CN108013491B - Interesting bead production equipment and method - Google Patents
Interesting bead production equipment and method Download PDFInfo
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- CN108013491B CN108013491B CN201610968984.1A CN201610968984A CN108013491B CN 108013491 B CN108013491 B CN 108013491B CN 201610968984 A CN201610968984 A CN 201610968984A CN 108013491 B CN108013491 B CN 108013491B
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Abstract
The invention provides interesting bead production equipment and a method. The apparatus includes: the device comprises a protection liquid conveying pipeline, a cleaning liquid conveying pipeline, a curing liquid conveying pipeline, a casting head assembly, a casting barrel, a solidification liquid conveying pipeline, an isolation grid plate, a rotating blade, a driving motor, a bead forming device, a solid-liquid filtering belt, a solidification liquid recycling device, a cleaning, curing and filtering belt, a sprayer group, a bead collecting device, a sterilizing machine and a sterile filling machine; the casting liquid conveying pipeline is led into the top plate of the casting barrel and is connected with the casting head assembly; the solidifying liquid conveying pipeline is led into the side wall of the pouring barrel; the isolation grid plate is positioned at the bottom of the pouring barrel, and a rotary blade is arranged between the isolation grid plate and the bottom plate of the pouring barrel; the preformed bead outlet on the side wall of the pouring barrel is sequentially connected with a bead forming device, a solid-liquid filter belt, a cleaning, solidifying and filtering belt, a bead collecting device, a sterilizing machine and a sterile filling machine. The production equipment and the method have the characteristics of high automation degree, convenient operation, good effect and the like.
Description
Technical Field
The invention relates to interesting bead production equipment and method, and belongs to the technical field of food processing.
Background
At present, a plurality of sandwich bead products (also called as interesting bead products) with a bursting taste appear on the market, and are popular with consumers. However, the existing production process of the interesting bead products is complicated, the labor intensity of personnel operation is high, the product quality is difficult to guarantee, and the problems of increased procedures, serious breakage rate, bad taste and the like of the interesting bead products in the subsequent use process are caused. Moreover, as the production materials of the interesting bead products flow in the air, bacteria in the air are in contact with the materials, the bacteria in the materials are rapidly propagated in the production process, the material organization system is damaged, the product quality is reduced, the material loss is increased, and aseptic filling cannot be achieved.
Therefore, developing a new interesting bead production device and method becomes one of the problems to be solved in the art.
Disclosure of Invention
In order to solve the technical problems, the invention aims to provide interesting bead production equipment and method. The interesting bead production equipment is equipment from preparation to sterile filling of high-efficiency continuous closed interesting beads, and has the characteristics of high automation degree, scientific design, convenient operation, good cleaning, sterilization, disinfection and production effect and the like.
In order to achieve the above object, the present invention provides an interesting bead production apparatus, comprising at least: the device comprises a protection liquid conveying pipeline, a cleaning liquid conveying pipeline, a curing liquid conveying pipeline, a casting head assembly, a casting barrel, a solidification liquid conveying pipeline, an isolation grid plate, a rotating blade, a driving motor, a bead forming device, a solid-liquid filtering belt, a solidification liquid recycling device, a cleaning, curing and filtering belt, a sprayer group, a bead collecting device, a sterilizing machine and a sterile filling machine;
the pouring barrel is a cylinder, the pouring liquid conveying pipeline is led into a pouring liquid inlet positioned on the top plate of the pouring barrel, and the pouring head assembly is connected to a port of the pouring liquid conveying pipeline, which is led into the top plate of the pouring barrel;
the coagulating liquid conveying pipeline is connected with a coagulating liquid inlet on the side wall of the pouring barrel;
the isolation grid plate is arranged at the bottom of the pouring barrel and is parallel to the bottom plate of the pouring barrel, and the isolation grid plate is a circular thin plate with a plurality of through holes; the rotary blades are arranged between the isolation grid plate and the bottom plate of the pouring barrel and connected with the driving motor (the driving motor is positioned outside the pouring barrel);
the side wall of the pouring barrel is provided with a preformed bead outlet which is connected with the inlet of the bead forming device;
the outlet of the bead molding device is connected with the inlet of the solid-liquid filter belt; the coagulating liquid recovery device is arranged below the solid-liquid filter belt;
the outlet of the solid-liquid filter belt is connected with the inlet of the cleaning, solidifying and filtering belt; the sprayer group is arranged above the cleaning, solidifying and filtering belt; one or more sprayers in the sprayer group, which are close to the outlet of the solid-liquid filter belt, are connected with the cleaning liquid conveying pipeline, and the rest sprayers in the sprayer group are connected with the curing liquid conveying pipeline;
the outlet of the cleaning, curing and filtering belt is connected with the inlet of the bead collecting device; the protective liquid conveying pipeline is led into the bead collecting device;
the outlet of the bead collecting device is connected with the sterilizing machine and the sterile filling machine sequentially through pipelines.
