ES1265091U - CARDBOARD BOX FORMING MACHINE FROM FLAT SHEETS (Machine-translation by Google Translate, not legally binding) - Google Patents

Abstract

Machine (100) forming cardboard boxes (B) from flat plates (P), comprising: a plate feeder, comprising: - A plate loader (62) with two lateral guides (63), located one on each side of the plates (P) capable of being supported, configured to support these plates (P) with their vertical faces or with an inclination with respect to the vertical; - a suction mechanism (99) comprising a suction head (93) with at least one suction element (94) configured to hold the plate (P), said suction head (99) being movable between a first position, where It has the capacity to individually hold these plates (P) supported on the magazine (62) by one of its faces, and a second position, where it has the capacity to position the plate (P) supported on two lateral guides (49) of plate from a plate conveyor with that same face facing up; and - The aforementioned plate conveyor, further comprising a pusher member (48) movable between the two horizontal lateral guides (49), these two lateral guides (49) and pusher member (48) being configured to transport horizontally and in a guided manner plates (P) one by one from the second position to a third position where they are vertically aligned and arranged between a core (5) and a mold (6) of a box forming station; the aforementioned box-forming station, comprising: - a plug device (10) comprising a first rotating electric motor (11), operatively coupled to a first rotational monitoring device (15) configured to directly or indirectly monitor the angle rotated by the first electric motor (11), being the core device (10) configured to controlfully and vertically move at least one core (6) in opposite directions of insertion and removal relative to a cavity (51) of a mold (50); - said at least one male (6) provided with a lower pressure base (7) configured to press the base (F) of the flat plate (P) located in the third position into the cavity (51); and - said mold (50) including said cavity (51) and a plurality of benders (52, 53) perimeter delimiting the cavity (51) and providing it with a shape complementary to the base (F) of the box (B) a forming, wherein the male (6) is insertable to bend and join portions of the plate (P) with others and form a box (B); characterized because The pusher member (48) of the plate conveyor and the suction head (93) of the suction mechanism (99) are both movable by the same second rotary electric motor (64) of the machine (100), this being operatively coupled to a second rotational monitoring device (67) configured to directly or indirectly monitor the angle rotated by the second rotating electric motor (64); and because The first and second rotary electric motor (11, 64) and the first and second rotational monitoring device (15, 67) are configured together to move the tap (6) in a controlled manner, independently of the controlled and synchronized movement of the pusher member (48) and the suction head (93). (Machine-translation by Google Translate, not legally binding)

Description

DESCRIPTION

CARDBOARD BOX FORMING MACHINE FROM FLAT SHEETS

TECHNICAL SECTOR

The present invention presents a machine for forming cardboard boxes from flat sheets.

Throughout this description, the material of the flat plates or sheets with which the boxes are obtained is corrugated cardboard, compact cardboard, and / or the like. These plates have a certain bending stiffness and have weakened lines in order to facilitate the bending of parts of the plate around these lines, and thus form a box, joining some parts of the plates to others, preferably by gluing.

TECHNICAL PROBLEM TO BE SOLVED AND BACKGROUND OF THE INVENTION

The technical problem to be solved is to obtain a machine for the formation of cardboard boxes from flat plates, with a high production speed, and with simple and effective automation. It would be desirable to increase to speeds of several thousand or even tens of thousands of boxes formed per hour.

The cardboard boxes obtainable with said machine provide an advantageous reduced biodegradation time compared to plastic or metallic materials, this being more attractive in terms of environmental sustainability.

Since this invention concerns a machine for obtaining boxes specifically made of cardboard, it needs to be specifically adapted to the specific mechanical characteristics of sheet cardboard, for example: resistance to compression, resistance to bending, buckling, and deformation of the same, in others.

Document US2014374472A1 explains that the machines used to form aluminum boxes by molding cannot be used to form cardboard boxes by molding because cardboard is not as malleable and ductile as aluminum; if the cardboard is fed into an apparatus for molding aluminum boxes, the cardboard would tear and / or break, thus preventing the box from being obtained due to the specific configuration of the components of the machine or apparatus. In this sense, documents BE603605A and US2925758A can also be cited.

To increase the speed of formation, documents US3176978A, US4861325A, ES2081235A2, and ES2739389A1 disclose respective respective plate feeder box forming machines, each of which comprises:

- a plate loader with two lateral guides located one on each side of the plates capable of being supported, configured to support these plates with their faces vertical or with an inclination with respect to the vertical; Y

- a suction mechanism comprising a suction head with at least one suction element configured to hold the plate, said suction head being movable between a first position, where it has the capacity to individually suck plates supported on the magazine by one of its faces , and a second position, where it has the ability to position the horizontally supported plate with that same face facing upward.

In documents ES2081235A2 and ES2739389A1, plates located in the second position are further positioned on a plate conveyor.

Document ES2739389A1 is considered the closest document to the state of the art. The characteristics of the preamble of claim 1 of the present invention relating to the plate conveyor and the box forming station are also contained in this document ES2739389A1.

However, the machine of document ES2739389A1 is limited in terms of maximum productive speed to between 1,200 and 2,000 boxes per hour, since the machine is differentially conceived by means of a guide and conjugated guide 29, 31 of the vertical type feeder to be able to offer an ergonomic loading of flat plates of a relatively large surface.

