ES2367056A1 - Manufacturing system and assembly of air conditioning duct plates. (Machine-translation by Google Translate, not legally binding) - Google Patents
Manufacturing system and assembly of air conditioning duct plates. (Machine-translation by Google Translate, not legally binding) Download PDFInfo
- Publication number
- ES2367056A1 ES2367056A1 ES200700547A ES200700547A ES2367056A1 ES 2367056 A1 ES2367056 A1 ES 2367056A1 ES 200700547 A ES200700547 A ES 200700547A ES 200700547 A ES200700547 A ES 200700547A ES 2367056 A1 ES2367056 A1 ES 2367056A1
- Authority
- ES
- Spain
- Prior art keywords
- plates
- air conditioning
- ducts
- assembly
- translation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 238000004378 air conditioning Methods 0.000 title claims abstract description 8
- 239000000463 material Substances 0.000 claims abstract description 23
- 238000000034 method Methods 0.000 claims abstract description 21
- 239000000853 adhesive Substances 0.000 claims abstract description 5
- 230000001070 adhesive effect Effects 0.000 claims abstract description 5
- 238000005520 cutting process Methods 0.000 claims abstract description 4
- 230000001131 transforming effect Effects 0.000 claims abstract 2
- 238000009434 installation Methods 0.000 claims description 6
- 239000011261 inert gas Substances 0.000 claims description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 8
- 239000002699 waste material Substances 0.000 description 8
- 238000010586 diagram Methods 0.000 description 4
- 229910052742 iron Inorganic materials 0.000 description 4
- 238000005304 joining Methods 0.000 description 4
- 238000010276 construction Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 230000002860 competitive effect Effects 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000009795 derivation Methods 0.000 description 1
- 239000011152 fibreglass Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- -1 galvanized sheet Substances 0.000 description 1
- 239000011490 mineral wool Substances 0.000 description 1
- 239000011495 polyisocyanurate Substances 0.000 description 1
- 229920000582 polyisocyanurate Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000000844 transformation Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F13/00—Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
- F24F13/02—Ducting arrangements
- F24F13/0209—Ducting arrangements characterised by their connecting means, e.g. flanges
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Duct Arrangements (AREA)
Abstract
Description
Sistema de fabricación y ensamblaje de placas de conductos de aire acondicionado.Plate manufacturing and assembly system air conditioning ducts.
La presente memoria descriptiva se refiere a una adición a la Patente 200301774 "Sistema de fabricación y ensamblaje de placas de conductos de aire acondicionado", consistente en que la unión de las planchas de material, con el que ese va a construir el conducto final, se realiza en el inicio del proceso de producción consiguiendo de esta forma no desperdiciar material.The present specification refers to a Addition to Patent 200301774 "Manufacturing System and assembly of air conditioning duct plates ", consisting of the union of the material plates, with which that will build the final conduit, it is done at the beginning of the production process getting this way not wasting material.
Esta invención tiene su aplicación dentro del sector de la construcción.This invention has its application within the construction sector.
Los sistemas generalmente utilizados para la instalación de sistemas de ventilación y de aire acondicionado se componen de conductos formados por tramos modulares, conectables entre sí mediante sistemas diversos, de bayoneta, de gatillo u otros que tienden a asegurar la estanqueidad de la conducción, aspecto de carácter crítico en una instalación de esa naturaleza. En efecto, las pérdidas que se puedan originar en los conductos generan la ineficiencia del proceso, en tanto se produce una elevación de costes que imposibilita la explotación del sistema.The systems generally used for installation of ventilation and air conditioning systems they consist of ducts formed by modular, connectable sections each other by various systems, bayonet, trigger or other which tend to ensure the tightness of the conduction, aspect of critical character in an installation of that nature. Indeed, losses that may originate in the ducts generate the inefficiency of the process, as long as an elevation of costs that preclude the exploitation of the system.
Se conocen, como se ha dicho, distintos sistemas de ensamblaje así como distintos materiales utilizados para la fabricación de los tramos de los conductos y diversos procedimientos de fabricación como fibra de vidrio, chapa galvanizada, espuma de polisocianurato revestido en aluminio, lana de roca y otros.Different systems are known, as has been said of assembly as well as different materials used for the manufacture of the sections of the ducts and various procedures Manufacturing such as fiberglass, galvanized sheet, foam polyisocyanurate coated in aluminum, rock wool and others.
