EP4681503A1 - Microwave-induced exothermic composition, microwave-induced exothermic film, microwave-induced exothermic package, and method for producing microwave-induced exothermic film - Google Patents

Microwave-induced exothermic composition, microwave-induced exothermic film, microwave-induced exothermic package, and method for producing microwave-induced exothermic film

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Publication number
EP4681503A1
EP4681503A1 EP24713762.3A EP24713762A EP4681503A1 EP 4681503 A1 EP4681503 A1 EP 4681503A1 EP 24713762 A EP24713762 A EP 24713762A EP 4681503 A1 EP4681503 A1 EP 4681503A1
Authority
EP
European Patent Office
Prior art keywords
microwave
induced
induced exothermic
exothermic
film
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP24713762.3A
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German (de)
French (fr)
Inventor
Takaki Hayashi
Shohta KOIDE
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ricoh Co Ltd
Original Assignee
Ricoh Co Ltd
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Filing date
Publication date
Application filed by Ricoh Co Ltd filed Critical Ricoh Co Ltd
Publication of EP4681503A1 publication Critical patent/EP4681503A1/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00Heating by electric, magnetic or electromagnetic fields
    • H05B6/64Heating using microwaves
    • H05B6/647Aspects related to microwave heating combined with other heating techniques
    • H05B6/6491Aspects related to microwave heating combined with other heating techniques combined with the use of susceptors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/34Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents for packaging foodstuffs or other articles intended to be cooked or heated within the package
    • B65D81/3446Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents for packaging foodstuffs or other articles intended to be cooked or heated within the package specially adapted to be heated by microwaves

Definitions

  • the disclosures herein generally relate to a microwave-induced exothermic composition, a microwave-induced exothermic film, a microwave-induced exothermic package, and a method for producing a microwave-induced exothermic film.
  • a package in which a food product is accommodated, is heated and cooked by a microwave with the food product sealed inside the package. Therefore, a microwave-induced exothermic composition is used as a microwave-induced exothermic material that generates heat upon microwave irradiation, and is disposed in a heat-sealing section or printed section of the package. Use of the microwave-induced exothermic material facilitates the release of water vapor, which is generated from the heated food product, from the package to impart water-vapor permeability to the package.
  • microwave-induced exothermic composition used for a package for example, a microwave-induced exothermic package film including a conductive organic compound, a dopant, and a resin is disclosed (see, for example, PTL 1).
  • the exothermic printing layer is peeled off from the package due to the moisture in the air or condensation caused by the surrounding atmosphere, or water vapor released from a food product heated by microwaves, and insufficient heat generation or contamination of the food product may occur.
  • An object of the present disclosure is to provide a microwave-induced exothermic composition that can impart high water-vapor permeability and excellent water resistance when the microwave-induced exothermic composition is used for a microwave-induced exothermic film or a microwave-induced exothermic package.
  • a microwave-induced exothermic composition includes a crosslinking agent, a dopant including a functional group that reacts with the crosslinking agent, and an electroconductive polymer.
  • the present disclosure can provide a microwave-induced exothermic composition that can impart high water-vapor permeability and excellent water resistance when the microwave-induced exothermic composition is used for a microwave-induced exothermic film or a microwave-induced exothermic package.
  • Fig. 1 is a schematic cross-sectional view illustrating one example of a microwave-induced exothermic film of one embodiment of the present disclosure.
  • Fig. 2 is a schematic cross-sectional view illustrating another example of the microwave-induced exothermic film of the embodiment.
  • Fig. 3 is a schematic cross-sectional view illustrating yet another example of the microwave-induced exothermic film of the embodiment.
  • Fig. 4 is a schematic cross-sectional view illustrating yet another example of the microwave-induced exothermic film of the embodiment.
  • Fig. 5 is a schematic cross-sectional view illustrating yet another example of the microwave-induced exothermic film of the embodiment.
  • Fig. 6 is a perspective view illustrating an example of a microwave-induced exothermic package of one embodiment of the present disclosure.
  • Fig. 7 is a perspective view illustrating another example of the microwave-induced exothermic package of the embodiment.
  • microwave-induced exothermic composition Embodiments of the microwave-induced exothermic composition of the present disclosure will be described hereinafter.
  • the microwave-induced exothermic composition includes a crosslinking agent, an electroconductive polymer doped with a dopant including a functional group that reacts with the crosslinking agent, and a solvent.
  • a crosslinking agent an electroconductive polymer doped with a dopant including a functional group that reacts with the crosslinking agent
  • a solvent a solvent
  • the microwave-induced exothermic composition includes a crosslinking agent, a dopant including a functional group that reacts with the crosslinking agent, and an electroconductive polymer.
  • the microwave-induced exothermic composition may further include other components, as necessary.
  • the crosslinking agent included in the microwave-induced exothermic composition is at least one compound selected from the group consisting of a hydrazine-based compound, an isocyanate-based compound, an epoxy-based compound, a carbodiimide-based compound, a silane coupling-based compound, an oxazoline-based compound, an aziridine-based compound, an imine-based compound, and a metal chelate-based compound.
  • a hydrazine-based compound an isocyanate-based compound, an epoxy-based compound, a carbodiimide-based compound, a silane coupling-based compound, an oxazoline-based compound, an aziridine-based compound, an imine-based compound, and a metal chelate-based compound.
  • an oxazoline-based compound, a carbodiimide-based compound, and an epoxy-based compound are particularly preferred.
  • Specific examples of the crosslinking agent are listed below, but the crosslinking agent is not limited to the below-
  • hydrazine-based crosslinking agent examples include hydrazines (e.g., hydrazine monohydrochloride, hydrazine dihydrochloride, hydrazine monohydrobromide, and hydrazine carbonate), adipic acid dihydrazide (ADH), sebacic acid dihydrazide (SDH), dodecanediohydrazide (DDH), isophthalic acid dihydrazide (IDH), propionic acid hydrazide (PHZ), salicylic acid hydrazide (SAH), 3-hydroxy-2-naphthoic acid hydrazide (HNH), benzophenone hydrazone(BPH), and aminopolyacrylamide (APA).
  • hydrazines e.g., hydrazine monohydrochloride, hydrazine dihydrochloride, hydrazine monohydrobromide, and hydrazine carbonate
  • ADH adipic
  • isocyanate-based crosslinking agent examples include isocyanate compounds (e.g., hexamethylene diisocyanate and xylene diisocyanate), and block isocyanate compounds obtained by reacting an isocyanate group with any of phenols, alcohols, and caprolactones.
  • isocyanate compounds e.g., hexamethylene diisocyanate and xylene diisocyanate
  • block isocyanate compounds obtained by reacting an isocyanate group with any of phenols, alcohols, and caprolactones.
  • epoxy-based crosslinking agent examples include glycidyl acrylate, glycidyl methacrylate, allyl glycidyl ether, 2-methylallyl glycidyl ether, allylphenol glycidyl ether, 1,4-dihydroxymethylbenzene diglycidyl ether, glycerin diglycidyl ether, 3-allyl-1,4-dihydroxymethylbenzene diglycidyl ether, ethylene glycol diglycidyl ether, diethylene glycol diglycidyl ether, 1,6-hexanediol diglycidyl ether, trimethylolpropane triglycidyl ether, bisphenol A diglycidyl ether, polyethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, polypropylene glycol diglycidyl ether, neopentyl glycol diglycidyl ether, dimeric acid diglycid
  • any of jER series available from Mitsubishi Chemical Corporation, EPICLON series available from DIC Corporation, DENACOL series available from Nagase ChemteX Corporation, and ADEKA RESIN series (e.g., EM0427WC) available from ADEKA CORPORATION may be used.
  • carbodiimide-based crosslinking agent for example, any compound disclosed in Japanese Unexamined Patent Application Publication No. 63-264128, U.S. Patent No. 4,820,863, U.S. Patent No. 5,108,653, U.S. Patent No. 5,047,588, and U.S. Patent No. 5,081,173 may be used.
  • product numbers V-02, V-02-L2, V-04, or V-06 of CARBODILITE (registered trademark) available from Nisshinbo Chemical Inc. may be used.
  • silane coupling-based crosslinking agent examples include aminosilane-based crosslinking agents, mercaptosilane-based crosslinking agents, vinylsilane-based crosslinking agents, epoxysilane-based crosslinking agents, methacrylic silane-based crosslinking agents, ureidosilane-based crosslinking agents, alkylsilane-based crosslinking agents, styrylsilane-based crosslinking agents, acrylic silane-based crosslinking agents, isocyanurate silane-based crosslinking agents, isocyanate silane-based crosslinking agents, and acid anhydride silane-based crosslinking agents.
  • aminosilane-based crosslinking agents include 3-aminopropyltriethoxysilane, 3-aminopropyltrimethoxysilane, N-(2-aminoethyl)-3-aminopropyltrimethoxysilane, N-(2-aminoethyl)-3-aminopropylmethyldimethoxysilane, 3-(N-phenyl)aminopropyltrimethoxysilane, 3-triethoxysilyl-N-(1.3-dimethyl-butylidene)propylamine, and N-(vinylbenzyl)-2-aminoethyl-3-aminopropyltrimethoxysilane.
  • mercaptosilane-based crosslinking agents include 3-mercaptopropyltrialkoxysilane, and 3-mercaptopropyltrimethoxysilane.
  • vinylsilane-based crosslinking agents include vinyltrimethoxysilane, vinyltriethoxysilane, and vinyltris(2-methoxyethoxy)silane.
  • epoxysilane-based crosslinking agents include 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropylmethyldimethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, and 3-glycidoxypropyltriethoxysilane.
  • methacrylic silane-based crosslinking agents include 3-methacryloxypropyltrimethoxysilane, 3-methacryloxypropylmethyldimethoxysilane, 3-methacryloxypropylmethyldiethoxysilane, and 3-methacryloxypropyltriethoxysilane.
  • ureidosilane-based crosslinking agents include 3-ureidopropyltrialkoxysilane.
  • alkylsilane-based crosslinking agents include n-octyltriethoxysilane.
  • styrylsilane-based crosslinking agents include p-styryltrimethoxysilane.
  • acrylic silane-based crosslinking agents include 3-acryloxypropyltrimethoxysilane.
  • isocyanurate silane-based crosslinking agents include tris-(trimethoxysilylpropyl)isocyanurate.
  • isocyanate silane-based crosslinking agents include 3-isocyanatopropyltriethoxysilane.
  • acid anhydride silane-based crosslinking agents include 3-trimethoxysilylpropyl succinic anhydride.
  • oxazoline-based crosslinking agent examples include vinyl or acrylic resins obtained by copolymerizing an oxazoline group-containing vinyl-based monomer, such as 2-vinyl-2-oxazoline, 2-vinyl-4-methyl-2-oxazoline, 2-vinyl-5-methyl-2-oxazoline, 2-isopropenyl-2-oxazoline, 2-isopropenyl-4-methyl-2-oxazoline, and 2-isopropenyl-5-ethyl-2-oxazoline.
  • vinyl or acrylic resins obtained by copolymerizing an oxazoline group-containing vinyl-based monomer, such as 2-vinyl-2-oxazoline, 2-vinyl-4-methyl-2-oxazoline, 2-vinyl-5-methyl-2-oxazoline, 2-isopropenyl-2-oxazoline, 2-isopropenyl-4-methyl-2-oxazoline, and 2-isopropenyl-5-ethyl-2-oxazoline
  • oxazoline group-containing polymers such as product numbers WS-300, WS-500, and WS-700, which are water-soluble type, and product numbers K-2010E, K-2020E, and K-2030E, which are an emulsion type, of EPOCROS (registered trademark) available from NIPPON SHOKUBAI CO., LTD., may be used.
  • aziridine-based crosslinking agent and the imine-based crosslinking agent examples include N,N'-hexamethylene-1,6-bis(1-aziridinedicarboxyamide), N,N'-diphenylmethane-4,4'-bis(1-aziridinecarboxyamide), trimethylolpropane-tri-beta-aziridinylpropionate), N,N'-toluene-2,4-bis(1-aziridinecarboxyamide), triethylene melamine, trimethylolpropane-tri-beta-(2-methylaziridine)propionate, bisisophthaloyl-1-(2-methylaziridine), tris-(1-aziridinyl)phosphine oxide, and tris-(1-(2-methyl)aziridinyl)phosphine oxide.
  • polyethyleneimine such as EPOMIN (registered trademark) available from NIPPON SHOKUBAI CO., LTD.
  • polyfunctional aziridine such as product numbers PZ-33 and DZ-22E of CHEMITITE (registered trademark) available from NIPPON SHOKUBAI CO., LTD.
  • metal chelate-based crosslinking agent examples include organic titanium compounds and organic zirconium compounds.
  • ORGATIX series available from Matsumoto Fine Chemical Co., Ltd. may be used.
  • the crosslinking agent is preferably mixed with the dopant including the functional group that reacts with the crosslinking agent in the microwave-induced exothermic composition in a manner that a molar ratio (B:A) of the functional group B of the dopant to the functional group A of the crosslinking agent is in the range of from 1.0:0.01 to 1.0:10.0, and more preferably from 1.0:0.2 to 1.0:5.0.
  • the crosslinking agent and the dopant are mixed to achieve the above-mentioned molar ratio, an amount of unreacted functional groups of the crosslinking agent and/or the dopant is reduced as much as possible, and a microwave-induced exothermic film obtained by removing a solvent from the microwave-induced exothermic composition can achieve both high conductivity and high water resistance.
  • the microwave-induced exothermic composition may have the molar ratio (B:A) outside the above-mentioned range when unreacted functional groups are intentionally left to improve adhesion at an interface between a microwave-induced exothermic layer of a microwave-induced exothermic film and another material (base), because the remaining unreacted functional groups are used to react with the above-mentioned another material to improve the adhesion.
  • a dopant is not particularly limited, except that the dopant includes at least one functional group that reacts with the crosslinking agent and has a structure acting as an acceptor that is likely to accept electrons, or a donor that is likely to supply electrons.
  • the microwave-induced exothermic composition of the present disclosure is used to form a microwave-induced exothermic layer of a microwave-induced exothermic film or microwave-induced exothermic package, the dopant is reacted with the crosslinking agent to form a three-dimensional network structure.
  • the electroconductive polymer is doped with some of functional groups included in the dopant so that the dopant contributes conductivity of the electroconductive polymer.
  • the dopant particularly preferably includes, as well as a functional group that reacts with the crosslinking agent, one or more functional groups that are used to dope the electroconductive polymer and do not react with the crosslinking agent.
  • the functional group that reacts with the crosslinking agent is not particularly limited, except that the functional group reacts with the crosslinking agent.
  • Examples of the functional group that reacts with the crosslinking agent include a carboxyl group, a hydroxyl group, a mercapto group, an amino group, a sulfino group, and a sulfonium group.
  • the carboxyl group-containing dopant is preferably a carboxylic acid aromatic compound or carboxylic acid condensed ring aromatic compound, in which an aromatic ring or a condensed aromatic ring is included within a molecular structure.
  • the aromatic ring or condensed ring aromatic compound has many resonance structures and suppresses a hydrolysis reaction. Since the carboxylic acid aromatic compound or carboxylic acid condensed ring aromatic compound is used, a microwave-induced exothermic composition having improved water resistance can be obtained.
  • the carboxylic acid aromatic compound or carboxylic acid condensed ring aromatic compound is not particularly limited.