EXPLANATION OF THE INVENTION

To overcome the aforementioned and other drawbacks, the present invention presents a machine for forming cardboard boxes from flat sheets.

The machine comprises a plate feeder and a box forming station.

The plate feeder comprises:

- a plate loader with two lateral guides, located one on each side of the plates capable of being supported, the loader being configured to support these plates with their faces vertical or with an inclination with respect to the vertical;

- a suction mechanism comprising a suction head with at least one suction element configured to hold the plate, said suction head being movable between a first position, where it has the ability to individually suction plates supported on the magazine by one of their faces, and a second position, where it has the capacity to position the plate resting on two side plate guides of a plate conveyor with the same side facing up; Y

- said plate conveyor, further comprising a pusher member movable between the two horizontal lateral guides, these two lateral guides and pusher member being configured to transport the plates horizontally and in a guided manner one by one from the second position to a third position where they are vertically aligned and arranged between a core and a mold of a box forming station.

The box forming station comprises:

- a plug device comprising a first rotary electric motor, operatively coupled to a first rotational monitoring device configured to directly or indirectly monitor the angle rotated by the first electric motor, the plug device being configured to move controlled and vertically at least a core in opposite directions of insertion and extraction with respect to a cavity of a mold;

- said at least one male provided with a lower pressure base configured to press the base of the flat plate located in the third position into the cavity; Y

- said mold that includes said cavity and a plurality of benders delimiting the cavity perimeter and providing it with a complementary shape to the base of the box to be formed, where the male is insertable to bend and join portions of the plate with others and form a box.

The present invention further proposes, in a way per se not known from the existing state of the art, a series of elements and characteristics for said box-forming machine which are listed below.

The pusher member of the plate conveyor and the suction head of the suction mechanism are both movable by the same second rotary electric motor of the machine, this second rotary electric motor being operatively coupled to a second rotational monitoring device configured to monitor directly or indirectly. the angle rotated by the second rotating electric motor.

In direct monitoring, the rotational monitoring device is configured to monitor the angle rotated by the second electric motor.

In indirect monitoring, the rotational monitoring device is configured to monitor the angle rotated by a shaft movable by the second electric motor, thus monitoring the angle rotated by the second electric motor.

The first and second rotary electric motors and the first and second rotational monitoring devices are configured together to controlly move the tap, independent of the controlled and synchronized movement of the pusher member and the suction head.

Optionally, the first and / or second rotating electric motors can be embodied in conventional electric motors or in motors that form an integral part of respective servomotors (drivable servo motors), or a combination of these options, among others.

By "rotational monitoring device", it will be understood in this specification any monitored reading device, in particular associated to the shaft of a rotating electric motor, which provides a response indicative of the rotational movement imparted by said motor, by means of an electrical signal that can be read by some type of controller device in a motion control device, such as a programmable logic controller (PLC) or computer.

In another option, the first and / or second rotational monitoring device can be embodied in a motor rotational movement detector, for example of the inductive type, or in a rotational encoder (encoder) that monitors said movement and is part part of a servomotor.

To solve the technical problem, the present invention proposes to provide the machine with a suction mechanism and a specific plate conveyor that allow a high number of cycles per unit of time, together with a specific solution for a box forming station, which comprises said core device with a rotary electric motor operatively coupled to a rotational monitoring device, and said core and mold.

This suction mechanism solution is especially useful to increase productive speed, making the movement of the suction head independent of the movement of the conveyor in the machine feeder, since the plate and the suction head are above the conveyor guides in all head movement positions.

The plate guides and pusher member of the conveyor also substantially improve the productive speed of boxes, since with the plate guides it is achieved that the core can be moved in the insertion direction inside the mold cavity even though the suction head is positioned in the delivery position, thus helping to make the movements between the suction mechanism and the male independent, all this resulting in an improvement in the speed of box formation.

In the machine of said document US4861325A, the suction head positions the plates from said first position directly in a position where the plate is vertically aligned and arranged between a core and mold. This machine lacks these plate guides and the transition zone they provide, and disadvantageously it cannot make the movements of the suction mechanism and male independent, the male having to wait for the suction head to be removed to insert itself into the cavity of the mold, severely limiting the speed of formation.

Differentially from the state of the art, the present invention proposes that the machine be additionally configured with a single motive point to move both the pusher member of the plate conveyor and the suction head (93) of the suction mechanism.

This motive point is the second rotating electric motor and its movement is controlled by a second rotational monitoring device. This configuration provides greater pressure and accuracy in the movements of these elements, allowing high speeds compared to a pneumatic drive solution, for example, one based on pneumatic cylinders.

Differentially from the state of the art, the present invention further proposes that, in the machine, the controlled movement of the male provided by the first rotary motor assembly and the first rotational monitoring device is independent of the controlled and synchronized movement provided by the second electric motor assembly and second rotational monitoring device configured to move the pusher member and suction head.

Thus, advantageously, the core can be moved or stopped at will with respect to the movement of the pusher member and the suction head, or vice versa, adapting the machine for the formation of a wide variety of boxes at a high forming speed, and in such a way. simple and effective.

Differentially, the present invention proposes a specific number of rotary electric motors in the box forming machine: a motor to move the core (first rotary motor), and another motor to move the suction head and pusher member (second rotary motor), which is especially advantageous for a high production speed, and confers a simple and efficient automation of the machine.

