ES2212708B2 - SUPPORT AND BEARING SYSTEM FOR FOUNDRY REMOVAL DRUM. - Google Patents

SUPPORT AND BEARING SYSTEM FOR FOUNDRY REMOVAL DRUM.

Info

Publication number
ES2212708B2
ES2212708B2 ES200200473A ES200200473A ES2212708B2 ES 2212708 B2 ES2212708 B2 ES 2212708B2 ES 200200473 A ES200200473 A ES 200200473A ES 200200473 A ES200200473 A ES 200200473A ES 2212708 B2 ES2212708 B2 ES 2212708B2
Authority
ES
Spain
Prior art keywords
support
drum
cast iron
bearing
wheel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
ES200200473A
Other languages
Spanish (es)
Other versions
ES2212708A1 (en
Inventor
Iñaki Ferreres Martinez
Javier Lobo Manzano
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Urbar Ingenieros S A
URBAR INGENIEROS SA
Original Assignee
Urbar Ingenieros S A
URBAR INGENIEROS SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Urbar Ingenieros S A, URBAR INGENIEROS SA filed Critical Urbar Ingenieros S A
Priority to ES200200473A priority Critical patent/ES2212708B2/en
Publication of ES2212708A1 publication Critical patent/ES2212708A1/en
Application granted granted Critical
Publication of ES2212708B2 publication Critical patent/ES2212708B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C5/00Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose
    • B22C5/08Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose by sprinkling, cooling, or drying
    • B22C5/085Cooling or drying the sand together with the castings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D29/00Removing castings from moulds, not restricted to casting processes covered by a single main group; Removing cores; Handling ingots

Abstract

Sistema de apoyo y rodadura para tambor desmoldeador en fundición, en el que el tambor es accionado en giro sobre su eje horizontal por al menos un grupo de apoyo y motriz. Cada grupo de apoyo y motriz consta de al menos una rueda de apoyo y motriz del tambor con un alma metálica y una camisa exterior de un material metálico con una carga de rotura superior a 100 newton/mm2; y disponiéndose coaxialmente a cada lado de la(s) rueda(s) de apoyo y motriz, un soporte con rodamiento de rodillos cilíndricos oscilantes siendo cilíndrica la superficie exterior de su aro exterior. De aplicación en tambores de grandes dimensiones para desmoldear objetos fundidos.Bearing and rolling system for cast iron drum, in which the drum is rotated on its horizontal axis by at least one support and drive group. Each support and drive group consists of at least one drum support and drive wheel with a metal core and an outer jacket of a metallic material with a breaking load greater than 100 newton / mm2; and coaxially disposing on each side of the drive and support wheel (s), a support with oscillating cylindrical roller bearing the outer surface of its outer ring being cylindrical. Of application in drums of big dimensions to unmold molten objects.

Description

Sistema de apoyo y rodadura para tambor desmoldeador en fundición.Support and rolling system for drum casting mold release.

El objeto de la presente invención es un sistema de apoyo y rodadura para tambor desmoldeador en fundición de nueva estructuración, con cuyo empleo se reduce el número de paradas por mantenimiento, así como la duración de cada parada.The object of the present invention is a system support and rolling for new mold casting drum structuring, whose use reduces the number of stops by maintenance, as well as the duration of each stop.

Ya se conocen tambores para desmoldear objetos fundidos: Son de grandes dimensiones y van apoyados con posibilidad de girar alrededor de su eje por lo que requieren dos o más zonas de apoyo con posibilidad de rodadura, una de las cuales, al menos, tiene que incluir elementos motrices.Drums for unmolding objects are already known cast: They are large and are supported with possibility to rotate around its axis so it requires two or more zones of support with possibility of rolling, one of which, at least, It has to include driving elements.

Las Patentes EP 0 066 931 y E 0 326 876 entre otras, constituyen ejemplos claros del actual estado de la técnica.EP Patents 0 066 931 and E 0 326 876 between others are clear examples of the current state of technique.