According to a specific embodiment of the present invention, preferably, the above-mentioned interesting bead production apparatus further comprises a plurality of control valves and/or transfer pumps. For example, a control valve and/or a transfer pump may be provided in one or more of the protective liquid transfer pipe, the cleaning liquid transfer pipe, the solidification liquid transfer pipe, the casting liquid transfer pipe, the solidification liquid transfer pipe, and the like. A control valve and/or a transfer pump may be provided on a pipe connecting the outlet of the bead collecting apparatus with the sterilizer.
According to an embodiment of the present invention, preferably, the above-mentioned interesting bead production apparatus further includes a coagulation liquid recovery pipe connected to the coagulation liquid recovery device and the coagulation liquid delivery pipe, and a coagulation liquid circulation recovery pump is provided on the coagulation liquid recovery pipe. The coagulating liquid recovery line may be provided with a control valve.
In the above interesting bead production device, preferably, the pouring head assembly at least comprises a box body, a plurality of pouring heads, a plurality of throttle valves and a liquid level meter; a plurality of pouring heads are arranged at the bottom of the box body in a row, a throttle valve is arranged on each pouring head (for controlling the flow rate), and a liquid level meter is arranged on the box body. The liquid level meter can be controlled by a control valve arranged on the casting liquid conveying pipeline so as to keep the liquid level in the tank stable.
In the above-described interesting bead production apparatus, preferably, the pouring head is a tapered member, and the large-diameter end of the pouring head is an upper end provided with an external thread section so as to be connected with the throttle valve; one end with the small diameter of the pouring head is the lower end and is an outlet of the pouring liquid bead; the inside of the pouring head is provided with a through hole with a diameter from the upper end to the lower end from large to small along the axial direction. The construction of the casting head of the present invention facilitates the formation of beaded liquid.
In the above-mentioned interesting bead production apparatus, preferably, the plurality of through holes on the isolation grid plate are round holes and/or square holes, and more preferably, the through holes are distributed in a circular shape. The isolating grid plate has the functions that: when the rotary blades below the isolation grid plates work, the coagulating liquid at the bottom of the pouring barrel is driven to rotate, the liquid at the bottom rotates to drive the coagulating liquid above the isolation grid plates to rotate, and the isolation grid plates can reduce turbulence caused by stirring to form advection, so that the liquid in the barrel rotates more stably.
In the above-described interesting bead production apparatus, preferably, the solidification liquid inlet of the pouring barrel side wall is tangential to the preformed bead outlet of the pouring barrel side wall, which facilitates the rotation of the liquid and the beads in and out. More preferably, the solidification liquid inlet of the pouring barrel side wall is arranged at the lower part of the pouring barrel side wall, and the preformed bead outlet of the pouring barrel side wall is arranged at the middle part of the pouring barrel side wall.
In the above-described interesting bead production apparatus, preferably, the bead molding device is a turbulent flow tube. More preferably, the turbulent flow pipeline is a cuboid pipeline with a plurality of turbulent flow plates on the bottom surface of the inner wall. The preformed beads are further roll-formed in the turbulent tube.
In the above-described interesting bead production apparatus, preferably, the sterilizing machine is a UHT tubular sterilizing machine.
In the above-mentioned interesting bead production apparatus, the dimensions of the respective components, such as the diameter of the casting barrel, the solid-liquid filtration belt and the length of the cleaning, curing and filtration belt, etc., may be made according to the size of the production capacity. And, preferably, the elements of the protection liquid conveying pipeline, the cleaning liquid conveying pipeline, the curing liquid conveying pipeline, the casting liquid conveying pipeline, the box body and the casting head in the casting head assembly, the casting barrel, the solidification liquid conveying pipeline, the isolation grid plate, the rotating blade, the bead forming device, the solidification liquid recycling pipeline, the sprayer group, the bead collecting device and the like can be made of stainless steel materials, so that the sanitary condition can be well ensured.
