ES2315192A1 - Mollusc-washing machine - Google Patents

Mollusc-washing machine Download PDF

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Publication number
ES2315192A1
ES2315192A1 ES200702386A ES200702386A ES2315192A1 ES 2315192 A1 ES2315192 A1 ES 2315192A1 ES 200702386 A ES200702386 A ES 200702386A ES 200702386 A ES200702386 A ES 200702386A ES 2315192 A1 ES2315192 A1 ES 2315192A1
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water
rods
washing
mollusks
washing machine
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ES2315192B1 (en
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Manuel Castelon Abuin
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    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22CPROCESSING MEAT, POULTRY, OR FISH
    • A22C29/00Processing shellfish or bivalves, e.g. oysters, lobsters; Devices therefor, e.g. claw locks, claw crushers, grading devices; Processing lines
    • A22C29/04Processing bivalves, e.g. oysters
    • A22C29/043Cleaning operations on bivalves, e.g. evisceration, brushing, separation of meat and shell material
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01GHORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G29/00Root feeders; Injecting fertilisers into the roots

Abstract

Provided with a tank 2 of washing water from which the water is pumped towards an upper collector 5, its characteristics centre on the fact that, from said collector, there emerges a plurality of tubes or nozzles 6 which obliquely attack a series of deflectors 7 over which the water loses its pumping pressure, curtains or cascades of water being generated which affect the conveyor belt 3 over its entire width and give rise to the washing of the molluscs without pressure. Vibrators 13 located under the horizontal, operating sector of the conveyor belt 3 ensure a permanent change of position of the molluscs so that washing affects their entire surface, whilst a further or further vibrators 13' located in the return zone of the conveyor belt 3 towards the tank 2 facilitate the detachment of residues deposited on said belt and their fall onto a conveyor 14, for filtering residues, which expels them to the outside of the tank 2.

Description

Mejoras introducidas en la patente de invención nº P 9702574 por: "Máquina lavadora de moluscos".Improvements introduced in the invention patent nº P 9702574 by: "Mollusc washing machine".

Objeto de la invenciónObject of the invention

La presente invención se refiere a una serie de mejoras introducidas en la patente de invención de referencia, orientadas a incrementar las prestaciones de la máquina, en orden a permitir el desbarbado de los moluscos de forma sumamente eficaz.The present invention relates to a series of improvements introduced in the reference invention patent, aimed at increasing machine performance, in order to allow the deburring of mollusks extremely effective.

Antecedentes de la invenciónBackground of the invention

En la patente de invención P9702574, de la que es titular el propio solicitante, se describe una máquina lavadora de moluscos que está provista de un depósito de agua de lavado desde el que se bombea el agua hacia un colector superior, colector del que emergen una pluralidad de tubos o boquillas que atacan oblicuamente a una serie de deflectores sobre los que el agua pierde su presión de bombeo, generándose cortinas o cascadas de agua que afectan a una pareja de cintas transportadoras en toda su anchura y que producen el lavado de los moluscos sin presión.In the invention patent P9702574, of which the applicant himself is the owner, a washing machine is described of mollusks that is provided with a washing water tank from which the water is pumped to an upper manifold, manifold from which emerge a plurality of tubes or nozzles that attack obliquely to a series of baffles on which water loses its pumping pressure, generating curtains or waterfalls  that affect a couple of conveyor belts throughout width and that produce the washing of the shellfish without pressure.

La máquina incorpora unos vibradores situados bajo el sector horizontal y operativo de la cinta transportadora que aseguran un permanente cambio de posición para los moluscos, de manera que el lavado afecte a toda la superficie de los mismos, mientras que otro u otros vibradores dispuestos sobre la zona de retorno de la cinta transportadora hacia el depósito facilitan el desprendimiento de los residuos depositados en dicha cinta y su caída sobre un transportador, filtrante de residuos, que los expulsa al exterior del depósito.The machine incorporates vibrators located under the horizontal and operational sector of the conveyor belt which ensure a permanent change of position for mollusks, of so that the washing affects the entire surface of them, while another or other vibrators arranged over the area of return of the conveyor belt to the tank facilitate the detachment of waste deposited on said tape and its fall on a conveyor, waste filter, that ejects outside the deposit.