On the one hand, the solution of the present invention is very advantageous in terms of maximum production speed compared to box-forming machines of the state of the art where the core, the conveyor and the suction mechanism of the machine are all moved or stopped at the same time by a common rotating electric motor (single motive point). Disadvantageously, this state-of-the-art machine with a single rotating electric motor has an unwanted excessive inertia, since this motor must move a large number of elements of considerable dimensions and weights, limiting the maximum productive speed to approximately between 2,500 or 3,500 boxes per hour.

On the other hand, the machine with three rotating electric motors of the aforementioned document ES2739389A1, with a first motor for the male, a second motor for the conveyor, and a third motor for the suction mechanism, tends to exhibit movement desynchronizations between these three engines before the increase in production speed, and this desynchronization is serious above 3,000 boxes per hour and especially serious between 4,000 and 6,000 boxes per hour. These desynchronizations cause the machine to stop and / or not form boxes correctly, so the productive speed of well-formed boxes decreases significantly. Additionally, the automation, adjustment and management of this solution is more complex at these high production speeds.

Preferably, the machine of this invention is designed to allow the formation of relatively small plate dimensions, typically comprised of the order of between 0.15 and 0.55 m in width and 0.15 and 0.6 m in length, forming Relatively small base boxes, even 0.07 m in width and length. The smaller the plate and box dimensions, the higher the box-forming speed can be. These low plate and box values obtainable with the machine of the present invention are much lower than those of document ES2739389A1, where the plates can be of the order of 1.5 m in width by 1.5 m in length.

Preferably, in the machine of the present invention:

- the male has a plurality of lateral faces with inclinations with respect to the vertical and converging towards the lower base, each of these lateral faces being configured to bend a respective lateral panel of the plate;

- the machine further comprises at least one glue injector, configured to deposit strands of glue parallel to each other on the flat plate during the horizontal movement of the pusher member, to join the parts of the plate with others by gluing;

- the second rotational monitoring device includes a rotational encoder; and - the machine also has associated a box nesting device, configured to insert a box, previously bent by the mentioned side faces and benders, inside another, to make contact the flat side walls of one box with those of others, and configured to, through this contact of flat side walls, press the glue beads previously applied by the at least one glue injector to reinforce the bonding of the side walls that laterally surround the base (F) thereof, and that include the folded side panels.

In this preferred option, the inclinations of the lateral faces of the male provide it with an essentially inverted truncated pyramid shape, where its edges can optionally be chamfered forming additional chamfered side walls of the box, determining a male with eight or twelve lateral faces. . These inclinations of the side walls of the boxes allow some boxes to be insertable inside others with their side walls in contact.

The machine comprises a box nesting device for the purpose of nesting boxes forming stacks, and for pressing the glue previously deposited by the at least one glue injector, which is preferably pressurizable and heatable by means of respective pressure and heating means and moreover, it can be activated to inject glue by means of at least one solenoid valve, and thus assist in the gluing of the side walls of the box, which may comprise folded side panels and optionally side flaps joined by gluing.

These inclinations of the lateral faces of the male, the rotational encoder, the at least one glue injector, and the box nesting device together make it possible to increase the forming speed of the machine, since the time required for the male in the inserted position It is minimal, thanks to the nested device allowing the glue previously applied to form the side walls to spread and dry on these in the stack of boxes while the core simultaneously forms boxes of subsequent cycles.

The rotational encoder of the second monitoring device and the specific glue application technology by means of the at least one glue injector, provides accuracy and precision for the deposition of the glues on the plate although the transport speed increases to produce up to between 4,000 and 6,000 boxes every hour.

Preferably, in the machine, the first and second rotary electric motors, first and second rotational monitoring devices, and the at least one tail injector are connected to a programmable controller device of the machine.

In the present invention the term "controller device" includes the terms "microcontroller", "controller", "programmable automaton", "control system", "control unit". control "," programmable logic controller "," processor "," microprocessor "," computer "and" computer ", among others.

The term "connected" comprises directly or indirectly connecting two elements by means of a wireless connection or by means of control signal cables, which can be, for example, communication buses, or multi-wire or single-wire cables, fiber optic or ethernet cables, for example , "EtherCAT®".

This machine configuration, with the activatable and / or movable elements connected to a programmable controller device of the machine, makes it maintain high forming speeds by synchronizing the male, suction mechanism, conveyor, and at least one glue injector, even before the precision requirement to which the latter is subjected.

Optionally, in the machine, the mold further comprises fluid-dynamic cylinders connected to the programmable controller device and configured to each move a respective box-forming member of the mold, independently of the movements provided by the first and second motors. rotary electric.

Here the movement of the bending members is made independent from the rest of the movements of the machine, which is very advantageous for relatively high forming speeds, and particularly beneficial in combination with the independence of movement of the core, with respect to the synchronized movement of the suction mechanism. and feeder conveyor, by means of the only second motor.

Preferably, the machine comprises two plate loaders, and two cores and two corresponding molds, one associated with each core, in the box-forming station. These loaders, molds and taps are supported on the same machine chassis.

In this option, the suction mechanism comprises two of said suction heads, each of which is movable between respective first and second positions, and which have the ability to individually suck plates supported on a respective magazine and position the plate supported on a respective one. pair of side plate guides of the plate conveyor.

