ES2284400B1 - PROCEDURE FOR MAKING TILES WITH THE NATURAL STONE RESIDUE. - Google Patents
PROCEDURE FOR MAKING TILES WITH THE NATURAL STONE RESIDUE. Download PDFInfo
- Publication number
- ES2284400B1 ES2284400B1 ES200601090A ES200601090A ES2284400B1 ES 2284400 B1 ES2284400 B1 ES 2284400B1 ES 200601090 A ES200601090 A ES 200601090A ES 200601090 A ES200601090 A ES 200601090A ES 2284400 B1 ES2284400 B1 ES 2284400B1
- Authority
- ES
- Spain
- Prior art keywords
- mold
- natural stone
- tile
- mass
- tiles
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000004575 stone Substances 0.000 title claims abstract description 15
- 238000000034 method Methods 0.000 title claims abstract description 8
- 239000000463 material Substances 0.000 claims abstract description 10
- 238000001035 drying Methods 0.000 claims abstract description 8
- 238000000465 moulding Methods 0.000 claims abstract description 6
- 230000005484 gravity Effects 0.000 claims abstract description 4
- 239000004033 plastic Substances 0.000 claims abstract description 4
- 239000002699 waste material Substances 0.000 claims abstract description 4
- 238000002347 injection Methods 0.000 claims abstract 2
- 239000007924 injection Substances 0.000 claims abstract 2
- 239000004952 Polyamide Substances 0.000 claims description 4
- 229920002647 polyamide Polymers 0.000 claims description 4
- 238000003860 storage Methods 0.000 claims description 2
- 238000001125 extrusion Methods 0.000 abstract description 2
- 230000015572 biosynthetic process Effects 0.000 abstract 1
- 229920001187 thermosetting polymer Polymers 0.000 abstract 1
- 239000004927 clay Substances 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 238000010276 construction Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 150000004756 silanes Chemical class 0.000 description 2
- IQYKECCCHDLEPX-UHFFFAOYSA-N chloro hypochlorite;magnesium Chemical compound [Mg].ClOCl IQYKECCCHDLEPX-UHFFFAOYSA-N 0.000 description 1
- 230000002860 competitive effect Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000010438 granite Substances 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 239000004579 marble Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/30—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing magnesium cements or similar cements
- C04B28/32—Magnesium oxychloride cements, e.g. Sorel cement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/0081—Embedding aggregates to obtain particular properties
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/30—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing magnesium cements or similar cements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D1/00—Roof covering by making use of tiles, slates, shingles, or other small roofing elements
- E04D1/02—Grooved or vaulted roofing elements
- E04D1/10—Grooved or vaulted roofing elements of specified materials not covered by any one of groups E04D1/04 - E04D1/085, or of combinations of materials, where at least one is not covered by any one of groups E04D1/04 - E04D1/085
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00586—Roofing materials
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Chemistry (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
Procedimiento para hacer tejas con el residuo de piedra natural; que comprende: Una masa de material de mezcla en el que entre otros componentes se utilizan los residuos de piedra natural. Un molde en el que se introduce por gravedad, inyección o por extrusión la masa, que se dispone directamente sobre el molde o bien sobre una camisa de un material plástico o termoestable, que permite la conformación y desmoldeo de la teja. Previamente al moldeo, se vibra el porta-moldes, para expulsar el aire que contiene la masa. Se prensa o no la masa en el molde. Se extrae la teja conformada con o sin camisa. Se transportan las tejas conformadas en una cinta a la zona de secado, que puede ser natural al aire libre o bien en un horno, el cual presenta, interiormente, una temperatura comprendida entre 30 y 150ºC. Se procede al almacenamiento del producto terminado.Procedure to make tiles with the residue of natural stone; comprising: A mass of mixing material in which among other components natural stone waste is used. A mold in which the mass is introduced by gravity, injection or extrusion, which is arranged directly on the mold or on a jacket of a plastic or thermoset material, which allows the formation and demoulding of the tile. Prior to molding, the mold holder is vibrated to expel the air that contains the dough. Press or not the dough in the mold. The tile formed with or without a shirt is removed. The tiles formed on a belt are transported to the drying zone, which can be natural outdoors or in an oven, which has, internally, a temperature between 30 and 150 ° C. The finished product is stored.
Description
Procedimiento para hacer tejas con el residuo de piedra natural.Procedure to make tiles with the residue of natural stone.
La presente invención se refiere a un procedimiento para hacer tejas con el residuo de piedra natural.The present invention relates to a procedure for making tiles with stone residue natural.
Las tejas de arcilla presentan una serie de problemas, no solo en el aspecto constructivo y de fabricación, en la que se requieren grandes instalaciones, sino también para el secado de las tejas.The clay tiles present a series of problems, not only in the construction and manufacturing aspect, in which large facilities are required, but also for the drying of the tiles.