  • the carboxylic acid aromatic compound and carboxylic acid condensed ring compound include: carboxylic acid aromatic compounds, such as ortho-phthalic acid, hemimellitic acid, trimesic acid, mellophanic acid, benzenepentacarboxylic acid, and mellitic acid; carboxylic acid aromatic compound derivatives, such as 4-sulfophthalic acid; carboxylic aromatic condensed compounds, such as compounds obtained by substituting naphthalene with only carboxylic acid (e.g., 1,4-naphthalenedicarboxylic acid, 2,3-naphthalenedicarboxylic acid, 2,6-naphthalenedicarboxylic acid, and 1,8-naphthalenedicarboxylic acid anhydride) and derivatives of the foregoing; carboxylic acid condensed compounds (e.g., 4-chloro-1,8-naphthalenedicarboxy
  • hydroxyl group-containing dopant examples include salicylic acid, m-hydroxybenzoic acid, p-hydroxybenzoic acid, 4-hydroxyphthalic acid, 3-hydroxyphthalic anhydride, 3,6-dihydroxyphthalic acid, phenolsulfonic acid, 3-hydroxy-2,7-naphthalenedicarboxylic acid, and derivatives of the foregoing.
  • Examples of the mercapto group-containing dopant include thioglycolic acid, mercaptosuccinic acid, 2-mercaptobutyric acid, 4-mercaptobutyric acid, 2-mercaptoethanol, 2-mercaptobenzoic acid, 3-mercaptobenzoic acid, 4-mercaptobenzoic acid, o-aminothiophenol, m-aminothiophenol, p-aminothiophenol, 2-hydroxythiophenol, 3-hydroxythiophenol, 4-hydroxythiophenol, and derivatives of the foregoing.
  • amino group-containing dopant examples include aminomethanesulfonic acid, 1-amino-2-naphthol-4-sulfonic acid, 2-amino-5-naphthol-7-sulfonic acid, 3-aminopropanesulfonic acid, N-cyclohexyl-3-aminopropanesulfonic acid, o-aminobenzenesulfonic acid, m-aminobenzenesulfonic acid, p-aminobenzenesulfonic acid, 4-amino-2-chlorotoluene-5-sulfonic acid, 4-amino-3-methylbenzene-1-sulfonic acid, 4-amino-5-methoxy-2-methylbenzenesulfonic acid, 2-amino-5-methylbenzene-1-sulfonic acid, 4-amino-2-methylbenzene-1-sulfonic acid, 5-amino-2-methylbenzene-1- sulfonic acid,
  • Examples of the sulfino group-containing dopant include methanesulfinic acid, ethanesulfinic acid, isopropylsulfinic acid, benzenesulfinic acid, p-toluenesulfinic acid, cyclopropanesulfinic acid, derivatives of p-chlorobenzenesulfinic acid, hydroxymethanesulfinic acid, L-cysteinesulfinic acid, 2-aminoethanesulfinic acid, and derivatives of the foregoing.
  • Examples of the sulfonium group-containing dopant include low-molecular-weight sulfonic acid and salts of the low molecular weight sulfonic acid, and sulfonic acid group-containing high-molecular-weight acids and salts of the sulfonic acid group-containing high-molecular-weight acids.
  • low-molecular-weight sulfonic acid examples include alkylsulfonic acid, benzenesulfonic acid, naphthalenesulfonic acid, anthraquinonesulfonic acid, camphorsulfonic acid, and derivatives of the foregoing.
  • the low-molecular-weight sulfonic acid is particularly preferably a low-molecular-weight organic acid having a molecular weight of 1,000 or less.
  • alkylsulfonic acid examples include 2-acrylamide-2-methylpropanesulfonic acid, dodecylbenzenesulfonic acid, and derivatives of the foregoing.
  • benzenesulfonic acid examples include toluenesulfonic acid, styrenesulfonic acid, and derivatives of the foregoing.
  • nephthalenesulfonic acid examples include 1-naphthalenesulfonic acid, 2-naphthalenesulfonic acid, 1,3-naphthalenedisulfonic acid, 1,3,6-naphthalenetrisulfonic acid, 6-ethyl-1-naphthalenesulfonic acid, and derivatives of the foregoing.
  • anthraquinonesulfonic acid examples include anthraquinone-1-sulfonic acid, anthraquinone-2-sulfonic acid, anthraquinone-2,6-disulfonic acid, 2-methylanthraquinone-6-sulfonic acid, and derivatives of the foregoing.
  • camphorsulfonic acid examples include (+)-10-camphorsulfonic acid, (-)-10-camphorsulfonic acid, and derivatives of the foregoing.
  • camphorsulfonic acid may be a racemate.
  • benzenesulfonic acid toluenesulfonic acid, and naphthalenesulfonic acid are preferred.
  • the above-listed examples may be used alone or in combination.
  • the low-molecular-weight sulfonic acid may be alkylsulfonic acid, benzenesulfonic acid, naphthalenesulfonic acid, anthraquinonesulfonic acid, camphorsulfonic acid, or a derivative of the low-molecular-weight sulfonic acid
  • the low-molecular-weight sulfonic acid may be a salt of a low-molecular-weight organic acid.
  • the salt of the low-molecular-weight organic acid include ammonium salts and sodium salts.
  • Examples of the high-molecular-weight acid of the sulfonic acid group-containing high-molecular-weight acid include: polycarboxylic acid, such as polyacrylic acid, polymethacrylic acid, and polymaleic acid; polysulfonic acid, such as polyvinyl sulfonate and polystyrene sulfonate; and copolymers including any of the foregoing as structural units.
  • polycarboxylic acid such as polyacrylic acid, polymethacrylic acid, and polymaleic acid
  • polysulfonic acid such as polyvinyl sulfonate and polystyrene sulfonate
  • copolymers including any of the foregoing as structural units include polystyrene sulfonate (PSS) is preferred.
  • PSS polystyrene sulfonate
  • the above-listed high-molecular-weight acids may be used alone or in combination.
  • a weight average molecular weight (Mw) of the high-molecular-weight acid is preferably from 2,000 to 500,000, and more preferably from 10,000 to 200,000.
  • An amount of the dopant in the microwave-induced exothermic composition is preferably from 20 parts by mass to 3,000 parts by mass, and more preferably from 30 parts by mass to 1,000 parts by mass, relative to 100 parts by mass of the electroconductive polymer.
  • a dopant As a dopant, a single dopant may be used, or two or more dopants may be used in combination.
  • the combination of the functional group A of the crosslinking agent and the functional group B of the dopant that reacts with the functional group A is suitably selected from combinations of types of the crosslinking agent used and functional groups of the dopants that can react with the crosslinking agent used.
  • the functional group A of the crosslinking agent used in a crosslinking reaction the crosslinking agent preferably includes two or more functional groups to form crosslinks with the dopant present in the electroconductive polymer.
  • the combination of the functional group A of the crosslinking agent used in a crosslinking reaction and the functional group B of the dopant to react with the functional group A is not particularly limited, except that a crosslinking reaction can be carried out with the functional group A and the functional group B. Examples of the combination will be listed below.
  • examples of the functional group B include a carboxyl group, a mercapto group, a hydroxyl group, an amino group, a sulfino group, a sulfonium group, a thiol group, and an epoxy group.
  • examples of the functional group B include a carboxyl group, an oxazoline group, a sulfonium group, an epoxy group, an aziridine group, a carbodiimide group, an isocyanate group, and a hydrazine group.
  • examples of the functional group B include a carboxyl group and a sulfonium group.
  • examples of the functional group B include a hydroxyl group, an amino group, a mercapto group, and a sulfonium group.
  • examples of the functional group B include a hydroxyl group, an amino group, a carboxyl group, a mercapto group, a sulfonium group, and a thiol group.
  • the preferred combination is such that the functional group A is an oxazoline group, an ethyleneimine group, an aziridine group, a carbodiimide group, or an epoxy group, and the functional group B is at least one functional group selected from the group consisting of a carboxyl group, a mercapto group, a hydroxyl group, and a sulfonium group.
  • the functional group B is preferably selected from the group consisting of an aromatic carboxyl group, a mercapto group, a hydroxyl group, and a sulfonium group.
  • the combination of the functional group A and the functional group B may be a combination of a single functional group as the functional group A and a single functional group as the functional group B, a combination of a single functional group as the functional group A and two or more functional groups as the functional group B, a combination of two or more functional groups as the functional group A and a single functional group as the functional group B, and a combination of two or more functional groups as the functional group A and two or more functional groups as the functional group B.
  • Conditions of crosslinking are appropriately selected according to the intended crosslinking reaction to be carried out.
  • the crosslinking include thermal crosslinking, photo crosslinking, and X-ray crosslinking.
  • the crosslinking reaction is preferably performed through thermal crosslinking in view of simplicity, because crosslinking can be carried out simultaneously with a process where the solvent is removed from the microwave-induced exothermic composition to form a microwave-induced exothermic film.
  • a curing rate adjuster may be added for the crosslinking reaction.
  • the curing rate adjuster may be appropriately selected according to a combination of the functional group A of the crosslinking agent used in a crosslinking reaction and the functional group B of the dopant that reacts with the functional group A.
  • Examples of the curing rate adjuster include acids, alkalis, acid anhydrides, imidazole, phosphine, phosphonium, phenol, phenol resins, amines, and derivatives or salts of the foregoing.
  • the electroconductive polymer preferably includes at least one selected from the group consisting of polyanilines, polypyrroles, polythiophenes, polyacetylenes, polyisothianaphthenes, polyethylene vinylenes, polyparaphenylenes, polyphenylene vinylenes, polyfluorenes, polycarbazoles, polyacenes, polythiazyls, polyethylene vinylenes, polyphenylene sulfides, polyperinaphthalenes, polyacrylonitriles, polyoxadiazoles, polyindoles, polyazulenes, polyfurans, phthalocyanines and derivatives of phthalocyanines, polysilanes, polygermanes, porphyrins and derivatives of porphyrins, graphenes and derivatives of graphenes, perylene derivatives, tetrathiafulvalene derivatives, sulfur-containing heterocyclic compounds, oxygen-containing heterocyclic compound, nitrogen
  • pi-conjugated electroconductive polymer compounds including a pi-conjugated principle chain such as polythiophenes, polypyrroles, polyanilines, polyacetylenes, polyphenylenes, polyphenylene vinylenes, polyacenes, and polythiophene vinylenes are more preferred.
  • polythiophenes, polypyrroles, and polyanilines are yet more preferred.
  • polyanilines examples include polyaniline, poly(2-methylaniline), poly(3-methylaniline), poly(2-ethylaniline), poly(3-ethylaniline), poly(2-methoxyaniline), poly(3-methoxyaniline), poly(2-ethoxyaniline), poly(3-ethoxyaniline), poly(N-methylaniline), poly(N-propylaniline), poly(N-phenyl-1-naphthylaniline), poly(8-anilino-1-naphthalenesulfonic acid), and poly(7-anilino-4-hydroxy-2-naphthalenesulfonic acid).
  • polypyrroles examples include polypyrrole, poly(1-methylpyrrole), poly(3-methylpyrrole), poly(1-ethylpyrrole), poly(3-ethylpyrrole), poly(1-methoxypyrrole), poly(3-methoxypyrrole), poly(1-ethoxypyrrole), and poly(3-ethoxypyrrole).
  • polythiophenes examples include polythiophene, polyisothiophene, polyethylene dioxythiophene (PEDOT), polyisonaphtothiophene, polydodecylthiophene, poly(3-methylthiophene), poly(3-hexylthiophene), poly(3-methoxythiophene), poly(3-ethoxythiophene), poly(3-hexylthiophene-2,5-diyl) (P3HT), poly(3-octylthiophene-2,5-diyl) (P3OT), poly(3-dodecylthiophene-2,5-diyl) (P3DDT), poly(3-(2-methoxyethoxy)ethoxymethylthiophene-2,5-diyl), poly[(N-dodecyldioxopyrrolothiophene)-alt-(thiophene)](PD
  • polyacetylenes examples include polyacetylene and polydiacetylene.
  • polyisothianaphthenes examples include polyisothianaphthene.
  • Examples of the poly(thienylenevinylene) include poly(thienylenevinylene).
  • Examples of the polyparaphenylene include polyparaphenylene and poly(2,5-dimethoxy-p-phenylene).
  • polyphenylene vinylenes examples include polyparaphenylene vinylene, poly(2,5-dimethoxyphenylvinylene) and polynaphthalene vinylene.
  • polyfluorenes examples include polyfluorene and poly(C1-C20 alkyl fluorene).
  • polycarbazoles examples include polycarbazole.
  • polyacenes examples include naphthacene, pentacene, hexacene, heptacene, dibenzopentacene, tetrabenzopentacene, pyrene, dibenzopyrene, chrysene, perylene, coronene, terrylene, ovalene, quaterrylene, circumanthracene, and derivatives of the foregoing.
  • electroconductive polymer compounds such as polythiazyl, polyethylene vinylene, polyphenylene sulfide, polyperinaphthalene, polyacrylonitrile, polyoxadiazole, polyindoles (e.g., polyindole), polyazulenes (e.g., polyazulene), polyfurans (e.g., polyfuran, and polybenzofuran), phthalocyanines (e.g., phthalocyanine, copper phthalocyanine, zinc phthalocyanine, titanyl phthalocyanine, and poly[Fe phthalocyanine (tetrazine)]) and derivatives of the phthalocyanines, polysilane compounds, and polygermane compounds; and low-molecular-weight electroconductive compounds, such as porphyrins (e.g., porphyrin, tetramethylporphyrin, tetraphenylporphyrin, diazo tetrabenzopor
  • the solvent is not particularly limited, except that the solvent can retain the electroconductive polymer in a dissolved and dispersed state.
  • the solvent may be a single solvent, or a mixture of two or more solvents.
  • the solvent may be appropriately selected from protic polar solvents (e.g., water, methanol, ethanol, propanol, and acetic acid), and aprotic non-polar solvents. The above-listed examples may be used alone or in combination.
  • a high boiling point solvent which has a melting point of 100 degrees Celsius to 350 degrees Celsius, is preferably used.
  • the high boiling point solvent is not particularly limited, except that the high boiling point solvent is a solvent having a melting point of from 100 degrees Celsius to 350 degrees Celsius.
  • the high boiling point solvent may be a single solvent, or a mixture of two or more solvents.
  • Examples of the high boiling point solvent include, but are not limited to, ethylene glycol, diethylene glycol, diethylene glycol monobutyl ether, dibutylene glycol monoethyl ether, diethylene glycol monoethyl ether acetate, diethylene glycol monomethyl ether, DMSO, formamide, glycerin, propylene glycol, 1,3-butanediol, and dipropylene glycol.
  • ethylene glycol, diethylene glycol, DMSO, glycerin, propylene glycol, 1,3-butanediol, and dipropylene glycol are preferably used.
  • An amount of the solvent in the microwave-induced exothermic composition is preferably from 0.01% by mass to 50% by mass, and more preferably from 1% by mass to 10% by mass.
  • the amount of the solvent in the microwave-induced exothermic composition is from 0.01% by mass to 50% by mass, an exothermic effect can be improved, and drying speed of the microwave-induced exothermic composition is increased to improve productivity.
  • the microwave-induced exothermic composition is preferably in a dissolved or stably dispersed state.
  • the microwave-induced exothermic composition may be in a temporarily dispersed state by mechanical stirring.
  • the microwave-induced exothermic composition of the present disclosure may include a colorant, a solvent, water, wax, a pigment dispersing agent, a resin, inorganic fillers, organic fillers, a defoaming agent, a leveling agent, an anti-blocking agent, an antistatic agent, a pH regulator, slip additives, a plasticizer, a tackifier, etc.