The invention also provides a method for producing the interesting beads by adopting the interesting bead production equipment, which comprises the following steps:
(1) Enabling the solidification liquid to enter the pouring barrel through the solidification liquid conveying pipeline, reaching a certain liquid level, keeping the liquid level stable, and placing an isolation grid plate at the bottom of the pouring barrel after the liquid levels in the pouring barrel and the solidification liquid recovery device reach balance;
(2) Then, a driving motor is started to enable the rotary blade to rotate, so that the coagulating liquid at the bottom of the pouring barrel is driven to rotate, and the coagulating liquid above the isolation grid plate is driven to rotate, and the liquid in the pouring barrel stably rotates;
(3) Then, casting liquid forms liquid beads through a casting liquid conveying pipeline and a casting head assembly and drops into the rotating coagulating liquid in the casting barrel, the liquid beads of the casting liquid are wrapped by the coagulating liquid to form preformed beads, the preformed beads spirally move downwards along the barrel wall of the casting barrel under the action of the rotating force, and when the preformed beads move to the vicinity of a preformed bead outlet, the preformed beads flow out from the preformed bead outlet along with the coagulating liquid and enter a bead forming device;
(4) After the preformed beads are further molded in a bead molding device, the preformed beads and the coagulating liquid flowing out of the pouring barrel enter a solid-liquid filtering belt together, the coagulating liquid enters a coagulating liquid recycling device, and the filtered beads enter a cleaning, solidifying and filtering belt;
(5) Firstly, washing liquid is sprayed onto the beads through one or more sprayers in a washing liquid conveying pipeline and a sprayer group on a washing and solidifying filter belt, so as to wash off solidification liquid on the surfaces of the beads, then the solidification liquid is sprayed onto the washed beads through the rest sprayers in the solidification liquid conveying pipeline and the sprayer group, so that the surfaces of the beads are solidified, the surfaces of the beads are smoother and more flexible, and in the washing and solidifying process, the residual washing liquid and solidification liquid enter a bead collecting device after being filtered through the washing, solidifying and filtering belt;
(6) In the bead collecting device, the protective liquid is mixed with the beads through a protective liquid conveying pipeline, after the protective liquid and the beads are uniformly mixed, the mixed liquid of the protective liquid and the beads is sent to a sterilizing machine for sterilization, and then the sterilized liquid and the beads are filled through a sterile filling machine, so that the interesting bead products are obtained.
According to a specific embodiment of the present invention, preferably, the above method further comprises the steps of: the coagulating liquid in the coagulating liquid recovery device is sent to the coagulating liquid conveying pipeline through the coagulating liquid recovery pipeline, so as to realize the recycling of the coagulating liquid.
In the above method, it is preferable that the rotational speed of the solidification liquid rotated in the casting tub is 1 revolution/s or less. The liquid in the pouring barrel is driven by stirring, and in order to enable the liquid to rotate calmly, vortex formation caused by too fast stirring is prevented, so that the rotating speed is required to be set below 1 revolution/s.
In the above method, preferably, the sterilizing machine is a UHT tubular sterilizing machine, and the sterilizing temperature is 105-125 ℃ and the sterilizing time is 4-60s.
In the above method, the solidifying liquid is the liquid for making the interesting bead coating, the casting liquid is the liquid for making the interesting bead content (i.e. the sandwich), and the specific composition of the solidifying liquid and the casting liquid can be conventional in the art or introduced in the prior art. The cleaning liquid may be water. The curing liquid is a liquid that cures the skin of the beads to make the skin of the beads smoother and tougher, and may be a conventional calcium-containing liquid.