Otro problema de las tejas de arcilla consiste en que se cuartean cuando la curvatura de las mismas es pronunciada, además de la fragilidad que presentan; siendo este un problema importante en la fase de uso de la teja en la construcción de las viviendas, donde el material, no tiene una protección y está sufriendo golpes continuamente, que se traducen en roturas y por lo tanto en pérdidas de material.Another problem with clay tiles is in which they crack when the curvature of them is pronounced, in addition to the fragility they present; being this a major problem in the phase of use of the tile in construction of homes, where the material, has no protection and is suffering blows continuously, which result in breakages and so both in material losses.
Para evitar estos problemas se ha ideado la teja fabricada en material consistente en residuos de piedra natural, por ejemplo: mármol o granito.To avoid these problems the tile has been devised made of material consisting of natural stone waste, for example: marble or granite.
Las ventajas que se consiguen con la teja de la invención son: el utilizar el arido sobrante de la piedra natural, que se recicla y se aprovecha totalmente.The advantages achieved with the tile of the invention are: using the excess aggregate of natural stone, which is recycled and fully utilized.
También permite un moldeo de la teja con formas y curvaturas considerables respecto a la teja de arcilla.It also allows a mold molding with shapes and considerable curvatures with respect to the clay tile.
La teja obtenida tiene una mayor resistencia por estar constituida con piedra natural.The tile obtained has a greater resistance due to Be constituted with natural stone.
Además, esta teja es un producto nuevo en el tejado y es altamente competitiva con respecto a las tejas de arcilla.In addition, this tile is a new product in the roof and is highly competitive with respect to the roof tiles of clay.
El procedimiento de fabricación de tejas utilizando residuos de la piedra natural comprende usar una mezcla de oxido de magnesio, silanos, y poliamida, así como el propio residuo de piedra natural.The tile manufacturing process using natural stone residues comprises using a mixture of magnesium oxide, silanes, and polyamide, as well as the own natural stone residue.
La dosificación es la siguiente:The dosage is as follows:
- --
- Oxicloruro de magnesio entre el 10-40% en pesoMagnesium Oxychloride between 10-40% by weight
- --
- Residuo de piedra natural entre el 59-89% en pesoNatural stone residue between the 59-89% by weight
- --
- Silanos y poliamida entre el 1-11% en peso.Silanes and polyamide between 1-11% by weight.
También se utiliza un molde y la mezcla se introduce bien por gravedad, inyectada o por estrusión para conformar la propia teja.A mold is also used and the mixture is enter either by gravity, injected or by strusion to make up the tile itself.
Se vibra el porta-moldes de la prensa utilizada para expulsar el aire que contiene la masa de la propia mezcla, que conforma la teja.The mold holder of the press used to expel the air containing the mass of the own mix, which makes up the tile.
Antes del deposito de la masa sobre el molde se recubre éste o no de una camisa de plástico o materiales termoestables, que tiene la configuración interior del molde, con el fin de evitar la adherencia de la masa al molde y así proceder a su extracción y continuar con el propio procedimiento.Before depositing the dough on the mold whether or not it covers a plastic shirt or materials thermostable, which has the internal configuration of the mold, with in order to avoid the adhesion of the dough to the mold and thus proceed to its extraction and continue with the procedure itself.
Se procede al prensado o no de la masa según el tipo de teja que se quiera fabricar.Pressing or not the dough according to the type of tile that you want to make.
La extracción de la teja del molde, con o sin camisa, que se envía posteriormente, mediante cinta transportadora, a la zona de secado.Removing the tile from the mold, with or without shirt, which is sent later, by conveyor belt, to the drying zone.
El secado puede ser natural, a temperatura ambiente, o en un horno apropiado, que se encuentra interiormente a una temperatura comprendida entre 30 y 150ºC.Drying can be natural, at temperature environment, or in an appropriate oven, which is internally a temperature between 30 and 150 ° C.
Una vez efectuado el secado se procede al almacenamiento de las tejas y su posterior venta.Once drying is done, proceed to tile storage and subsequent sale.
El procedimiento comprende utilizar una mezcla o masa definida por: oxicloruro de magnesio entre el (10-40% en peso); silanos y poliamida entre el (1-11% en peso); residuos de piedra natural entre el (59-89% en peso).The process comprises using a mixture or mass defined by: magnesium oxychloride between (10-40% by weight); silanes and polyamide between the (1-11% by weight); natural stone waste between (59-89% by weight).
Introducir la masa en un molde por gravedad, inyectada o por estrusión, cuyo molde puede llevar interiormente una camisa de un material apropiado tal como plástico o material termoestable para evitar la adherencia de la masa en el interior del molde y facilitar no solamente el moldeo sino también el desmoldeo de la teja conformada.Introduce the dough into a mold by gravity, injected or by extrusion, whose mold can carry inside a shirt of an appropriate material such as plastic or material thermostable to avoid adhesion of the dough inside of the mold and facilitate not only the molding but also the demolding of the shaped tile.
