ES2323114B1 - PROCEDURE FOR OBTAINING DECORATIVE PANELS FOR COVERING FAÇADES, COVERS AND SIMILAR COVERS AND PRODUCT OBTAINED. - Google Patents
PROCEDURE FOR OBTAINING DECORATIVE PANELS FOR COVERING FAÇADES, COVERS AND SIMILAR COVERS AND PRODUCT OBTAINED. Download PDFInfo
- Publication number
- ES2323114B1 ES2323114B1 ES200703108A ES200703108A ES2323114B1 ES 2323114 B1 ES2323114 B1 ES 2323114B1 ES 200703108 A ES200703108 A ES 200703108A ES 200703108 A ES200703108 A ES 200703108A ES 2323114 B1 ES2323114 B1 ES 2323114B1
- Authority
- ES
- Spain
- Prior art keywords
- procedure
- panel
- covers
- mold
- fiberglass
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000000034 method Methods 0.000 title claims abstract description 17
- 239000000919 ceramic Substances 0.000 claims abstract description 16
- 239000011083 cement mortar Substances 0.000 claims abstract description 9
- 239000011152 fibreglass Substances 0.000 claims abstract description 9
- 239000000203 mixture Substances 0.000 claims abstract description 5
- 238000005253 cladding Methods 0.000 claims abstract description 4
- 238000011084 recovery Methods 0.000 claims description 2
- 230000004308 accommodation Effects 0.000 claims 1
- 229920001296 polysiloxane Polymers 0.000 abstract description 5
- 239000003795 chemical substances by application Substances 0.000 abstract description 3
- 238000005260 corrosion Methods 0.000 abstract description 2
- 238000010276 construction Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 206010028347 Muscle twitching Diseases 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000002513 implantation Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
- B44C5/0423—Ornamental plaques, e.g. decorative panels, decorative veneers containing fibreglass elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/10—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
- E04C2/16—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of fibres, chips, vegetable stems, or the like
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/14—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Panels For Use In Building Construction (AREA)
- Laminated Bodies (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
Procedimiento de obtención de paneles decorativos para el revestimiento de fachadas, cubiertas y cubriciones similares y producto obtenido.Procedure for obtaining panels decorative for cladding facades, roofs and similar coverings and product obtained.
El procedimiento consiste en disponer sobre un molde (1) formal y dimensionalmente adecuado al panel a obtener, una plantilla (2) de silicona sobre la que se establecen una pluralidad de piezas cerámicas (4) de acuerdo con diferentes diseños o aspectos estéticos para el panel. Posteriormente se vierte una mezcla de fibra de vidrio y mortero de cemento sobre dicho conjunto, dejándose fraguar, de manera que las piezas cerámicas se adhieren a la citada mezcla, obteniéndose un panel con un óptimo acabado estético, de reducido espesor, alta resistencia a la flexión y tracción, una considerable resistencia al impacto, presentando igualmente propiedades de incombustibilidad, impermeabilidad, anticorrosión y resistencia a los agentes atmosféricos.The procedure consists of arranging on a mold (1) formally and dimensionally suitable for the panel to be obtained, a silicone template (2) on which a plurality of ceramic pieces (4) according to different designs or aesthetic aspects for the panel. It is then poured a mixture of fiberglass and cement mortar on said set, allowing it to set, so that the ceramic pieces are adhere to the aforementioned mixture, obtaining a panel with an optimal aesthetic finish, reduced thickness, high resistance to flexion and traction, considerable impact resistance, also presenting fireproof properties, impermeability, anti-corrosion and resistance to agents atmospheric
Description
Procedimiento de obtención de paneles decorativos para el revestimiento de fachadas, cubiertas y cubriciones similares y producto obtenido.Procedure for obtaining panels decorative for cladding facades, roofs and similar coverings and product obtained.
La presente invención se refiere a un nuevo procedimiento para la obtención de paneles decorativos, del tipo de los empleados en la construcción para el revestimiento de fachadas, cubiertas así como otro tipo de superficies.The present invention relates to a new procedure for obtaining decorative panels, of the type of those employed in construction for facade cladding, covers as well as other types of surfaces.