Also in this option, the plate conveyor comprises four lateral guides and two pusher members, each pusher member being movable between a respective pair of horizontal lateral guides, each pair of lateral guides and pusher member associated with these being configured to transport horizontally and of Guides the plates one by one from the second position to the third position vertically aligned and arranged between a corresponding core and mold.

Thus, the speed of machine formation is increased, simply and efficiently, without increasing the complexity in the automation of the machine, both at the level of the machine program and at the level of use and manageability of the same.

Thus, in the present invention, the machine can produce at a speed between 8,000 and 12,000 boxes per hour, that is, between 4,000 and 8,000 boxes per hour in each of the two forming stations.

The present invention expressly covers a greater number of loaders and training stations.

Preferably, in the machine, the loader is configured to support plates with their faces inclined from the vertical between 10 and 30 degrees.

This inclination is specially designed so that the referred movement of the suction head between the first and second positions is as fast as possible thanks to the short distance between the first and second positions, thus increasing the feed speed of the plate, and the speed between machine formation cycles.

Preferably, the value of this inclination of the magazine is between 15 and 25 degrees.

Optionally, in the suction mechanism, the second rotating electric motor is configured to cause the rotation of at least one link bar around at least one horizontal link, and this link bar is configured, in turn, to cause the rotation of a reverse bar articulated around a second horizontal articulation.

Each of the aforementioned horizontal joints may or may not modify its position during its turning movement. For example, a hinge may be supported at a fixed structural point of the chassis, or it may be supported at a point movable in translation and / or rotation relative to a fixed structural point of the chassis.

Optionally, in the machine, the plate conveyor comprises a connecting rod directly or indirectly coupled by its proximal end to the second rotary motor, and a horizontal guiding device connected to the distal end of said connecting rod, said connecting rod and horizontal guiding device being configured to causing the guided forward and backward movement of at least one pusher member between the second and third positions.

Optionally, the male device comprises two vertical guides fixed at a structural point of the chassis of the machine; at least one guide block capable of sliding on each linear guide and fixed on a sliding carriage along the vertical guides.

This male device further comprises said carriage, which has fixed at least one vertical member that supports a male at its lower end, and a horizontal transverse guide mounted on the carriage.

Also, this male device comprises a rotary handle provided with proximal and distal ends, connected directly or indirectly at its proximal end to the first rotary electric motor, and hingedly connected at its distal end in a third articulation to an additional guide block capable of slide on the cross guide.

BRIEF DESCRIPTION OF THE DRAWINGS

To complement the description that is being made of the object of the invention and to help a better understanding of the characteristics that distinguish it, the present specification is accompanied, as an integral part thereof, by a set of plans, in which that with an illustrative and non-limiting character the following has been represented:

Fig. 1 is a front top perspective view of a first embodiment of the box forming machine of the present invention;

Fig. 2 is another front top perspective view of the machine of Fig. 1, in which some elements have been omitted for a better visualization of the interior of the machine;

Figs. 3, 4 and 5 are respective top perspective views of boxes with sloping side walls obtainable with the machine of Fig. 1;

Fig. 6 is the plate from which the box of Fig. 4 is obtained;

Fig. 7 is a rear top perspective view of the machine of Fig. 2, where a detail IV is indicated;

Fig. 8 is detail view IV of Fig. 7;

Fig. 9 is a rear top perspective view of the feeder and box forming station of the machine of Fig. 7;

Figs. 10 and 11 are views of the suction mechanism and of some parts of the machine's conveyor, according to a rear top view and a front bottom view, respectively;

Fig. 12 is a front top perspective view of the tap device of Fig. 9 and where a tap is schematically depicted on each vertical member;

Fig. 13 is a side top perspective view of the tap device of Fig. 12;

Fig. 14 is a side view of Fig. 9, in which the at least one glue injector has also been shown; Y

Figs. 15 and 16 is an electrical diagram of the first and second embodiments of the machine, respectively, where the programmable controller device and the elements connected to it are represented, and where, for greater clarity, only two of the four injectors have been represented. tail.

DETAILED EXHIBITION OF PREFERRED IMPLEMENTATION MODES / EXAMPLES

According to the first embodiment of the present invention, Fig. 1, 2, 7 a, 9 and 14 show a machine (100) forming cardboard boxes (B) from flat plates (P) comprising a plate feeder and a box forming station.

The plate feeder comprises two plate loaders (62), a plate suction mechanism (99), and a plate conveyor.

The box-forming station comprises a core device (10) configured to move two cores (6) vertically, according to opposite directions of insertion and extraction in respective molds (50) for the formation of boxes (B).

In an alternative embodiment, (not shown) each tap (10) can be moved by a respective tap device (10).

Figs. 1, 2 and 7 show that said loaders (62) and this box forming station are supported on the same chassis (1) of the machine (100). Each of these loaders (62) has two lateral guides (63), located one on each side of the plates (P) capable of being supported, such as the one shown in Fig. 6. Each of these loaders (62) it is additionally configured to support these plates (P) with their faces inclined with respect to the vertical between 10 and 30 degrees.

The plate (P) of Fig. 6 is made of corrugated or compact cardboard, and has an essentially rectangular base (F), with preferably chamfered corners, further delimited by four base lines (LF) mutually parallel two by two, which separate the base (F) from four side panels (PL).

