ES2289890A1 - Modular rotary composting system for organic waste comprises static modules and dedicated aerators for controlled hot composting - Google Patents
Modular rotary composting system for organic waste comprises static modules and dedicated aerators for controlled hot composting Download PDFInfo
- Publication number
- ES2289890A1 ES2289890A1 ES200502205A ES200502205A ES2289890A1 ES 2289890 A1 ES2289890 A1 ES 2289890A1 ES 200502205 A ES200502205 A ES 200502205A ES 200502205 A ES200502205 A ES 200502205A ES 2289890 A1 ES2289890 A1 ES 2289890A1
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- Spain
- Prior art keywords
- organic waste
- static
- composting
- rotary
- composter
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000010815 organic waste Substances 0.000 title claims abstract description 12
- 230000003068 static effect Effects 0.000 title claims description 5
- 238000009264 composting Methods 0.000 title abstract description 11
- 238000005276 aerator Methods 0.000 title 1
- 239000010802 sludge Substances 0.000 claims abstract 2
- 238000000034 method Methods 0.000 claims description 15
- 230000035800 maturation Effects 0.000 claims description 8
- 238000011068 loading method Methods 0.000 claims description 7
- 239000002361 compost Substances 0.000 claims description 4
- 238000009423 ventilation Methods 0.000 claims description 4
- 238000005273 aeration Methods 0.000 claims description 3
- 235000019645 odor Nutrition 0.000 claims description 3
- 230000001105 regulatory effect Effects 0.000 claims description 2
- 241000283690 Bos taurus Species 0.000 claims 1
- 210000003608 fece Anatomy 0.000 claims 1
- 239000010871 livestock manure Substances 0.000 claims 1
- 230000005070 ripening Effects 0.000 claims 1
- 238000002156 mixing Methods 0.000 abstract description 3
- 238000004140 cleaning Methods 0.000 abstract 1
- 238000000605 extraction Methods 0.000 abstract 1
- 239000002351 wastewater Substances 0.000 abstract 1
- 238000011084 recovery Methods 0.000 description 5
- 239000002699 waste material Substances 0.000 description 5
- 239000000203 mixture Substances 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 238000010564 aerobic fermentation Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000006213 oxygenation reaction Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 241000607479 Yersinia pestis Species 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000002262 irrigation Effects 0.000 description 1
- 238000003973 irrigation Methods 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000029058 respiratory gaseous exchange Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F17/00—Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
- C05F17/90—Apparatus therefor
- C05F17/921—Devices in which the material is conveyed essentially horizontally between inlet and discharge means
- C05F17/929—Cylinders or drums
-
- C05F17/0223—
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F17/00—Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
- C05F17/90—Apparatus therefor
- C05F17/993—Arrangements for measuring process parameters, e.g. temperature, pressure or humidity
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Biochemistry (AREA)
- Biotechnology (AREA)
- Health & Medical Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Microbiology (AREA)
- Molecular Biology (AREA)
- Organic Chemistry (AREA)
- Processing Of Solid Wastes (AREA)
- Fertilizers (AREA)
Abstract
Description
Mejoras introducidas en la patente de invención nº P-200102441, por: "Compostador estático-rotativo modular de residuos orgánicos".Improvements introduced in the invention patent No. P-200102441, by: "Composter Modular static-rotary waste organic. "
La presente invención, según lo expresa el enunciado de esta memoria descriptiva, se refiere a unas mejoras introducidas en la Patente de Invención nº P-200102441, por: compostador estático-rotativo modular de residuos orgánicos, y con ellas se obtienen notables ventajas para este sector de la técnica.The present invention, as expressed by the set forth in this specification, refers to improvements introduced in the Patent of Invention nº P-200102441, by: composter Modular static-rotary organic waste, and with them you get remarkable advantages for this sector of the technique.
Dentro de la actividad general de compostaje se hecha en falta un sistema que permita tratar de manera limpia y eficiente volúmenes importantes de residuos orgánicos.Within the general composting activity, missing a system that allows to treat cleanly and Efficient significant volumes of organic waste.
