ES2272106A1 - Mechanized system for manufacture and assembly of air conditioning ducts, cuts rectangular plates of standard lengths, forms miters of preset angles on plates, and seals plates together with reinforced patch and aluminum tape - Google Patents
Mechanized system for manufacture and assembly of air conditioning ducts, cuts rectangular plates of standard lengths, forms miters of preset angles on plates, and seals plates together with reinforced patch and aluminum tape Download PDFInfo
- Publication number
- ES2272106A1 ES2272106A1 ES200301774A ES200301774A ES2272106A1 ES 2272106 A1 ES2272106 A1 ES 2272106A1 ES 200301774 A ES200301774 A ES 200301774A ES 200301774 A ES200301774 A ES 200301774A ES 2272106 A1 ES2272106 A1 ES 2272106A1
- Authority
- ES
- Spain
- Prior art keywords
- plates
- air conditioning
- ducts
- manufacture
- assembly
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 7
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 7
- 238000004519 manufacturing process Methods 0.000 title claims description 18
- 238000004378 air conditioning Methods 0.000 title claims description 9
- 238000007789 sealing Methods 0.000 claims abstract 2
- 238000009434 installation Methods 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 6
- 238000004026 adhesive bonding Methods 0.000 claims description 4
- 239000000853 adhesive Substances 0.000 claims description 3
- 230000001070 adhesive effect Effects 0.000 claims description 3
- 239000002390 adhesive tape Substances 0.000 claims description 3
- 238000010276 construction Methods 0.000 claims description 3
- 239000011261 inert gas Substances 0.000 claims description 3
- 230000009466 transformation Effects 0.000 claims description 3
- 238000000844 transformation Methods 0.000 claims description 3
- 239000011152 fibreglass Substances 0.000 abstract description 2
- 239000011490 mineral wool Substances 0.000 abstract 1
- 238000000034 method Methods 0.000 description 5
- 238000007493 shaping process Methods 0.000 description 3
- 238000004364 calculation method Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 238000009795 derivation Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000002860 competitive effect Effects 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 230000003750 conditioning effect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 229920000582 polyisocyanurate Polymers 0.000 description 1
- 239000011495 polyisocyanurate Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F13/00—Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
- F24F13/02—Ducting arrangements
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Duct Arrangements (AREA)
Abstract
Description
Sistema de fabricación y ensamblaje de placas de conductos de aire acondicionado.Plate manufacturing and assembly system air conditioning ducts.
La presente memoria descriptiva se refiere a un sistema de fabricación y ensamblaje mecanizado de conductos cuadrados y rectangulares para el transporte de gases inertes que tiene como objetivo particular el catalogar y estandarizar los conductos en piezas ya terminadas, para su instalación en obra, con los consecuentes ahorros de tiempo, mano de obra, espacio y material desperdiciado.The present specification refers to a mechanized duct manufacturing and assembly system square and rectangular for the transport of inert gases that Its particular objective is to catalog and standardize ducts in finished parts, for installation on site, with the consequent savings of time, labor, space and wasted material.
Los paneles, conforme salen de la máquina, pasan por un dispositivo que aplica un producto adhesivo en las juntas correspondientes para su plegado posterior y conformación del conducto, que permite la fabricación del resto de las piezas: codos, derivaciones, eses; a continuación los que se requieran para la conformación de curvas a 90º, curvas a 45º, desviaciones, transformaciones, bifurcaciones, conexiones y cambios de sección pasarán por otra máquina, en la que se cortarán los trozos necesarios para la conformación de las piezas ya descritas, después de ser tratadas por un dispositivo de pegado para su definitiva terminación, lo que permite la conformación de todas las piezas de acuerdo con las necesidades del diseño de la instalación, con lo que, adicionalmente, evitan en gran medida la pérdida de material por sobrantes debidos a un cálculo defectuoso de las dimensiones requeridas.The panels, as they leave the machine, pass by a device that applies an adhesive product on the joints corresponding for subsequent folding and shaping of duct, which allows the manufacture of the rest of the pieces: elbows, derivations, eses; then those required for the conformation of 90º curves, 45º curves, deviations, transformations, forks, connections and section changes they will pass through another machine, in which the pieces will be cut necessary for the conformation of the pieces already described, after of being treated by a gluing device for its definitive termination, which allows the conformation of all the pieces of according to the installation design needs, with what which, in addition, greatly prevent the loss of material for surpluses due to a defective calculation of the dimensions required
De la forma descrita, los conductos, tanto en tramos rectos como en los restantes, se encuentran preparados para su montaje industrial.In the manner described, the ducts, both in straight sections as in the rest, are prepared for its industrial assembly.
