ES2277738A1 - Strong, light-weight, fire-resistant construction panels with sandwich structure, useful e.g. in facades, consist of external sheets of aluminum and central core of closed-cell aluminum foam - Google Patents

Strong, light-weight, fire-resistant construction panels with sandwich structure, useful e.g. in facades, consist of external sheets of aluminum and central core of closed-cell aluminum foam Download PDF

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Publication number
ES2277738A1
ES2277738A1 ES200501181A ES200501181A ES2277738A1 ES 2277738 A1 ES2277738 A1 ES 2277738A1 ES 200501181 A ES200501181 A ES 200501181A ES 200501181 A ES200501181 A ES 200501181A ES 2277738 A1 ES2277738 A1 ES 2277738A1
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Prior art keywords
foam
aluminum
core
panel
precursor
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Granted
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ES200501181A
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Spanish (es)
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ES2277738B1 (en
Inventor
Clemente Gonzalez Soler
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Alucoil SA
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Alucoil SA
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Priority to ES200501181A priority Critical patent/ES2277738B1/en
Priority to PCT/ES2006/000251 priority patent/WO2006122999A1/en
Publication of ES2277738A1 publication Critical patent/ES2277738A1/en
Application granted granted Critical
Publication of ES2277738B1 publication Critical patent/ES2277738B1/en
Expired - Fee Related legal-status Critical Current
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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/08Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of metal, e.g. sheet metal
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • E04C2/292Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and sheet metal

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Laminated Bodies (AREA)

Abstract

In a construction panel (A) with a sandwich structure, consisting of two external sheets of aluminum (Al) and a thicker central core, the core is also of aluminum (specifically Al foam) with a uniform, closed-cell morphology and a high level of porosity, providing a homogeneous, rigid structure. Independent claims are included for: (1) the production of (A), from commercially available external sheets of thickness 0.5-0.6 mm, commercially available Al powder containing alloying elements and titanium hydride (TiH2 as foaming agent), by: (a) densifying a homogeneous mixture of the thoroughly dried Al powder and TiH2 by isostatic pressing (b) consolidating the mixture by thermal treatment to give a solid foam precursor plate (c) adjusting the thickness of the precursor to 5-6 mm under heating then to 1.2-2 mm in the cold (d) annealing at 250-300[deg]C (e) supplying fragments of the precursor to an expansion furnace at 550-650[deg]C for 3-5 minutes, to cause release of hydrogen, expansion of the Al and formation of a foam (e) rapidly cooling to below the m.pt. of the Al alloy, the overall foam formation time being 8-10 minutes (f) placing the foamed panel between the exterior sheets at an elevated temperature below the m.pt. and passing the assembly through a calibration unit based on spacer rods corresponding to the nominal thickness of (A), using a controlled speed carrier trolley and (g) cooling the panel to ambient temperature (2) a method for the production of an Al sandwich panel (A'), comprising two external sheets of Al and a central core of Al foam, starting from Al-silicon alloy powder mixed with TiH2 powder, by densifying the mixture by pressing, thermally consolidating, adjusting the thickness of the obtained precursor in two stages (under heating then in the cold), expanding the precursor in a furnace and applying an external sheet to each side of the foam, where: the external sheets consist of two layers of different thicknesses and different alloys, fixed by a metallurgical bonding source the m.pt. of the inner layer is lower than that of the outer layer by 38-63[deg]C and the outer layers are fed from respective reels to the inlet of the foaming furnace, which also receives the inner layer and the precursor, so that foaming is caused and the foam is produced between the exterior layers within the furnace and (3) a ventilated architectural facade, based on sandwich panels (A''), comprising two Al (or Al alloy) external sheets attached to an intermediate core, where the core is of foamed Al (or Al alloy) metallurgically bonded to the exterior layers, such that (A'') is completely metallic and the facade is non-combustible, does not produce toxic gases and is stable up to high temperatures.

Description

Panel sándwich para la construcción.Sandwich panel for construction.

Objeto de la invenciónObject of the invention

La presente invención se refiere a un panel tipo sándwich, es decir a un panel multicapa, obtenido exclusivamente a base de aluminio y utilizable tanto en cerramientos estructurales de exterior como en techos y paneles decorativos de interior y de exterior.The present invention relates to a type panel sandwich, that is to a multilayer panel, obtained exclusively from Aluminum base and usable both in structural enclosures of exterior as in ceilings and decorative panels of interior and of Exterior.