Si bien se ha previsto que previamente al proceso de lavado se produzca una fase de desbarbado de los moluscos en crudo, esta fase no garantiza la eliminación total de las barbas de los moluscos.Although it has been foreseen that prior to washing process occurs a deburring phase of the raw mollusks, this phase does not guarantee the total elimination of The beards of the mollusks.

A fin de permitir el desbarbado de los moluscos son conocidas máquinas de lavado de los mismos que incorporan bajo su cinta transportadora un tren continuo de rodillos apareados, moleteados o recubiertos de goma, con giros enfrentados, que permiten realizar el desbarbado de los moluscos merced a la existencia en la cinta transportadora de una pluralidad de orificios o ranuras a través de los que son pasantes las citadas barbas, que son parcialmente eliminadas por el citado tren de rodillos.In order to allow deburring of mollusks washing machines of the same that are incorporated under its conveyor belt a continuous train of paired rollers, knurled or covered with rubber, with facing turns, which allow deburring of mollusks thanks to the existence on the conveyor belt of a plurality of holes or grooves through which those mentioned are passed beards, which are partially removed by the aforementioned train of rollers

El problema que presentan este tipo de dispositivos es que están previstos para realizar el desbarbado de los moluscos en una única fase, por lo que los rodillos deben presentar una considerable volumetría, a fin de evitar un colapso del tren de rodillos debido al excesivo tamaño de las barbas de los moluscos. Esta considerable volumetría de los rodillos hace que este tipo de instalaciones sean caras, de difícil montaje, a lo que hay que añadir además que las mismas no disponen de medios de regulación posicional de la distancia entre rodillos, de manera que las mismas se vuelven ineficaces cuando se produce un desgaste de los rodillos.The problem presented by this type of devices are that they are intended to perform the deburring of mollusks in a single phase, so the rollers must present a considerable volumetry, in order to avoid a collapse of the roller train due to the excessive size of the beards of the mollusks This considerable volumetry of the rollers makes this type of facilities are expensive, difficult to assemble, to what there is also add that they do not have the means to positional adjustment of the distance between rollers, so that they become ineffective when wear of the rollers

Finalmente cabe destacar el hecho de que el elevado diámetro de los rodillos que presentan este tipo de instalaciones supone que el punto de contacto entre los mismos quede separado verticalmente de la cinta transportadora una distancia suficiente como para no permitir la eliminación de las barbas más pequeñas de los moluscos.Finally, the fact that the high diameter of the rollers that have this type of facilities means that the point of contact between them be separated vertically from the conveyor belt a sufficient distance not to allow the elimination of Smaller beards of mollusks.

Descripción de la invenciónDescription of the invention

Las mejoras objeto de la invención resuelven de forma plenamente satisfactoria la problemática anteriormente expuesta, asegurando un perfecto desbarbado de los moluscos, todo ello merced a una estructuración sencilla, económica y con un alto rendimiento.The improvements object of the invention resolve the problem was fully satisfactory before exposed, ensuring a perfect deburring of mollusks, all this thanks to a simple, economical structuring and with a high performance.

Para ello, y a partir de la estructuración de la máquina lavadora descrita en la patente de invención P9702574, las mejoras de la invención consisten en el hecho de que su cinta transportadora esté provista de una pluralidad de orificios o ranuras distribuidos sobre su superficie, de manera que bajo la misma se establece un tren de rodillos discontinuo, consistente en parejas de rodillos de muy reducido diámetro, de giros contrarios y separadas entre sí una distancia que permita evacuar el agua que llega de las mangueras.To do this, and from the structuring of the washing machine described in the invention patent P9702574, the improvements of the invention consist in the fact that its tape conveyor is provided with a plurality of holes or grooves distributed over its surface, so that under the it establishes a discontinuous roller train, consisting of pairs of rollers of very small diameter, of opposite turns and separated from each other a distance that allows to evacuate the water that It comes from the hoses.