The interesting bead production equipment is full-automatic production equipment, time, labor and space are saved in the cleaning, sterilizing and production processes, the effect is good, the interesting bead production equipment is suitable for mass continuous production, the equipment has no dead angle, the automatic cleaning is realized, and the sanitation of the equipment is ensured to meet the requirements of food-grade production equipment. The interesting bead production equipment and the method have the characteristics of high automation degree, scientific equipment structure and process method design, convenient operation, cleaning, sterilization, disinfection, good production effect and the like; bacteria propagation in the production process is effectively prevented, a material organization system is prevented from being damaged, the product quality is improved, and the material loss is reduced; the prepared interesting bead product has better forming degree and taste, and ensures that the interesting bead product reaches the aseptic filling standard.
Drawings
FIG. 1 is a schematic view of the interesting bead production apparatus provided in example 1;
FIG. 2 is a schematic view of the structure of a casting head assembly in the interesting bead production apparatus provided in example 1;
FIG. 3 is a schematic view of the casting head in the interesting bead production apparatus provided in example 1;
FIG. 4 is a schematic view of the structure of the isolation grid in the interesting bead production apparatus according to example 1;
FIG. 5 is a top view of the interior of a casting barrel in the interesting bead production apparatus provided in example 1;
FIG. 6 is a schematic view showing the structure of a bead molding apparatus in the interesting bead production apparatus according to example 1;
description of main reference numerals:
a protection liquid conveying pipeline 1, a cleaning liquid conveying pipeline 2, a solidification liquid conveying pipeline 3, a casting liquid conveying pipeline 4, a casting head assembly 5, a solidification liquid level 6, a casting barrel 7, a solidification liquid conveying pipeline 8, an isolation grid plate 9, a rotary blade 10, a driving motor 11, a rotary direction 12, a solidification liquid recycling pipeline 13, a solidification liquid recycling pump 14, a bead forming device 15, a solid-liquid filtering crawler 16, a solidification liquid recycling device 17, a cleaning, solidification and filtering crawler 18, a sprayer group 19, a bead collecting device 20, a protection liquid and bead mixed liquid conveying pump 21, a sterilizing machine 22, a sterile filling machine 23, a protection liquid control valve 24, a cleaning liquid sprayer control valve 25, a solidification liquid sprayer control valve 26, a casting liquid control valve 27, a casting liquid conveying pump 28 and a solidification liquid level control valve 29;
a box 501, a pouring head 502, a throttle valve 503, a liquid level gauge 504 and a pouring liquid level 505;
a coagulating liquid inlet 701, a preformed bead outlet 702.
Detailed Description
The technical solution of the present invention will be described in detail below for a clearer understanding of technical features, objects and advantageous effects of the present invention, but should not be construed as limiting the scope of the present invention.
Example 1
The present embodiment provides a funny bead production apparatus, as shown in fig. 1, comprising:
a protection liquid conveying pipeline 1, a cleaning liquid conveying pipeline 2, a solidification liquid conveying pipeline 3, a casting liquid conveying pipeline 4, a casting head assembly 5, a casting barrel 7, a solidification liquid conveying pipeline 8, an isolation grid plate 9, a rotary blade 10, a driving motor 11, a solidification liquid recycling pipeline 13, a solidification liquid recycling pump 14, a bead forming device 15, a solid liquid filtering crawler 16, a solidification liquid recycling device 17, cleaning, solidifying and filtering crawlers 18, a sprayer group 19, a bead collecting device 20, a protection liquid and bead mixed liquid conveying pump 21, a sterilizing machine 22, a sterile filling machine 23, a protection liquid control valve 24, a cleaning liquid sprayer control valve 25, a solidification liquid sprayer control valve 26, a casting liquid control valve 27, a casting liquid conveying pump 28 and a solidification liquid level control valve 29;
wherein the pouring barrel 7 is a cylinder, the pouring liquid conveying pipeline 4 is led into a pouring liquid inlet positioned on the top plate of the pouring barrel 7, the pouring head assembly 5 is connected with a port of the pouring liquid conveying pipeline 4 which is led into the top plate of the pouring barrel 7, and the pouring liquid control valve 27 and the pouring liquid conveying pump 28 are arranged on the pouring liquid conveying pipeline 4;