Previamente al moldeo se vibra la masa y se expulsa el aire que contiene la misma.Prior to molding, the dough is vibrated and It expels the air that contains it.
En el moldeo se efectúa este por prensado o no de la masa en función del tipo de teja a conformar.In the molding this is done by pressing or not of the mass depending on the type of tile to be shaped.
Una vez que se extrae la teja se procede a su secado, que es natural al aire libre o bien en un horno, cuyo interior se encuentra a una temperatura entre 30 y 150ºC, y una vez efectuado el secado se almacenan las tejas para su posterior venta.Once the tile is removed, proceed to its drying, which is natural outdoors or in an oven, whose inside is at a temperature between 30 and 150ºC, and once after drying the tiles are stored for later sale.
Claims (2)
- --
- una masa de material de mezcla en el que entre otros componentes se utilizan los residuos de piedra natural.a mass of mixing material in which, among other components, They use natural stone waste.
- --
- Utilizar un molde en el que se introduce por gravedad, inyección o por estrusión la masa, que se dispone directamente sobre el molde o bien sobre una camisa de un material plástico o termoestable, que permite la conformación de la teja, así como su desmoldeo.Use a mold into which it is inserted by gravity, injection or by strusion the mass, which is available directly on the mold or on a shirt of a material plastic or thermostable, which allows the conformation of the tile, as well as its demoulding.
- --
- Previamente al moldeo, se vibra el porta-moldes, para expulsar el aire que contiene la masa.Prior to molding, the mold holder, to expel the air that contains the mass.
- --
- Se procede al prensado o no de la masa en el molde.Be proceed to press or not the dough in the mold.
- --
- Se extrae la teja conformada con o sin camisa.Be remove the tile conformed with or without a shirt.
- --
- Se transportan las tejas conformadas en una cinta a la zona de secado, que puede ser natural al aire libre o bien en un horno, el cual presenta, interiormente, una temperatura comprendida entre 30 y 150ºC.Be transport the tiles formed on a belt to the drying zone, which can be natural outdoors or in an oven, which it presents, internally, a temperature between 30 and 150 ° C
- --
- Se procede al almacenamiento del producto terminado.Be proceeds to the storage of the finished product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ES200601090A ES2284400B1 (en) | 2006-04-27 | 2006-04-27 | PROCEDURE FOR MAKING TILES WITH THE NATURAL STONE RESIDUE. |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ES200601090A ES2284400B1 (en) | 2006-04-27 | 2006-04-27 | PROCEDURE FOR MAKING TILES WITH THE NATURAL STONE RESIDUE. |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| ES2284400A1 ES2284400A1 (en) | 2007-11-01 |
| ES2284400B1 true ES2284400B1 (en) | 2008-10-16 |
Family
ID=38651109
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| ES200601090A Expired - Fee Related ES2284400B1 (en) | 2006-04-27 | 2006-04-27 | PROCEDURE FOR MAKING TILES WITH THE NATURAL STONE RESIDUE. |
Country Status (1)
| Country | Link |
|---|---|
| ES (1) | ES2284400B1 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ES2312271B1 (en) * | 2007-01-23 | 2010-01-05 | Sabiote Innova S.L. | MARBLE, GRANITE OR STONE TILE. |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ES485206A1 (en) * | 1979-10-19 | 1980-06-16 | Angosto Cascajosa Manuel | System of manufacture of texas of concrete by vibration and compression (Machine-translation by Google Translate, not legally binding) |
| FR2479182B1 (en) * | 1980-03-25 | 1985-07-26 | Beckerich Philippe | PROCESS FOR PREPARING COVERING FACINGS FOR CONSTRUCTION ELEMENTS, AS WELL AS CONSTRUCTION ELEMENTS OBTAINED BY APPLICATION OF THIS PROCESS |
| CN1055727A (en) * | 1991-04-23 | 1991-10-30 | 陈建忠 | Magnesia cement grinding stone floor tile and manufacturing process thereof |
| ES2187258B1 (en) * | 2000-12-15 | 2004-08-16 | Ricardo Abad Gonzalez | COMPOSITION OF A PRODUCT FOR THE MANUFACTURE OF CONSTRUCTION MATERIALS. |
| CN1274629C (en) * | 2003-08-22 | 2006-09-13 | 陈凯 | Artificial rectangular slab for road |
| CN1298950C (en) * | 2004-01-02 | 2007-02-07 | 大韩韩屋开发株式会社 | Korea-type roof tile of synthetic resin |
-
2006
- 2006-04-27 ES ES200601090A patent/ES2284400B1/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| ES2284400A1 (en) | 2007-11-01 |
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| EC2A | Search report published |
Date of ref document: 20071101 Kind code of ref document: A1 |
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