Esta estructuración permite un desbarbado mucho más eficaz de los moluscos debido a la ya comentada fase previa de desbarbado en crudo, ya que de no producirse ésta, el tren de rodillos se colapsaría debido al reducido tamaño de los rodillos.This structuring allows a lot of deburring more effective of mollusks due to the already mentioned previous phase of raw deburring, since if this does not occur, the train rollers would collapse due to the small size of the rollers

De forma más concreta se ha previsto que las parejas de varillas se dispongan sobre una bancada, siendo accionadas por una transmisión por cadenas.More specifically, it is expected that pairs of rods are arranged on a bench, being driven by a chain drive.

En orden a permitir ajustar la posición relativa entre varillas, cuando estas se desgasten, se ha previsto que las varillas se dispongan entre parejas de guías transversales, mediante rodamientos o cojinetes, estableciéndose entre dichas parejas de varillas separadores, desplazables al igual que las varillas a lo largo de las guías a través de juegos de cuñas que actúan sobre dichos separadores, de manera que mediante la actuación sobre dichas cuñas cada pareja de varillas quede perfectamente posicionada evitando holguras entre las mismas.In order to allow to adjust the relative position between rods, when they wear out, it is expected that the rods are arranged between pairs of cross guides, by means of bearings or bearings, settling between them pairs of separating rods, movable as well as rods along the guides through wedge sets that they act on said separators, so that by acting on said wedges each pair of rods is perfectly positioned avoiding gaps between them.

Descripción de los dibujosDescription of the drawings

Para complementar la descripción que se está realizando y con objeto de ayudar a una mejor comprensión de las características del invento, de acuerdo con un ejemplo preferente de realización práctica del mismo, se acompaña como parte integrante de dicha descripción, un juego de dibujos en donde con carácter ilustrativo y no limitativo, se ha representado lo siguiente:To complement the description that is being performing and in order to help a better understanding of the characteristics of the invention, according to a preferred example of practical realization of it, is accompanied as part member of that description, a set of drawings where with illustrative and non-limiting nature, what has been represented next:

La figura 1.- Muestra, según una representación esquemática en perfil, una máquina lavadora de moluscos realizada de acuerdo con las mejoras objeto de la invención.Figure 1.- Shows, according to a representation schematic in profile, a shellfish washing machine made in accordance with the improvements object of the invention.

La figura 2.- Muestra un detalle en perfil del sistema de transmisión de la máquina.Figure 2.- Shows a detail in profile of the machine transmission system.

La figura 3.- Muestra una vista en perspectiva del tren de rodillos que constituye una de las mejoras de la invención.Figure 3.- Shows a perspective view of the roller train that constitutes one of the improvements of the invention.

Realización preferente de la invenciónPreferred Embodiment of the Invention

A la vista de las figuras reseñadas, y en especial de la figura 1, puede observarse como las mejoras de la invención parten de la máquina descrita y reivindicada en la patente de invención P9702574, en la que participa una bancada (1), con un amplio depósito (2) contenedor del agua de lavado, estableciéndose por encima de dicha bancada una pareja de cintas transportadoras (3), lateralmente adyacentes, cuyo sector operativo y horizontal está montado entre una pareja de rodillos extremos (4-4') con los que colabora un tercer rodillo inferior (4'') destinado a introducir la cinta transportadora en la masa de agua del depósito (2), en el tramo inoperante de dicha cinta, para el lavado de la misma.In view of the figures outlined, and in Figure 1, can be seen as the improvements of the invention start from the machine described and claimed in the invention patent P9702574, in which a bench (1) participates, with a large reservoir (2) washing water container, a pair of tapes being established above said bench Conveyors (3), laterally adjacent, whose operating sector and horizontal is mounted between a pair of extreme rollers (4-4 ') with which a third roller collaborates bottom (4 '') intended to introduce the conveyor belt in the water mass of the tank (2), in the inoperative section of said tank tape, for washing it.