the solidification liquid conveying pipeline 8 is connected with a solidification liquid inlet of the side wall of the pouring barrel 7, the solidification liquid inlet is positioned at the lower part of the side wall of the pouring barrel 7, and the solidification liquid level control valve 29 is arranged on the solidification liquid conveying pipeline 8;
the isolation grid plate 9 is arranged at the bottom of the pouring barrel 7 and is parallel to the bottom plate of the pouring barrel 7, and the isolation grid plate 9 is a circular thin plate with a plurality of through holes; the rotary blades 10 are arranged between the isolation grid plate 9 and the bottom plate of the pouring barrel 7, the rotary blades 10 are connected to the driving motor 11, and the driving motor 1 is positioned outside the pouring barrel 7;
the side wall of the pouring barrel 7 is provided with a preformed bead outlet which is connected with the inlet of the bead forming device 15, and the preformed bead outlet is positioned in the middle of the side wall of the pouring barrel 7;
the outlet of the bead molding device 15 is connected with the inlet of the solid-liquid filtration caterpillar 16; the coagulating liquid recovery device 17 is arranged below the solid-liquid filtration crawler 16; the solidification liquid recovery pipe 13 is connected to the solidification liquid recovery device 17 and the solidification liquid conveying pipe 8, and the solidification liquid circulation recovery pump 14 is provided on the solidification liquid recovery pipe 13;
the outlet of the solid-liquid filtration track 16 is connected to the inlet of the cleaning, solidifying and filtration track 18; the sprayer set 19 is arranged above the cleaning, curing and filtering caterpillar 18; one or more sprayers in the sprayer group 19, which are close to the outlet of the solid-liquid filtering caterpillar 16, are connected to the cleaning liquid conveying pipeline 2, the rest sprayers in the sprayer group 19 are connected to the curing liquid conveying pipeline 3, the cleaning liquid sprayer control valve 25 is arranged on the cleaning liquid conveying pipeline 2, and the curing liquid sprayer control valve 26 is arranged on the curing liquid conveying pipeline 3;
the outlet of the washing, curing and filtering caterpillar 18 is connected to the inlet of the bead collection device 20; the protection liquid conveying pipeline 1 is led into the bead collecting device 20, and the protection liquid control valve 24 is arranged on the protection liquid conveying pipeline 1;
the outlet of the bead collecting device 20 is connected with the sterilizing machine 22 and the sterile filling machine 23 sequentially through pipelines, and a protecting liquid and bead mixed liquid conveying pump 21 is arranged on the pipeline of the outlet of the bead collecting device 20 connected with the sterilizing machine 22;
the structure of the pouring head assembly 5 is shown in fig. 2, and the pouring head assembly comprises a box body 501, a plurality of pouring heads 502, a plurality of throttle valves 503 and a liquid level meter 504; a plurality of pouring heads 502 are arranged at the bottom of the box body 501 in a row, a throttle valve 503 is arranged on each pouring head 502 to control the flow rate, a liquid level meter 504 is arranged on the box body 501, and the liquid level meter 504 can be controlled by a pouring liquid control valve 27 arranged on the pouring liquid conveying pipeline 4 to keep the pouring liquid level 505 in the box body 501 stable;
the casting head 502 is configured as shown in fig. 3, and is a conical member, and the large diameter end of the casting head 502 is an upper end, and is provided with an external thread section so as to be connected with the throttle valve 503; the small-diameter end of the pouring head 502 is the lower end and is the outlet of the pouring liquid bead; the inside of the pouring head 502 is provided with a through hole with a diameter from the upper end to the lower end from large to small along the axial direction, and the structure of the pouring head 502 is beneficial to the formation of beaded liquid;
the structure of the isolation grid plate 9 is shown in fig. 4, a plurality of through holes on the isolation grid plate 9 are round holes and square holes, and the through holes are distributed circularly;
as shown in fig. 5, the top view of the interior of the pouring barrel 7 is that the solidification liquid inlet 701 of the side wall of the pouring barrel 7 is tangential to the preformed bead outlet 702 of the side wall of the pouring barrel 7, so that the rotation of liquid and beads is facilitated;
the bead forming device 15 is a turbulent flow pipeline, the structure of which is shown in fig. 6, and the turbulent flow pipeline is a cuboid pipeline with a plurality of turbulent flow plates on the bottom surface of the inner wall;
the sterilizer 22 is a UHT tubular sterilizer.
