming shaped products for human and/or animal consumption or as marine bait and products produced thereby |
| WO1984002255A2 (en) * | 1982-12-06 | 1984-06-21 | Hydrosyn Systems Inc | Lipid pelletization methods, apparatus and products |
| EP0289648A1 (en) * | 1987-05-06 | 1988-11-09 | Q.P. Corporation | Encapsulation apparatus |
| US5629187A (en) * | 1990-10-19 | 1997-05-13 | Lvmh Recherche | Process and apparatus for forming solid particles by cross-linking drops of a cross-linkable material with a cascading stream of cross-linking agent |
| WO2003037108A2 (en) * | 2001-10-31 | 2003-05-08 | Isp Investments Inc. | Spherical gelled simulated fruit with dimples, and extrusion process |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2018115563A1 (en) * | 2016-12-23 | 2018-06-28 | Ridaura Ayats Kimi | Device for spherification of a liquid |
| US11052362B2 (en) | 2016-12-23 | 2021-07-06 | Kimi RIDAURA AYATS | Device for spherification of a liquid |
| WO2019102051A1 (en) * | 2017-11-21 | 2019-05-31 | Seduco Industries Corporation, S.L. | Machine for spherifying or encapslating liquid or semi-liquid products |
| WO2023175207A1 (en) * | 2022-03-17 | 2023-09-21 | Ridaura Ayats Kimi | Industrial liquid spherification device |
Also Published As
| Publication number | Publication date |
|---|---|
| ES2374046B1 (en) | 2012-12-21 |
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