El objeto de la invención es proporcionar un procedimiento a través del cual se obtengan unos paneles con un óptimo acabado estético, de reducido espesor, alta resistencia a la flexión y tracción, una considerable resistencia al impacto, presentando igualmente propiedades de incombustibilidad, impermeabilidad, anticorrosión y resistencia a los agentes atmosféricos.The object of the invention is to provide a procedure through which panels with a Optimal aesthetic finish, reduced thickness, high resistance to flexion and traction, considerable impact resistance, also presenting fireproof properties, impermeability, anti-corrosion and resistance to agents atmospheric
En el ámbito de aplicación práctica de la invención, es decir, la construcción, son conocidos multitud de paneles para el cerramiento de fachadas y otras superficies, entre los que cabe destacar los paneles obtenidos a base de fibra de vidrio y mortero de cemento proyectado sobre molde, también conocido como paneles "GRC".In the practical scope of the invention, that is, construction, are known multitude of panels for the closing of facades and other surfaces, between which include the panels obtained based on fiber of glass and cement mortar projected on mold, also known as "GRC" panels.
Este tipo de paneles constituyen una solución muy eficaz para el cerramiento de fachadas, cubiertas, superficies planas y curvas debido a su reducido espesor, así como a sus propiedades físicas, tales como una alta resistencia a la flexión y tracción, una considerable resistencia al impacto, incombustibilidad, impermeabilidad, y resistencia a los agentes atmosféricos, con una solidez similar a la de un muro de hormigón con tan sólo un 20% de su espesor.These types of panels constitute a solution. very effective for the closing of facades, roofs, surfaces flat and curved due to its reduced thickness, as well as its physical properties, such as high flexural strength and traction, considerable impact resistance, incombustibility, impermeability, and resistance to agents atmospheric, with a solidity similar to that of a concrete wall with only 20% of its thickness.
Si bien y como acaba de decirse este tipo de paneles se obtienen por moldeo, el aspecto estético y superficial que presentan debido a la propia naturaleza de los materiales con que están obtenidos, tiene poca funcionalidad estética, aspecto que sería deseable mejorar debido a la propia finalidad para la que han sido previstos dichos paneles.While this type of panels are obtained by molding, aesthetic and superficial appearance that they present due to the very nature of the materials with that are obtained, has little aesthetic functionality, aspect that it would be desirable to improve due to the very purpose for which they have said panels have been provided.
El procedimiento de obtención de paneles decorativos que la invención propone y resuelve de forma plenamente satisfactoria la problemática anteriormente expuesta, permitiendo obtener paneles con un óptimo acabado estético y agrupando las prestaciones estructurales típicas de los paneles obtenidos a base de fibra de vidrio y mortero de cemento proyectado sobre molde.The procedure for obtaining panels designs that the invention proposes and fully resolves satisfactory the aforementioned problem, allowing obtain panels with an optimal aesthetic finish and grouping the Typical structural performance of panels obtained on the basis fiberglass and cement mortar projected on mold.
Para ello, el procedimiento que se preconiza, se basa en la inclusión de piezas cerámicas al molde sobre el que se obtiene el panel.For this, the procedure that is recommended, is based on the inclusion of ceramic pieces to the mold on which Get the panel.
De forma más concreta, el procedimiento parte de la implantación de un molde formal y dimensionalmente adecuado al tamaño del panel a obtener, sobre el que dispone una plantilla de silicona u otro material plástico moldeable que actúa como elemento posicionador para las piezas cerámicas con las que se pretenda obtener el acabado superficial del panel. Cabe destacar el hecho de que dicha plantilla puede actuar como elemento de transporte para las piezas cerámicas.More specifically, the procedure starts from the implantation of a formal and dimensionally adequate mold to size of the panel to obtain, on which it has a template of silicone or other moldable plastic material that acts as an element positioner for the ceramic pieces with which it is intended Get the surface finish of the panel. The fact that that said template can act as a transport element for The ceramic pieces.
Una vez posicionadas las piezas cerámicas sobre la plantilla, e insertada ésta sobre el molde se proyecta sobre dicho conjunto una mezcla de fibra de vidrio y mortero de cemento dejándola fraguar.Once the ceramic pieces are positioned on the template, and inserted this on the mold is projected on said set a mixture of fiberglass and cement mortar letting it set.
Una vez fraguado el GRC, se procede al desmoldeo del panel, así como a la recuperación de la plantilla, pudiendo ser esta reutilizada posteriormente.Once the GRC is set, the mold is demoulded of the panel, as well as to the recovery of the template, being able to be It is reused later.