Esta invención tiene su aplicación dentro del sector de la construcción.This invention has its application within the construction sector.
Los sistemas generalmente utilizados para la instalación de sistemas de ventilación y de aire acondicionado se componen de conductos formados por tramos modulares, conectables entre sí mediante sistemas diversos, de bayoneta, de gatillo u otros que tienden a asegurar la estanqueidad de la conducción, aspecto de carácter crítico en una instalación de esa naturaleza. En efecto, las pérdidas que se puedan originar en los conductos generan la ineficiencia del proceso, en tanto se produce una elevación de costes que imposibilita la explotación del sistema.The systems generally used for installation of ventilation and air conditioning systems they consist of ducts formed by modular, connectable sections each other by various systems, bayonet, trigger or other which tend to ensure the tightness of the conduction, aspect of critical character in an installation of that nature. Indeed, losses that may originate in the ducts generate the inefficiency of the process, as long as an elevation of costs that preclude the exploitation of the system.
Se conocen, como se ha dicho, distintos sistemas de ensamblaje así como distintos materiales utilizados para la fabricación de los tramos de los conductos y diversos procedimientos de fabricación como fibra de vidrio, chapa galvanizada, espuma de poliisocianurato revestido en aluminio, lana de roca y otros.Different systems are known, as has been said of assembly as well as different materials used for the manufacture of the sections of the ducts and various manufacturing procedures such as fiberglass, sheet galvanized, aluminum-coated polyisocyanurate foam, wool of rock and others.
La confección de los conductos se efectúa artesanalmente a pie de obra, dando forma y ensamblando los conductos, tanto en sus tramos rectos como en las uniones con distinto formato, con herramientas manuales. Excepto los conductos en chapa galvanizada, que requieren unas instalaciones mecanizadas para su elaboración en cadena, ya que artesanalmente no resultarían competitivos en precio por el coste del tiempo, mano de obra y material desperdiciado.The preparation of the ducts is carried out by hand on site, shaping and assembling the ducts, both in its straight sections and in the unions with Different format, with hand tools. Except the ducts in galvanized sheet, which require mechanized installations for its elaboration in chain, since by hand they would not result Competitive in price for the cost of time, labor and wasted material.
El sistema de fabricación mecanizada y ensamblaje de placas para conductos de gases inertes y de aire acondicionado que la invención propone, constituye por sí sólo una superación de los sistemas existentes en la actualidad de fabricación y ensamblaje de esos conductos, puramente artesanales, y se configura por tres partes bien diferenciadas:The mechanized manufacturing system and plate assembly for inert and air ducts conditioning that the invention proposes, constitutes by itself only one overcoming existing systems today of manufacture and assembly of those ducts, purely handmade, and it is configured by three distinct parts:
1.- El corte mecanizado de las planchas a 1,20 metros de longitud hace posible un transporte fácil, en lugar de los cortes actuales a tres metros de longitud. El proceso de la fabricación mecanizada de conductos ya terminados listos para su instalación, logra estandarizar y por tanto simplificar el proceso de producción.1.- The mechanized cutting of the plates at 1.20 meters in length makes easy transport possible, instead of the current cuts to three meters in length. The process of the mechanized manufacturing of ready-made ducts ready for installation, manages to standardize and therefore simplify the process of production.