El objeto de la invención es conseguir un panel ligero, pero de gran rigidez y resistencia mecánica, con unas buenas propiedades de aislamiento térmico y acústico, que por su propia naturaleza resulta incombustible y de alta resistencia al fuego.The object of the invention is to achieve a panel light, but of great rigidity and mechanical resistance, with some good thermal and acoustic insulation properties, which due to its nature itself is incombustible and high resistance to fire.

Antecedentes de la invenciónBackground of the invention

Es conocida la utilización de paneles tipo sándwich en el ámbito de la construcción en los que participa el aluminio por ser éste un material con excelente comportamiento a la corrosión, y consecuentemente duradero, y que no se degrada con el tiempo.The use of type panels is known sandwich in the field of construction in which the aluminum because this is a material with excellent behavior corrosion, and consequently durable, and that does not degrade with the weather.

Dado que en estos paneles constructivos se requiere habitualmente también de altos coeficientes de aislamiento térmico y acústico, en la estructura tipo sándwich el aluminio configura las capas exteriores del panel, mientras que la capa interior y mayoritaria del mismo se obtiene a base de materiales plásticos, como por ejemplo polietileno, que se une a las chapas exteriores de aluminio mediante adhesivos.Since these building panels are it usually also requires high insulation coefficients thermal and acoustic, in the sandwich structure the aluminum configure the outer layers of the panel while the layer interior and majority of it is obtained based on materials plastics, such as polyethylene, which joins the plates Aluminum exteriors using adhesives.

Descripción de la invenciónDescription of the invention

El panel tipo sándwich que la invención propone es un elemento de gran ligereza, rigidez y resistencia mecánica, como ya se ha apuntado con anterioridad, que es incombustible y resistente al fuego, que no produce gases tóxicos en caso de incendio, que es estable hasta temperaturas iguales o superiores a los 550°C, que además es duradero y no se degrada con el tiempo, es reciclable al 100% y que también ofrece unas buenas prestaciones desde el punto de vista de aislamiento térmico y acústico.The sandwich panel that the invention proposes It is an element of great lightness, rigidity and mechanical strength, as noted above, which is fireproof and Fire resistant, which does not produce toxic gases in case of fire, which is stable up to temperatures equal to or greater than 550 ° C, which is also durable and does not degrade over time, is 100% recyclable and also offers good performance from the point of view of thermal and acoustic insulation.

Para ello y de forma mas concreta el panel sánd-
wich que la invención propone está constituido integralmente de aluminio, y mas concretamente está compuesto por dos chapas exteriores de reducido espesor, de aluminio, y un núcleo interior de espesor sustancialmente mayor, que está constituido a su vez por un material celular a base de espuma de aluminio.
For this and in a more concrete way, the panel
wich that the invention proposes is constituted integrally of aluminum, and more specifically it is composed of two outer plates of reduced thickness, of aluminum, and an inner core of substantially greater thickness, which is in turn constituted by a cellular material based on foam of aluminum.

De acuerdo con otra de las características de la invención las chapas exteriores de aluminio se fijan al núcleo interior de espuma de aluminio mediante un proceso térmico en el que se producen una difusión de elementos metálicos entre la espuma y las chapas exteriores, produciéndose a su vez una íntima unión metalúrgica entre ambos componentes, sin necesidad de ningún tipo de adhesivo.According to another of the characteristics of the invention the aluminum outer plates are fixed to the core aluminum foam interior by a thermal process in the that a diffusion of metallic elements occurs between the foam and the outer plates, producing in turn an intimate union metallurgical between both components, without the need of any kind of adhesive.

Las chapas de aluminio exteriores son productos comerciales en los que participa como componente fundamental el aluminio, pero formando aleaciones con otros metales tales como manganeso, magnesio, silicio, etc, y tiene espesores estándar de 0,5 y 0,6 mm, mientras que la espuma de aluminio constitutiva del núcleo presenta un espesor normalmente comprendido entre 6 y 9 mm, con densidades medias en el rango de 0,25 a 0,5 gr/cm^{3}, o lo que es lo mismo, en dicho núcleo participa un porcentaje comprendido entre el 10 y el 20% del material base, es decir del aluminio.Exterior aluminum sheets are products commercials in which the fundamental component participates aluminum, but forming alloys with other metals such as manganese, magnesium, silicon, etc., and has standard thicknesses of 0.5 and 0.6 mm, while the aluminum foam constituting the core has a thickness normally between 6 and 9 mm, with average densities in the range of 0.25 to 0.5 gr / cm3, or which is the same, in that nucleus a percentage participates between 10 and 20% of the base material, that is to say aluminum.

