ES2233125A1 - Constructive system for manufacturing units of passenger rail vehicle, has floor frame attached with lateral roof units and side walls, where side walls are assembled by mounting templates - Google Patents

Constructive system for manufacturing units of passenger rail vehicle, has floor frame attached with lateral roof units and side walls, where side walls are assembled by mounting templates

Info

Publication number
ES2233125A1
ES2233125A1 ES200201094A ES200201094A ES2233125A1 ES 2233125 A1 ES2233125 A1 ES 2233125A1 ES 200201094 A ES200201094 A ES 200201094A ES 200201094 A ES200201094 A ES 200201094A ES 2233125 A1 ES2233125 A1 ES 2233125A1
Authority
ES
Spain
Prior art keywords
side walls
vehicle
units
assembled
templates
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
ES200201094A
Other languages
Spanish (es)
Other versions
ES2233125B1 (en
Inventor
Juan Carlos Menoyo Olabarrieta
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
RENFE OPERADORA
Original Assignee
FERROCARRILES DE VIA ESTRECHA
FERROCARRILES DE VIA ESTRECHA FEVE
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by FERROCARRILES DE VIA ESTRECHA, FERROCARRILES DE VIA ESTRECHA FEVE filed Critical FERROCARRILES DE VIA ESTRECHA
Priority to ES200201094A priority Critical patent/ES2233125B1/en
Priority to ES200500926A priority patent/ES2272155B1/en
Publication of ES2233125A1 publication Critical patent/ES2233125A1/en
Application granted granted Critical
Publication of ES2233125B1 publication Critical patent/ES2233125B1/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61DBODY DETAILS OR KINDS OF RAILWAY VEHICLES
    • B61D17/00Construction details of vehicle bodies
    • B61D17/04Construction details of vehicle bodies with bodies of metal; with composite, e.g. metal and wood body structures
    • B61D17/043Construction details of vehicle bodies with bodies of metal; with composite, e.g. metal and wood body structures connections between superstructure sub-units
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61LGUIDING RAILWAY TRAFFIC; ENSURING THE SAFETY OF RAILWAY TRAFFIC
    • B61L25/00Recording or indicating positions or identities of vehicles or vehicle trains or setting of track apparatus
    • B61L25/02Indicating or recording positions or identities of vehicles or vehicle trains
    • B61L25/04Indicating or recording train identities
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61LGUIDING RAILWAY TRAFFIC; ENSURING THE SAFETY OF RAILWAY TRAFFIC
    • B61L27/00Central railway traffic control systems; Trackside control; Communication systems specially adapted therefor
    • B61L27/04Automatic systems, e.g. controlled by train; Change-over to manual control
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T30/00Transportation of goods or passengers via railways, e.g. energy recovery or reducing air resistance

Abstract

The system has a floor frame (10) attached with lateral roof units (11, 12) and side walls, where the side walls are assembled by mounting templates.

Description

Sistema constructivo para fabricación de unidades de vehículos ferroviarios de pasajeros.Construction system for manufacturing units of passenger rail vehicles.

Ámbito y técnica anteriorScope and prior art

El objeto de la presente invención es un sistema para construcción de unidades de vehículos ferroviarios conforme a las características de la primera reivindicación.The object of the present invention is a system for construction of railway vehicle units according to the characteristics of the first claim.

En la actualidad se conocen diferentes sistemas para fabricar las correspondientes unidades de vehículos ferroviarios.Currently different systems are known to manufacture the corresponding vehicle units railway

Así, se conoce en primer lugar la construcción de cajas de vehículo con perfiles de estructura y revestimiento en chapa de acero que son unidos mediante soldadura eléctrica de estos elementos, resultando unidades de peso elevado y un montaje laborioso. Además, la utilización de la unión por soldadura producen variaciones en las características físicas de los elementos metálicos así como deformaciones en las chapas de revestimiento del vehículo, de modo que resulta la necesidad de llevar a cabo un posterior proceso de re-conformación del revestimiento exterior con la finalidad de dotarlo de la suficiente planitud, aplicando para ello técnica con aportación de calor y enmasillado de las superficies. También las uniones soldadas son puntos altamente susceptibles de
oxidación.
Thus, it is known in the first place the construction of vehicle boxes with structure profiles and steel sheet lining that are joined by electric welding of these elements, resulting in high weight units and laborious assembly. In addition, the use of the weld joint produces variations in the physical characteristics of the metal elements as well as deformations in the vehicle's veneer sheets, so that it is necessary to carry out a subsequent process of reshaping the outer coating in order to provide it with sufficient flatness, applying for this technique with heat input and surface masking. Also welded joints are highly susceptible points of
oxidation.