La confección de los conductos se efectúa artesanalmente a pie de obra, dando forma y ensamblando los conductos, tanto en sus tramos rectos como en las uniones con distinto formato, con herramientas manuales. Excepto los conductos en chapa galvanizada, que requieren unas instalaciones mecanizadas para su elaboración en cadena, ya que artesanalmente no resultarían competitivos en precio por el coste del tiempo, mano de obra y material desperdiciado.The preparation of the ducts is carried out by hand on site, shaping and assembling the ducts, both in its straight sections and in the unions with Different format, with hand tools. Except the ducts in galvanized sheet, which require mechanized installations for its elaboration in chain, since by hand they would not result Competitive in price for the cost of time, labor and wasted material.
Con el fin de superar la problemática derivada del proceso descrito, la Patente 200301774 describe un sistema de fabricación y ensamblaje mecanizado de conductos cuadrados y rectangulares para el transporte de gases inertes que tiene como objetivo particular el catalogar y estandarizar los conductos en piezas ya terminadas, para su instalación en obra, con los consecuentes ahorros de tiempo, mano de obra, espacio y material desperdiciado.In order to overcome the derived problem of the described process, Patent 200301774 describes a system of manufacture and mechanized assembly of square ducts and rectangular for the transport of inert gases that has as particular objective to catalog and standardize the ducts in finished parts, for installation on site, with the consequent savings of time, labor, space and material wasted
Los paneles, conforme salen de la máquina, pasan por un dispositivo que aplica un producto adhesivo en las juntas correspondientes para su plegado posterior y conformación del conducto, que permite la fabricación del resto de las piezas: codos, derivaciones, eses; a continuación los que se requieran para la conformación de curvas a 90º, curvas a 45º, desviaciones, transformaciones, bifurcaciones, conexiones y cambios de sección pasarán por otra máquina, en la que se cortarán los trozos necesarios para la conformación de las piezas ya descritas, después de ser tratadas por un dispositivo de pegado para su definitiva terminación, lo que permite la conformación de todas las piezas de acuerdo con las necesidades del diseño de la instalación, con lo que, adicionalmente, evitan en gran medida la pérdida de material por sobrantes debidos a un cálculo defectuoso de las dimensiones requeridas.The panels, as they leave the machine, pass by a device that applies an adhesive product on the joints corresponding for subsequent folding and shaping of duct, which allows the manufacture of the rest of the pieces: elbows, derivations, eses; then those required for the conformation of 90º curves, 45º curves, deviations, transformations, forks, connections and section changes they will pass through another machine, in which the pieces will be cut necessary for the conformation of the pieces already described, after of being treated by a gluing device for its definitive termination, which allows the conformation of all the pieces of according to the installation design needs, with what which, in addition, greatly prevent the loss of material for surpluses due to a defective calculation of the dimensions required
De la forma descrita, los conductos, tanto en tramos rectos como en los restantes, se encuentran preparados para su montaje industrial.In the manner described, the ducts, both in straight sections as in the rest, are prepared for its industrial assembly.
Sin embargo, la mencionada Patente aún representando una notable mejora con respecto a los procesos existentes hasta la fecha, no conseguía evitar el desperdicio de una pequeña cantidad de material, y para ello la presente adición, en la que la unión de las planchas de material, con el que ese va a construir el conducto final, se realiza en el inicio del proceso de producción, se consigue no desperdiciar material.However, the aforementioned Patent still representing a remarkable improvement with respect to the processes Existing to date, I could not avoid wasting a small amount of material, and for this the present addition, in the that the union of the plates of material, with which that is going to build the final conduit, it is done at the beginning of the process of production, it is possible not to waste material.
La presente adición a la Patente de Invención 200301774 consiste en ir uniendo las planchas de material, con el que ese va a construir el conducto final, en el inicio del proceso de producción consiguiendo de esta forma no desperdiciar material, un aspecto fundamental del sistema de trabajo descrito.The present addition to the Invention Patent 200301774 consists in joining the material sheets, with the that this will build the final conduit, at the beginning of the process of production getting this way not to waste material, a fundamental aspect of the work system described.