Furthermore, the interesting bead production apparatus of the present embodiment may further comprise several control valves and/or transfer pumps, not identified in the figures. For example, a delivery pump may be provided to one or more of the protective liquid delivery pipe 1, the cleaning liquid delivery pipe 2, the solidifying liquid delivery pipe 3, the solidifying liquid delivery pipe 8, and the like; a control valve may be provided on a pipe connecting the outlet of the bead collecting apparatus 20 with the sterilizer 22; a control valve may be provided in the coagulation liquid recovery line 13.
In addition, the dimensions of the individual elements in this embodiment, such as the diameter of the casting ladle 7, the length of the solid-liquid filtration track 16 and the cleaning, curing and filtration track 18, etc., can be made according to the size of the throughput. The elements of the protection liquid conveying pipeline 1, the cleaning liquid conveying pipeline 2, the curing liquid conveying pipeline 3, the casting liquid conveying pipeline 4, the box body 501 and the casting head 502 in the casting head assembly 5, the casting barrel 7, the solidification liquid conveying pipeline 8, the isolation grid plate 9, the rotary blade 10, the solidification liquid recovery pipeline 13, the bead forming device 15, the solidification liquid recovery device 17, the sprayer group 19, the bead collecting device 20 and the like can be made of stainless steel, so that the sanitation condition can be well ensured.
Example 2
The embodiment provides a method for producing interesting beads, which adopts the interesting bead production equipment provided in the embodiment 1, and comprises the following steps:
(1) Allowing the solidification liquid to enter the pouring barrel 7 from the solidification liquid inlet 701 through the solidification liquid conveying pipeline 8, regulating the flow of the solidification liquid through the solidification liquid level control valve 29 to reach a certain solidification liquid level 6, keeping the liquid level stable, and placing an isolation grid plate 9 at the bottom of the pouring barrel 7 after the liquid levels in the pouring barrel 7 and the solidification liquid recovery device 17 reach balance;
(2) Then, a driving motor 11 is started to enable a rotary blade 10 to rotate according to a rotating direction 12, so that the coagulating liquid at the bottom of the pouring barrel 7 is driven to rotate, and the coagulating liquid above the isolation grid plate 9 is driven to rotate, and the liquid in the pouring barrel 7 stably rotates;
(3) Then, the casting solution enters the box body 501 of the casting head assembly 5 through the casting solution conveying pump 28 through the casting solution conveying pipeline 4, a liquid level meter 504 arranged on the box body 501 is controlled by a casting solution control valve 27 so as to keep the liquid level 505 of the casting solution in the box body 501 stable, the casting solution forms liquid beads by using a throttle valve 503 and a casting head 502 and drops into the rotating coagulating liquid in the casting barrel 7, the liquid beads of the casting solution are wrapped by the coagulating liquid to form preformed beads, the preformed beads move downwards in a spiral mode along the barrel wall of the casting barrel 7 under the action of the rotating force, and when the preformed beads move to the vicinity of a tangential preformed bead outlet 702, the preformed beads flow out from the preformed bead outlet 702 along with the coagulating liquid under the action of centrifugal force and enter the bead forming device 15;
(4) The preformed beads are further molded after rolling in a bead molding device 15, then enter a solid-liquid filtering caterpillar 16 together with the coagulating liquid flowing out of a pouring barrel 7, the coagulating liquid enters a coagulating liquid recovery device 17, and the filtered beads enter a cleaning, solidifying and filtering caterpillar 18; the coagulating liquid in the coagulating liquid recovery device 17 is sent to the coagulating liquid conveying pipeline 8 through the coagulating liquid recycling pump 14 and the coagulating liquid recycling pipeline 13, so as to realize recycling of the coagulating liquid;
(5) On the cleaning, solidifying and filtering caterpillar 18, firstly, the cleaning liquid is sprayed onto the beads through one or more sprayers in the cleaning liquid conveying pipeline 2 and the sprayer group 19 to clean the solidified liquid on the surfaces of the beads, then the solidified liquid is sprayed onto the cleaned beads through the solidified liquid conveying pipeline 3 and the rest sprayers in the sprayer group 19 to solidify the skins of the beads, so that the skins of the beads are smoother and more flexible, and the sprayers in the sprayer group 19 responsible for cleaning and solidifying are controlled by a cleaning liquid sprayer control valve 25 and a solidified liquid sprayer control valve 26 respectively, and in the cleaning and solidifying process, the residual cleaning liquid and solidified liquid are filtered by the cleaning, solidifying and caterpillar 18, and then the cleaned and solidified beads enter a bead collecting device 20;
(6) In the bead collecting device 20, the protective liquid is mixed with the beads through a protective liquid conveying pipeline 1, the flow rate of the protective liquid is controlled through a protective liquid control valve 24, after the protective liquid and the bead mixed liquid are uniformly mixed, the protective liquid and the bead mixed liquid are conveyed to a sterilizing machine 22 through a protective liquid and bead mixed liquid conveying pump 21 for sterilization, and the formed sterile mixed liquid is filled into a sterile packaging bag through a sterile filling machine 23 to obtain interesting bead products;
wherein the rotation speed of the solidified liquid rotating in the pouring barrel 7 is less than 1 revolution/s, the liquid in the pouring barrel is driven by stirring, and in order to enable the liquid to rotate calmly and prevent vortex from being formed due to too fast stirring, the rotation speed is required to be set to be less than 1 revolution/s;
sterilizing at 105-125deg.C for 4-60s.