2.- Unos cortes a inglete de 45º y 67,5º en los conductos ya elaborados, permiten construir los desvíos, y convenientemente pegados y sellada la junta se confeccionan las curvas necesarias para la distribución de la conducción, toda de sección rectangular.2.- Miter cuts of 45º and 67.5º in the ready-made ducts allow the construction of deviations, and conveniently glued and sealed the board are made the necessary curves for driving distribution, all of rectangular section
3.- El montaje del conjunto es todo pegado y reforzado con cinta adhesiva de aluminio que garantiza la estanqueidad.3.- The assembly of the set is all attached and reinforced with aluminum adhesive tape that guarantees the tightness
1.- De forma más concreta, el equipo se compone de partes físicamente diferenciadas:1.- More specifically, the team is composed from physically differentiated parts:
- A.-.TO.-.
- Tramos rectos de conductos de sección rectangular configurados a partir de paneles de 1,20 metros de longitud, adaptables al diseño sobre el que han de ser instalados (1).Straight sections of section ducts rectangular configured from panels of 1.20 meters of length, adaptable to the design on which they are to be installed (one).
- B.-B.-
- Piezas de conexión constituidas por piezas de desvío (5), codos a 90º (2), codos a 45º (3), cambios de sección (4), derivación (6), bifurcación (7) y conexiones propiamente dichas (8).Connecting parts consisting of Bypass parts (5), elbows at 90º (2), elbows at 45º (3), changes of section (4), branch (6), fork (7) and connections proper (8).
Para complementar la descripción que se está realizando, y con objeto de ayudar a una mejor comprensión de las características y resultados del procedimiento de invención, se acompaña a la presente memoria descriptiva, como parte integrante de la misma, una hoja de planos, en la que, con carácter ilustrativo, y no limitativo, se ha representado lo siguiente:To complement the description that is being performing, and in order to help a better understanding of the characteristics and results of the invention process, accompanies this specification, as an integral part of the same, a sheet of plans, in which, for illustrative purposes, and not limiting, the following has been represented:
- La figura número 1.- muestra con su proyección los diversos tramos que componen la instalación, el conducto recto (1), una vista de un codo a 90º (2), un codo a 45º (3), un cambio de sección (4), un desvío (5), una derivación (6), una bifurcación (7) y una conexión simple (8).- Figure number 1.- shows with its projection the different sections that make up the installation, the straight duct (1), a view of a 90º elbow (2), a 45º elbow (3), a change section (4), a detour (5), a branch (6), a fork (7) and a simple connection (8).
La operativa del sistema de fabricación y ensamblaje de conductos de aire acondicionado o de otro tipo de gases inertes toma como punto de partida la elaboración de paneles de longitud limitada a 1,20 metros, en lugar de los tres metros que ofrecen todos los existentes, mediante su mecanizado en serie con una máquina de esa capacidad de corte, que simplifica su transporte, y produce un ahorro sustancial tanto en mano de obra, tiempo necesario para la adaptación de los conductos conforme el procedimiento actual, como en material de deshecho.The operation of the manufacturing system and assembly of air conditioning ducts or other types of inert gases take as a starting point the development of panels limited in length to 1.20 meters, instead of the three meters that offer all existing, by series machining with a machine of that cutting capacity, which simplifies its transport, and produces substantial savings in both labor, time required for the adaptation of the ducts according to the current procedure, as in waste material.