  • a colorant e.g., a solvent
  • water e.g., wax, a pigment dispersing agent
  • a resin e.g., inorganic fillers, organic fillers, a defoaming agent, a leveling agent, an anti-blocking agent, an antistatic agent, a pH regulator, slip additives, a plasticizer, a tackifier, etc.
  • the above-listed components are appropriately selected, except that the components used do not adversely affect properties of the microwave-induced exothermic composition.
  • Colorant As the colorant, a pigment, a dye, or a mixture of the foregoing may be added.
  • the pigment examples include: inorganic pigments, such as titanium oxide, red iron oxide, barium sulfate, calcium carbonate, silica, zinc oxide, zinc sulfide, mica, talc, pearl, aluminum, and carbon black; organic pigments, such as phthalocyanine-based pigments, insoluble azo-pigments, condensed azo-pigments, dioxazine-based pigments, anthraquinone-based pigments, quinacridone-based pigments, perylene-based pigments, perinone-based pigments, and thioindigo-based pigment; and other various fluorescent pigments, metal powder pigments, and extender pigments.
  • inorganic pigments such as titanium oxide, red iron oxide, barium sulfate, calcium carbonate, silica, zinc oxide, zinc sulfide, mica, talc, pearl, aluminum, and carbon black
  • organic pigments such as phthalocyanine-based pigments, insoluble azo-pigments, condensed azo
  • the dye is preferably a dye that is dissolved or dispersed in a solvent.
  • a single dye may be used, or two or more dyes are used in combination.
  • the pigment is preferably used in view of durability. Use of the colorant in the microwave-induced exothermic composition is very effective in view of color variations and design.
  • the microwave-induced exothermic composition may include a solvent for imparting appropriate fluidity during printing or adjusting a viscosity.
  • the solvent is not particularly limited, as long as the solvent can dissolve or disperse constituent components of the microwave-induced exothermic composition, and can retain fluidity of the microwave-induced exothermic composition.
  • the solvent is appropriately selected from typically used organic solvents and water.
  • organic solvent examples include aromatic hydrocarbon-based solvent (e.g., toluene, and xylene), aliphatic hydrocarbon-based solvents (e.g., hexane, cyclohexane, methylcyclohexane, and ethylcyclohexane), alcohol-based solvents (e.g., methanol, ethanol, isopropyl alcohol (IPA), n-propyl alcohol, 1-butanol, 2-butanol, isobutanol, and tert-butanol), ester-based solvents (e.g., ethyl acetate, n-propyl acetate, isopropyl acetate, butyl acetate, isobutyl acetate, sec-butyl acetate, and tert-butyl acetate), ketone-based solvents (e.g., acetone, methylethylketone (MEK), methyl iso
  • toluene, ethyl acetate, n-propyl acetate, n-propyl alcohol, isopropyl alcohol, methyl ethyl ketone, and water are more preferred in view of printability and ready availability.
  • the above-listed examples may be used alone or in combination.
  • An amount of the solvent in the microwave-induced exothermic composition is preferably from 30% by mass to 99.99% by mass, and more preferably from 40% by mass to 99.9% by mass.
  • the wax is not particularly limited, and may be appropriately selected according to the intended purpose.
  • the wax may be selected from wax and monomeric organic hydrophobic materials. Examples of the wax include carnauba wax, bees wax, montan wax, paraffin wax, and synthetic wax. Examples of the monomeric organic hydrophobic materials include biphenyl, O-terphenyl, naphthalene, and anthracene. The above-listed examples may be used alone or in combination.
  • the pigment dispersing agent is not particularly limited, and may be appropriately selected according to the intended purpose.
  • examples of the pigment dispersing agent include anionic surfactants, cationic surfactants, and nonionic surfactants. The above-listed examples may be used alone or in combination.
  • the resin is not particularly limited, and may be appropriately selected according to the intended purpose.
  • the resin include ethylene-vinyl acetate copolymers, ethylene-vinyl alcohol copolymers, ethylene-sodium methacrylate copolymers, polyamide, polyester, polyurethane, polyvinyl alcohol, methyl cellulose, starch, polyacrylic acid, isobutylene-maleic acid copolymers, styrene-maleic acid copolymers, polyacrylamide, polyvinyl acetal, polyvinyl chloride, polyvinyl acetate, polyvinylidene chloride, rubber-based resins (e.g., isoprene rubber, styrene-butadiene rubber, ethylene-propylene rubber, butyl rubber, and acrylonitrile-butadiene rubber), polycarbonate, epoxy resins, polyolefin resins, polyvinyl pyrrolidone, silicone resins, polyace
  • the above-listed examples may be used alone or in combination.
  • the resin may be used as a single resin, or may be used as a copolymer or polymer blend including any of the above-listed resins.
  • the resin used may be partially modified.
  • polyester, polyurethane, and polyacrylic acid are preferred because of excellent adhesion to a base and excellent image resistance.
  • a viscosity of the microwave-induced exothermic composition of the present disclosure is not particularly limited.
  • the viscosity of the microwave-induced exothermic composition at 25 degrees Celsius may be from 10 millipascal-seconds to millipascal-seconds in view of easiness of handling.
  • the viscosity of the microwave-induced exothermic composition at 25 degrees Celsius may be from 10 millipascal-seconds to 500 millipascal-seconds.
  • the viscosity of the microwave-induced exothermic composition may be measured by a commercially available viscometer, such as a Brookfield viscometer.
  • the microwave-induced exothermic composition of the present disclosure includes a crosslinking agent, and an electroconductive polymer doped with a dopant including a functional group that reacts with the crosslinking agent.
  • the microwave-induced exothermic composition of the present disclosure is used for a microwave-induced exothermic layer of a microwave-induced exothermic film or microwave-induced exothermic package, therefore, as the microwave-induced exothermic layer is disposed on a heat-sealing section and the microwave-induced exothermic layer or microwave-induced exothermic package is irradiated with microwaves, heat is generated to shrink the film so that an opening is easily formed in the heat-sealing section.
  • the microwave-induced exothermic layer is disposed at a central section of the microwave-induced exothermic film, moreover, an opening is easily formed in the central section by breakage of the microwave-induced exothermic film. Since the microwave-induced exothermic composition of the present disclosure is used to form a microwave-induced exothermic layer, moreover, the formed microwave-induced exothermic layer is not peeled even when the microwave-induced exothermic layer is brought into contact with water, exhibiting high water resistance.
  • microwave-induced exothermic composition of the present disclosure When used for a microwave-induced exothermic layer of a microwave-induced exothermic film or microwave-induced exothermic package, therefore, an opening is easily formed in the microwave-induced exothermic film or microwave-induced exothermic package by an exothermic reaction induced by microwave irradiation during microwave heating so that a high water-vapor permeability is achieved, at the same time as imparting excellent water resistance to the microwave-induced exothermic film or microwave-induced exothermic package.
  • the microwave-induced exothermic composition of the present disclosure When used for a microwave-induced exothermic layer of a microwave-induced exothermic film or microwave-induced exothermic package, the microwave-induced exothermic layer exhibits high water resistance without being peeled even if the microwave-induced exothermic layer is brought into contact with water.
  • the microwave-induced exothermic layer of the microwave-induced exothermic film or microwave-induced exothermic package is torn, the microwave-induced exothermic layer is not peeled by the moisture in the air or condensation, or steam from a food product inside a container of the microwave-induced exothermic package, so that heat is sufficiently generated, and contamination of the food product can be avoided.
  • the microwave-induced exothermic composition of the present disclosure may include a high boiling point solvent having a boiling point of from 100 degrees Celsius to 350 degrees Celsius. Since the high boiling point solvent is included in the microwave-induced exothermic composition of the present disclosure, the electroconductive polymer doped with the dopant is suitably aligned in the course of drying the microwave-induced exothermic composition. Therefore, water-vapor permeability is assured, as well as achieving water resistance, when the microwave-induced exothermic composition of the present disclosure is used for a microwave-induced exothermic layer of a microwave-induced exothermic film or microwave-induced exothermic package.
  • the functional group that is included in the dopant and reacts with the crosslinking agent may be at least one functional group selected from the group consisting of a carboxyl group, a hydroxyl group, a mercapto group, a sulfonium group, and a sulfonic acid group. Since the dopant including the above-mentioned functional group has high dispersibility in the microwave-induced exothermic composition and high electron-donating or accepting properties with respect to the electroconductive polymer, the microwave-induced exothermic composition of the present disclosure easily generates heat by microwave irradiation.
  • microwave-induced exothermic layer so that the higher water-vapor permeability is assured, as well as achieving water resistance, when the microwave-induced exothermic composition of the present disclosure is used for a microwave-induced exothermic layer of a microwave-induced exothermic film or microwave-induced exothermic package.
  • the crosslinking agent may be at least one compound selected from the group consisting of an epoxy-based compound, a carbodiimide-based compound, and a silane coupling-based compound. Therefore, a reaction between the crosslinking agent and the dopant is more likely to occur so that the microwave-induced exothermic composition forms a three-dimensional network structure. Therefore, the higher water-vapor permeability is assured, as well as achieving water resistance, when the microwave-induced exothermic composition of the present disclosure is used for a microwave-induced exothermic layer of a microwave-induced exothermic film or microwave-induced exothermic package.
  • the microwave-induced exothermic composition of the present disclosure may have a viscosity of 10 millipascal-seconds to 500 millipascal-seconds. Therefore, the electroconductive polymer doped with the dopant is more homogeneously dispersed in the microwave-induced exothermic composition of the present disclosure. Therefore, the higher water-vapor permeability is assured, as well as improving water resistance, when the microwave-induced exothermic composition of the present disclosure is used for a microwave-induced exothermic layer of a microwave-induced exothermic film or microwave-induced exothermic package.
  • the microwave-induced exothermic film of the present disclosure includes a base, and a microwave-induced exothermic layer disposed on at least one face of the base.
  • the microwave-induced exothermic film may further include other layers, such as a sealant and an adhesive layer, as necessary.
  • the microwave-induced exothermic layer may be stacked on one face of the base.
  • the microwave-induced exothermic layer is a layer (coating layer) formed by applying the above-described microwave-induced exothermic composition of the present disclosure.
  • a microwave-induced exothermic film having high water-vapor permeability and excellent water resistance can be provided.
  • the base is preferably at least one selected from the group consisting of paper, plastic films or sheets, and laminates to which sealability is imparted.
  • the plastic films or sheets include polyester films (e.g., polyethylene terephthalate (PET), and polyethylene naphthalate (PEN)), polyolefin films (e.g., polyethylene, polypropylene, ethylene-vinyl acetate), polystyrene films, alcohol-based films (e.g., ethylene-vinyl alcohol, and polyvinyl alcohol), polyamide films, barrier polyamide films where a barrier layer is disposed between polyamide films, cellophanes, moisture-proof cellophanes, transparent vapor deposition polyester films or transparent vapor deposition polyamide films, where a vapor deposition layer of alumina or silica is deposited on a PET film or polyamide film, and various coating films obtained by coating polyvinylidene chloride resins, polyvinyl alcohol resins, polyacrylic acid resins, anchor coating
  • corona processing, low-temperature plasma processing, frame processing, solvent processing, or coating may be performed on a coated surface of the base to improve adhesion with the microwave-induced exothermic composition.
  • the base may be selected from surface-treated films to which any of the above-listed treatments has been already performed.
  • the base may be a laminate where thermoplastic resin films or sheets are stacked by dry laminating, non-solvent laminating, or extrusion laminating, or a laminate where films or sheets are stacked together via an adhesive, or any combination of the foregoing.
  • the base may be a monoaxially oriented film, an easy-cut film, a stretchable film, or a shrinkable film.
  • the base may be a laminate to which sealability is imparted.
  • a method for imparting sealability include: a method where a sealant film or sheet available in the related art is bonded to the base; and a method where the base is coated with a resin by extrusion laminating.
  • the layer to which sealability is imparted by the above-listed methods is referred to as a sealant.
  • the base may be subjected to blasting in advance.
  • a thickness of the base is not particularly limited, except that the thickness of the base is within a range that does not adversely affect printability and winding suitability.
  • the thickness of the base is preferably from 5 ⁇ m (micrometers) to 300 ⁇ m (micrometers), and more preferably from 6 ⁇ m (micrometers) to 250 ⁇ m (micrometers).
  • the microwave-induced exothermic layer is a layer (coating layer) formed by using the microwave-induced exothermic composition of the present disclosure.
  • the microwave-induced exothermic layer includes a crosslinking agent, a dopant including a functional group that reacts with the crosslinking agent, and an electroconductive polymer.
  • the dopant may have a three-dimensional structure.
  • the microwave-induced exothermic layer is formed at least at one side of the base, for example, by coating.
  • the coating method is not particularly limited, and may be selected from typical coating methods.
  • a thickness of the microwave-induced exothermic layer is preferably from 0.01 ⁇ m (micrometers) to 10 ⁇ m (micrometers), and more preferably from 0.05 ⁇ m (micrometers) to 3 ⁇ m (micrometers).
  • the film thickness of the microwave-induced exothermic layer is from 0.01 ⁇ m (micrometers) to 10 ⁇ m (micrometers)
  • heat is sufficiently generated, and suitable blocking resistance is achieved.
  • the microwave-induced exothermic layer is a coating layer formed using the microwave-induced exothermic composition of the present disclosure, the microwave-induced exothermic layer generates heat through microwave irradiation during microwave heating so that an opening is easily formed in the microwave-induced exothermic film or the below-described microwave-induced exothermic package. Therefore, high water-vapor permeability is exhibited, as well as achieving excellent water resistance.
  • the microwave-induced exothermic film according to one embodiment of the present disclosure may preferably include a sealant, as necessary.
  • the sealant is preferably a layer including a resin having sealability.
  • the resin used in the sealant include thermoplastic resins, such as polyethylene resins (e.g., LDPE, LLDPE, HDPE, and metallocene polyethylene), polypropylene resins, ethylene-vinyl acetate copolymers, ionomer resins, ethylene-acrylic acid copolymers, ethylene-ethyl acrylate copolymers, ethylene-methyl acrylate copolymers, ethylene-methacrylic acid copolymers, ethylene-methyl methacrylate copolymers, ethylene-propylene copolymers, methyl terpene polymers, acid-modified polyolefin resins (e.g., polyethylene or polypropylene modified with maleic acid or fumaric acid), and polystyrene resins.
  • the above-listed resins may be used alone or in combination.
  • a film including any of the above-listed resins or a laminate including two or more films including any of the above-listed resins may be formed through laminating (e.g., dry laminating, wet laminating, non-solvent laminating, and thermal laminating), resin coating (e.g., extrusion laminating), coating of a heat-sealing agent, or bonding via a hot-melt adhesive.
  • laminating e.g., dry laminating, wet laminating, non-solvent laminating, and thermal laminating
  • resin coating e.g., extrusion laminating
  • coating of a heat-sealing agent e.g., heat-sealing agent
  • the film examples include polyolefin films, such as polyethylene, polypropylene, mixed resins of polyethylene and polypropylene, ethylene-vinyl acetate copolymer resins, ethylene-(meth)acrylic acid copolymer resins, ethylene-methyl (meth)acrylate copolymer resins, ethylene-ethyl (meth)acrylate copolymer resins, and ethylene-vinyl alcohol copolymer resins.
  • polyolefin films such as polyethylene, polypropylene, mixed resins of polyethylene and polypropylene, ethylene-vinyl acetate copolymer resins, ethylene-(meth)acrylic acid copolymer resins, ethylene-methyl (meth)acrylate copolymer resins, ethylene-ethyl (meth)acrylate copolymer resins, and ethylene-vinyl alcohol copolymer resins.