Un problema básico de estos tambores de tecnología convencional radica en el rápido deterioro de sus apoyos: Dado que se trata de aparatos de grandes dimensiones, las vibraciones a que se someten sus apoyos (y que se transmiten a sus rodamientos) son enormes.A basic problem of these drums of conventional technology lies in the rapid deterioration of its supports: Since these are large appliances, the vibrations to which your supports are subjected (and transmitted to your bearings) are huge.

La tecnología convencional soluciona este problema recubriendo las ruedas de apoyo con material elastomérico, lo cual reduce vibraciones y alarga la vida de los rodamientos, pero entonces lo que se deteriora rápidamente es el material elastomérico y requiere un muy frecuente recambio: En la práctica se traslada el problema de sustituir el rodamiento por sustituir el elastómero.Conventional technology solves this problem coating the support wheels with elastomeric material, which reduces vibrations and lengthens the life of the bearings, but then what deteriorates rapidly is the material elastomeric and requires a very frequent replacement: In practice the problem of replacing the bearing is replaced by replacing the elastomer

En el sistema de apoyo y rodadura para tambor desmoldeador en fundición objeto del invento:In the drum support and rolling system Casting release agent object of the invention:

a) cada grupo de apoyo y motriz consta de al menos una rueda de apoyo y motriz del tambor, que consiste en un alma metálica y una camisa exterior de un material metálico con una carga de rotura superior a 100 newton/mm^{2} y disponiéndose coaxialmente a cada lado de la rueda de apoyo y motriz, un soporte con rodamiento de rodillos cilíndricos oscilantes siendo cilíndrica la superficie exterior de su aro exterior;a) each support and driving group consists of at minus a drum support and drive wheel, which consists of a metallic core and an outer jacket of a metallic material with a breaking load greater than 100 newton / mm2 and available coaxially on each side of the support and drive wheel, a support with oscillating cylindrical roller bearing being cylindrical the outer surface of its outer ring;

b) cada grupo de apoyo y motriz consta también de un motorreductor coaxial de la rueda de apoyo y motriz, y disponiéndose de apoyos independientes para cada soporte con rodamiento y para el motorbreductor.b) each support and driving group also consists of a coaxial gearmotor of the support and drive wheel, and having independent supports for each support with bearing and for the gear motor.

Particularmente:Particularly:

a) el material metálico de la camisa exterior es de fundición gris;a) The metallic material of the outer jacket is gray cast iron;

b) la fundición gris de la camisa exterior tiene una carga de rotura superior a 200 newton/mm^{2}.b) the gray cast iron of the outer jacket has a breaking load greater than 200 newton / mm2.

Adicionalmente, en el sistema objeto del invento, se han mejorado las soluciones de fijación de los conjuntos reductor-motor, independizando el amarre de los mismos y reduciendo el tiempo de recambio de cualquier parte de los apoyos, (para incrementar los períodos productivos en torno al 40%).Additionally, in the system object of the invention, set fixing solutions have been improved motor reducer, independent of the mooring of themselves and reducing the replacement time of any part of the supports, (to increase the productive periods around the 40%)

Para comprender mejor el objeto de la presente invención, se representa en los planos una forma preferente de realización práctica, susceptible de cambios accesorios que no desvirtúen su fundamento.To better understand the purpose of this invention, a preferred form of practical realization, susceptible to accessory changes that do not distort its foundation.

La figura 1 representa una vista general en alzado de un tambor desmoldeador que emplea el sistema objeto del invento.Figure 1 represents a general view in elevation of a demoulding drum that uses the system object of the invention.

La figura 2 es un detalle ampliado de la figura 1, correspondiente a uno de los apoyos, empleados según el sistema objeto del invento.Figure 2 is an enlarged detail of the figure 1, corresponding to one of the supports, used according to the system object of the invention.