En efecto, es difícil tratar los volúmenes que generan los productores importantes sin evitar traslados y la manipulación y trasiego de los mismos.Indeed, it is difficult to treat the volumes that generate important producers without avoiding transfers and the handling and transfer of them.
Además, se pone de manifiesto que cada día es más importante tratar los residuos orgánicos "in situ" para evitar la posible contaminación de los mismos y la transmisión accidental de plagas.In addition, it is clear that every day it is more important to treat organic waste " in situ " to avoid possible contamination and accidental transmission of pests.
El proceso de compostado requiere que se cumplan las siguientes condiciones:The composting process requires compliance The following conditions:
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- Correcta proporción de los aportes de carbono/nitrógeno.Correct proportion of contributions from carbon / nitrogen
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- Correcta humedad de la mezcla.Correct humidity of the mixture.
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- Aireación adecuada y constante de la mezcla.Adequate and constant aeration of the mixture.
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- Mantenimiento de la temperatura adecuada de la mezcla.Proper temperature maintenance mix.
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- Una vez obtenido el compost fresco, con la higienización y el grado de madurez adecuado, es necesario proceder a la maduración del mismo de la manera más cómoda posible y evitando posteriores manipulaciones y traslados.A Once the fresh compost was obtained, with sanitation and the degree of adequate maturity, it is necessary to proceed to the maturation of the same in the most comfortable way possible and avoiding subsequent manipulations and transfers.
Es un objeto de la invención proporcionar una nueva gama de compostadores rotativos que trate todo tipo de volúmenes, de 1000 litros/año hasta 2/3000 m^{3} por equipo. Ello permitirá instalaciones que pueden tratar cualquier volumen de residuos en base a la combinación de equipos. Toda la instalación puede manejarse desde un ordenador central o por telegestión a distancia, desde un centro predeterminado. Los equipos cuentan además con un sistema opcional de regulación y recuperación de calor que permite asegurar el control estricto de parámetros en cualquier circunstancia y aprovechar el exceso para otras aplicaciones.It is an object of the invention to provide a new range of rotary composters that treat all kinds of volumes, from 1000 liters / year up to 2/3000 m3 per team. It will allow facilities that can handle any volume of waste based on the combination of equipment. All installation can be operated from a central computer or by remote management to distance, from a predetermined center. The teams count also with an optional system of regulation and recovery of heat that ensures strict control of parameters in any circumstance and take advantage of the excess for others Applications.
Hasta ahora ha sido muy difícil el mantener todos los factores anteriormente comentados, en los niveles correctos ya que se producen continuamente interrupciones del proceso e inevitables putrefacciones que originan malos olores y retardan el proceso. La misma firma solicitante de la presente invención es propietaria de la Patente de Invención española nº 9800332 que contempla un sistema de compostado de residuos orgánicos, ideado para absorber la producción de residuos en viviendas, comunidades de vecinos, escuelas, hospitales, etc., incluyendo un depósito de dos o más cuerpos cilíndricos en disposición horizontal, que puede girar alrededor de su eje, teniendo cada cuerpo una trampilla de carga del producto residual y elementos de agitación para homogeneizar la mezcla, existiendo también unas válvulas de respiración y elementos de desagüe.So far it has been very difficult to maintain all the factors mentioned above, in the levels correct as there are continually interruptions of the process and inevitable rot that cause bad odors and They delay the process. The same signature requesting this invention owns the Spanish Invention Patent No. 9800332 that contemplates a waste composting system organic, designed to absorb waste production in homes, neighborhood communities, schools, hospitals, etc., including a deposit of two or more cylindrical bodies in horizontal layout, which can rotate around its axis, each body having a hatch for loading the residual product and stirring elements to homogenize the mixture, existing also breathing valves and drain elements.
En la Patente de Invención principal P-200102441 se contempla un compostador estático-rotativo, de estructura modular, con una combinación de partes fijas y móviles. Su construcción permite la utilización de ejes mezcladores y extractores de hasta 20 m de longitud sin necesidad de utilizar diámetros de más de 10 cm. La humedad y temperatura interiores están controladas electrónicamente. Tanto el aislamiento como la oxigenación del producto se han diseñado especialmente para alcanzar el objetivo de la fermentación aerobia.In the main Invention Patent P-200102441 a composter is contemplated static-rotary, modular structure, with a combination of fixed and mobile parts. Its construction allows the use of mixing and extractor shafts of up to 20 m Length without using diameters of more than 10 cm. The indoor humidity and temperature are controlled electronically Both the isolation and oxygenation of the product have been specially designed to achieve the goal of aerobic fermentation.