These side panels (PL) have in their lateral extensions four side flaps (SL) arranged to join some side panels (PL) of the sheet (P) once folded with others and thus form four side walls (WL) of the box ( B) of Fig. 4.

The side panels (PL) have in these side extensions one or more optional chamfer panels (PH) which will form optional chamfer side walls (WL) in the boxes (B) formed of Figs. 4 and 5. These chamfer panels (PH) are, in turn, adjacent to a respective side flap (SL). The box of Fig. 3 has four side walls (WL) and does not have these chamfer side walls (WL).

The machine (100) of this first embodiment is configured to deposit the glue cords (CC) shown on the plate (P) of Fig. 6, to join, on each of the two opposite sides of the plate (P) , two respective side flaps (SL) derived from respective ends of side panels (PL) with another respective side panel (PL) and thus form two smaller and opposite side walls (WL) of the box (B). The other two larger side walls (WL) of the box (B) of Fig. 4 include larger side panels (PL) of the plate (P) of Fig. 6.

The plates (P) associated with Figs. 3 to 6, have weakened lines (LF, LL) to facilitate the bending of parts of the plate (P) around them, and thus form a box (B), joining some parts of the plates (P) with others, by means of continuous or discontinuous tail cords (CC), shown in a stitched line in Fig. 3 and hidden but also present in the boxes (B) of Figs. 4 and 5.

In the machine (100), the suction mechanism (99) comprises two suction heads (93), each of them with a plurality of suction elements (94), materialized in suction cups, configured to hold a respective plate.

Each suction head (99) is movable between a respective first position (not shown), where it has the capacity to individually suction plates (P) supported in a respective magazine (62) on one of its faces, and a second position shown in Fig. 14, where it has the capacity to position each respective plate (P) resting on a respective pair of lateral guides (49) of the plate (Figs. 2 and 8) of the plate conveyor with the referred faces of the plate (P) previously sucked facing upwards.

In the machine (100), the plate conveyor comprises four horizontal side guides (49) and two pusher members (48), each pusher member (48) being movable between a respective pair of lateral guides (49).

Each pair of lateral guides (49) and pusher member (48) associated with them is configured to transport the plates (P) horizontally and in a guided manner one by one from the second position to a third position, where the plates (P) they are vertically aligned and arranged below the corresponding male (6) in the extracted position and above the mold (50).

Figs. 9 and 12 to 14 show that male device (10) comprises a first conventional rotary electric motor (11), operatively coupled to a first device of rotational monitoring (15), configured to indirectly monitor the angle rotated by the first rotating electric motor (11) through direct monitoring of the angle rotated by a movable shaft of a first reducer (65) coupled to the first rotating electric motor (11 ). Figs. 9 and 10 to 15 show that this first rotational monitoring device (15) is a rotational encoder.

Thus, the male device (10) is configured to move the two males (6) in a controlled and vertical direction in opposite directions of insertion and extraction with respect to the respective cavities (51) of the molds (50).

Figs. 9 and 12 to 14 show that the male device (10) comprises two vertical guides (21) fixed at a structural point of the chassis (1) of the machine (100), such as a fixed plate (20) mounted on a bridge (2) upper chassis (1) arranged above the side guides (49) and the cavity (51).

This male device (10) further comprises two guide blocks (22) capable of sliding on each linear guide (21) and fixed on a carriage (23) slidable along the vertical guides (21).

The male device (10) additionally comprises said carriage (23), which has fixed two vertical members (25) that each support a male (6) at their lower end.

At a lower end of a vertical member (25) a male (6) is supported with a configuration of four inclined lateral faces (8) that can form the box of Fig. 3.

At the lower end of the other vertical member (25) a male with a configuration of eight inclined lateral faces (8) is supported, which can form the box of Fig. 4.

Thus, the machine (100) is configured for the formation of boxes of different and / or identical shapes, measures and / or formats at the same time.

The male device (10) further comprises a horizontal transverse guide (19) mounted on the carriage (23); and a rotatable handle (16) provided with proximal and distal ends.

The crank (16) is indirectly connected at its proximal end to the first rotary motor (11) by means of the first reducer (65), and hingedly connected at its distal end in a third articulation (17) to an additional guide block (18) with ability to slide on the cross guide (19).

Following in Fig. 12, each of the two males (6) is provided with a lower pressure base (7) configured to press the base (F) of the flat plate (P) located on the third position inside the cavity (51). Each of these males (6) has a plurality of lateral faces (8) with inclinations with respect to the vertical and converging towards the lower base (7), each of these lateral faces (8) being configured to bend a respective lateral panel (PL) plane of the box (B) from the flat plate (P).

Each of the two molds (50) of Fig. 9 includes a cavity (51), where the core (6) is insertable to bend and join portions of the sheet with each other and form a box, and has a plurality of benders (52, 53) perimeter delimiting its cavity (51), providing the cavity (51) with a complementary shape to the base (F) of the corresponding box (B) to be formed.

Figs. 9 to 11 and 14 show that the two pusher members (48) of the plate conveyor and the two suction heads (93) of the suction mechanism (99) are all movable by means of the same second rotating electric motor (64) of the machine. (100).