La figura 3 es un detalle ampliado de la figura 2 correspondiendo a uno de los rodamientos empleados según el sistema objeto del invento.Figure 3 is an enlarged detail of Figure 2 corresponding to one of the bearings used according to the system object of the invention.

Se describe a continuación un ejemplo de realización práctica, no limitativa, del presente invento.An example of practical, non-limiting embodiment of the present invention.

La presente invención trata de un sistema de apoyo y rodadura para tambor desmoldeador en fundición.The present invention concerns a system of support and rolling for casting mold release drum.

El tambor (1) para enfriar y desmoldear objetos fundidos ya es conocido: Se mantiene apoyado en grupos de apoyo (2) y gira alrededor de su eje (11), para lo cual, al menos uno de dichos apoyos (2) es también motriz.The drum (1) to cool and unmold objects Fades is already known: It remains supported by support groups (2) and rotates around its axis (11), for which, at least one of said supports (2) is also motive.

Dichos grupos de apoyo (2) son grupos motorreductores independientes, que apoyan en lugar fijo (F_{1}).These support groups (2) are groups independent gearmotors, which support in a fixed place (F_ {1}).

Los soportes (21) y el grupo motor-reductor (22) se disponen coaxialmente en cada grupo de apoyo (2). Entre ambos se ubica, al menos, una rueda (23), de apoyo y motriz para el tambor (1).The supports (21) and the group motor-reducer (22) are coaxially arranged in each support group (2). Between them there is at least one wheel (23), support and drive for the drum (1).

De conformidad con la invención -ver figura 1- cada grupo de apoyo (2) emplea, al menos, tres puntos de apoyo: Dos (P_{1}), (P_{2}) para apoyo directo de los soportes (21) y otro (P_{3}) para apoyo del grupo motor-reductor (22).In accordance with the invention -see figure 1- Each support group (2) employs at least three support points: Two (P_ {1}), (P_ {2}) for direct support of the supports (21) and other (P_ {3}) for motor-reducer group support (22).

De conformidad con la invención -ver figura 2- cada rueda (23) consta de un alma metálica (23a) y una camisa exterior (23b), también metálica, y concretamente de un material metálico con una carga de rotura superior a 100 Nw/mm^{2}, lo cual evita –o reduce considerablemente- un deterioro prematuro de la(s) rueda(s) (23). En la figura 2 se observan tres ruedas (23), pero este número puede variar (aumentar/disminuir) sin alterar la esencia del invento.In accordance with the invention -see figure 2- each wheel (23) consists of a metal core (23a) and a shirt exterior (23b), also metallic, and specifically of a material metallic with a breaking load greater than 100 Nw / mm2, which which avoids - or considerably reduces - a premature deterioration of the wheel (s) (23). Figure 2 shows three wheels (23), but this number may vary (increase / decrease) without alter the essence of the invention.

De conformidad con la invención los rodamientos (21a) de cada soporte (21) son rodamientos de rodillos (21b) cilíndricos oscilantes siendo cilíndrica la superficie exterior de su aro externo (21c) -ver figura 3- con lo que los mayores esfuerzos debidos a las vibraciones los soportan directamente los rodillos (21b) y no el aro exterior (21c), lo cual evita -o reduce considerablemente- un deterioro prematuro del soporte (21).In accordance with the invention the bearings (21a) of each support (21) are roller bearings (21b) oscillating cylindrical being the outer surface of cylindrical its outer ring (21c) -see figure 3- with what the older efforts due to vibrations are directly supported by rollers (21b) and not the outer ring (21c), which avoids -or reduces considerably - a premature deterioration of the support (21).