A su vez las aleaciones usuales del núcleo están obtenidas mediante aditivos a base de silicio o de silicio y magnesio, dependiendo de las características mecánicas, resistencia y módulo de elasticidad perseguidos, y a partir de una mezcla de polvo de la aleación de aluminio elegida, se conseguirá la espumación del mismo mediante un agente de expansión, concretamente de hidruro de titanio (TiH_{2}).In turn, the usual core alloys are obtained by silicon or silicon based additives and magnesium, depending on the mechanical characteristics, resistance and modulus of elasticity pursued, and from a mixture of powder of the chosen aluminum alloy, the foaming it by means of an expanding agent, specifically of titanium hydride (TiH2).

Descripción de los dibujosDescription of the drawings

Para complementar la descripción que se está realizando y con objeto de ayudar a una mejor comprensión de las características del invento, de acuerdo con un ejemplo preferente de realización práctica del mismo, se acompaña como parte integrante de dicha descripción un dibujo en donde con carácter ilustrativo y no limitativo, se ha representado esquemáticamente y en sección un panel sándwich para la construcción realizado de acuerdo con el objeto de la presente invención.To complement the description that is being performing and in order to help a better understanding of the characteristics of the invention, according to a preferred example of practical realization of it, is accompanied as part member of said description a drawing where with character illustrative and not limiting, it has been schematically represented and in section a sandwich panel for the construction made of according to the object of the present invention.

Realización preferente de la invenciónPreferred Embodiment of the Invention

En la figura reseñada se observa como el panel de la invención, al igual que cualquier panel sándwich convencional, con ésta aplicación práctica, está constituido mediante dos chapas exteriores (1-1'), entre las que se establece un núcleo central (2).In the review figure it is observed as the panel of the invention, just like any sandwich panel conventional, with this practical application, it is constituted by means of two outer plates (1-1 '), between which a central core is established (2).

Las chapas exteriores (1-1'), con un espesor preferentemente del orden de 0,5 y 0,6 mm, según los requerimientos estructurales de resistencia y de rigidez del panel, estarán obtenidas a base de aleaciones de los grupos tal como "AlMn", "AlMg" o "AlSiMg", dependiendo a su vez de las características mecánicas o de los procesos de fabricación.The outer plates (1-1 '), with a thickness preferably of the order of 0.5 and 0.6 mm, according to structural strength and rigidity requirements of the panel, will be obtained based on group alloys such as "AlMn", "AlMg" or "AlSiMg", depending in turn on the mechanical characteristics or manufacturing processes.

Por su parte el núcleo interior (2) consiste en un material celular compuesto por una espuma de aluminio con un pequeño contenido en titanio, utilizado como agente de expansión o agente espumante, presentando dicho núcleo una morfología uniforme de células cerradas y un alto nivel de porosidad. Las células son esféricas o poliédricas, separadas unas de otras por delgadas capas de aluminio, constituyendo una estructura homogénea, rígida y estable, con una porosidad media del 85%.For its part, the inner core (2) consists of a cellular material composed of an aluminum foam with a small titanium content, used as an expansion agent or foaming agent, said core presenting a uniform morphology of closed cells and a high level of porosity. The cells are spherical or polyhedral, separated from each other by thin layers of aluminum, constituting a homogeneous structure, rigid and stable, with an average porosity of 85%.

El titanio actuante como agente de expansión consiste específicamente en hidruro de titanio, se mezcla con polvo de aleación de aluminio en una proporción comprendida entre el 0,6 y el 1% en peso y dicha aleación de aluminio puede ser entre otras, "A1Si7", "A1Si12" o "AlMgSi-6061", dependiendo también de las características mecánicas, resistencia y módulo de elasticidad, de las propiedades físicas o de los procesos de fabricación y tratamientos térmicos empleados en la elaboración de dicha espuma.Titanium acting as an expanding agent It consists specifically of titanium hydride, mixed with powder of aluminum alloy in a proportion between 0.6 and 1% by weight and said aluminum alloy may be among others, "A1Si7", "A1Si12" or "AlMgSi-6061", also depending on the mechanical characteristics, resistance and modulus of elasticity, physical properties or processes of manufacturing and heat treatments used in the elaboration of said foam.

Tal como también se ha dicho con anterioridad, las chapas exteriores (1-1') se fijan al núcleo de espuma (2) en un proceso térmico en el que se produce una unión metalúrgica entre ambos elementos y la consecuente estructuración monopieza del panel.As also stated previously, the outer plates (1-1 ') are fixed to the core of foam (2) in a thermal process in which a joint occurs metallurgical between both elements and the consequent structuring single piece panel.