Encima del sector operativo, superior y horizontal de la cinta o cintas transportadoras (3), se establece un colector longitudinal y medio (5) del que emergen una pluralidad de tubos o boquillas distribuidoras (6), que proyectan el agua a presión contra tabiques deflectores y transversales (7), adecuadamente dispuestos para que, además de romper el "chorro" generado por las citadas boquillas (6), establecer una amplia cortina o cascada transversal de agua, que cae por simple gravedad sobre la cinta o cintas transportadoras (3), para lavar los moluscos que son arrastrados por las mismas.Above the operating sector, superior and Horizontal belt or conveyor belts (3), is set a longitudinal and middle manifold (5) from which a plurality emerges of pipes or nozzles (6), which project the water to pressure against baffles and transverse partitions (7), properly arranged so that, in addition to breaking the "jet" generated by the aforementioned nozzles (6), establish a wide curtain or transverse waterfall of water, which falls by simple gravity on the belt or conveyor belts (3), to wash the mollusks that are dragged by them.

De forma más concreta el colector (5) es alimentado a través de una conducción (8), asistida por una válvula reguladora de caudal (9), por una bomba (10) que toma agua del depósito (2), específicamente de una zona (11) del mismo delimitada por un filtro que evita que la suciedad desprendida por los moluscos y que ha caído al interior del depósito (2), bien directamente o arrastrada por la cinta transportadora (3), retorne nuevamente a la zona superior y de lavado.More specifically the collector (5) is fed through a conduit (8), assisted by a valve flow regulator (9), by a pump (10) that draws water from the deposit (2), specifically of a zone (11) of the same delimited by a filter that prevents dirt released by mollusks and that has fallen into the tank (2), well directly or dragged by the conveyor belt (3), return back to the upper and wash zone.

Para asegurar que las cortinas o cascadas de agua afecten a los moluscos en toda su superficie, se ha previsto que bajo el tramo horizontal y operativo de la cinta transportadora (3) se establezcan una pluralidad de vibradores (13) que movilizan convenientemente la cinta (3) para hacer que los moluscos estén permanentemente cambiando de posición. Se ha previsto además la existencia también de vibradores (13') en la zona de retorno de la cinta (3) hacia el interior del depósito (2), que facilitan el desprendimiento de la suciedad adherida a dicha cinta, suciedad que cae sobre un transportador (14) filtrante de residuos que, convenientemente motorizado, expulsa dichos residuos al exterior del depósito (1).To ensure that the curtains or waterfalls of water affect mollusks throughout its surface, it is planned that under the horizontal and operational section of the conveyor belt (3) establish a plurality of vibrators (13) that mobilize conveniently the tape (3) to make the mollusks are permanently changing position. It is also planned the existence of vibrators (13 ') in the return zone of the tape (3) into the tank (2), which facilitate the detachment of the dirt adhered to said tape, dirt that falls on a waste filter conveyor (14) that, conveniently motorized, expels such waste abroad of the deposit (1).

Pues bien, a partir de esta estructuración, las mejoras de la invención consisten en que bajo las cintas transportadoras (3), afectadas de una pluralidad de orificios o ranuras pasantes (3'), se establece un tren de rodillos discontinuos, el mostrado en detalle en la figura 3, rodillos que se materializan en parejas de varillas (15-15') de reducido diámetro y dispuestas paralelamente, de manera que cada pareja queda distanciada de la adyacente una distancia suficiente como para permitir evacuar el caudal de agua que llega de las boquillas (6), evitando que se cree una capa de agua sobre la cinta donde floten las barbas de los moluscos.Well, from this structuring, the improvements of the invention are that under the tapes conveyors (3), affected by a plurality of holes or through grooves (3 '), a roller train is established discontinuous, the one shown in detail in figure 3, rollers that are  materialize in pairs of rods (15-15 ') of reduced diameter and arranged in parallel, so that each couple is distanced from the adjacent a sufficient distance as to allow to evacuate the flow of water that arrives from the nozzles (6), preventing the creation of a layer of water on the tape where the beards of the mollusks float.