Se consigue de esta forma un panel en el que se establece una capa exterior altamente ornamental, sobre la que se disponen una serie de piezas cerámicas, formal y dimensionalmente establecidas según diferentes líneas de diseño, y una capa interior, a base de fibra de vidrio y mortero de cemento, con las propiedades físicas típicas de este tipo de compuestos.In this way a panel is achieved in which establishes a highly ornamental outer layer, on which it they have a series of ceramic pieces, formally and dimensionally established according to different design lines, and a layer interior, based on fiberglass and cement mortar, with Typical physical properties of this type of compounds.
Para complementar la descripción que se está realizando y con objeto de ayudar a una mejor comprensión de las características del invento, de acuerdo con un ejemplo preferente de realización práctica del mismo, se acompaña como parte integrante de dicha descripción, un juego de dibujos en donde con carácter ilustrativo y no limitativo, se ha representado lo siguiente:To complement the description that is being performing and in order to help a better understanding of the characteristics of the invention, according to a preferred example of practical realization of it, is accompanied as part member of that description, a set of drawings where with illustrative and non-limiting nature, what has been represented next:
La figura 1.- Muestra, según una representación esquemática la fase inicial del procedimiento en la que sobre un molde se inserta una plantilla de silicona.Figure 1.- Shows, according to a representation schematic the initial phase of the procedure in which on a Mold is inserted a silicone insole.
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La figura 2.- Muestra una representación similar a la de la figura 1, pero correspondiente a una fase intermedia en la que sobre dicho molde se disponen una serie de piezas cerámicas.Figure 2.- Shows a similar representation to that of figure 1, but corresponding to an intermediate phase in which on said mold a series of pieces are arranged Ceramics
La figura 3.- Muestra una vista similar a la de las figuras anteriores, en una fase posterior del procedimiento, en la que se proyecta la mezcla de fibra de vidrio y mortero de cemento sobre el molde.Figure 3.- Shows a view similar to that of the previous figures, at a later stage of the procedure, in which is projected the mixture of fiberglass and mortar of cement on the mold.
La figura 4.- Muestra, finalmente, un detalle en alzado lateral del panel obtenido con el procedimiento de la invención.Figure 4.- Shows, finally, a detail in side elevation of the panel obtained with the procedure of the invention.
A la vista de las figuras reseñadas puede observarse como el procedimiento para la obtención de paneles decorativos objeto de la invención parte del empleo de un molde (1), que en el ejemplo de realización práctica elegido presenta una configuración plana rectangular, pero que evidentemente podría adoptar cualquier configuración acorde con diferentes líneas de diseño sin que ello afectase en absoluto a la esencia de la invención.In view of the figures outlined you can be observed as the procedure for obtaining panels decorative object of the invention part of the use of a mold (1), which in the example of practical implementation chosen presents a rectangular flat configuration, but that obviously could adopt any configuration according to different lines of design without affecting the essence of the invention.
Sobre el fondo de dicho molde (1) se establece una plantilla de silicona (2), obtenida mediante moldeo por extrusión y fresado mediante procedimiento de control numérico, plantilla en la que se definen espacios (3) sobre los que se disponen una serie de piezas cerámicas (4) formal y dimensionalmente adecuadas a dichos espacios (3), en orden a constituir la cara vista del panel, y por lo tanto los elementos decorativos del mismo.On the bottom of said mold (1) it is established a silicone template (2), obtained by molding by extrusion and milling by numerical control procedure, template in which spaces are defined (3) on which they have a series of ceramic pieces (4) formal and dimensionally appropriate to said spaces (3), in order to constitute the face view of the panel, and therefore the elements decorative of the same.
Posteriormente y tal y como se puede observar en la figura 3, sobre el conjunto formado por la plantilla (2) y las piezas cerámicas (3) se proyecta una masa de fibra de vidrio mezclada con mortero de cemento o GRC (5), a la que se adhieren las piezas cerámicas (4) durante su fraguado, de manera que para fomentar ese efecto de trabazón, el bizcocho de cerámica presenta unos enjarjes o relieves especiales que aumenta dicho efecto de trabazón.Subsequently and as can be seen in Figure 3, on the set formed by the template (2) and the ceramic pieces (3) a fiberglass mass is projected mixed with cement mortar or GRC (5), to which the ceramic pieces (4) during setting, so that for promote that effect of interlock, the ceramic cake presents special enjarjes or reliefs that increases this effect of twitching
Una vez fraguada la capa (5) de GRC, se procede al desmoldeo del panel, el cual se extraerá del molde recuperándose la plantilla de silicona o de cualquier otro tipo de material (2), la cual puede ser reutilizada nuevamente.Once the GRC layer (5) is set, proceed to the demoulding of the panel, which will be removed from the mold recovering the silicone template or any other type of material (2), which can be reused again.