In the method of this embodiment, the solidifying solution is the solution for making the coating of the interesting beads, the casting solution is the solution for making the content of the interesting beads (i.e. the filling), and their specific composition may be conventional in the art or introduced in the prior art. The cleaning liquid may be water. The curing liquid is a liquid that cures the skin of the beads to make the skin of the beads smoother and tougher, and may be a conventional calcium-containing liquid.
Claims (9)
1. An interesting bead production device, characterized in that it comprises at least: the device comprises a protection liquid conveying pipeline, a cleaning liquid conveying pipeline, a curing liquid conveying pipeline, a casting head assembly, a casting barrel, a solidification liquid conveying pipeline, an isolation grid plate, a rotating blade, a driving motor, a bead forming device, a solid-liquid filtering belt, a solidification liquid recycling device, a cleaning, curing and filtering belt, a sprayer group, a bead collecting device, a sterilizing machine and a sterile filling machine;
the pouring barrel is a cylinder, the pouring liquid conveying pipeline is led into a pouring liquid inlet positioned on the top plate of the pouring barrel, and the pouring head assembly is connected to a port of the pouring liquid conveying pipeline, which is led into the top plate of the pouring barrel;
the coagulating liquid conveying pipeline is connected with a coagulating liquid inlet on the side wall of the pouring barrel;
the isolation grid plate is arranged at the bottom of the pouring barrel and is parallel to the bottom plate of the pouring barrel, and the isolation grid plate is a circular thin plate with a plurality of through holes; the rotary blades are arranged between the isolation grid plate and the bottom plate of the pouring barrel and are connected with the driving motor;
the side wall of the pouring barrel is provided with a preformed bead outlet which is connected with the inlet of the bead forming device;
the outlet of the bead molding device is connected with the inlet of the solid-liquid filter belt; the coagulating liquid recovery device is arranged below the solid-liquid filter belt;
the outlet of the solid-liquid filter belt is connected with the inlet of the cleaning, solidifying and filtering belt; the sprayer group is arranged above the cleaning, solidifying and filtering belt; one or more sprayers in the sprayer group, which are close to the outlet of the solid-liquid filter belt, are connected with the cleaning liquid conveying pipeline, and the rest sprayers in the sprayer group are connected with the curing liquid conveying pipeline;
the outlet of the cleaning, curing and filtering belt is connected with the inlet of the bead collecting device; the protective liquid conveying pipeline is led into the bead collecting device;
the outlet of the bead collecting device is connected with the sterilizing machine and the sterile filling machine sequentially through pipelines;
the production equipment also comprises a plurality of control valves and/or delivery pumps; one or more of the protective liquid conveying pipeline, the cleaning liquid conveying pipeline, the curing liquid conveying pipeline, the casting liquid conveying pipeline and the solidifying liquid conveying pipeline are provided with control valves and/or conveying pumps; and/or a control valve and/or a delivery pump are arranged on a pipeline of the outlet of the bead collecting device connected with the sterilizing machine;
the production equipment further comprises a solidification liquid recovery pipeline, wherein the solidification liquid recovery pipeline is connected with the solidification liquid recovery device and the solidification liquid conveying pipeline, and a solidification liquid circulation recovery pump is arranged on the solidification liquid recovery pipeline.