Esta unión se realiza mediante un adhesivo que colocado en cada uno de los bordes de dos planchas consecutivas consiguen transformar un proceso de entrada de material de una en una en una entrada continua de planchas.This union is made by an adhesive that placed on each of the edges of two consecutive plates manage to transform a material entry process one by one into a continuous plate entry.
De esta forma los desperdicios son nulos, debido a que los pequeños trozos de conducto, que pudieran quedar en los bordes de las planchas y que por características geométricas de los conductos a fabricar no sirvieran y se tuvieran que tirar, con la unión de las planchas se evita este problema.This way the waste is null, because to the small pieces of duct, which could remain in the edges of the plates and that by geometric characteristics of the ducts to be manufactured did not work and had to be thrown away, with the joining the plates avoids this problem.
Así, en el sistema tradicional, según se muestra en el Fig. 1, al realizar los conductos plancha a plancha, se observa cómo la plancha (1), se pliega para transformarse en 2 conductos (2) y (3), produciéndose una parte de material sobrante (4) que por su pequeño tamaño no sirve para realizar un nuevo conducto. Por tanto, de una plancha entera se han obtenido dos conductos (2) y (3) pero la zona (4) corresponde a una porción de material que es demasiado pequeña para poder hacer un conducto con la misma, por lo que ese material no es aprovechable, disminuyendo de este modo la eficiencia del sistema productivo y creando a su vez mas residuos en el mismo.Thus, in the traditional system, as shown in Fig. 1, when making the pipes iron by iron, observe how the iron (1) folds up to become 2 ducts (2) and (3), producing a part of excess material (4) that due to its small size it is not useful to make a new conduit. Therefore, from an entire plate two have been obtained ducts (2) and (3) but zone (4) corresponds to a portion of material that is too small to be able to make a conduit with the same, so that material is not usable, decreasing in this way the efficiency of the productive system and creating in turn More waste in it.
En el nuevo sistema propuesto, partiendo de 2 planchas (5) y (6) iguales a la plancha (1), éstas se unen en una sola plancha (7) por el procedimiento descrito en la patente principal, se conforma una plancha (7) que una vez sometida a las operaciones de corte, plegado, etc., permite obtener 3 conductos (8), (9) y (10) incluyendo el material sobrante (4) que en el procedimiento tradicional quedaba desperdiciado.In the proposed new system, starting from 2 plates (5) and (6) equal to the plate (1), these are joined in one single plate (7) by the procedure described in the patent main, a plate (7) is formed that once subjected to the cutting, folding operations, etc., allows to obtain 3 ducts (8), (9) and (10) including the excess material (4) that in the Traditional procedure was wasted.
Al unir las dos planchas se ha conseguido que la zona (4) que con el método anterior se hubiera tirado, sirva ahora para formar parte de otro conducto llegando de esta forma al objetivo de la mejora de la patente que no es otro que no desperdiciar material.By joining the two plates it has been achieved that the zone (4) that with the previous method had been thrown, serve now to be part of another conduit thus reaching the patent improvement objective that is none other than no waste material.
Para complementar la descripción que se está realizando, y con objeto de ayudar a una mejor comprensión de las características y resultados del procedimiento de invención, se acompaña a la presente memoria descriptiva, como parte integrante de la misma, cuatro juegos de planos, en la que, con carácter ilustrativo, y no limitativo, se ha representado lo siguiente:To complement the description that is being performing, and in order to help a better understanding of the characteristics and results of the invention process, accompanies this specification, as an integral part of the same, four sets of planes, in which, with character Illustrative, and not limiting, the following has been represented:
- La figura número 1.- muestra un esquema del sistema tradicional de construcción plancha a plancha, con el material que se desperdicia.- Figure number 1 shows a diagram of the traditional iron-to-iron construction system, with the material that is wasted.
- La figura número 2.- muestra un esquema de la primera fase del nuevo sistema que se propone, en el que se aprecian las dos planchas.- Figure number 2.- shows a diagram of the first phase of the proposed new system, in which they are appreciated The two plates.
- La figura número 3.- muestra un esquema de la segunda fase del nuevo sistema que se propone, en el que se aprecian las dos planchas unidas.- Figure number 3.- shows a diagram of the second phase of the proposed new system, in which they are appreciated the two plates together.
- La figura número 4.- muestra un esquema de la tercera fase del nuevo sistema que se propone, en el que se aprecian cómo en base a las dos planchas unidas se obtienen los conductos sin desperdicio alguno de material.- Figure number 4.- shows a diagram of the third phase of the proposed new system, in which they are appreciated how, based on the two joined plates, the ducts are obtained without Waste of material.