Se consigue de ésta manera un panel sándwich que normalmente tendrá un espesor comprendido entre 8 y 10 mm y que puede ser fabricado en dimensiones estándar, de hasta 3x1,2 m, con un peso por unidad de superficie comprendido entre 5 y 7 Kg/m^{2}, de manera que estos espesores de panel, conjuntamente con sus características de resistencia y la unión metálica entre sus componentes, le confieren un elevado momento de inercia y una gran rigidez y resistencia mecánica, especialmente idóneos cuando el panel se destina a fachadas donde debe soportar grandes cargas de viento.In this way a sandwich panel is achieved that normally it will have a thickness between 8 and 10 mm and that It can be manufactured in standard dimensions, up to 3x1.2 m, with a weight per unit area between 5 and 7 Kg / m2, so that these panel thicknesses, together with its strength characteristics and the metallic bond between its components, give it a high moment of inertia and a great rigidity and mechanical resistance, especially suitable when the panel is intended for facades where it must support large loads of wind.

Solo resta señalar por último que el panel puede ser finalmente sometido a cualquier tratamiento de acabado superficial convencional, tales como analizado, lacado, o pintado, y se procesa a operaciones de corte, taladrado, fresado, conformado, plegado, etc, necesarias para la construcción de fachadas, con la misma facilidad y medios que se utilizan habitualmente en la industria manufacturera de los productos de aluminio.It only remains to note that the panel can be finally subjected to any finishing treatment conventional surface, such as analyzed, lacquered, or painted, and it is processed to cutting, drilling, milling operations, forming, folding, etc., necessary for the construction of facades, with the same ease and means that are used usually in the manufacturing industry of the products of aluminum.

Claims (6)

1. Panel sándwich para la construcción, de los utilizados en fachadas, cerramientos exteriores, techos, paneles decorativos de interior y similares, y de los que utilizan dos finas chapas exteriores de aluminio entre las que se establece un núcleo central de mayor espesor, caracterizado porque el citado núcleo es también de aluminio, concretamente de espuma de aluminio, con una morfología uniforme de células cerradas y un alto nivel de porosidad constituyendo una estructura homogénea y rígida.1. Sandwich panel for construction, those used on facades, exterior enclosures, ceilings, interior decorative panels and the like, and those that use two thin aluminum outer sheets between which a thicker core core is established, characterized because said core is also made of aluminum, specifically of aluminum foam, with a uniform morphology of closed cells and a high level of porosity constituting a homogeneous and rigid structure. 2. Panel sándwich para la construcción, según reivindicación 1ª, caracterizado porque las chapas exteriores presentan un espesor preferentemente de 0,5 ó 0,6 mm, mientras que el núcleo de espuma presenta un espesor comprendido preferentemente entre 6 y 9 mm, con una densidad comprendida entre 0,25 y 0,5 gr/cm^{3}.2. Sandwich panel for construction, according to claim 1, characterized in that the outer sheets preferably have a thickness of 0.5 or 0.6 mm, while the foam core has a thickness preferably between 6 and 9 mm, with a density between 0.25 and 0.5 gr / cm3. 3. Panel sándwich para la construcción, según reivindicaciones anteriores, caracterizado porque en la espuma de aluminio participa titanio, inicialmente en forma de hidruro de titanio, en una proporción comprendida entre 0,6 y el 1%, actuante como agente de expansión para la espuma.3. Sandwich panel for construction, according to previous claims, characterized in that titanium hydride participates in the aluminum foam, initially in the form of titanium hydride, in a proportion between 0.6 and 1%, acting as an expanding agent for the foam. 4. Panel sándwich para la construcción, según reivindicaciones anteriores, caracterizado porque en función de las características mecánicas del panel, en sus chapas exteriores participan aditivos como el manganeso, el magnesio o el silicio, formando aleaciones con el aluminio.4. Sandwich panel for construction, according to previous claims, characterized in that, depending on the mechanical characteristics of the panel, additives such as manganese, magnesium or silicon participate in its outer sheets, forming alloys with aluminum. 5. Panel sándwich para la construcción, según reivindicaciones anteriores, caracterizado porque en función de las características mecánicas, de resistencia y módulo de elasticidad de la espuma de aluminio del núcleo, en éste último participan aditivos tales como silicio o magnesio en forma de aleaciones con el aluminio.5. Sandwich panel for construction, according to previous claims, characterized in that, depending on the mechanical, strength and elastic modulus characteristics of the aluminum foam of the core, additives such as silicon or magnesium in the form of alloys with the aluminum. 6. Panel sándwich para la construcción, según reivindicaciones anteriores, caracterizado porque las chapas exteriores se fijan al núcleo central mediante una unión metalúrgica en un proceso térmico.6. Sandwich panel for construction, according to previous claims, characterized in that the outer plates are fixed to the central core by means of a metallurgical joint in a thermal process.
ES200501181A 2005-05-16 2005-05-16 SANDWICH PANEL FOR CONSTRUCTION. Expired - Fee Related ES2277738B1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
ES200501181A ES2277738B1 (en) 2005-05-16 2005-05-16 SANDWICH PANEL FOR CONSTRUCTION.
PCT/ES2006/000251 WO2006122999A1 (en) 2005-05-16 2006-05-16 Construction sandwich panel, production method thereof and ventilated architectural facade