Con la finalidad de reducir el peso de las unidades de vehículo, es también conocido el empleo de estructuras de aluminio, pero las características físicas de este material, hacen necesario el empleo de perfiles de diseño específico técnicamente difíciles de fabricar y de elevado coste debido a su reducido empleo en el mercado; además la unión de los diferentes elementos requiere una técnica de soldadura muy especializada. Como resultado de todo ello, el producto es difícil de fabricar desde el punto de vista técnico y de coste elevado.In order to reduce the weight of vehicle units, the use of structures is also known of aluminum, but the physical characteristics of this material, make the use of specific design profiles necessary technically difficult to manufacture and expensive due to its reduced employment in the market; also the union of the different Elements requires a very specialized welding technique. How As a result of all this, the product is difficult to manufacture from the technical point of view and high cost.

Por último se conoce un sistema que utiliza partes de vehículo fabricadas en poliéster que se unen mediante uniones soldadas o atornilladas al resto de la estructura que podría haber sido fabricada de acuerdo con uno de los sistemas anteriormente indicados. Pero esta técnica solamente ha tenido aplicación para testeros de cabina y presenta como principal característica que la propia pieza de poliéster incluye y se construye con una estructura metálica resistente embebida en ella.Finally, a system that uses vehicle parts made of polyester that are joined by welded or bolted joints to the rest of the structure that could have been manufactured according to one of the systems previously indicated. But this technique has only had application for cabin booths and presents as main feature that the polyester piece itself includes and se builds with a sturdy metal structure embedded in she.

Objetos de la invenciónObjects of the invention

Es un primer propósito de la presente invención el desarrollo de un sistema constructivo que permita solucionar los problemas de la técnica anterior. Conforme a la invención, esta tarea se consigue porque mediante plantillas y conformadores se fabrican de manera independiente, las siguientes piezas:It is a first purpose of the present invention the development of a constructive system that allows solving the prior art problems. According to the invention, this task is achieved because through templates and shapers you independently manufacture the following parts:

--
Una pieza de bastidor y piso del vehículo;A piece of frame and floor of the vehicle;

--
Dos piezas que constituyen cada uno de los laterales del vehículo;Two pieces that they constitute each of the sides of the vehicle;

--
Una pieza de techo; yA piece of roof; Y

--
piezas de testero de vehículo,tester pieces of vehicle,

donde estas piezas, fabricadas a partir de perfiles estructurales de aceros comerciales unidos mediante soldadura eléctrica, son ensambladas entre sí mediante plantillas de montaje, configurando tanto el armazón resistente del vehículo como el soporte de los elementos de revestimiento;where these pieces, manufactured from structural profiles of commercial steels joined by electric welding, are assembled together using templates assembly, configuring both the resistant frame of the vehicle and the support of the elements of coating;

y donde, además, los elementos de revestimiento, fabricados a base de poliéster, vidrio y aluminio, están unidos a la estructura así formada mediante utilización de adhesivos especiales.and where, in addition, the lining elements, made of polyester, glass and aluminum, are attached to the structure thus formed by using adhesives special.

De esta manera, se proporciona un sistema constructivo que permite conseguir, frente a los sistemas convencionales, las siguientes mejoras: una fabricación sencilla mediante la utilización de plantillas de ensamblaje de piezas de estructura prefabricadas; facilidad de montaje y elevada calidad de acabado puesto que no se utilizan procesos de post-formación de gran aporte térmico y enmasillado para la preparación de las superficies; posibilidad de unión mediante adhesivos especiales de materiales diversos, tales como piezas de estructurales de acero con paneles de aluminio, vidrio y poliéster, garantizando una elevada duración y un reducido coste de mantenimiento de los elementos sometidos a agentes atmosféricos; facilidad de reparación y sustitución al estar formado por elementos modulares unidos mediante adhesivos; y considerable reducción de costes de fabricación, debido a la construcción modular con elementos modulares de fácil fabricación.In this way, a system is provided constructive that allows to achieve, compared to systems conventional, the following improvements: a simple manufacturing through the use of parts assembly templates prefabricated structure; ease of assembly and high quality of finishing since no processes are used post-training of great thermal contribution and masking for surface preparation; possibility of union by special adhesives of various materials, such as structural steel parts with aluminum panels, glass and polyester, guaranteeing a high duration and a reduced cost of maintenance of the elements subjected to atmospheric agents; ease of repair and replacement to be formed by elements modular joined by adhesives; and considerable reduction of manufacturing costs, due to modular construction with Modular elements of easy manufacturing.