  • thermoplastic resins such as polyethylene resins (e.g., LDPE, LLDPE, and HDPE), polypropylene resins, ethylene-vinyl acetate copolymers, ionomer resins, ethylene-acrylic acid copolymers, ethylene-ethyl acrylate copolymers, ethylene-methyl acrylate copolymers, ethylene-methacrylic acid copolymers, ethylene-methyl methacrylate copolymers, ethylene-propylene copolymers, methyl terpene polymers, acid-modified polyolefin resins (e.g., polyethylene or polypropylene modified with maleic acid or fumaric acid), and polystyrene resins.
  • the above-listed resins may be used alone or in combination.
  • a thickness of the sealant is not particularly limited.
  • the thickness of the film as the sealant is preferably from 2 ⁇ m (micrometers) to 200 ⁇ m (micrometers)
  • the thickness of the resin coating by extrusion laminating, which serves as the sealant is preferably from 1 ⁇ m (micrometer) to 100 ⁇ m (micrometers)
  • the thickness of the coated heat-sealant serving as the sealant is preferably from 0.1 ⁇ m (micrometers) to 10 ⁇ m (micrometers)
  • the thickness of the coated hot-melt adhesive serving as the sealant is preferably from 1 ⁇ m (micrometers) to 50 ⁇ m (micrometers).
  • the microwave-induced exothermic film of the present disclosure may further include an adhesive layer.
  • the adhesive layer is disposed between the base and another base, or between the base and the sealant.
  • the adhesive layer is configured to bond two layers together using an adhesive or pressure sensitive adhesive (including wax and hot-melt adhesives) having adhesiveness or stickiness.
  • the resin used to form the adhesive layer examples include the resins having sealability used for formation of the above-described sealant, urethane resins, butadiene resins, polyethylene imide resins, isocyanate resins, and chelates.
  • the resin used to form the adhesive layer a commercially available adhesive may be used.
  • the adhesive may be a one component adhesive where a main component and a curing agent are mixed, or a two component adhesive including a main component and a curing agent separately. In the case where the resin used to form the adhesive layer is a two component adhesive, a mixing ratio of the main component and the curing agent is appropriately adjusted to mix the main component with the curing agent.
  • the microwave-induced exothermic film of the present disclosure may further include an overcoating layer on the microwave-induced exothermic layer.
  • the microwave-induced exothermic film according to one embodiment of the present disclosure may further include other layers.
  • other layers include OPP films, ONY films, PET films, EVOH films, PVA films, cellophane films, barrier nylon films, oriented polyethylene films, (modified) polyacrylic acid coating films, PVA coating films, transparent vapor deposition films, where inorganic oxide (e.g., aluminum oxide and silicon oxide) is deposited on an oriented polyethylene terephthalate film through vapor deposition, transparent barrier film (K Coat), where a base film (e.g., OPP, ONY, PET, and cellophane) is coated with polyvinylidene chloride (PVDC), and barrier films where OPP films or NY films are laminated via an ethylene-vinyl alcohol copolymer resin.
  • the above-listed films may be disposed at the opposite side of the base to the side where the coated film is disposed.
  • the microwave-induced exothermic film of the present disclosure may include a printing ink layer disposed between the predetermined layers. Any typical printing ink is used for the printing ink layer.
  • the printing ink is appropriately selected according to the base.
  • the printing ink is preferably a gravure ink including a resin, such as a urethane resin, a vinyl chloride-vinyl acetate copolymer resin, nitrocellulose, a polyamide resin, an acrylic resin, a chlorinated polypropylene resin, and a polyester resin.
  • the gravure ink may include one or two or more of the above-listed resins. In the case where two or more color gravure inks are used, the used inks may not include the same resins, and inks including mutually different resins may be appropriately used in combination.
  • the microwave-induced exothermic film of the present disclosure may include an anchor coat layer between the base and the microwave-induced exothermic layer.
  • the anchor coat layer may be transparent.
  • the anchor coat layer may be formed by using an anchor coating agent including a colorant so that many different color variations and color designs are achieved.
  • Figs. 1 to 5 Examples of the microwave-induced exothermic film of the present disclosure are illustrated in Figs. 1 to 5.
  • the microwave-induced exothermic film 1A includes a base 11, a microwave-induced exothermic layer 12, and a sealant 13, where the sealant 13, the base 11, and the microwave-induced exothermic layer 12 are stacked in this order.
  • the microwave-induced exothermic film 1A includes the microwave-induced exothermic layer 12 disposed on at least part of one face of the base 11, and the sealant 13 may be disposed on the entire area of the other face of the base 11.
  • the microwave-induced exothermic layer 12 may be disposed over an entire area of one face of the base 11, and the sealant 13 may be disposed on at least part of the other face of the base 11.
  • the microwave-induced exothermic film 1B has the same structure to the structure of the microwave-induced exothermic film 1A of Fig. 1, except that the base 11 and the microwave-induced exothermic layer 12 are stacked in the reverse order.
  • the microwave-induced exothermic film 1B includes a base 11, a microwave-induced exothermic layer 12, and a sealant 13, where the sealant 13, the microwave-induced exothermic layer 12, and the base 11 may be stacked in this order.
  • the microwave-induced exothermic film 1C has the same structure to the structure of the microwave-induced exothermic film 1A of Fig. 1, except that the microwave-induced exothermic layer 12 may be disposed at an opposite side of the sealant 13 to the side where the base 11 is disposed.
  • the microwave-induced exothermic film 1C includes a base 11, a microwave-induced exothermic layer 12, and a sealant 13, where the microwave-induced exothermic layer 12, the sealant 13, and the base 11 are stacked in this order.
  • the microwave-induced exothermic film 1D includes a microwave-induced exothermic layer 12 and a base 14 having sealability.
  • the microwave-induced exothermic layer 12 may be disposed on part of one face of the base 14 having sealability.
  • the microwave-induced exothermic film 1E has the same structure to the structure of the microwave-induced exothermic film 1A of Fig. 1, except that the sealant 13 is not disposed, and the base 11 and the microwave-induced exothermic layer 12 are stacked in this order.
  • the method for producing a microwave-induced exothermic film includes forming of a microwave-induced exothermic layer including a microwave-induced exothermic composition on at least one face of a base (formation of a microwave-induced exothermic layer).
  • a method for producing a microwave-induced exothermic film having high water-vapor permeability and excellent water resistance can be provided.
  • the formation of the microwave-induced exothermic layer is preferably printing to form the microwave-induced exothermic composition on the base.
  • the printing is preferably at least one selected from the group consisting of silk screen printing, gravure printing, offset printing, flexographic printing, roller coating, brush coating, spraying, knife jet coating, and inkjet printing.
  • gravure printing is more preferred, and particularly, gravure printing with a multicolor gravure printing printer is yet more preferred. Since printing is used, a coating layer may be disposed in two or more regions, and coating layers may be superimposed. Therefore, water vapor permeable openings are easily formed, and heat generation is easily controlled.
  • the microwave-induced exothermic layer may be formed on one face of the base by any of various printing methods (overprinting of the microwave-induced exothermic composition). After forming the microwave-induced exothermic layer on the face of the base by the printing method, another base may be formed on the other face of the base by any of the above-described lamination method. Moreover, the microwave-induced exothermic layer may be formed on both faces of the base.
  • the overcoating layer can be formed with an overcoating agent, overcoating varnish, or overprint varnish.
  • printing performed to form the microwave-induced exothermic layer, the printing ink layer, and the anchor coat layer may be gravure printing by one or more units of a multicolor gravure printer.
  • Use of gravure printing enables sequential formation of a microwave-induced exothermic layer, a printing ink layer, an anchor coat layer, etc., on a base in one production line so that a microwave-induced exothermic film can be easily produced in a sequential process flow (one pass) at low cost.
  • easiness of formation of a water vapor permeable opening or heat generation can be easily controlled.
  • the above-mentioned layers cannot be sequentially formed in one production line due to the specification of the gravure printer, the printing environment, or the facility used, the above-mentioned layers may be produced off-line (out-line).
  • easiness of opening or heat generation is easily controlled by reducing a dot area percentage, adjusting a plate depth, or adjusting a dilution rate of the microwave-induced exothermic composition, if heat is generated excessively with a dot area percentage of 100%, or according to desired easiness of formation of a water vapor permeable opening.
  • the microwave-induced exothermic layer may be formed only in a region in which formation of opening is desired. Alternatively, the microwave-induced exothermic layer may be formed over an entire surface. Moreover, a different coating pattern of the microwave-induced exothermic layer, such as a pictorial pattern and a design, may be formed according to a desired shape of an opening through which water vapor is passed through, or intended easiness of opening.
  • the printing is preferably gravure printing using one or more color gravure inks so that a predetermined printing ink layer may be formed on an opposite face of the base to the face on which the microwave-induced exothermic layer is disposed, or between the base and the microwave-induced exothermic layer, or between the microwave-induced exothermic layer and the anchor coat layer.
  • the printing is preferably gravure printing performed by a multicolor gravure printer.
  • the microwave-induced exothermic layer is substantially colorless, and is transparent. Since a printing ink layer can be simultaneously formed by gravure printing in one production line (in-line) without obstructing other information, such as a pictorial pattern, various colors or color designs can be imparted to the microwave-induced exothermic layer.
  • a design of a package may be imparted to enhance consumer appeal, or information regarding an opening area, an opening method, or cautions may be displayed, or information, such as a company name, a logo, a product name, illustration of a mascot, contents, ingredients, notification or application method of promotions, a method of easing or using, date, a place of production, and raffle numbers, may be imparted.
  • the method may further include formation of an intermediate layer, an anchor coat layer, or an overcoating layer.
  • formation of the above-listed layers is not particularly limited, except that any of formation methods available in the related art, such as bonding and coating, is used.
  • Each composition such as the microwave-induced exothermic composition, the printing ink, and the anchor coating agent, can be produced by homogeneously dissolving or dispersing an electroconductive organic compound, a resin, a pigment, a sealable resin, various additives etc., in a solvent according to any method available in the related art.
  • various stirrers or dispersers such as dissolvers, roll mills, ball mills, bead mills, sand mills, attritors, paint shakers, agitators, HENSCHEL mixers, colloid mills, pearl mills, ultrasonic homogenizers, wet jet mills, kneaders, and homomixers, may be used.
  • stirrers or dispersers may be used alone or in combination.
  • air bubbles or coarse particles are included in the composition, such air bubbles or coarse particles impair printability of the composition or quality of print. Therefore, air bubbles or coarse particles are preferably removed from the composition using a filtration device or centrifuge available in the related art.
  • a viscosity of the above-mentioned composition is not particularly limited, as long as printing of the composition can be carried out without any problem.
  • the viscosity of the composition at 25 degrees Celsius is preferably from 10 millipascal-seconds to 1,000 millipascal-seconds.
  • the viscosity of the composition is more preferably from 10 millipascal-seconds to 500 millipascal-seconds.
  • the viscosity may be measured by a commercially available viscometer, such as a Brookfield viscometer.
  • the microwave-induced exothermic film of the present disclosure includes a microwave-induced exothermic layer, where the microwave-induced exothermic layer includes the above-described microwave-induced exothermic composition of the present disclosure.
  • the microwave-induced exothermic film When the microwave-induced exothermic film is arranged in a manner such that the microwave-induced exothermic layer is overlapped with the heat-sealing section, the microwave-induced exothermic layer generates heat as a result of microwave irradiation so that an opening is formed in the heat-sealing section due to the shrinkage of the film.
  • the microwave-induced exothermic layer is arranged at a central section of the microwave-induced exothermic film, an opening is easily formed in the central section due to the breakage of the microwave-induced exothermic film.
  • the microwave-induced exothermic film of the present disclosure can form an opening as a result of microwave irradiation, the microwave-induced exothermic film can achieve high water-vapor permeability, as well as achieving water resistance.
  • the microwave-induced exothermic film of the present disclosure has the above-described properties, the microwave-induced exothermic film is suitably used as a microwave-induced exothermic film for a package, and can be particularly effectively used as a microwave-induced exothermic film for a water vapor permeable package.
  • the microwave-induced exothermic package of the present disclosure includes the above-described microwave-induced exothermic film of the present disclosure, where a microwave-induced exothermic layer is formed at least at part of the microwave-induced exothermic film.
  • the microwave-induced exothermic film may constitute an entire part of a package body of the microwave-induced exothermic package, or only part of the package body of the microwave-induced exothermic package.
  • the microwave-induced exothermic package may be selected from embodiments typically used for microwave-induced exothermic sheets.
  • the package body of the microwave-induced exothermic package may be a 2 side seal pouch, a 3 side seal pouch, a 4 side seal pouch, a pillow seal pouch, a standing pouch, a lap seal pouch, a gusset bag, a fusion sealable package, a tube, a toffee wrapper, an overholding wrapping package, a fin-sealed package, a dumpling wrapper, a wrapper with twisted ends, a pouch with clipped ends, Tetra Pak (registered trademark), a gable top package, a brick carton, a vacuum packaging, a cup, a tray, a bottle, a container, a box, a case, a food tray, a cover, a lid, a cap, a covering material, a label, or a sheet.
  • a method for producing the microwave-induced exothermic package preferably includes formation of a package using the microwave-induced exothermic film.
  • the formation may include shaping of the microwave-induced exothermic film into a package.
  • One sheet of the microwave-induced exothermic film may be folded in half, and the both edges of the folded film may be sealed to form a bag.
  • two sheets of the microwave-induced exothermic film may be stacked so that the microwave-induced exothermic layers face each other, and the both edges of the stacked films are sealed to form a bag.
  • the formation may include covering a container with the microwave-induced exothermic film to form a package.
  • any method used for forming typical packages such as a 2 side seal pouch, a 3 side seal pouch, a 4 side seal pouch, a pillow seal pouch, a standing pouch, a lap seal pouch, a gusset bag, a fusion sealable package, a tube, a toffee wrapper, an overholding wrapping package, a fin-sealed package, a dumpling wrapper, a wrapper with twisted ends, a pouch with clipped ends, Tetra Pak (registered trademark), a gable top package, a brick carton, a vacuum packaging, a cup, a tray, a bottle, a container, a box, a case, a food tray, a cover, a lid, a cap, a covering material, a label, and a sheet, may be used.
  • Tetra Pak registered trademark
  • the microwave-induced exothermic package 2A includes a lid 21 and a container 22.
  • the microwave-induced exothermic package 2A is a package container where the lid 21 is sealed on a heat-sealing section 221 of the container 22 through heat-sealing.
  • the lid 21 may be any of the above-described microwave-induced exothermic films 1A to 1E of the present disclosure.
  • the lid 21 may be formed so that part of the microwave-induced exothermic layer 12 is positioned over the heat-sealing section 221.
  • the microwave-induced exothermic layer 12 is linearly arranged on the lid 21, but the arrangement of the microwave-induced exothermic layer 12 may be changed according to contents of the container 22, an inner volume of the container 22, or a shape of the container 22.
  • the microwave-induced exothermic layer 12 may be in the shape of a circle or a rectangle, and the microwave-induced exothermic layer 12 may be disposed in two or more areas of the lid 21.
  • the microwave-induced exothermic layer 12 is disposed substantially at a center of the upper edge of the short side of the container 22, but the microwave-induced exothermic layer 12 may be disposed at any part of the heat-sealing section.