Consecuentemente, a partir del procedimiento de la invención, y tal y como se puede observar en la representación esquemática de la figura 4, se obtiene un panel decorativo para la construcción a base de una capa interior y mayoritaria (5) de GRC, y una capa exterior de GRC (5) y revestida de piezas decorativas de cerámica (4) en proporción adecuada al diseño.Consequently, from the procedure of the invention, and as can be seen in the representation schematic of figure 4, a decorative panel is obtained for the construction based on an inner and majority layer (5) of GRC, and an outer layer of GRC (5) and coated with decorative pieces of ceramic (4) in proportion adequate to the design.
Claims (2)
- \sqbullet\ sqbullet
- Sobre un molde (1), de configuración acorde a cualquier línea de diseño, se dispone una plantilla (2) dotada de alojamientos (3) formal y dimensionalmente adecuados para recibir en su seno las respectivas piezas cerámicas decorativas.On a mold (1), of configuration according to any design line, a staff (2) equipped with accommodation (3) formally and dimensionally suitable for receiving the respective ceramic pieces Decorative
- \sqbullet\ sqbullet
- Una vez inserta dicho conjunto formado por la plantilla (2) y las piezas cerámicas (4) se proyecta sobre el molde una mezcla de fibra de vidrio y mortero de cemento dejándola fraguar.Once inserted said set formed by the template (2) and the ceramic pieces (4) are projected on the mold a mixture of fiberglass and cement mortar letting it set.
- \sqbullet\ sqbullet
- Finalmente se procede al desmoldeo del panel y recuperación de la plantilla (2).Finally we proceed to panel demoulding and template recovery (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ES200703108A ES2323114B1 (en) | 2007-11-23 | 2007-11-23 | PROCEDURE FOR OBTAINING DECORATIVE PANELS FOR COVERING FAÇADES, COVERS AND SIMILAR COVERS AND PRODUCT OBTAINED. |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ES200703108A ES2323114B1 (en) | 2007-11-23 | 2007-11-23 | PROCEDURE FOR OBTAINING DECORATIVE PANELS FOR COVERING FAÇADES, COVERS AND SIMILAR COVERS AND PRODUCT OBTAINED. |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| ES2323114A1 ES2323114A1 (en) | 2009-07-06 |
| ES2323114B1 true ES2323114B1 (en) | 2010-04-21 |
Family
ID=40791719
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| ES200703108A Expired - Fee Related ES2323114B1 (en) | 2007-11-23 | 2007-11-23 | PROCEDURE FOR OBTAINING DECORATIVE PANELS FOR COVERING FAÇADES, COVERS AND SIMILAR COVERS AND PRODUCT OBTAINED. |
Country Status (1)
| Country | Link |
|---|---|
| ES (1) | ES2323114B1 (en) |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100398911B1 (en) * | 2001-06-29 | 2003-09-19 | 주식회사 한국테크월 | Wall Panel and building wall panel manufacturing method |
| AU2003200873A1 (en) * | 2002-03-06 | 2003-09-25 | Leander Constructions Pty Ltd | Construction panel |
| JP2004262708A (en) * | 2003-02-28 | 2004-09-24 | Daiwa House Ind Co Ltd | Grc board and its production process |
| ES2303440B1 (en) * | 2006-05-08 | 2009-06-03 | Joseph Maureso | PROCEDURE OF MANUFACTURE AND INSTALLATION OF SYNTHETIC PANELS THAT REPRODUCE WALLS OR WALLS. |
-
2007
- 2007-11-23 ES ES200703108A patent/ES2323114B1/en not_active Expired - Fee Related
Non-Patent Citations (2)
| Title |
|---|
| BASE DE DATOS WPI EN EPOQUE, AN 2003-351088, KR 20030002618 A (HANKOOK T.) 09.01.2003, resumen. * |
| BASE DE DATOS WPI EN EPOQUE, AN 2004-658652, JP 2004262708 A (DAIWA H.) 24.09.2004, resumen. * |
Also Published As
| Publication number | Publication date |
|---|---|
| ES2323114A1 (en) | 2009-07-06 |
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