Breve descripción de los dibujosBrief description of the drawings

Otras características y ventajas de la invención resultarán más claramente de la descripción que sigue, realizada con la ayuda de los dibujos anexos relativos a ejemplos de ejecución no limitativos, y en los que:Other features and advantages of the invention will result more clearly from the description that follows, made with the help of the accompanying drawings concerning examples of execution not limiting, and in which:

Las figuras 1 a 3, muestran respectivas vistas en sección transversal de una unidad de vehículo, así como sus respectivas piezas de testero posterior y testero frontal.Figures 1 to 3 show respective views in cross section of a vehicle unit, as well as its respective pieces of rear and front tester.

Descripción de formas de realización de la invenciónDescription of embodiments of the invention

Conforme se aprecia por las figuras 1 a 3, la estructura del vehículo 1 está constituida por una pieza de bastidor y piso 10, dos piezas laterales 11 y 12 que constituyen los laterales del vehículo y una pieza de techo 13. Esta estructura 1, se encuentra cerrada por la parte posterior y anterior mediante respectivas piezas de testero 14 y 15.As can be seen from figures 1 to 3, the structure of the vehicle 1 is constituted by a piece of frame and 10th floor, two side pieces 11 and 12 that constitute the side of the vehicle and a roof piece 13. This structure 1, It is closed at the back and front by respective pieces of testero 14 and 15.

Conforme a la invención estas piezas 10 a 15, que se fabrican por medio de plantillas y conformadores (no representados) a partir de perfiles estructurales de aceros comerciales, son ensambladas entre sí utilizando plantillas de montaje, de manera que se configuran tanto el armazón resistente del vehículo como el soporte de los elementos de revestimiento. Además, sobre esta estructura se unen los elementos de revestimiento a base de vidrio y aluminio mediante utilización de adhesivos especiales.According to the invention these pieces 10 to 15, which they are manufactured by means of templates and shapers (no represented) from structural steel profiles commercial, are assembled together using templates assembly, so that both the sturdy frame is configured of the vehicle as the support of the lining elements. In addition, over this structure the lining elements are joined based on glass and aluminum using adhesives special.

Suficientemente que se ha descrito la invención, solamente resta señalar que las realizaciones derivadas de cambios de forma, materiales y similares, así como las resultantes de una aplicación de rutina de la siguiente invención, deberán considerarse incluidas en su ámbito, de manera que la invención tan solo estará limitada por el alcance de las siguientes reivindicaciones.Enough that the invention has been described, it only remains to point out that the realizations derived from changes in shape, materials and the like, as well as those resulting from a Routine application of the following invention should be considered included in its scope, so that the invention will only be limited by the scope of the following claims.

Claims (1)