  • the container 22 is substantially an upside-down truncated rectangular pyramid, but the container 22 may have another shape, such as a cylinder, a cube, and a triangular prism, according to contents or intended use.
  • the container 22 has a heat-sealing section 221 at an upper part of the container 22.
  • the heat-sealing section 221 is formed into a flat plane to be in contact with the lid 21.
  • the lid 21 and the container 22 are joined together at the heat-sealing section 221.
  • the microwave-induced exothermic layer 12 As the microwave-induced exothermic package 2A is irradiated with microwaves, the microwave-induced exothermic layer 12 generates heat to soften the heat-sealing section 221. As a result, an opening may be formed between the lid 21 and the container 22 by the increased internal pressure due to the water vapor generated from the contents including moisture. The water vapor is released from the opening.
  • the microwave-induced exothermic package 2B is a package container having the same structure as the structure of the microwave-induced exothermic package 2A, except that the position of the microwave-induced exothermic layer 12 is changed to a position that is not overlapped with the heat-sealing section 221 of the container 22.
  • the microwave-induced exothermic layer 12 may be disposed substantially at a center of the lid 21 along the longitudinal direction of the lid 21.
  • the microwave-induced exothermic layer 12 As the microwave-induced exothermic package 2B is irradiated with microwaves, the microwave-induced exothermic layer 12 generates heat to break or soften the section of the lid 21 to which the microwave-induced exothermic layer 12 is disposed to a degree that the lid 21 can break by vapor pressure. As a result, an opening from which water vapor generated from the contents including mixture is released may be formed.
  • the microwave-induced exothermic package of the present disclosure includes a microwave-induced exothermic layer, where the microwave-induced exothermic layer includes the above-described microwave-induced exothermic composition of the present disclosure.
  • the microwave-induced exothermic layer As the microwave-induced exothermic package is irradiated with microwaves during microwave heating, the microwave-induced exothermic layer generates heat.
  • the microwave-induced exothermic layer When the microwave-induced exothermic layer is disposed over the heat-sealing section, therefore, an opening is easily formed at the heat-sealing section due to the shrinkage of the film.
  • the microwave-induced exothermic layer is disposed at a center of the microwave-induced exothermic film, an opening is easily formed in the center of the microwave-induced exothermic film due to the breakage of the microwave-induced exothermic film. Since the microwave-induced exothermic package of the present disclosure can easily form an opening through microwave irradiation, high water-vapor permeability is achieved as well as achieving excellent water resistance.
  • the microwave-induced exothermic package of the present disclosure has the above-described properties, the microwave-induced exothermic package is suitably used as a microwave-assisted exothermic package, such as packages for microwave heating.
  • the microwave-induced exothermic package can achieve both high water-vapor permeability and high water resistance
  • the microwave-induced exothermic package is suitably used as a package that form one or more permeation holes through microwave irradiation.
  • the microwave-induced exothermic package of the present disclosure is suitably applied for a cooking sheet used for browning food products with microwave irradiation.
  • Production Example 2 A microwave-induced exothermic composition 2 was produced in the same manner as in Production Example 1, except that the epoxy crosslinking agent was replaced with 0.08 parts by mass of a carbodiimide crosslinking agent (V-02, available from Nisshinbo Chemical Inc.) (functional group molar ratio: 1.0:0.01).
  • V-02 a carbodiimide crosslinking agent
  • Production Example 4 A microwave-induced exothermic composition 4 was produced in the same manner as in Production Example 1, except that the epoxy crosslinking agent was replaced with 0.2 parts by mass of a silane coupling-based crosslinking agent (X-12-984S, available from Shin-Etsu Chemical Co., Ltd.) (functional group molar ratio: 1.0:10.0).
  • a silane coupling-based crosslinking agent X-12-984S, available from Shin-Etsu Chemical Co., Ltd.
  • Production Example 5 A microwave-induced exothermic composition 5 was produced in the same manner as in Production Example 1, except that the PEDOT:PSS solution was replaced with 100 parts by mass of a dodecylbenzene sulfonate-doped polyaniline (available from Sigma-Aldrich) solution including dodecylbenzene sulfonate serving as the dopant and polyaniline serving as the electroconductive polymer.
  • a dodecylbenzene sulfonate-doped polyaniline available from Sigma-Aldrich
  • the crosslinking agent, the dopant, and the electroconductive polymer included in the microwave-induced exothermic composition of each of Production Examples, and the presence or absence of the high boiling point solvent in the microwave-induced exothermic composition of each of Production Examples are presented in Table 1.
  • Examples 1 to 8 and Comparative Examples 1 to 6 The microwave-induced exothermic composition of each of Production Examples was applied to a predetermined area of a heat-seal PET film serving as a base.
  • the predetermined area was a "heat-sealing section” or "central section” having the predetermined size.
  • the applied microwave-induced exothermic composition was dried at 90 degrees Celsius for 5 minutes, followed by storing at 25 degrees Celsius for 24 hours, to thereby produce a microwave-induced exothermic film, in which a microwave-induced exothermic layer (coating film or coating layer) was formed on the heat seal PET film.
  • the microwave-induced exothermic composition was applied in the size of 5 cm in length and 5 cm in width as viewed horizontally, and heat sealing was performed by arranging the microwave-induced exothermic layer in a manner that the length direction (the long side) of the microwave-induced exothermic layer overlapped with the sealing section and was arranged to be vertical to the heat-sealing section.
  • the microwave-induced exothermic composition was applied in the size of 10 cm in length and 1 cm in width as viewed horizontally, and heat sealing was performed by arranging the microwave-induced exothermic layer to be in the central part of the container.
  • the sealing was performed in the following manner.
  • a paper wipe (KIM TOWEL, available from NIPPON PAPER CRECIA CO., LTD.) soaking 50 g of water was placed in a container formed of PP, and the container and the film to which the microwave-induced exothermic composition was applied were sealed together by heat sealing at 180 degrees Celsius for 1 second.
  • microwave-induced exothermic composition used in the microwave-induced exothermic film of each of Examples and Comparative Examples and the area of the heat seal PET film coated with the microwave-induced exothermic composition in each of Examples and Comparative Examples are presented in Table 2.
  • a microwave-induced exothermic layer is formed with a microwave-induced exothermic composition including a crosslinking agent, a dopant including a functional group that reacts with the crosslinking agent, and an electroconductive polymer
  • a microwave-induced exothermic film or microwave-induced exothermic package including the microwave-induced exothermic layer can achieve high water-vapor permeability and excellent water resistance.
  • a microwave-induced exothermic composition including: a crosslinking agent; a dopant including a functional group that reacts with the crosslinking agent; and an electroconductive polymer.
  • the microwave-induced exothermic composition according to ⁇ 1> further including: a high boiling point solvent having a boiling point of from 100 degrees Celsius to 350 degrees Celsius.
  • ⁇ 3> The microwave-induced exothermic composition according to ⁇ 1> or ⁇ 2>, wherein the functional group that is included in the dopant and reacts with the crosslinking agent is at least one functional group selected from the group consisting of a carboxyl group, a hydroxyl group, a mercapto group, a sulfonium group, and a sulfonic acid group.
  • the crosslinking agent is at least one compound selected from the group consisting of an epoxy-based compound, a carbodiimide-based compound, and a silane coupling-based compound.
  • microwave-induced exothermic composition according to any one of ⁇ 1> to ⁇ 4>, wherein the microwave-induced exothermic composition has a viscosity of from 10 millipascal-seconds to 500 millipascal-seconds.
  • a microwave-induced exothermic film including: a base; and a microwave-induced exothermic layer disposed on at least one face of the base, wherein the microwave-induced exothermic layer includes a crosslinking agent, a dopant including a functional group that reacts with the crosslinking agent, and an electroconductive polymer.
  • a microwave-induced exothermic package including: a package body including the microwave-induced exothermic film of ⁇ 6>, where the microwave-induced exothermic film constitutes an entire part, or part of the package body.
  • a method for producing a microwave-induced exothermic film including: forming a microwave-induced exothermic layer on at least one face of a base, the microwave-induced exothermic layer including a microwave-induced exothermic composition, the microwave-induced exothermic composition including a crosslinking agent, a dopant including a functional group that reacts with the crosslinking agent, and an electroconductive polymer.
  • microwave-induced exothermic film 11 base 12 microwave-induced exothermic layer 13 sealant 14 sealable base 2A, 2B microwave-induced exothermic package 21 lid 22 container 221 heat-sealing section

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Abstract

A microwave-induced exothermic composition includes a crosslinking agent, a dopant including a functional group that reacts with the crosslinking agent, and an electroconductive polymer.

Description

    MICROWAVE-INDUCED EXOTHERMIC COMPOSITION, MICROWAVE-INDUCED EXOTHERMIC FILM, MICROWAVE-INDUCED EXOTHERMIC PACKAGE, AND METHOD FOR PRODUCING MICROWAVE-INDUCED EXOTHERMIC FILM
  •   The disclosures herein generally relate to a microwave-induced exothermic composition, a microwave-induced exothermic film, a microwave-induced exothermic package, and a method for producing a microwave-induced exothermic film.
  •   A package, in which a food product is accommodated, is heated and cooked by a microwave with the food product sealed inside the package. Therefore, a microwave-induced exothermic composition is used as a microwave-induced exothermic material that generates heat upon microwave irradiation, and is disposed in a heat-sealing section or printed section of the package. Use of the microwave-induced exothermic material facilitates the release of water vapor, which is generated from the heated food product, from the package to impart water-vapor permeability to the package.
  •   As a microwave-induced exothermic composition used for a package, for example, a microwave-induced exothermic package film including a conductive organic compound, a dopant, and a resin is disclosed (see, for example, PTL 1).
  •   When the microwave-induced exothermic package film disclosed in PTL 1 is used as an exothermic printing layer of a package, however, the exothermic printing layer is peeled off from the package due to the moisture in the air or condensation caused by the surrounding atmosphere, or water vapor released from a food product heated by microwaves, and insufficient heat generation or contamination of the food product may occur.
  •   An object of the present disclosure is to provide a microwave-induced exothermic composition that can impart high water-vapor permeability and excellent water resistance when the microwave-induced exothermic composition is used for a microwave-induced exothermic film or a microwave-induced exothermic package.
  • Japanese Patent No. 6713797
  •   In one embodiment, a microwave-induced exothermic composition includes a crosslinking agent, a dopant including a functional group that reacts with the crosslinking agent, and an electroconductive polymer.
  •   The present disclosure can provide a microwave-induced exothermic composition that can impart high water-vapor permeability and excellent water resistance when the microwave-induced exothermic composition is used for a microwave-induced exothermic film or a microwave-induced exothermic package.
  • Fig. 1 is a schematic cross-sectional view illustrating one example of a microwave-induced exothermic film of one embodiment of the present disclosure. Fig. 2 is a schematic cross-sectional view illustrating another example of the microwave-induced exothermic film of the embodiment. Fig. 3 is a schematic cross-sectional view illustrating yet another example of the microwave-induced exothermic film of the embodiment. Fig. 4 is a schematic cross-sectional view illustrating yet another example of the microwave-induced exothermic film of the embodiment. Fig. 5 is a schematic cross-sectional view illustrating yet another example of the microwave-induced exothermic film of the embodiment. Fig. 6 is a perspective view illustrating an example of a microwave-induced exothermic package of one embodiment of the present disclosure. Fig. 7 is a perspective view illustrating another example of the microwave-induced exothermic package of the embodiment.
  • Mode for Carrying Out the Invention
  •   In the following, embodiments of the present invention will be described with reference to the accompanying drawings. Further, the present invention is not limited to these embodiments, but various variations and modifications may be made without departing from the scope of the present invention. In the present specification, a numerical range specified includes the upper limit and the lower limit of the described range, unless otherwise stated.
  • <Microwave-induced exothermic composition>
      Embodiments of the microwave-induced exothermic composition of the present disclosure will be described hereinafter.
  •   In one embodiment, the microwave-induced exothermic composition includes a crosslinking agent, an electroconductive polymer doped with a dopant including a functional group that reacts with the crosslinking agent, and a solvent. When the microwave-induced exothermic composition of the above-described embodiment is used for a microwave-induced exothermic film or a microwave-induced exothermic package, an opening is easily formed in the film or package with heat generated by microwave irradiation during microwave heating, so that high water-vapor permeability is achieved as well as retaining excellent water resistance.
  •   The microwave-induced exothermic composition according to one embodiment of the present disclosure includes a crosslinking agent, a dopant including a functional group that reacts with the crosslinking agent, and an electroconductive polymer. The microwave-induced exothermic composition may further include other components, as necessary.
  • (Crosslinking agent)
      The crosslinking agent included in the microwave-induced exothermic composition is at least one compound selected from the group consisting of a hydrazine-based compound, an isocyanate-based compound, an epoxy-based compound, a carbodiimide-based compound, a silane coupling-based compound, an oxazoline-based compound, an aziridine-based compound, an imine-based compound, and a metal chelate-based compound. Among the above-listed examples, an oxazoline-based compound, a carbodiimide-based compound, and an epoxy-based compound are particularly preferred. Specific examples of the crosslinking agent are listed below, but the crosslinking agent is not limited to the below-listing examples, as long as the crosslinking agent includes a structure that reacts with a functional group included in a dopant.
  •   Examples of the hydrazine-based crosslinking agent include hydrazines (e.g., hydrazine monohydrochloride, hydrazine dihydrochloride, hydrazine monohydrobromide, and hydrazine carbonate), adipic acid dihydrazide (ADH), sebacic acid dihydrazide (SDH), dodecanediohydrazide (DDH), isophthalic acid dihydrazide (IDH), propionic acid hydrazide (PHZ), salicylic acid hydrazide (SAH), 3-hydroxy-2-naphthoic acid hydrazide (HNH), benzophenone hydrazone(BPH), and aminopolyacrylamide (APA).
  •   Examples of the isocyanate-based crosslinking agent include isocyanate compounds (e.g., hexamethylene diisocyanate and xylene diisocyanate), and block isocyanate compounds obtained by reacting an isocyanate group with any of phenols, alcohols, and caprolactones.
  •   Examples of the epoxy-based crosslinking agent include glycidyl acrylate, glycidyl methacrylate, allyl glycidyl ether, 2-methylallyl glycidyl ether, allylphenol glycidyl ether, 1,4-dihydroxymethylbenzene diglycidyl ether, glycerin diglycidyl ether, 3-allyl-1,4-dihydroxymethylbenzene diglycidyl ether, ethylene glycol diglycidyl ether, diethylene glycol diglycidyl ether, 1,6-hexanediol diglycidyl ether, trimethylolpropane triglycidyl ether, bisphenol A diglycidyl ether, polyethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, polypropylene glycol diglycidyl ether, neopentyl glycol diglycidyl ether, dimeric acid diglycidyl ester, diglycidyl phthalate, triglycidyl isocyanurate, tetraglycidyl diaminodiphenyl methane, diglycidyl tetraphthalate, alkyl glycidyl ether, ethylene glycol glycidyl ether, methyl glycidyl ether, phenyl glycidyl ether, butylphenyl glycidyl ether, and cresyl glycidyl ether. As a commercial product of the epoxy-based crosslinking agent, any of jER series available from Mitsubishi Chemical Corporation, EPICLON series available from DIC Corporation, DENACOL series available from Nagase ChemteX Corporation, and ADEKA RESIN series (e.g., EM0427WC) available from ADEKA CORPORATION may be used.