Las citadas parejas de varillas (15-15') descansan sobre guías transversales (16) y (17) a través de cojinetes o rodamientos (18), de manera que son desplazables a lo largo de las mismas, para lo que se ha previsto la inclusión de topes (19) limitadores del desplazamiento de las mismas, así como separadores (20) establecidos igualmente entre dichas guías (16 y 17), con la especial particularidad de la incorporación de una cuña (21) desplazable sobre el correspondiente perno (22), cuya superficie oblicua presiona sobre uno de dichos separadores (20'), en orden a presionar sobre los mismos provocando el desplazamiento de éstos cuando las varillas (15-15') presentan holguras por desgaste, permitiendo la eliminación de dichas holguras.The aforementioned couples of rods (15-15 ') rest on transverse guides (16) and (17) through bearings or bearings (18), so that they are movable along them, for which the  inclusion of stops (19) that limit the displacement of themselves, as well as separators (20) also established between said guides (16 and 17), with the special feature of the incorporation of a wedge (21) movable on the corresponding bolt (22), whose oblique surface presses on one of said separators (20 '), in order to press on them causing the displacement of these when the rods (15-15 ') have wear clearances, allowing the elimination of these clearances.

Las varillas (15-15') se rematarán por sus extremos en sendos piñones (23) y (24), dispuestos opuestamente, y sobre los que actuarán respectivas cadenas de transmisión (25), tal y como se puede observar en la figura 2, accionamiento que se realizará a través de un moto reductor (26), el cual accionará a través de los correspondientes sistemas de transmisión (27) y (28) a los correspondientes vibradores (13) así como a las respectivas cintas transportadoras (3).The rods (15-15 ') are they will finish at their ends in two pinions (23) and (24), arranged opposite, and on which they will act respectively transmission chains (25), as can be seen in the Figure 2, drive to be carried out through a motorcycle reducer (26), which will drive through the corresponding transmission systems (27) and (28) to the corresponding vibrators (13) as well as the respective conveyor belts (3).

Se consigue de esta manera una máquina con unas óptimas prestaciones funcionales, con un elevado rendimiento.A machine with some is achieved in this way optimal functional performance, with high performance.

Claims (3)