2. The interesting bead production apparatus of claim 1, wherein the casting head assembly comprises at least a tank, a plurality of casting heads, a plurality of throttle valves, a level gauge; a plurality of pouring heads are arranged at the bottom of the box body in a row, a throttle valve is arranged on each pouring head, and a liquid level meter is arranged on the box body;
the pouring head is a conical element, and the large-diameter end of the pouring head is an upper end and is provided with an external thread section so as to be connected with the throttle valve; one end with the small diameter of the pouring head is the lower end and is an outlet of the pouring liquid bead; the inside of the pouring head is provided with a through hole with a diameter from the upper end to the lower end from large to small along the axial direction.
3. The interesting bead production device according to claim 1, wherein the plurality of through holes in the isolation grid plate are round holes and/or square holes.
4. The apparatus of claim 1 or 3, wherein the plurality of through holes in the isolation grid are circularly distributed.
5. The funny bead production apparatus of claim 1, wherein the coagulating liquid inlet of the pouring barrel sidewall is tangential to the preformed bead outlet of the pouring barrel sidewall.
6. The apparatus of claim 1, wherein the bead shaping device is a turbulent tube.
7. The interesting bead production apparatus of claim 6, wherein the turbulent flow conduit is a rectangular parallelepiped conduit having a plurality of turbulent flow plates on the bottom surface of the inner wall.
8. A method for producing a funny bead, characterized in that the method is a method for producing a funny bead using the funny bead production apparatus according to any one of claims 1 to 7, the method comprising the steps of:
(1) Enabling the solidification liquid to enter the pouring barrel through the solidification liquid conveying pipeline, reaching a certain liquid level, keeping the liquid level stable, and placing an isolation grid plate at the bottom of the pouring barrel after the liquid levels in the pouring barrel and the solidification liquid recovery device reach balance;
(2) Then, a driving motor is started to enable the rotary blade to rotate, so that the coagulating liquid at the bottom of the pouring barrel is driven to rotate, and the coagulating liquid above the isolation grid plate is driven to rotate, and the liquid in the pouring barrel stably rotates;
(3) Then, casting liquid forms liquid beads through a casting liquid conveying pipeline and a casting head assembly and drops into the rotating coagulating liquid in the casting barrel, the liquid beads of the casting liquid are wrapped by the coagulating liquid to form preformed beads, the preformed beads spirally move downwards along the barrel wall of the casting barrel under the action of the rotating force, and when the preformed beads move to the vicinity of a preformed bead outlet, the preformed beads flow out from the preformed bead outlet along with the coagulating liquid and enter a bead forming device;
(4) After the preformed beads are further molded in a bead molding device, the preformed beads and the coagulating liquid flowing out of the pouring barrel enter a solid-liquid filtering belt together, the coagulating liquid enters a coagulating liquid recycling device, and the filtered beads enter a cleaning, solidifying and filtering belt; the coagulating liquid in the coagulating liquid recovery device is sent to the coagulating liquid conveying pipeline through the coagulating liquid recovery pipeline, so as to realize the recycling of the coagulating liquid;
(5) Firstly, washing liquid is sprayed onto the beads through one or more sprayers in a washing liquid conveying pipeline and a sprayer group on a washing and solidifying filter belt, so as to wash off solidification liquid on the surfaces of the beads, then the solidification liquid is sprayed onto the washed beads through the rest sprayers in the solidification liquid conveying pipeline and the sprayer group, so that the surfaces of the beads are solidified, the surfaces of the beads are smoother and more flexible, and in the washing and solidifying process, the residual washing liquid and solidification liquid enter a bead collecting device after being filtered through the washing, solidifying and filtering belt;
(6) In the bead collecting device, the protective liquid is mixed with the beads through a protective liquid conveying pipeline, after the protective liquid and the beads are uniformly mixed, the mixed liquid of the protective liquid and the beads is sent to a sterilizing machine for sterilization, and then the sterilized liquid and the beads are filled through a sterile filling machine, so that the interesting bead products are obtained.
9. The production method according to claim 8, wherein the rotation speed of the solidification liquid rotating in the casting tub is 1 rpm or less;
the sterilization machine is a UHT tubular sterilization machine, the sterilization temperature is 105-125 ℃, and the sterilization time is 4-60s.
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