  •   As the carbodiimide-based crosslinking agent, for example, any compound disclosed in Japanese Unexamined Patent Application Publication No. 63-264128, U.S. Patent No. 4,820,863, U.S. Patent No. 5,108,653, U.S. Patent No. 5,047,588, and U.S. Patent No. 5,081,173 may be used. As a commercial product of the carbodiimide-based crosslinking agent, for example, product numbers V-02, V-02-L2, V-04, or V-06 of CARBODILITE (registered trademark) available from Nisshinbo Chemical Inc. may be used.
  •   Examples of the silane coupling-based crosslinking agent include aminosilane-based crosslinking agents, mercaptosilane-based crosslinking agents, vinylsilane-based crosslinking agents, epoxysilane-based crosslinking agents, methacrylic silane-based crosslinking agents, ureidosilane-based crosslinking agents, alkylsilane-based crosslinking agents, styrylsilane-based crosslinking agents, acrylic silane-based crosslinking agents, isocyanurate silane-based crosslinking agents, isocyanate silane-based crosslinking agents, and acid anhydride silane-based crosslinking agents. Specific examples of the aminosilane-based crosslinking agents include 3-aminopropyltriethoxysilane, 3-aminopropyltrimethoxysilane, N-(2-aminoethyl)-3-aminopropyltrimethoxysilane, N-(2-aminoethyl)-3-aminopropylmethyldimethoxysilane, 3-(N-phenyl)aminopropyltrimethoxysilane, 3-triethoxysilyl-N-(1.3-dimethyl-butylidene)propylamine, and N-(vinylbenzyl)-2-aminoethyl-3-aminopropyltrimethoxysilane. Specific examples of the mercaptosilane-based crosslinking agents include 3-mercaptopropyltrialkoxysilane, and 3-mercaptopropyltrimethoxysilane. Specific examples of the vinylsilane-based crosslinking agents include vinyltrimethoxysilane, vinyltriethoxysilane, and vinyltris(2-methoxyethoxy)silane. Specific examples of the epoxysilane-based crosslinking agents include 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropylmethyldimethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, and 3-glycidoxypropyltriethoxysilane. Specific examples of the methacrylic silane-based crosslinking agents include 3-methacryloxypropyltrimethoxysilane, 3-methacryloxypropylmethyldimethoxysilane, 3-methacryloxypropylmethyldiethoxysilane, and 3-methacryloxypropyltriethoxysilane. Specific examples of the ureidosilane-based crosslinking agents include 3-ureidopropyltrialkoxysilane. Specific examples of the alkylsilane-based crosslinking agents include n-octyltriethoxysilane. Specific examples of the styrylsilane-based crosslinking agents include p-styryltrimethoxysilane. Specific examples of the acrylic silane-based crosslinking agents include 3-acryloxypropyltrimethoxysilane. Specific examples of the isocyanurate silane-based crosslinking agents include tris-(trimethoxysilylpropyl)isocyanurate. Specific examples of the isocyanate silane-based crosslinking agents include 3-isocyanatopropyltriethoxysilane. Specific examples of the acid anhydride silane-based crosslinking agents include 3-trimethoxysilylpropyl succinic anhydride.
  •   Examples of the oxazoline-based crosslinking agent include vinyl or acrylic resins obtained by copolymerizing an oxazoline group-containing vinyl-based monomer, such as 2-vinyl-2-oxazoline, 2-vinyl-4-methyl-2-oxazoline, 2-vinyl-5-methyl-2-oxazoline, 2-isopropenyl-2-oxazoline, 2-isopropenyl-4-methyl-2-oxazoline, and 2-isopropenyl-5-ethyl-2-oxazoline. As a commercial product of the oxazoline-based crosslinking agent, for example, oxazoline group-containing polymers (aqueous crosslinking agents), such as product numbers WS-300, WS-500, and WS-700, which are water-soluble type, and product numbers K-2010E, K-2020E, and K-2030E, which are an emulsion type, of EPOCROS (registered trademark) available from NIPPON SHOKUBAI CO., LTD., may be used.
  •   Examples of the aziridine-based crosslinking agent and the imine-based crosslinking agent include N,N'-hexamethylene-1,6-bis(1-aziridinedicarboxyamide), N,N'-diphenylmethane-4,4'-bis(1-aziridinecarboxyamide), trimethylolpropane-tri-beta-aziridinylpropionate), N,N'-toluene-2,4-bis(1-aziridinecarboxyamide), triethylene melamine, trimethylolpropane-tri-beta-(2-methylaziridine)propionate, bisisophthaloyl-1-(2-methylaziridine), tris-(1-aziridinyl)phosphine oxide, and tris-(1-(2-methyl)aziridinyl)phosphine oxide. As commercial products of the aziridine-based crosslinking agent and the imine-based crosslinking agent, for example, polyethyleneimine, such as EPOMIN (registered trademark) available from NIPPON SHOKUBAI CO., LTD., and polyfunctional aziridine, such as product numbers PZ-33 and DZ-22E of CHEMITITE (registered trademark) available from NIPPON SHOKUBAI CO., LTD. may be used.
  •   Examples of the metal chelate-based crosslinking agent include organic titanium compounds and organic zirconium compounds. As a commercial product of the metal chelate-based crosslinking agent, for example, ORGATIX series available from Matsumoto Fine Chemical Co., Ltd. may be used.
  •   The crosslinking agent is preferably mixed with the dopant including the functional group that reacts with the crosslinking agent in the microwave-induced exothermic composition in a manner that a molar ratio (B:A) of the functional group B of the dopant to the functional group A of the crosslinking agent is in the range of from 1.0:0.01 to 1.0:10.0, and more preferably from 1.0:0.2 to 1.0:5.0. Since the crosslinking agent and the dopant are mixed to achieve the above-mentioned molar ratio, an amount of unreacted functional groups of the crosslinking agent and/or the dopant is reduced as much as possible, and a microwave-induced exothermic film obtained by removing a solvent from the microwave-induced exothermic composition can achieve both high conductivity and high water resistance.
  •   However, the microwave-induced exothermic composition may have the molar ratio (B:A) outside the above-mentioned range when unreacted functional groups are intentionally left to improve adhesion at an interface between a microwave-induced exothermic layer of a microwave-induced exothermic film and another material (base), because the remaining unreacted functional groups are used to react with the above-mentioned another material to improve the adhesion.
  • (Dopant including functional group that reacts with crosslinking agent)
      A dopant is not particularly limited, except that the dopant includes at least one functional group that reacts with the crosslinking agent and has a structure acting as an acceptor that is likely to accept electrons, or a donor that is likely to supply electrons. When the microwave-induced exothermic composition of the present disclosure is used to form a microwave-induced exothermic layer of a microwave-induced exothermic film or microwave-induced exothermic package, the dopant is reacted with the crosslinking agent to form a three-dimensional network structure.
  •   The electroconductive polymer is doped with some of functional groups included in the dopant so that the dopant contributes conductivity of the electroconductive polymer. The dopant particularly preferably includes, as well as a functional group that reacts with the crosslinking agent, one or more functional groups that are used to dope the electroconductive polymer and do not react with the crosslinking agent. As described above, the functional group that reacts with the crosslinking agent is not particularly limited, except that the functional group reacts with the crosslinking agent. Examples of the functional group that reacts with the crosslinking agent include a carboxyl group, a hydroxyl group, a mercapto group, an amino group, a sulfino group, and a sulfonium group.
  •   The carboxyl group-containing dopant is preferably a carboxylic acid aromatic compound or carboxylic acid condensed ring aromatic compound, in which an aromatic ring or a condensed aromatic ring is included within a molecular structure. The aromatic ring or condensed ring aromatic compound has many resonance structures and suppresses a hydrolysis reaction. Since the carboxylic acid aromatic compound or carboxylic acid condensed ring aromatic compound is used, a microwave-induced exothermic composition having improved water resistance can be obtained.
  •   The carboxylic acid aromatic compound or carboxylic acid condensed ring aromatic compound is not particularly limited. Examples of the carboxylic acid aromatic compound and carboxylic acid condensed ring compound include: carboxylic acid aromatic compounds, such as ortho-phthalic acid, hemimellitic acid, trimesic acid, mellophanic acid, benzenepentacarboxylic acid, and mellitic acid; carboxylic acid aromatic compound derivatives, such as 4-sulfophthalic acid; carboxylic aromatic condensed compounds, such as compounds obtained by substituting naphthalene with only carboxylic acid (e.g., 1,4-naphthalenedicarboxylic acid, 2,3-naphthalenedicarboxylic acid, 2,6-naphthalenedicarboxylic acid, and 1,8-naphthalenedicarboxylic acid anhydride) and derivatives of the foregoing; carboxylic acid condensed compounds (e.g., 4-chloro-1,8-naphthalenedicarboxylic acid anhydride, 4-sulfo-1,8-naphthalenedicarboxylic acid anhydride, and naphthalene-1,4,5,8-tetracarboxylic acid) and derivatives of the foregoing; anthracene ring-containing compounds, such as 2,3-anthracenedicarboxylic acid anhydride; and carboxylated polycyclic aromatic hydrocarbons (e.g., naphthacene, pentacene, benzopyrene, benzopyrene, chrysene, pyrene, triphenylene, corannulene, coronene, and ovalene) and derivatives of the carboxylated polycyclic aromatic hydrocarbons.
  •   Examples of the hydroxyl group-containing dopant include salicylic acid, m-hydroxybenzoic acid, p-hydroxybenzoic acid, 4-hydroxyphthalic acid, 3-hydroxyphthalic anhydride, 3,6-dihydroxyphthalic acid, phenolsulfonic acid, 3-hydroxy-2,7-naphthalenedicarboxylic acid, and derivatives of the foregoing.
  •   Examples of the mercapto group-containing dopant include thioglycolic acid, mercaptosuccinic acid, 2-mercaptobutyric acid, 4-mercaptobutyric acid, 2-mercaptoethanol, 2-mercaptobenzoic acid, 3-mercaptobenzoic acid, 4-mercaptobenzoic acid, o-aminothiophenol, m-aminothiophenol, p-aminothiophenol, 2-hydroxythiophenol, 3-hydroxythiophenol, 4-hydroxythiophenol, and derivatives of the foregoing.
  •   Examples of the amino group-containing dopant include aminomethanesulfonic acid, 1-amino-2-naphthol-4-sulfonic acid, 2-amino-5-naphthol-7-sulfonic acid, 3-aminopropanesulfonic acid, N-cyclohexyl-3-aminopropanesulfonic acid, o-aminobenzenesulfonic acid, m-aminobenzenesulfonic acid, p-aminobenzenesulfonic acid, 4-amino-2-chlorotoluene-5-sulfonic acid, 4-amino-3-methylbenzene-1-sulfonic acid, 4-amino-5-methoxy-2-methylbenzenesulfonic acid, 2-amino-5-methylbenzene-1-sulfonic acid, 4-amino-2-methylbenzene-1-sulfonic acid, 5-amino-2-methylbenzene-1- sulfonic acid, 4-amino-3-methylbenzene-1-sulfonic acid, polycarboxylic acid (e.g., polyacrylic acid, polymethacrylic acid, and polymaleic acid), and derivatives of the foregoing.
  •   Examples of the sulfino group-containing dopant include methanesulfinic acid, ethanesulfinic acid, isopropylsulfinic acid, benzenesulfinic acid, p-toluenesulfinic acid, cyclopropanesulfinic acid, derivatives of p-chlorobenzenesulfinic acid, hydroxymethanesulfinic acid, L-cysteinesulfinic acid, 2-aminoethanesulfinic acid, and derivatives of the foregoing.
  •   Examples of the sulfonium group-containing dopant include low-molecular-weight sulfonic acid and salts of the low molecular weight sulfonic acid, and sulfonic acid group-containing high-molecular-weight acids and salts of the sulfonic acid group-containing high-molecular-weight acids.
  •   Examples of the low-molecular-weight sulfonic acid include alkylsulfonic acid, benzenesulfonic acid, naphthalenesulfonic acid, anthraquinonesulfonic acid, camphorsulfonic acid, and derivatives of the foregoing. The low-molecular-weight sulfonic acid is particularly preferably a low-molecular-weight organic acid having a molecular weight of 1,000 or less.
  •   Examples of the alkylsulfonic acid include 2-acrylamide-2-methylpropanesulfonic acid, dodecylbenzenesulfonic acid, and derivatives of the foregoing.
  •   Examples of the benzenesulfonic acid include toluenesulfonic acid, styrenesulfonic acid, and derivatives of the foregoing.
  •   Examples of the nephthalenesulfonic acid include 1-naphthalenesulfonic acid, 2-naphthalenesulfonic acid, 1,3-naphthalenedisulfonic acid, 1,3,6-naphthalenetrisulfonic acid, 6-ethyl-1-naphthalenesulfonic acid, and derivatives of the foregoing.
  •   Examples of the anthraquinonesulfonic acid include anthraquinone-1-sulfonic acid, anthraquinone-2-sulfonic acid, anthraquinone-2,6-disulfonic acid, 2-methylanthraquinone-6-sulfonic acid, and derivatives of the foregoing.
  •   Examples of the camphorsulfonic acid include (+)-10-camphorsulfonic acid, (-)-10-camphorsulfonic acid, and derivatives of the foregoing. Moreover, the camphorsulfonic acid may be a racemate.
  •   Among the above-listed examples, benzenesulfonic acid, toluenesulfonic acid, and naphthalenesulfonic acid are preferred. The above-listed examples may be used alone or in combination.
  •   In the case where the low-molecular-weight sulfonic acid is alkylsulfonic acid, benzenesulfonic acid, naphthalenesulfonic acid, anthraquinonesulfonic acid, camphorsulfonic acid, or a derivative of the low-molecular-weight sulfonic acid, the low-molecular-weight sulfonic acid may be a salt of a low-molecular-weight organic acid. Examples of the salt of the low-molecular-weight organic acid include ammonium salts and sodium salts.
  •   Examples of the high-molecular-weight acid of the sulfonic acid group-containing high-molecular-weight acid include: polycarboxylic acid, such as polyacrylic acid, polymethacrylic acid, and polymaleic acid; polysulfonic acid, such as polyvinyl sulfonate and polystyrene sulfonate; and copolymers including any of the foregoing as structural units. Among the above-listed examples, polystyrene sulfonate (PSS) is preferred. The above-listed high-molecular-weight acids may be used alone or in combination.
  •   A weight average molecular weight (Mw) of the high-molecular-weight acid is preferably from 2,000 to 500,000, and more preferably from 10,000 to 200,000.
  •   An amount of the dopant in the microwave-induced exothermic composition is preferably from 20 parts by mass to 3,000 parts by mass, and more preferably from 30 parts by mass to 1,000 parts by mass, relative to 100 parts by mass of the electroconductive polymer.
  •   As a dopant, a single dopant may be used, or two or more dopants may be used in combination.
  • ((Combination of functional group A of crosslinking agent and functional group B of dopant that reacts with functional group A))
      The combination of the functional group A of the crosslinking agent and the functional group B of the dopant that reacts with the functional group A is suitably selected from combinations of types of the crosslinking agent used and functional groups of the dopants that can react with the crosslinking agent used. As the functional group A of the crosslinking agent used in a crosslinking reaction, the crosslinking agent preferably includes two or more functional groups to form crosslinks with the dopant present in the electroconductive polymer.
  •   The combination of the functional group A of the crosslinking agent used in a crosslinking reaction and the functional group B of the dopant to react with the functional group A is not particularly limited, except that a crosslinking reaction can be carried out with the functional group A and the functional group B. Examples of the combination will be listed below.