1. Sistema constructivo para fabricación de unidades de vehículos ferroviarios de pasajeros, caracterizado, porque mediante plantillas y conformadores se fabrican de manera independiente, las siguientes piezas:1. Construction system for the manufacture of passenger rail vehicle units, characterized in that , by means of templates and shapers, the following parts are manufactured independently:
--
Una pieza (10) de bastidor y piso del vehículo;One piece (10) of frame and floor of the vehicle;
--
Dos piezas (11, 12) que constituyen cada uno de los laterales del vehículo;Two pieces (11, 12) which constitute each of the sides of the vehicle;
--
Una pieza de techo (13); yA piece of roof (13); Y
--
piezas de testero de vehículo (14, 15),tester pieces of vehicle (14, 15),
donde estas piezas, fabricadas a partir de perfiles estructurales de aceros comerciales unidos mediante soldadura eléctrica, son ensambladas entre sí mediante plantillas de montaje, configurando tanto el armazón resistente del vehículo como el soporte de los elementos de revestimiento;where these pieces, manufactured from structural profiles of commercial steels joined by electric welding, are assembled together using templates assembly, configuring both the resistant frame of the vehicle and the support of the elements of coating; y donde, además, los elementos de revestimiento, fabricados a base de poliéster, vidrio y aluminio, están unidos a la estructura así formada mediante utilización de adhesivos especiales.and where, in addition, the lining elements, made of polyester, glass and aluminum, are attached to the structure thus formed by using adhesives special.
ES200201094A 2002-05-14 2002-05-14 CONSTRUCTION SYSTEM FOR MANUFACTURE OF PASSENGER RAILWAY VEHICLES UNITS. Expired - Fee Related ES2233125B1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
ES200201094A ES2233125B1 (en) 2002-05-14 2002-05-14 CONSTRUCTION SYSTEM FOR MANUFACTURE OF PASSENGER RAILWAY VEHICLES UNITS.
ES200500926A ES2272155B1 (en) 2002-05-14 2005-04-18 TRAIN CONTROL AND CONTROL SYSTEM FOR PASSENGER RAILWAY VEHICLES.

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
ES200201094A ES2233125B1 (en) 2002-05-14 2002-05-14 CONSTRUCTION SYSTEM FOR MANUFACTURE OF PASSENGER RAILWAY VEHICLES UNITS.

Publications (2)

Publication Number Publication Date
ES2233125A1 true ES2233125A1 (en) 2005-06-01
ES2233125B1 ES2233125B1 (en) 2006-04-16

Family

ID=34629852

Family Applications (2)

Application Number Title Priority Date Filing Date
ES200201094A Expired - Fee Related ES2233125B1 (en) 2002-05-14 2002-05-14 CONSTRUCTION SYSTEM FOR MANUFACTURE OF PASSENGER RAILWAY VEHICLES UNITS.
ES200500926A Expired - Fee Related ES2272155B1 (en) 2002-05-14 2005-04-18 TRAIN CONTROL AND CONTROL SYSTEM FOR PASSENGER RAILWAY VEHICLES.

Family Applications After (1)

Application Number Title Priority Date Filing Date
ES200500926A Expired - Fee Related ES2272155B1 (en) 2002-05-14 2005-04-18 TRAIN CONTROL AND CONTROL SYSTEM FOR PASSENGER RAILWAY VEHICLES.

Country Status (1)

Country Link
ES (2) ES2233125B1 (en)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06156271A (en) * 1993-06-28 1994-06-03 Hitachi Ltd Railroad car structure and method for fabricating its block
EP0672567A1 (en) * 1994-03-18 1995-09-20 Hitachi, Ltd. Railway vehicle bodies and methods of manufacturing them
US5799583A (en) * 1995-04-05 1998-09-01 Abb Henschel Aktiengesellschaft Rail vehicle with oscillation damping side wall construction

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3819932A (en) * 1972-03-22 1974-06-25 Gen Signal Corp Multi-computer automatic vehicle control system
HU193852B (en) * 1986-03-28 1987-12-28 Magyar Allamvasutak Railway-service data processing and car informing system
IT1303100B1 (en) * 1998-07-31 2000-10-30 Sab Wabco Spa CONTROL AND COMMUNICATION SYSTEM FOR RAILWAY CONVEYS.
PT1369332E (en) * 2002-06-04 2005-09-30 Bombardier Transp Technology G AUTOMATED SYSTEM AND PROCESS FOR THE HANDLING OF VEHICLES IN A RAIL SYSTEM

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06156271A (en) * 1993-06-28 1994-06-03 Hitachi Ltd Railroad car structure and method for fabricating its block
EP0672567A1 (en) * 1994-03-18 1995-09-20 Hitachi, Ltd. Railway vehicle bodies and methods of manufacturing them
US5799583A (en) * 1995-04-05 1998-09-01 Abb Henschel Aktiengesellschaft Rail vehicle with oscillation damping side wall construction

Also Published As

Publication number Publication date
ES2233125B1 (en) 2006-04-16
ES2272155B1 (en) 2007-12-16
ES2272155A1 (en) 2007-04-16

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