1. Mejoras introducidas en la patente de invención P9702574 por "máquina lavadora de moluscos", que estando dotada de un depósito de agua de lavado desde el que se bombea el agua hacia un colector superior del que emergen una pluralidad de tubos o boquillas que atacan oblicuamente a una serie de deflectores sobre los que el agua pierde su presión de bombeo, generándose cortinas o cascadas de agua que afectan a una o más cintas transportadoras para el lavado de los moluscos, cintas dotadas de orificios para paso del agua de lavado, y siendo del tipo de las que incorpora unos vibradores situados bajo la cinta transportadora que aseguran un permanente cambio de posición para los moluscos, caracterizadas porque la máquina incorpora bajo la cinta o cintas transportadoras (3) un tren de rodillos discontinuo, a base de parejas de rodillos materializados en varillas (15-15') de reducido diámetro, distanciadas entre sí una magnitud suficiente para permitir la evacuación del agua de lavado, habiéndose previsto que dicho tren de rodillos incorpore medios de regulación posicional (16-17-18-19-20-21-22) que aseguren la eliminación de holguras entre parejas de varillas (15-15'), las cuales giran en sentidos contrarios merced a la incorporación de medios de transmisión motorizada (24-25-26).1. Improvements introduced in the invention patent P9702574 by "shellfish washing machine", which being provided with a washing water tank from which the water is pumped into an upper manifold from which a plurality of attacking pipes or nozzles emerge obliquely to a series of baffles on which the water loses its pumping pressure, generating curtains or cascades of water that affect one or more conveyor belts for washing the mollusks, belts equipped with holes for the passage of the wash water, and being of the type that incorporates vibrators located under the conveyor belt that ensure a permanent change of position for the mollusks, characterized in that the machine incorporates under the belt or conveyor belts (3) a discontinuous roller train, based on pairs of rollers materialized in rods (15-15 ') of reduced diameter, spaced apart from each other a sufficient magnitude to allow the evacuation of water from l avado, having been provided that said roller train incorporates means of positional regulation (16-17-18-19-20-21-22) to ensure the elimination of gaps between pairs of rods (15-15 '), which rotate in opposite senses thanks to the incorporation of motorized transmission means (24-25-26). 2. Mejoras introducidas en la patente de invención P9702574 por "máquina lavadora de moluscos", según reivindicación 1ª, caracterizadas porque las parejas de varillas (15-15') descansan sobre guías transversales (16) y (17) a través de cojinetes o rodamientos (18), de manera que son desplazables a lo largo de las mismas, habiéndose previsto la inclusión de topes (19) limitadores de desplazamiento, así como separadores (20) establecidos igualmente entre dichas guías (16 y 17), con la especial particularidad de la incorporación de una cuña (21) que actúa sobre uno de dichos separadores (20'), en orden a presionar sobre los mismos provocando el desplazamiento de éstos y en su caso el de las varillas.2. Improvements introduced in the invention patent P9702574 by "mollusc washing machine", according to claim 1, characterized in that the pairs of rods (15-15 ') rest on transverse guides (16) and (17) through bearings or bearings (18), so that they are movable along them, with the inclusion of stoppers (19) limiting travel, as well as separators (20) also established between said guides (16 and 17), with the special particularity of the incorporation of a wedge (21) that acts on one of said separators (20 '), in order to press on them causing the displacement of these and, where appropriate, that of the rods. 3. Mejoras introducidas en la patente de invención P9702574 por "máquina lavadora de moluscos", según reivindicación 1ª, caracterizadas porque las varillas (15-15') se rematan por sus extremos en sendos piñones (23) y (24), dispuestos opuestamente, y sobre los que actúan respectivas cadenas de transmisión (25), accionadas a través de un moto reductor (26), el cual acciona a través de los correspondientes sistemas de transmisión (27) y (28) a los correspondientes vibradores (13) así como a las respectivas cintas transportadoras (3).3. Improvements introduced in the invention patent P9702574 by "mollusc washing machine" according to claim 1, characterized in that the rods (15-15 ') are finished off at their ends in two sprockets (23) and (24), arranged opposite , and on which respective transmission chains (25) act, operated through a reduction motorbike (26), which drives the corresponding vibrators (13) through the corresponding transmission systems (27) and (28). as well as to the respective conveyor belts (3).
ES200702386A 1997-12-11 2007-09-06 IMPROVEMENTS INTRODUCED IN THE PATENT OF INVENTION P9702574 BY "MOLUSCUS WASHING MACHINE". Expired - Fee Related ES2315192B1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
ES9702574A ES2142739B1 (en) 1997-12-11 1997-12-11 MOLLUSC WASHING MACHINE.

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ES2315192A1 true ES2315192A1 (en) 2009-03-16
ES2315192B1 ES2315192B1 (en) 2010-01-05

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ES9702574A Expired - Fee Related ES2142739B1 (en) 1997-12-11 1997-12-11 MOLLUSC WASHING MACHINE.
ES200702386A Expired - Fee Related ES2315192B1 (en) 1997-12-11 2007-09-06 IMPROVEMENTS INTRODUCED IN THE PATENT OF INVENTION P9702574 BY "MOLUSCUS WASHING MACHINE".

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FR2854543B1 (en) * 2003-05-06 2005-08-05 France Agro Ind INSTALLATION FOR TREATMENT OF SEA PRODUCTS
FR2941351B1 (en) * 2009-01-27 2011-03-04 France Agro Ind INSTALLATION FOR SUBMITTING TREATMENT LIQUID TO A PRODUCT
FR2966326B1 (en) 2010-10-26 2012-11-09 Cryolink INSTALLATION FOR PROCESSING FOOD PRODUCTS BY A LIQUID

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