Claims (4)

1. Sistema de apoyo y rodadura para tambor desmoldeador en fundición, en el que el tambor es accionado en giro sobre su eje horizontal por al menos un grupo de apoyo y motriz, caracterizado porque cada grupo de apoyo y motriz consta de al menos una rueda de apoyo y motriz del tambor, que consiste en un alma metálica y una camisa exterior de un material metálico con una carga de rotura superior a 100 newton/mm^{2} y disponiéndose coaxialmente a cada lado de la rueda de apoyo y motriz, un soporte con rodamiento de rodillos cilíndricos oscilantes siendo cilíndrica la superficie exterior de su aro exterior.1. Bearing and rolling system for cast iron drum, in which the drum is rotated on its horizontal axis by at least one support and drive group, characterized in that each support and drive group consists of at least one wheel of support and motor of the drum, which consists of a metallic core and an outer jacket of a metallic material with a breaking load greater than 100 newton / mm2 and being coaxially arranged on each side of the support and motor wheel, a support with oscillating cylindrical roller bearing the outer surface of its outer ring being cylindrical. 2. Sistema de apoyo y rodadura para tambor desmoldeador en fundición, según reivindicación anterior, caracterizado porque cada grupo de apoyo y motriz consta también de un motorreductor coaxial de la rueda de apoyo y motriz, y disponiéndose de apoyos independientes para cada soporte con rodamiento y para el motorreductor.2. Support and rolling system for cast iron demolding drum, according to previous claim, characterized in that each support and drive group also consists of a coaxial gearmotor of the support and drive wheel, and having independent supports for each bearing with bearing and for the gearmotor. 3. Sistema de apoyo y rodadura para tambor desmoldeador en fundición, según reivindicación primera, caracterizado porque en cada rueda de apoyo y motriz, el material metálico de la camisa exterior es de fundición gris.3. Support and rolling system for cast iron release drum, according to claim one, characterized in that in each support and drive wheel, the metallic material of the outer jacket is made of gray cast iron. 4. Sistema de apoyo y rodadura para tambor desmoldeador en fundición, según reivindicación tercera, caracterizado porque la fundición gris de la camisa exterior tiene una carga de rotura superior a 200 newton/mm^{2}.4. Bearing and rolling system for cast iron drum, according to claim 3, characterized in that the gray cast iron of the outer jacket has a breaking load greater than 200 Newton / mm2.
ES200200473A 2002-02-27 2002-02-27 SUPPORT AND BEARING SYSTEM FOR FOUNDRY REMOVAL DRUM. Expired - Fee Related ES2212708B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
ES200200473A ES2212708B2 (en) 2002-02-27 2002-02-27 SUPPORT AND BEARING SYSTEM FOR FOUNDRY REMOVAL DRUM.

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
ES200200473A ES2212708B2 (en) 2002-02-27 2002-02-27 SUPPORT AND BEARING SYSTEM FOR FOUNDRY REMOVAL DRUM.

Publications (2)

Publication Number Publication Date
ES2212708A1 ES2212708A1 (en) 2004-07-16
ES2212708B2 true ES2212708B2 (en) 2005-04-01

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ES200200473A Expired - Fee Related ES2212708B2 (en) 2002-02-27 2002-02-27 SUPPORT AND BEARING SYSTEM FOR FOUNDRY REMOVAL DRUM.

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Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE973848C (en) * 1953-02-11 1960-06-23 Eisengiesserei Drive and storage of heavy rotary drums
DK147290C (en) * 1980-11-04 1984-12-10 Smidth & Co As F L DRIVE FOR A ROTATING DRUM
NL8102714A (en) * 1981-06-04 1983-01-03 Multinorm Bv Apparatus for treating one or more castings containing sand molds.
JP2602029B2 (en) * 1987-08-28 1997-04-23 株式会社 栗本鐵工所 Method for producing abrasion resistant composite casting
DK164776C (en) * 1988-02-05 1992-12-28 Dansk Ind Syndikat COOLING AND DEFORMING APPLIANCES FOR SANDFORM CASTED OBJECTS

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Publication number Publication date
ES2212708A1 (en) 2004-07-16

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