  •   In the case where the functional group A is an oxazoline group, examples of the functional group B include a carboxyl group, a mercapto group, a hydroxyl group, an amino group, a sulfino group, a sulfonium group, a thiol group, and an epoxy group.
  •   In the case where the functional group A is a hydroxyl group or an amino group, examples of the functional group B include a carboxyl group, an oxazoline group, a sulfonium group, an epoxy group, an aziridine group, a carbodiimide group, an isocyanate group, and a hydrazine group.
  •   In the case where the functional group A is an ethyleneimine group, an aziridine group, or a carbodiimide group, examples of the functional group B include a carboxyl group and a sulfonium group.
  •   In the case where the functional group A is an isocyanate group or a hydrazine group, examples of the functional group B include a hydroxyl group, an amino group, a mercapto group, and a sulfonium group.
  •   In the case where the functional group A is an epoxy group, examples of the functional group B include a hydroxyl group, an amino group, a carboxyl group, a mercapto group, a sulfonium group, and a thiol group.
  •   Among the above-listed examples, the preferred combination is such that the functional group A is an oxazoline group, an ethyleneimine group, an aziridine group, a carbodiimide group, or an epoxy group, and the functional group B is at least one functional group selected from the group consisting of a carboxyl group, a mercapto group, a hydroxyl group, and a sulfonium group. In the particularly preferred combination, the functional group B is preferably selected from the group consisting of an aromatic carboxyl group, a mercapto group, a hydroxyl group, and a sulfonium group. The combination of the functional group A and the functional group B may be a combination of a single functional group as the functional group A and a single functional group as the functional group B, a combination of a single functional group as the functional group A and two or more functional groups as the functional group B, a combination of two or more functional groups as the functional group A and a single functional group as the functional group B, and a combination of two or more functional groups as the functional group A and two or more functional groups as the functional group B.
  •   Conditions of crosslinking (curing) are appropriately selected according to the intended crosslinking reaction to be carried out. Examples of the crosslinking include thermal crosslinking, photo crosslinking, and X-ray crosslinking. The crosslinking reaction is preferably performed through thermal crosslinking in view of simplicity, because crosslinking can be carried out simultaneously with a process where the solvent is removed from the microwave-induced exothermic composition to form a microwave-induced exothermic film.
  •   For the crosslinking reaction, a curing rate adjuster may be added. The curing rate adjuster may be appropriately selected according to a combination of the functional group A of the crosslinking agent used in a crosslinking reaction and the functional group B of the dopant that reacts with the functional group A. Examples of the curing rate adjuster include acids, alkalis, acid anhydrides, imidazole, phosphine, phosphonium, phenol, phenol resins, amines, and derivatives or salts of the foregoing.
  • (Electroconductive polymer)
      The electroconductive polymer preferably includes at least one selected from the group consisting of polyanilines, polypyrroles, polythiophenes, polyacetylenes, polyisothianaphthenes, polyethylene vinylenes, polyparaphenylenes, polyphenylene vinylenes, polyfluorenes, polycarbazoles, polyacenes, polythiazyls, polyethylene vinylenes, polyphenylene sulfides, polyperinaphthalenes, polyacrylonitriles, polyoxadiazoles, polyindoles, polyazulenes, polyfurans, phthalocyanines and derivatives of phthalocyanines, polysilanes, polygermanes, porphyrins and derivatives of porphyrins, graphenes and derivatives of graphenes, perylene derivatives, tetrathiafulvalene derivatives, sulfur-containing heterocyclic compounds, oxygen-containing heterocyclic compound, nitrogen-containing heterocyclic compound, tetracyanoquinodimethane derivative, fullerenes, carbon nanotubes, and quinones.
  •   Among the above-listed examples, pi-conjugated electroconductive polymer compounds including a pi-conjugated principle chain, such as polythiophenes, polypyrroles, polyanilines, polyacetylenes, polyphenylenes, polyphenylene vinylenes, polyacenes, and polythiophene vinylenes are more preferred. In view of easiness of polymerization and stability in air, polythiophenes, polypyrroles, and polyanilines are yet more preferred.
  •   Examples of the polyanilines include polyaniline, poly(2-methylaniline), poly(3-methylaniline), poly(2-ethylaniline), poly(3-ethylaniline), poly(2-methoxyaniline), poly(3-methoxyaniline), poly(2-ethoxyaniline), poly(3-ethoxyaniline), poly(N-methylaniline), poly(N-propylaniline), poly(N-phenyl-1-naphthylaniline), poly(8-anilino-1-naphthalenesulfonic acid), and poly(7-anilino-4-hydroxy-2-naphthalenesulfonic acid).
  •   Examples of the polypyrroles include polypyrrole, poly(1-methylpyrrole), poly(3-methylpyrrole), poly(1-ethylpyrrole), poly(3-ethylpyrrole), poly(1-methoxypyrrole), poly(3-methoxypyrrole), poly(1-ethoxypyrrole), and poly(3-ethoxypyrrole).
  •   Examples of the polythiophenes include polythiophene, polyisothiophene, polyethylene dioxythiophene (PEDOT), polyisonaphtothiophene, polydodecylthiophene, poly(3-methylthiophene), poly(3-hexylthiophene), poly(3-methoxythiophene), poly(3-ethoxythiophene), poly(3-hexylthiophene-2,5-diyl) (P3HT), poly(3-octylthiophene-2,5-diyl) (P3OT), poly(3-dodecylthiophene-2,5-diyl) (P3DDT), poly(3-(2-methoxyethoxy)ethoxymethylthiophene-2,5-diyl), poly[(N-dodecyldioxopyrrolothiophene)-alt-(thiophene)](PDT), poly(3-undecyl-2,2'-bithiophene), and poly(4-undecyl-2,2'-bithiophene).
  •   Examples of the polyacetylenes include polyacetylene and polydiacetylene.
  •   Examples of the polyisothianaphthenes include polyisothianaphthene.
  •   Examples of the poly(thienylenevinylene) include poly(thienylenevinylene). Examples of the polyparaphenylene include polyparaphenylene and poly(2,5-dimethoxy-p-phenylene).
  •   Examples of the polyphenylene vinylenes include polyparaphenylene vinylene, poly(2,5-dimethoxyphenylvinylene) and polynaphthalene vinylene.
  •   Examples of the polyfluorenes include polyfluorene and poly(C1-C20 alkyl fluorene).
  •   Examples of the polycarbazoles include polycarbazole.
  •   Examples of the polyacenes include naphthacene, pentacene, hexacene, heptacene, dibenzopentacene, tetrabenzopentacene, pyrene, dibenzopyrene, chrysene, perylene, coronene, terrylene, ovalene, quaterrylene, circumanthracene, and derivatives of the foregoing.
  •   Other examples include: electroconductive polymer compounds, such as polythiazyl, polyethylene vinylene, polyphenylene sulfide, polyperinaphthalene, polyacrylonitrile, polyoxadiazole, polyindoles (e.g., polyindole), polyazulenes (e.g., polyazulene), polyfurans (e.g., polyfuran, and polybenzofuran), phthalocyanines (e.g., phthalocyanine, copper phthalocyanine, zinc phthalocyanine, titanyl phthalocyanine, and poly[Fe phthalocyanine (tetrazine)]) and derivatives of the phthalocyanines, polysilane compounds, and polygermane compounds; and low-molecular-weight electroconductive compounds, such as porphyrins (e.g., porphyrin, tetramethylporphyrin, tetraphenylporphyrin, diazo tetrabenzoporphyrin, monoazo tetrabenzoporphyrin, diazo tetrabenzoporphyrin, triazo tetrabenzoporphyrin, octaethylporphyrin, octaalkylthioporphyrazine, octaalkylaminoporphyrazine, hemiporphyrazine, and chlorophyll) and derivatives of the porphyrins, graphenes and derivatives of the graphenes, perylene derivatives (e.g., bis(benzimidazol)perylene), tetrathiafulvalene derivatives (e.g., dibenzotetrathiafulvalene), sulfur-containing heterocyclic compounds, oxygen-containing heterocyclic compounds, nitrogen-containing heterocyclic compounds (e.g., carbazole), tetracyanoquinodimethane derivatives, fullerene derivatives, carbon nanotube derivatives, cyanine dyes, merocyanine dyes, and quinones (e.g., benzoquinone, and naphthoquinone).
  • (Other components)
    ((Solvent))
      The solvent is not particularly limited, except that the solvent can retain the electroconductive polymer in a dissolved and dispersed state. The solvent may be a single solvent, or a mixture of two or more solvents. The solvent may be appropriately selected from protic polar solvents (e.g., water, methanol, ethanol, propanol, and acetic acid), and aprotic non-polar solvents. The above-listed examples may be used alone or in combination.
  •   As a solvent, a high boiling point solvent, which has a melting point of 100 degrees Celsius to 350 degrees Celsius, is preferably used.
  •   The high boiling point solvent is not particularly limited, except that the high boiling point solvent is a solvent having a melting point of from 100 degrees Celsius to 350 degrees Celsius. The high boiling point solvent may be a single solvent, or a mixture of two or more solvents. Examples of the high boiling point solvent include, but are not limited to, ethylene glycol, diethylene glycol, diethylene glycol monobutyl ether, dibutylene glycol monoethyl ether, diethylene glycol monoethyl ether acetate, diethylene glycol monomethyl ether, DMSO, formamide, glycerin, propylene glycol, 1,3-butanediol, and dipropylene glycol. Among the above-listed examples, ethylene glycol, diethylene glycol, DMSO, glycerin, propylene glycol, 1,3-butanediol, and dipropylene glycol are preferably used.
  •   An amount of the solvent in the microwave-induced exothermic composition is preferably from 0.01% by mass to 50% by mass, and more preferably from 1% by mass to 10% by mass. The amount of the solvent in the microwave-induced exothermic composition is from 0.01% by mass to 50% by mass, an exothermic effect can be improved, and drying speed of the microwave-induced exothermic composition is increased to improve productivity.
  •   The microwave-induced exothermic composition is preferably in a dissolved or stably dispersed state. The microwave-induced exothermic composition may be in a temporarily dispersed state by mechanical stirring.
  •   For the purpose of improving design, applicability, required physical properties (e.g., hue), fluid stability, and printability, the microwave-induced exothermic composition of the present disclosure may include a colorant, a solvent, water, wax, a pigment dispersing agent, a resin, inorganic fillers, organic fillers, a defoaming agent, a leveling agent, an anti-blocking agent, an antistatic agent, a pH regulator, slip additives, a plasticizer, a tackifier, etc. The above-listed components are appropriately selected, except that the components used do not adversely affect properties of the microwave-induced exothermic composition.
  • ((Colorant))
      As the colorant, a pigment, a dye, or a mixture of the foregoing may be added.
  •   Examples of the pigment include: inorganic pigments, such as titanium oxide, red iron oxide, barium sulfate, calcium carbonate, silica, zinc oxide, zinc sulfide, mica, talc, pearl, aluminum, and carbon black; organic pigments, such as phthalocyanine-based pigments, insoluble azo-pigments, condensed azo-pigments, dioxazine-based pigments, anthraquinone-based pigments, quinacridone-based pigments, perylene-based pigments, perinone-based pigments, and thioindigo-based pigment; and other various fluorescent pigments, metal powder pigments, and extender pigments. The above-listed pigments may be used alone or in combination.
  •   The dye is preferably a dye that is dissolved or dispersed in a solvent. As the dye, a single dye may be used, or two or more dyes are used in combination. Among the above-listed examples of the colorant, the pigment is preferably used in view of durability. Use of the colorant in the microwave-induced exothermic composition is very effective in view of color variations and design.
  • ((Solvent))
      The microwave-induced exothermic composition may include a solvent for imparting appropriate fluidity during printing or adjusting a viscosity. The solvent is not particularly limited, as long as the solvent can dissolve or disperse constituent components of the microwave-induced exothermic composition, and can retain fluidity of the microwave-induced exothermic composition. The solvent is appropriately selected from typically used organic solvents and water.
  •   Examples of the organic solvent include aromatic hydrocarbon-based solvent (e.g., toluene, and xylene), aliphatic hydrocarbon-based solvents (e.g., hexane, cyclohexane, methylcyclohexane, and ethylcyclohexane), alcohol-based solvents (e.g., methanol, ethanol, isopropyl alcohol (IPA), n-propyl alcohol, 1-butanol, 2-butanol, isobutanol, and tert-butanol), ester-based solvents (e.g., ethyl acetate, n-propyl acetate, isopropyl acetate, butyl acetate, isobutyl acetate, sec-butyl acetate, and tert-butyl acetate), ketone-based solvents (e.g., acetone, methylethylketone (MEK), methyl isobutyl ketone, and cyclohexanone), glycol ether-based solvents (e.g., ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol dimethyl ether, ethylene glycol monobutyl ether, propylene glycol monomethyl ether, propylene glycol monoethyl ether, propylene glycol monopropyl ether, and propylene glycol monobutyl ether), and esterified (e.g., esterified with acetic acid) products of the glycol ether-based solvent (e.g., ethylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate, ethylene glycol monobutyl ether acetate, diethylene glycol monoethyl ether acetate, diethylene glycol monobutyl ether acetate, propylene glycol monomethyl ether acetate, and propylene glycol monoethyl ether acetate). Among the above-listed examples, toluene, ethyl acetate, n-propyl acetate, n-propyl alcohol, isopropyl alcohol, methyl ethyl ketone, and water are more preferred in view of printability and ready availability. The above-listed examples may be used alone or in combination.
  •   An amount of the solvent in the microwave-induced exothermic composition is preferably from 30% by mass to 99.99% by mass, and more preferably from 40% by mass to 99.9% by mass.
  • ((Wax))
      The wax is not particularly limited, and may be appropriately selected according to the intended purpose. The wax may be selected from wax and monomeric organic hydrophobic materials. Examples of the wax include carnauba wax, bees wax, montan wax, paraffin wax, and synthetic wax. Examples of the monomeric organic hydrophobic materials include biphenyl, O-terphenyl, naphthalene, and anthracene. The above-listed examples may be used alone or in combination.
  • ((Pigment dispersing agent))
      The pigment dispersing agent is not particularly limited, and may be appropriately selected according to the intended purpose. Examples of the pigment dispersing agent include anionic surfactants, cationic surfactants, and nonionic surfactants. The above-listed examples may be used alone or in combination.
  • ((Resin))
      The resin is not particularly limited, and may be appropriately selected according to the intended purpose. Examples of the resin include ethylene-vinyl acetate copolymers, ethylene-vinyl alcohol copolymers, ethylene-sodium methacrylate copolymers, polyamide, polyester, polyurethane, polyvinyl alcohol, methyl cellulose, starch, polyacrylic acid, isobutylene-maleic acid copolymers, styrene-maleic acid copolymers, polyacrylamide, polyvinyl acetal, polyvinyl chloride, polyvinyl acetate, polyvinylidene chloride, rubber-based resins (e.g., isoprene rubber, styrene-butadiene rubber, ethylene-propylene rubber, butyl rubber, and acrylonitrile-butadiene rubber), polycarbonate, epoxy resins, polyolefin resins, polyvinyl pyrrolidone, silicone resins, polyacetal, polyphenylene sulfide, polysulfone, and polyether imide.
  •   The above-listed examples may be used alone or in combination. Moreover, the resin may be used as a single resin, or may be used as a copolymer or polymer blend including any of the above-listed resins. Moreover, the resin used may be partially modified. Among the above-listed examples, polyester, polyurethane, and polyacrylic acid are preferred because of excellent adhesion to a base and excellent image resistance.