This second rotary electric motor (64) is operatively coupled to a second rotational monitoring device (67), configured to indirectly monitor, through the rotation of the shaft (66) of the secondary reducer (65), the angle rotated by the second motor rotary electric (64). The second rotational monitoring device (67) includes a rotational encoder, and also an inductive type detector (69) to indirectly monitor, through the rotation of a cam (68) coupled to the shaft (66) of the second reducer (65) , the angle rotated by the second rotating electric motor (64).

Figs. 9 to 11 and 14 show that, in the machine (100), the first and second rotary electric motors (11, 64) and the first and second rotational monitoring devices (15, 67) are configured together to move the two cores in a controlled manner. (6) of the forming station, independently of the controlled and synchronized movement of the two pusher members (48) and of the two suction heads (93).

In the suction mechanism (99), the second rotary electric motor (64) and the secondary reducer (65) coupled thereto, are configured to cause the rotation of two link bars (87) around respective horizontal links (88). Each of these link bars (87) is configured, in turn, to cause a respective reverse link bar (89) to rotate around a respective second horizontal link (90).

Each articulated bar (87) is movable by the action of a respective pivoting bar (79) around a fourth lower joint (78) for connection with a respective lever (77), this being in turn movable by means of a secondary driven shaft (76) horizontal. The upper end of the pivot bar (79) is hinged relative to the hinge bar (87) in a upper fifth link (83).

This secondary driven shaft (76) is movable by means of a primary driven shaft (70) and a secondary link chain (74) mounted on two secondary sprockets (75), one fixed on each shaft (70, 76), and capable of transmit the movement of the primary driven shaft (70) to the secondary (76).

The output shaft (66) of the secondary reducer (65) movable by the second rotating electric motor (64) is configured to transmit the movement to the primary driven shaft (70) by means of a primary link chain (73) mounted on two primary pinions (72), one attached to each shaft (66, 70).

In the machine (100), the plate conveyor comprises a connecting rod (41) indirectly coupled, through the secondary reducer (65) and at its proximal end, to the second rotating electric motor (64).

The conveyor additionally includes a horizontal guiding device (45, 46) connected to the distal end of said link (41), said link (41) and horizontal guiding device (45, 46) being configured to cause guided advance and reverse of the two pusher members (48) between their respective second and third positions.

This horizontal guide device (45, 46) comprises a horizontal linear guide (46) and a conveyor guide block (45) coupled to the horizontal linear guide (46).

At the distal end of the connecting rod (41), a primary guide block (42) is hinged and slidably connected, in turn coupled to a second inverted rod (43), which is directly or indirectly fixedly attached at its upper end to a guide support (44) where the two pusher members (48) are mounted.

Figs. 8 and 14 show that the machine (100) further comprises two glue injectors (4) suspended on each pair of lateral guides (49), thus the machine (100) has a total of four glue injectors (4). Each pair of glue injectors (4) are configured to deposit strands of glue (CC) parallel to each other on each respective flat plate (P) during the horizontal movement of a respective pusher member (48), to join parts of the plates ( P) with others by gluing.

Fig. 15 shows that the first and second rotary electric motors (11, 64), first and second rotational monitoring devices (15, 67), and the tail injectors (4) are connected to a programmable controller device (9) of the machine (100), materialized in a single PLC.

Alternatively, these elements can be connected in a distributed way in several PLC, and one of these PLCs (master) is the one that governs the rest (slaves).

Returning to Fig. 15, the mold (50) further comprises two fluid-dynamic cylinders (5) connected to the programmable controller device (9) and configured to each move a box-forming member (5a) of the mold (50 ), independently of the movements provided by the first and second rotating electric motor (11, 64).

Following in Fig. 1, the machine (100) also has associated two box nesting devices (3) (only one is shown in Fig. 1), one associated with each mold (50), each of which inserts a box (B), previously bent by the mentioned side faces (8) and benders (52, 53), inside another, to make contact the flat side walls (WL) of a box (B) with the side walls ( WL) planes of other boxes (B) that form a stack of nested boxes.

The box nesting device (3) is additionally configured to, by means of this contact of flat side walls (WL) between boxes (B), press the glue beads (CC) previously applied by the two corresponding glue injectors (4) , to reinforce the bonding by gluing of the side walls (WL) that laterally surround the base (F) thereof. The side walls (WL) include the folded side panels (PL), and also include the folded side flaps (SL) on the smaller side walls.

Each box nesting device (3) is located below a respective cavity (51) of a respective mold (50) shown in Fig. 14, where an outlet mouth of the mold (50) is located.

Each box nesting device (3) comprises two formed box guides (3a) that hold them in a nested arrangement, one with the other, forming a stack of boxes (B) before exiting through an outlet mouth of the part. bottom of the cavity (51).

In this first embodiment of Fig. 1, the shaped box guides (3a) are not an integral part of the mold (50) but they are associated with it, since they are located to receive the boxes (B) formed with walls. inclined sides from the mold (50). The box guides (3a) of Fig. 1 are not necessarily supported on the chassis (1) of the machine (100).

In an alternative embodiment (not shown), the two formed box guides (3a) can be supported on the chassis (1) forming an integral part of the mold (50) and located in the area of said mold outlet mouth (50 ).