La operativa del sistema de fabricación y ensamblaje de conductos de aire acondicionado que la presente adición describe, permite aplicar el sistema descrito en la Patente de Invención 200301774 desde el inicio del proceso de producción consiguiendo de esta forma no desperdiciar material.The operation of the manufacturing system and assembly of air conditioning ducts that present addition describes, allows to apply the system described in the Patent of Invention 200301774 from the beginning of the production process getting this way not to waste material.
Los paneles, o planchas (5) y (6) se unen, mediante el procedimiento de pegado descrito en la patente principal, en una sola plancha (7), que una vez sometida a las operaciones de corte, plegado, etc., permite obtener 3 conductos (8), (9) y (10) incluyendo el material sobrante (4) que en el procedimiento tradicional quedaba desperdiciado.The panels, or plates (5) and (6) are joined, by the bonding procedure described in the patent main, on a single plate (7), which once subjected to the cutting, folding operations, etc., allows to obtain 3 ducts (8), (9) and (10) including the excess material (4) that in the Traditional procedure was wasted.
Esta unión se realiza mediante un adhesivo que colocado en cada uno de los bordes de dos planchas consecutivas consiguen transformar un proceso de entrada de material de una en una en una entrada continua de planchas.This union is made by an adhesive that placed on each of the edges of two consecutive plates manage to transform a material entry process one by one into a continuous plate entry.
Al unir las dos planchas se ha conseguido que la zona (4) que con el método anterior se hubiera tirado, sirva ahora para formar parte de otro conducto llegando de esta forma al objetivo de la mejora de la patente que no es otro que no desperdiciar material.By joining the two plates it has been achieved that the zone (4) that with the previous method had been thrown, serve now to be part of another conduit thus reaching the patent improvement objective that is none other than no waste material.
Claims (2)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ES200700547A ES2367056B1 (en) | 2007-03-01 | 2007-03-01 | MANUFACTURING SYSTEM AND ASSEMBLY OF CONDITIONED AIR CONDUCT PLATES. |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ES200700547A ES2367056B1 (en) | 2007-03-01 | 2007-03-01 | MANUFACTURING SYSTEM AND ASSEMBLY OF CONDITIONED AIR CONDUCT PLATES. |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| ES2367056A1 true ES2367056A1 (en) | 2011-10-28 |
| ES2367056B1 ES2367056B1 (en) | 2012-09-12 |
Family
ID=44774317
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| ES200700547A Withdrawn - After Issue ES2367056B1 (en) | 2007-03-01 | 2007-03-01 | MANUFACTURING SYSTEM AND ASSEMBLY OF CONDITIONED AIR CONDUCT PLATES. |
Country Status (1)
| Country | Link |
|---|---|
| ES (1) | ES2367056B1 (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1241413A (en) * | 1967-07-18 | 1971-08-04 | Atomic Power Constr Ltd | Improvements in and relating to ducting |
| US3687170A (en) * | 1970-10-26 | 1972-08-29 | Ind Insulations Inc | Heat insulating assembly |
| EP1225383A2 (en) * | 2001-01-17 | 2002-07-24 | Lindab AB | Coupling ring for ventilation ducts, and method of connecting ventilation ducts |
-
2007
- 2007-03-01 ES ES200700547A patent/ES2367056B1/en not_active Withdrawn - After Issue
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1241413A (en) * | 1967-07-18 | 1971-08-04 | Atomic Power Constr Ltd | Improvements in and relating to ducting |
| US3687170A (en) * | 1970-10-26 | 1972-08-29 | Ind Insulations Inc | Heat insulating assembly |
| EP1225383A2 (en) * | 2001-01-17 | 2002-07-24 | Lindab AB | Coupling ring for ventilation ducts, and method of connecting ventilation ducts |
Also Published As
| Publication number | Publication date |
|---|---|
| ES2367056B1 (en) | 2012-09-12 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| FC2A | Grant refused |
Effective date: 20090224 |
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| FG2A | Definitive protection |
Ref document number: 2367056 Country of ref document: ES Kind code of ref document: B1 Effective date: 20120912 |
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| FA2A | Application withdrawn |
Effective date: 20130211 |