Prevé también un sistema de carga manual o automático por tubería, tornillo o volquete según los productos, y un sistema de descarga siempre automático, por volteo, hélice, o tornillo según los volúmenes a tratar. El proceso es continuo, sin interrupciones y el compost madura totalmente en el interior. Todo el proceso y la coordinación de carga y descarga entre equipos, se controla también por ordenador. Estos equipos cuentan además con un sistema opcional de adición de agua, de regulación y recuperación de calor que permite el control estricto de parámetros en cualquier circunstancia y aprovechar el excedente para fines externos.It also provides a manual charging system or automatic by pipe, screw or tipper according to the products, and an always automatic discharge system, by flip, propeller, or screw according to the volumes to be treated. The process is continuous, without interruptions and compost matures completely inside. All the process and coordination of loading and unloading between teams, is It also controls by computer. These teams also have a optional water addition, regulation and recovery system of heat that allows strict control of parameters in any circumstance and take advantage of the surplus for external purposes.
En líneas generales, las mejoras introducidas en la Patente de Invención nº P-200102441, por: compostador estático-rotativo modular de residuos orgánicos, objeto de la invención, ofrece las siguientes características:In general, the improvements introduced in Invention Patent No. P-200102441, for: modular static rotary waste composter Organic, object of the invention, offers the following features:
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- Son compostadores estático-rotativos, con una combinación de módulos de compostaje, con partes fijas y móviles, y una cámara de maduración incorporada al final del proceso y cuyo funcionamiento se regula a partir del sistema de carga y el de ventilación del mismo compostador.They are static-rotary composters, with a combination of composting modules, with fixed and mobile parts, and a maturation chamber incorporated at the end of the process and whose operation is regulated from the charging system and that of ventilation of the same composter.
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- Su construcción permite la utilización de ejes mezcladores y extractores de hasta 20 m de longitud sin necesidad de diámetros de más de 10 cm.its construction allows the use of mixing shafts and extractors up to 20 m in length without diameters of more than 10 cm
- --
- La humedad y temperatura interiores están controladas electrónicamente, tanto en la zona de compostado, como en la cámara de maduración. En ambas zonas se incluye un sistema de riego que permite añadir agua a la materia prima en caso necesario.The indoor humidity and temperature are controlled electronically, both in the composting area, and in the chamber of maturation In both areas an irrigation system is included that allows to add water to the raw material if necessary.
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- Tanto el aislamiento como la oxigenación del producto se han diseñado especialmente para alcanzar el objetivo de la fermentación aerobia en sus fases de compostado y maduración.So much The insulation as the product oxygenation have been designed especially to achieve the goal of aerobic fermentation in its composting and maturation phases.
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- El sistema de carga puede incluir medios manuales, mecánicos no automatizados como pala cargadora, o automatizados como transportadora, tornillo o similar. La descarga es automática, sin necesidad de volteo, por medio de tornillo, hélice o similar, y se efectúa a cinta transportadora, tolva o container preparado al efecto.He Loading system may include manual, mechanical means not automated as a loader, or automated as conveyor, screw or similar. The download is automatic, without need to turn, by means of screw, propeller or similar, and it made to conveyor belt, hopper or container prepared to effect.
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- El proceso es continuo, sin interrupciones, y el compost madura totalmente en el interior del compostador o en la cámara de maduración si se quiere acortar el proceso.He process is continuous, without interruptions, and the compost matures totally inside the composter or in the chamber of maturation if you want to shorten the process.
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- Todos los equipos pueden equiparse con biofiltros que regulan la emisión de olores en cualquier circunstancia.Everybody the equipment can be equipped with biofilters that regulate the emission of odors in any circumstance.
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- Todos los equipos pueden equiparse con pretriturado en tolva de carga.Everybody The equipment can be equipped with pre-crushed hopper load.