In a second alternative embodiment (not shown), in the machine (100), said box nesting device (3) is configured to support the boxes (B) formed, said box nesting device (3) being movable between a retracted position, where the surface of the outlet mouth associated with the mold (50) is larger to allow the fall of a stack of nested boxes (B) formed, and a support position, where the surface of the mouth of Output associated with the mold (50) is smaller to allow the support of a stack of nested boxes (B) formed.

The machine (100) has regulations to adapt to different sizes and / or shapes and formats of plate (P) and box (B): the lateral guides (63) are adjustable separation, the location of at least one suction element (94) in the suction head (94) is modifiable, the position of each of the pusher members (48) in the third delivery position is adjustable with respect to the guide support (44), the cavity (51) of the mold (50) is adjustable in two mutually perpendicular directions by means of two spindles (56) and four flanges (54) positionable along guide bridges (55), and the connection end of each of the vertical members (25) with the male (6) is adjustable according to the vertical with respect to a structural point of the carriage (23), for example, with respect to the crossbar (24) fixed to the carriage (23).

An example of the automatic operating cycle of the machine is detailed below, although this has already been implicitly stated above.

Once the machine (100) has been adjusted to the dimensions of the plate (P) to be supplied and the box (B) to be obtained, either of the loaders (62) or both are fed with flat plates (P) and these remain in an inclined arrangement between 15 and 25 degrees with respect to the vertical.

Next, the suction mechanism (99) moves plates from the first to the second position, and during this movement the pusher member (48) is positioned just behind the rear of the plate (P) in a synchronized manner thanks to the linkage driving the second electric motor (64).

Then, the second electric motor (64) continues to rotate in a controlled manner by means of the rotational encoder (67), and prints a linear horizontal movement to the flat plate (P), through the guide device (45, 46) and the guides side plates (49) of the plate conveyor.

During this horizontal movement of the plate (P), the glue injectors (4) apply hot glue beads (CC) under pressure to the plate (P) as a function of the angle turned by the second rotary electric motor (64) monitored by the second rotary encoder (67) and PLC assembly.

For the application of the tail cords (CC), the PLC of Fig. 15 generates changing indicative signals and sends them to a relay (K4) associated with each tail injector (4), which in turn acts on the coil of a respective solenoid valve (Y4) to open and close the tail passage of a respective tail injector (4).

With the plate (P) in the third position arranged between a male (6) and a corresponding mold (50) and supported on a pair of lateral guides (49), the male (6) contacts the plate (P) in a moment pre-selected at will by the user through a touch screen (9a) connected to the PLC, thanks to the independence of the movement of the male device (10) by means of the first rotating electric motor (11), from the synchronized movement of the movable elements of the feeder that provides the second rotary electric motor (64).

By introducing the plate (P) into the cavity (51) of the mold (50), portions of the plate (P) contact a plurality of benders (52, 53) to bend and join these portions with others and form a box (B), as shown in Fig. 4.

These benders (52, 53), in cooperation with the inclined side faces (8) of the core (6), provide the box (B) with the aforementioned essentially inverted truncated pyramid shape.

With the male (6) in the position of maximum insertion, the box (B) has been bent and this is then nested with other boxes (B) formed in a box nesting device (3), passing through an outlet mouth of the mold (50) in an arrangement nests with each other with its side walls (WL) in contact.

This cycle of operation is repeated again for the formation of subsequent plates (P).

In Fig. 15, the PLC can move or stop the first rotating electric motor (11) at will, activating or deactivating an output connected to the relay (K11), which in turn opens or closes the power contact (K011) associated with this engine.

Likewise, in Fig. 15, the PLC can move or stop the second rotating electric motor (11) at will, activating or deactivating an output connected to the relay (K64), which in turn opens or closes the power contact (K064) associated with this engine.

Also in Fig. 15, the PLC can position the movable part of the pneumatic cylinders (5) at will in their rest or activation positions, activating or deactivating an output connected to the relay (K5), which in turn, governs a solenoid valve (K064) associated with the air passage to position the movable part of the cylinders (5) in one of the aforementioned positions.

Thus, the independence of the starting or stopping of the first and second rotating electric motors (11, 64), of the application of the tail cords (CC), and of the movement of the forming members (5a), with respect to the synchronized movement is achieved. and controlling the pusher members (48) and suction heads (93) of the plate feeder.

In the second embodiment of the machine (100), it comprises all the elements and characteristics of the first embodiment, except that the second rotary electric motor (64) and the second rotational encoder (67) are integrated in a servomotor connected to a servomotor controller (SC), as shown in Fig. 16.

Claims (9)