Los paneles, conforme salen de la máquina, pasan por un dispositivo que aplica un producto adhesivo en las juntas correspondientes para su plegado posterior y conformación del conducto, que permite la fabricación del resto de las piezas: codos, derivaciones, eses; a continuación los que se requieran para la conformación de curvas a 90º, curvas a 45º, desviaciones, transformaciones, bifurcaciones, conexiones y cambios de sección pasaran por otra máquina, en la que se cortarán los trozos necesarios para la conformación de las piezas ya descritas, después de ser tratadas por un dispositivo de pegado para su definitiva terminación, lo que permite la conformación de todas las piezas de acuerdo con las necesidades del diseño de la instalación, con lo que, adicionalmente, evitan en gran medida la pérdida de material por sobrantes debidos a un cálculo defectuoso de las dimensiones requeridas.The panels, as they leave the machine, pass by a device that applies an adhesive product on the joints corresponding for subsequent folding and shaping of duct, which allows the manufacture of the rest of the pieces: elbows, derivations, eses; then those required for the conformation of 90º curves, 45º curves, deviations, transformations, forks, connections and section changes they will pass through another machine, in which the pieces will be cut necessary for the conformation of the pieces already described, after of being treated by a gluing device for its definitive termination, which allows the conformation of all the pieces of according to the installation design needs, with what which, in addition, greatly prevent the loss of material for surpluses due to a defective calculation of the dimensions required
Una vez fabricados los distintos elementos, se procede al montaje del conjunto que es todo pegado y reforzado con cinta adhesiva de aluminio que garantiza la estanqueidad.Once the different elements have been manufactured, it proceeds to the assembly of the set that is all glued and reinforced with Aluminum adhesive tape that guarantees tightness.
Claims (5)
conexiones propiamente dichas (8).B.- Connecting parts consisting of diverting parts (5), elbows at 90º (2), elbows at 45º (3), section changes (4), branch (6), fork (7) and
connections themselves (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ES200301774A ES2272106B1 (en) | 2003-07-25 | 2003-07-25 | MANUFACTURING SYSTEM AND ASSEMBLY OF CONDITIONED AIR CONDUCT PLATES. |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ES200301774A ES2272106B1 (en) | 2003-07-25 | 2003-07-25 | MANUFACTURING SYSTEM AND ASSEMBLY OF CONDITIONED AIR CONDUCT PLATES. |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| ES2272106A1 true ES2272106A1 (en) | 2007-04-16 |
| ES2272106B1 ES2272106B1 (en) | 2008-05-01 |
Family
ID=38324955
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| ES200301774A Expired - Fee Related ES2272106B1 (en) | 2003-07-25 | 2003-07-25 | MANUFACTURING SYSTEM AND ASSEMBLY OF CONDITIONED AIR CONDUCT PLATES. |
Country Status (1)
| Country | Link |
|---|---|
| ES (1) | ES2272106B1 (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3687170A (en) * | 1970-10-26 | 1972-08-29 | Ind Insulations Inc | Heat insulating assembly |
| JPH11182905A (en) * | 1997-12-25 | 1999-07-06 | Asahi Chem Ind Co Ltd | External wall opening structure of duct |
| JP2002156152A (en) * | 2000-11-17 | 2002-05-31 | Sanpo Kobunshi Kk | Duct |
-
2003
- 2003-07-25 ES ES200301774A patent/ES2272106B1/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3687170A (en) * | 1970-10-26 | 1972-08-29 | Ind Insulations Inc | Heat insulating assembly |
| JPH11182905A (en) * | 1997-12-25 | 1999-07-06 | Asahi Chem Ind Co Ltd | External wall opening structure of duct |
| JP2002156152A (en) * | 2000-11-17 | 2002-05-31 | Sanpo Kobunshi Kk | Duct |
Non-Patent Citations (4)
| Title |
|---|
| JP 49031138 A 20.03.1974, Recuperado de: EPO PAJ. 1,2 * |
| Recuperado de: EPO PAJ & JP 11182905 A (ASAHI CHEMICAL IND) 06.07.1999 * |
| Recuperado de: EPO PAJ & JP 200215612 A (SANPO KOBUNSHI KK) 31.05.2002 * |
| Recuperado de: EPO PAJ & JP 49031138 A, 20.03.1674 * |
Also Published As
| Publication number | Publication date |
|---|---|
| ES2272106B1 (en) | 2008-05-01 |
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