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- Todo el proceso y la coordinación de carga, descarga y entre equipos se controla por ordenador.All the process and coordination of loading, unloading and between teams are Control by computer.
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- Los equipos cuentan además con un sistema opcional de regulación y recuperación de calor que permite asegurar el control estricto de parámetros en cualquier circunstancia y aprovechar el exceso de calor producido para aplicaciones.The teams also have an optional system of regulation and heat recovery that ensures strict control of parameters in any circumstance and take advantage of excess Heat produced for applications.
Para facilitar la comprensión de las características de la invención y formando parte integrante de esta memoria descriptiva, se acompañan unas hojas de planos en cuyas figuras, con carácter ilustrativo y no limitativo se ha representado lo siguiente:To facilitate the understanding of characteristics of the invention and forming an integral part of this Descriptive report, accompanying some sheets of plans in whose figures, with an illustrative and non-limiting nature represented the following:
Figura 1.- Es una vista esquemática en alzado longitudinal, de un compostador estático-rotativo modular de residuos orgánicos, con las mejoras objeto de la invención.Figure 1.- It is a schematic elevation view longitudinal, of a static-rotary composter Modular of organic waste, with the improvements object of the invention.
Figura 2.- Es una vista frontal de lo mostrado en la figura 1.Figure 2.- It is a front view of what is shown in figure 1.
Figura 3.- Es una vista parcial en alzado longitudinal, similar a la figura 1 y a mayor escala, para observar el sistema de accionamiento de los módulos giratorios.Figure 3.- It is a partial elevation view longitudinal, similar to figure 1 and on a larger scale, to observe the drive system of the rotating modules.
Figura 4.- Es una vista parcial y en alzado longitudinal del sistema de carga del compostador, acorde con la invención.Figure 4.- It is a partial and elevation view length of the composter loading system, in accordance with the invention.
Haciendo referencia a la numeración adoptada en las figuras, podemos ver en la figura 1 un compostador de tres módulos fijos o cilindros-brida y dos módulos rotativos o cilindros rotatorios, estando los primeros referenciados con los números (1), (2) y (3) y los segundos con el número (4), girando éstos últimos sobre polines (5) (ver figura 2).Referring to the numbering adopted in the figures, we can see in figure 1 a composter of three fixed modules or flange cylinders and two modules rotary or rotary cylinders, the first being referenced with the numbers (1), (2) and (3) and the seconds with the number (4), turning the latter on polines (5) (see figure 2).
El primer módulo fijo (1) incluye el sistema de carga tal y como el que se observa en la figura 4 definido por el contenedor (6) vinculado al elevador giratorio (7) accionado por un cilindro.The first fixed module (1) includes the system of load as seen in figure 4 defined by the container (6) linked to the rotating elevator (7) driven by a cylinder.
El módulo fijo (3) incluye la boca (8) de descarga automática.The fixed module (3) includes the mouth (8) of automatic download
El sistema de aireación o de ventilación y el de regado, individualizado por cilindro, está referenciado con el número (9).The aeration or ventilation system and the watered, individualized by cylinder, is referenced with the number 9).
La referencia (10) designa la cámara de maduración con su sistema de ventilación integrado en el del último cilindro.Reference (10) designates the chamber of maturation with its integrated ventilation system in the last cylinder.
En la figura 2 se ha referenciado con (11) el agitador del dispositivo mezclador y extractor a lo largo del equipo.In Figure 2 it has been referenced with (11) the mixer and extractor device agitator along the team.
El sistema de compostado de residuos orgánicos, se realiza por tanto con o sin participación de la cámara de maduración con control por ordenador de todas las variables del proceso y del funcionamiento mecánico, incluyendo apertura automática de compuertas, sistemas de seguridad y posible coordinación entre equipos que trabajen en paralelo o en serie.The organic waste composting system, It is therefore done with or without the participation of the Chamber of maturation with computer control of all the variables of the process and mechanical operation, including opening Automatic floodgates, security systems and possible coordination between teams working in parallel or in series.
El control por ordenador se extiende también al sistema de regulación y recuperación de calor para fines externos.Computer control also extends to heat regulation and recovery system for purposes external
Opcionalmente se puede efectuar un control de todas las variable por telegestión.Optionally, a control of All variables by remote management.