1.- Machine (100) forming cardboard boxes (B) from flat plates (P), comprising: a plate feeder, comprising: - A plate loader (62) with two lateral guides (63), located one on each side of the plates (P) capable of being supported, configured to support these plates (P) with their vertical faces or with an inclination with respect to the vertical; - a suction mechanism (99) comprising a suction head (93) with at least one suction element (94) configured to hold the plate (P), said suction head (99) being movable between a first position, where has the capacity to individually hold these plates (P) supported on the magazine (62) by one of its faces, and a second position, where it has the capacity to position the plate (P) supported on two lateral guides (49) of plate from a plate conveyor with that same face facing up; Y - Said plate conveyor, further comprising a pusher member (48) movable between the two horizontal lateral guides (49), these two lateral guides (49) and pusher member (48) being configured to transport horizontally and in a guided manner plates (P) one by one from the second position to a third position where they are vertically aligned and arranged between a core (5) and a mold (6) of a box forming station; the aforementioned box forming station, comprising: - a plug device (10) comprising a first rotating electric motor (11), operatively coupled to a first rotational monitoring device (15) configured to directly or indirectly monitor the angle rotated by the first electric motor (11), being the core device (10) configured to controlfully and vertically move at least one core (6) in opposite directions of insertion and extraction with respect to a cavity (51) of a mold (50); - said at least one male (6) provided with a lower pressure base (7) configured to press the base (F) of the flat plate (P) located in the third position into the cavity (51); Y - said mold (50) including said cavity (51) and a plurality of benders (52, 53) perimeter delimiting the cavity (51) and providing it with a shape complementary to the base (F) of the box (B) a forming, wherein the male (6) is insertable to bend and join portions of the plate (P) with others and form a box (B); characterized because The pusher member (48) of the plate conveyor and the suction head (93) of the suction mechanism (99) are both movable by the same second rotary electric motor (64) of the machine (100), this being operatively coupled to a second rotational monitoring device (67) configured to directly or indirectly monitor the angle rotated by the second rotating electric motor (64); and because the first and second rotary electric motor (11, 64) and the first and second rotational monitoring device (15, 67) are configured together to move the tap (6) in a controlled manner, independently of the controlled and synchronized movement of the pusher member (48) and the suction head (93). 2. - Machine (100) according to claim 1, wherein: The male (6) has a plurality of lateral faces (8) with inclinations with respect to the vertical and converging towards the lower base (7), each of these lateral faces (8) being configured to bend a respective lateral panel (PL) of the plate (P); The machine (100) further comprises at least one glue injector (4), configured to deposit strands of glue (CC) parallel to each other on the flat plate (P) during the horizontal movement of the pusher member (48), to join the parts of the plate (P) with others by gluing; The second rotational monitoring device (67) includes a rotational encoder; Y The machine (100) also has associated a box nesting device (3), configured to insert a box (B), previously bent by said side faces (8) and benders (52, 53), inside another, to make contact the flat side walls (WL) of one box (B) with those of others, and configured to, by means of this contact of flat side walls (WL), press the glue beads (CC) previously applied by the at least one glue injector (4) to reinforce the bonding by gluing of the side walls (WL) that laterally surround the base (F) thereof, and that include the folded side panels (PL). 3. - Machine (100) according to claim 2, wherein the first and second rotating electric motors (11, 64), first and second rotational monitoring devices (15, 67), and the at least one glue injector (4 ) are connected to a programmable controller device (9) of the machine (100). 4. - Machine (100) according to claim 3, wherein the mold (50) further comprises fluid-dynamic cylinders (5) connected to the programmable controller device (9) and configured to each move a box-forming member (5a) of the mold (50), independently of the movements provided by the first and second rotating electric motors (11, 64). 5. - Machine (100) according to any one of claims 2 to 4, comprising two plate loaders (62), and two cores (6) and two corresponding molds (50) in the box-forming station, supported on the same chassis (1) of the machine (100); wherein the suction mechanism (99) comprises two of said suction heads (93), each of which is movable between respective first and second positions, and which have the capacity to individually suck plates (P) supported on a respective magazine ( 62) and positioning the plate (P) resting on a respective pair of plate lateral guides (49) of the plate conveyor; Y wherein the plate conveyor comprises four lateral guides (49) and two pusher members (48), each pusher member (48) being movable between a respective pair of horizontal lateral guides (49), each pair of lateral guides (49) being and pusher member (48) associated therewith configured to horizontally and guided transport the plates (P) one by one from the second position towards the third vertically aligned position and disposed between a corresponding core (6) and mold (50). 6. - Machine (100) according to any of claims 2 to 5, wherein the loader (62) is configured to support plates (P) with their faces inclined from the vertical between 10 and 30 degrees. 7. - Machine (100) according to claim 6, wherein in the suction mechanism (99), the second rotating electric motor (64) is configured to cause the rotation of at least one articulated bar (87) around at least a horizontal hinge (88), and this hinge bar (87) is configured, in turn, to cause the rotation of an inverted hinge bar (89) about a second horizontal hinge (90). 8. - Machine (100) according to claim 7, wherein the plate conveyor comprises a connecting rod (41) directly or indirectly coupled by its proximal end to the second rotary motor (64), and a horizontal guiding device (45, 46 ) connected to the distal end of said connecting rod (41), said connecting rod (41) and horizontal guiding device (45, 46) being configured to cause guided advancement and retraction of at least one pusher member (48) between the second and third positions. 9. - Machine (100) according to any one of claims 7 or 8, wherein the male device (10) comprises: - two vertical guides (21) fixed at a structural point of the chassis (1) of the machine (100); - at least one guide block (22) capable of sliding on each linear guide (21) and fixed on a carriage (23) slidable along the vertical guides (21); - said carriage (23) having fixed at least one vertical member (25) supporting at its lower end a male (6); - a horizontal transverse guide (19) mounted on the carriage (23); Y - a rotary crank (16) provided with proximal and distal ends, directly or indirectly connected by its proximal end to the first rotating electric motor (11), and articulated by its distal end in a third joint (17) to an additional guide block (18) with ability to slide on the cross guide (19).