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
ES200501181A ES2277738B1 (en) 2005-05-16 2005-05-16 SANDWICH PANEL FOR CONSTRUCTION.

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ES2277738A1 true ES2277738A1 (en) 2007-07-16
ES2277738B1 ES2277738B1 (en) 2008-04-16

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ES2336528A1 (en) * 2007-12-04 2010-04-13 Procabur 2001, S.L. Architectural wall for prefabricated houses (Machine-translation by Google Translate, not legally binding)

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JPH01275831A (en) * 1988-04-25 1989-11-06 Matsushita Electric Works Ltd Foam building board
JPH01306236A (en) * 1988-05-26 1989-12-11 Royale Asturienne De Mines:Co Element for self-supporting structure
US6085965A (en) * 1997-02-04 2000-07-11 Mcdonnel & Douglas Corporation Pressure bonding and densification process for manufacturing low density core metal parts
JP2001146163A (en) * 1999-11-19 2001-05-29 Narita Seisakusho:Kk Door for rolling stock
DE10017284C1 (en) * 2000-04-06 2001-06-21 Daimler Chrysler Ag Wall element for protection against laser radiation e.g. for shielding laser welding tool, has metal foam layer between inner and outer skins
JP2001342707A (en) * 2000-06-01 2001-12-14 Uni Harts Kk Partition panel
WO2002016064A1 (en) * 2000-08-25 2002-02-28 Christian Steglich Method and device for producing composite materials comprising a core consisting of metallic foam
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JPH01275831A (en) * 1988-04-25 1989-11-06 Matsushita Electric Works Ltd Foam building board
JPH01306236A (en) * 1988-05-26 1989-12-11 Royale Asturienne De Mines:Co Element for self-supporting structure
US6085965A (en) * 1997-02-04 2000-07-11 Mcdonnel & Douglas Corporation Pressure bonding and densification process for manufacturing low density core metal parts
ES2214898T3 (en) * 1998-10-30 2004-09-16 Corus Aluminium Walzprodukte Gmbh COMPOSITE ALUMINUM PANEL.
JP2001146163A (en) * 1999-11-19 2001-05-29 Narita Seisakusho:Kk Door for rolling stock
ES2217116T3 (en) * 2000-01-19 2004-11-01 Corus Aluminium Walzprodukte Gmbh STRATIFICATE OF METAL POWDER AND FOAMING AGENT BETWEEN TWO METAL LAYERS.
DE10017284C1 (en) * 2000-04-06 2001-06-21 Daimler Chrysler Ag Wall element for protection against laser radiation e.g. for shielding laser welding tool, has metal foam layer between inner and outer skins
JP2001342707A (en) * 2000-06-01 2001-12-14 Uni Harts Kk Partition panel
WO2002016064A1 (en) * 2000-08-25 2002-02-28 Christian Steglich Method and device for producing composite materials comprising a core consisting of metallic foam
US20040209107A1 (en) * 2001-07-26 2004-10-21 Dirk Schwingel Composite metallic materials and structures and methods of making the same

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Title
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recuperado en línea de EPODOC (EPOQUE) el 02.07.2007 & JP 01306236 A (ROYALE ASTURIENNE DE MINES CO.) 11.12.1989, resumen; figuras *
recuperado en línea de WPI (DERWENT/THOMSON) el 02.07.2007 & JP 2001146163 A (NARITA MFG LTD) 29.05.2001, resumen *
resumen recuperado en línea de EPODOC, EPOQUE el 02.07.2007 & JP 2001342707 A (UNI HARTS K.K.) 14.12.2001, resumen; figura 1 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ES2336528A1 (en) * 2007-12-04 2010-04-13 Procabur 2001, S.L. Architectural wall for prefabricated houses (Machine-translation by Google Translate, not legally binding)

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