La referencia (12) de la figura 1 designa el sistema de recuperación del calor y la referencia (13) el cuadro de control.Reference (12) of Figure 1 designates the heat recovery system and reference (13) the table of control.
En la figura 3 se ha referenciado en general con el número (14) el sistema de accionamiento de los módulos giratorios (4), mediante respectivos piñón (15) y corona (16).In figure 3 it has been referenced in general with the number (14) the module drive system rotating (4), by means of respective pinion (15) and crown (16).
Claims (4)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ES200102441A ES2203299B1 (en) | 2001-11-06 | 2001-11-06 | STATIC-ROTARY COMPOSER OF ORGANIC WASTE MODULAR. |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| ES2289890A1 true ES2289890A1 (en) | 2008-02-01 |
| ES2289890B1 ES2289890B1 (en) | 2008-12-16 |
Family
ID=32050242
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| ES200102441A Expired - Fee Related ES2203299B1 (en) | 2001-11-06 | 2001-11-06 | STATIC-ROTARY COMPOSER OF ORGANIC WASTE MODULAR. |
| ES200502205A Expired - Fee Related ES2289890B1 (en) | 2001-11-06 | 2005-09-12 | IMPROVEMENTS INTRODUCED IN THE PATENT OF INVENTION N. P-200102441, BY: MODULAR STATIC-ROTARY COMPOSER OF ORGANIC RESIDUES. |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| ES200102441A Expired - Fee Related ES2203299B1 (en) | 2001-11-06 | 2001-11-06 | STATIC-ROTARY COMPOSER OF ORGANIC WASTE MODULAR. |
Country Status (1)
| Country | Link |
|---|---|
| ES (2) | ES2203299B1 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ES2951608A1 (en) * | 2022-03-15 | 2023-10-23 | Tkin Orma Sl | CLOSED AEROBIC REACTOR (Machine-translation by Google Translate, not legally binding) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3138447A (en) * | 1960-05-17 | 1964-06-23 | Eric W Eweson | Multistage process of producing organic fertilizer |
| US5716013A (en) * | 1995-04-26 | 1998-02-10 | Benson; Jack M. | Polygon-shaped rotatable apparatus and its use in composting and cement industries |
| ES2126019T3 (en) * | 1994-05-30 | 1999-03-16 | Christoph Manka | DEVICE FOR THE COMPOSTATION OF ORGANIC WASTE. |
| WO2000042164A1 (en) * | 1999-01-12 | 2000-07-20 | Paul Kerouac | In vessel composting process and apparatus |
| EP1249435A2 (en) * | 2001-04-12 | 2002-10-16 | Ionics Italba S.P.A. | Apparatus for storing and metering compostable materials or mixtures thereof |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SE500214C2 (en) * | 1992-10-29 | 1994-05-09 | Rita Eberthson | composting device |
-
2001
- 2001-11-06 ES ES200102441A patent/ES2203299B1/en not_active Expired - Fee Related
-
2005
- 2005-09-12 ES ES200502205A patent/ES2289890B1/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3138447A (en) * | 1960-05-17 | 1964-06-23 | Eric W Eweson | Multistage process of producing organic fertilizer |
| ES2126019T3 (en) * | 1994-05-30 | 1999-03-16 | Christoph Manka | DEVICE FOR THE COMPOSTATION OF ORGANIC WASTE. |
| US5716013A (en) * | 1995-04-26 | 1998-02-10 | Benson; Jack M. | Polygon-shaped rotatable apparatus and its use in composting and cement industries |
| WO2000042164A1 (en) * | 1999-01-12 | 2000-07-20 | Paul Kerouac | In vessel composting process and apparatus |
| EP1249435A2 (en) * | 2001-04-12 | 2002-10-16 | Ionics Italba S.P.A. | Apparatus for storing and metering compostable materials or mixtures thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| ES2203299A1 (en) | 2004-04-01 |
| ES2289890B1 (en) | 2008-12-16 |
| ES2203299B1 (en) | 2005-06-16 |
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| FD2A | Announcement of lapse in spain |
Effective date: 20190619 |