  •   A viscosity of the microwave-induced exothermic composition of the present disclosure is not particularly limited. For example, the viscosity of the microwave-induced exothermic composition at 25 degrees Celsius may be from 10 millipascal-seconds to millipascal-seconds in view of easiness of handling. Considering use of the microwave-induced exothermic composition of the present disclosure as a printing ink (e.g., gravure printing ink), the viscosity of the microwave-induced exothermic composition at 25 degrees Celsius may be from 10 millipascal-seconds to 500 millipascal-seconds.
  •   The viscosity of the microwave-induced exothermic composition may be measured by a commercially available viscometer, such as a Brookfield viscometer.
  •   As described above, the microwave-induced exothermic composition of the present disclosure includes a crosslinking agent, and an electroconductive polymer doped with a dopant including a functional group that reacts with the crosslinking agent. When the microwave-induced exothermic composition of the present disclosure is used for a microwave-induced exothermic layer of a microwave-induced exothermic film or microwave-induced exothermic package, therefore, as the microwave-induced exothermic layer is disposed on a heat-sealing section and the microwave-induced exothermic layer or microwave-induced exothermic package is irradiated with microwaves, heat is generated to shrink the film so that an opening is easily formed in the heat-sealing section. In the case where the microwave-induced exothermic layer is disposed at a central section of the microwave-induced exothermic film, moreover, an opening is easily formed in the central section by breakage of the microwave-induced exothermic film. Since the microwave-induced exothermic composition of the present disclosure is used to form a microwave-induced exothermic layer, moreover, the formed microwave-induced exothermic layer is not peeled even when the microwave-induced exothermic layer is brought into contact with water, exhibiting high water resistance.
  •   When the microwave-induced exothermic composition of the present disclosure is used for a microwave-induced exothermic layer of a microwave-induced exothermic film or microwave-induced exothermic package, therefore, an opening is easily formed in the microwave-induced exothermic film or microwave-induced exothermic package by an exothermic reaction induced by microwave irradiation during microwave heating so that a high water-vapor permeability is achieved, at the same time as imparting excellent water resistance to the microwave-induced exothermic film or microwave-induced exothermic package.
  •   When the microwave-induced exothermic composition of the present disclosure is used for a microwave-induced exothermic layer of a microwave-induced exothermic film or microwave-induced exothermic package, the microwave-induced exothermic layer exhibits high water resistance without being peeled even if the microwave-induced exothermic layer is brought into contact with water. When the microwave-induced exothermic layer of the microwave-induced exothermic film or microwave-induced exothermic package is torn, the microwave-induced exothermic layer is not peeled by the moisture in the air or condensation, or steam from a food product inside a container of the microwave-induced exothermic package, so that heat is sufficiently generated, and contamination of the food product can be avoided.
  •   The microwave-induced exothermic composition of the present disclosure may include a high boiling point solvent having a boiling point of from 100 degrees Celsius to 350 degrees Celsius. Since the high boiling point solvent is included in the microwave-induced exothermic composition of the present disclosure, the electroconductive polymer doped with the dopant is suitably aligned in the course of drying the microwave-induced exothermic composition. Therefore, water-vapor permeability is assured, as well as achieving water resistance, when the microwave-induced exothermic composition of the present disclosure is used for a microwave-induced exothermic layer of a microwave-induced exothermic film or microwave-induced exothermic package.
  •   In the microwave-induced exothermic composition of the present disclosure, the functional group that is included in the dopant and reacts with the crosslinking agent may be at least one functional group selected from the group consisting of a carboxyl group, a hydroxyl group, a mercapto group, a sulfonium group, and a sulfonic acid group. Since the dopant including the above-mentioned functional group has high dispersibility in the microwave-induced exothermic composition and high electron-donating or accepting properties with respect to the electroconductive polymer, the microwave-induced exothermic composition of the present disclosure easily generates heat by microwave irradiation. Therefore, an opening is easily formed in the microwave-induced exothermic layer so that the higher water-vapor permeability is assured, as well as achieving water resistance, when the microwave-induced exothermic composition of the present disclosure is used for a microwave-induced exothermic layer of a microwave-induced exothermic film or microwave-induced exothermic package.
  •   In the microwave-induced exothermic composition of the present disclosure, the crosslinking agent may be at least one compound selected from the group consisting of an epoxy-based compound, a carbodiimide-based compound, and a silane coupling-based compound. Therefore, a reaction between the crosslinking agent and the dopant is more likely to occur so that the microwave-induced exothermic composition forms a three-dimensional network structure. Therefore, the higher water-vapor permeability is assured, as well as achieving water resistance, when the microwave-induced exothermic composition of the present disclosure is used for a microwave-induced exothermic layer of a microwave-induced exothermic film or microwave-induced exothermic package.
  •   The microwave-induced exothermic composition of the present disclosure may have a viscosity of 10 millipascal-seconds to 500 millipascal-seconds. Therefore, the electroconductive polymer doped with the dopant is more homogeneously dispersed in the microwave-induced exothermic composition of the present disclosure. Therefore, the higher water-vapor permeability is assured, as well as improving water resistance, when the microwave-induced exothermic composition of the present disclosure is used for a microwave-induced exothermic layer of a microwave-induced exothermic film or microwave-induced exothermic package.
  • <Microwave-induced exothermic film>
      The microwave-induced exothermic film of the present disclosure includes a base, and a microwave-induced exothermic layer disposed on at least one face of the base. The microwave-induced exothermic film may further include other layers, such as a sealant and an adhesive layer, as necessary. The microwave-induced exothermic layer may be stacked on one face of the base. The microwave-induced exothermic layer is a layer (coating layer) formed by applying the above-described microwave-induced exothermic composition of the present disclosure.
  •   According to the above-described embodiment of the present disclosure, a microwave-induced exothermic film having high water-vapor permeability and excellent water resistance can be provided.
  • (Base)
      The base is preferably at least one selected from the group consisting of paper, plastic films or sheets, and laminates to which sealability is imparted. Examples of the plastic films or sheets include polyester films (e.g., polyethylene terephthalate (PET), and polyethylene naphthalate (PEN)), polyolefin films (e.g., polyethylene, polypropylene, ethylene-vinyl acetate), polystyrene films, alcohol-based films (e.g., ethylene-vinyl alcohol, and polyvinyl alcohol), polyamide films, barrier polyamide films where a barrier layer is disposed between polyamide films, cellophanes, moisture-proof cellophanes, transparent vapor deposition polyester films or transparent vapor deposition polyamide films, where a vapor deposition layer of alumina or silica is deposited on a PET film or polyamide film, and various coating films obtained by coating polyvinylidene chloride resins, polyvinyl alcohol resins, polyacrylic acid resins, anchor coating resins, etc. The above-listed examples may be oriented films or cast films. The base may have a laminate structure where one or more selected from the above-listed films are stacked. The base is appropriately selected considering desired mechanical strength or dimensional stability.
  •   Moreover, corona processing, low-temperature plasma processing, frame processing, solvent processing, or coating may be performed on a coated surface of the base to improve adhesion with the microwave-induced exothermic composition. Alternatively, the base may be selected from surface-treated films to which any of the above-listed treatments has been already performed.
  •   The base may be a laminate where thermoplastic resin films or sheets are stacked by dry laminating, non-solvent laminating, or extrusion laminating, or a laminate where films or sheets are stacked together via an adhesive, or any combination of the foregoing. The base may be a monoaxially oriented film, an easy-cut film, a stretchable film, or a shrinkable film.
  •   Moreover, the base may be a laminate to which sealability is imparted. Examples of a method for imparting sealability include: a method where a sealant film or sheet available in the related art is bonded to the base; and a method where the base is coated with a resin by extrusion laminating. The layer to which sealability is imparted by the above-listed methods is referred to as a sealant.
  •   Moreover, the base may be subjected to blasting in advance.
  •   A thickness of the base is not particularly limited, except that the thickness of the base is within a range that does not adversely affect printability and winding suitability. The thickness of the base is preferably from 5 μm (micrometers) to 300 μm (micrometers), and more preferably from 6 μm (micrometers) to 250 μm (micrometers).
  • (Microwave-induced exothermic layer)
      As described above, the microwave-induced exothermic layer is a layer (coating layer) formed by using the microwave-induced exothermic composition of the present disclosure. The microwave-induced exothermic layer includes a crosslinking agent, a dopant including a functional group that reacts with the crosslinking agent, and an electroconductive polymer. The dopant may have a three-dimensional structure.
  •   The microwave-induced exothermic layer is formed at least at one side of the base, for example, by coating.
  •   The coating method is not particularly limited, and may be selected from typical coating methods.
  •   A thickness of the microwave-induced exothermic layer is preferably from 0.01 μm (micrometers) to 10 μm (micrometers), and more preferably from 0.05 μm (micrometers) to 3 μm (micrometers). When the film thickness of the microwave-induced exothermic layer is from 0.01 μm (micrometers) to 10 μm (micrometers), heat is sufficiently generated, and suitable blocking resistance is achieved.
  •   Since the microwave-induced exothermic layer is a coating layer formed using the microwave-induced exothermic composition of the present disclosure, the microwave-induced exothermic layer generates heat through microwave irradiation during microwave heating so that an opening is easily formed in the microwave-induced exothermic film or the below-described microwave-induced exothermic package. Therefore, high water-vapor permeability is exhibited, as well as achieving excellent water resistance.
  • (Other layers)
    ((Sealant))
      The microwave-induced exothermic film according to one embodiment of the present disclosure may preferably include a sealant, as necessary.
  •   The sealant is preferably a layer including a resin having sealability. Examples of the resin used in the sealant include thermoplastic resins, such as polyethylene resins (e.g., LDPE, LLDPE, HDPE, and metallocene polyethylene), polypropylene resins, ethylene-vinyl acetate copolymers, ionomer resins, ethylene-acrylic acid copolymers, ethylene-ethyl acrylate copolymers, ethylene-methyl acrylate copolymers, ethylene-methacrylic acid copolymers, ethylene-methyl methacrylate copolymers, ethylene-propylene copolymers, methyl terpene polymers, acid-modified polyolefin resins (e.g., polyethylene or polypropylene modified with maleic acid or fumaric acid), and polystyrene resins. The above-listed resins may be used alone or in combination.
  •   A film including any of the above-listed resins or a laminate including two or more films including any of the above-listed resins may be formed through laminating (e.g., dry laminating, wet laminating, non-solvent laminating, and thermal laminating), resin coating (e.g., extrusion laminating), coating of a heat-sealing agent, or bonding via a hot-melt adhesive. The film or laminate including any of the above-listed resins is not necessarily formed over an entire surface of the microwave-induced exothermic film, and may be formed on a sealing area.
  •   Examples of the film include polyolefin films, such as polyethylene, polypropylene, mixed resins of polyethylene and polypropylene, ethylene-vinyl acetate copolymer resins, ethylene-(meth)acrylic acid copolymer resins, ethylene-methyl (meth)acrylate copolymer resins, ethylene-ethyl (meth)acrylate copolymer resins, and ethylene-vinyl alcohol copolymer resins.
  •   Examples of the resin used for resin coating or the resin of a hot-melt adhesive used for extrusion laminating include thermoplastic resins, such as polyethylene resins (e.g., LDPE, LLDPE, and HDPE), polypropylene resins, ethylene-vinyl acetate copolymers, ionomer resins, ethylene-acrylic acid copolymers, ethylene-ethyl acrylate copolymers, ethylene-methyl acrylate copolymers, ethylene-methacrylic acid copolymers, ethylene-methyl methacrylate copolymers, ethylene-propylene copolymers, methyl terpene polymers, acid-modified polyolefin resins (e.g., polyethylene or polypropylene modified with maleic acid or fumaric acid), and polystyrene resins. The above-listed resins may be used alone or in combination.
  •   A thickness of the sealant is not particularly limited. In view of sealability, cost, and productivity, the thickness of the film as the sealant is preferably from 2 μm (micrometers) to 200 μm (micrometers), the thickness of the resin coating by extrusion laminating, which serves as the sealant, is preferably from 1 μm (micrometer) to 100 μm (micrometers), the thickness of the coated heat-sealant serving as the sealant is preferably from 0.1 μm (micrometers) to 10 μm (micrometers), and the thickness of the coated hot-melt adhesive serving as the sealant is preferably from 1 μm (micrometers) to 50 μm (micrometers).
  • ((Adhesive layer))
      The microwave-induced exothermic film of the present disclosure may further include an adhesive layer. For example, the adhesive layer is disposed between the base and another base, or between the base and the sealant. The adhesive layer is configured to bond two layers together using an adhesive or pressure sensitive adhesive (including wax and hot-melt adhesives) having adhesiveness or stickiness.
  •   Examples of the resin used to form the adhesive layer include the resins having sealability used for formation of the above-described sealant, urethane resins, butadiene resins, polyethylene imide resins, isocyanate resins, and chelates. As the resin used to form the adhesive layer, a commercially available adhesive may be used. Moreover, the adhesive may be a one component adhesive where a main component and a curing agent are mixed, or a two component adhesive including a main component and a curing agent separately. In the case where the resin used to form the adhesive layer is a two component adhesive, a mixing ratio of the main component and the curing agent is appropriately adjusted to mix the main component with the curing agent.
  •   The microwave-induced exothermic film of the present disclosure may further include an overcoating layer on the microwave-induced exothermic layer.
  • ((Other layers))
      The microwave-induced exothermic film according to one embodiment of the present disclosure may further include other layers. Examples of other layers include OPP films, ONY films, PET films, EVOH films, PVA films, cellophane films, barrier nylon films, oriented polyethylene films, (modified) polyacrylic acid coating films, PVA coating films, transparent vapor deposition films, where inorganic oxide (e.g., aluminum oxide and silicon oxide) is deposited on an oriented polyethylene terephthalate film through vapor deposition, transparent barrier film (K Coat), where a base film (e.g., OPP, ONY, PET, and cellophane) is coated with polyvinylidene chloride (PVDC), and barrier films where OPP films or NY films are laminated via an ethylene-vinyl alcohol copolymer resin. The above-listed films may be disposed at the opposite side of the base to the side where the coated film is disposed.
  • ((Printing ink layer))
      The microwave-induced exothermic film of the present disclosure may include a printing ink layer disposed between the predetermined layers. Any typical printing ink is used for the printing ink layer. The printing ink is appropriately selected according to the base. In view of printability and ready availability, the printing ink is preferably a gravure ink including a resin, such as a urethane resin, a vinyl chloride-vinyl acetate copolymer resin, nitrocellulose, a polyamide resin, an acrylic resin, a chlorinated polypropylene resin, and a polyester resin. The gravure ink may include one or two or more of the above-listed resins. In the case where two or more color gravure inks are used, the used inks may not include the same resins, and inks including mutually different resins may be appropriately used in combination.
  • ((Anchor coat layer))
      The microwave-induced exothermic film of the present disclosure may include an anchor coat layer between the base and the microwave-induced exothermic layer. The anchor coat layer may be transparent. Alternatively, the anchor coat layer may be formed by using an anchor coating agent including a colorant so that many different color variations and color designs are achieved.
  •   Examples of the microwave-induced exothermic film of the present disclosure are illustrated in Figs. 1 to 5.
  •   As illustrated in Fig. 1, the microwave-induced exothermic film 1A includes a base 11, a microwave-induced exothermic layer 12, and a sealant 13, where the sealant 13, the base 11, and the microwave-induced exothermic layer 12 are stacked in this order. The microwave-induced exothermic film 1A includes the microwave-induced exothermic layer 12 disposed on at least part of one face of the base 11, and the sealant 13 may be disposed on the entire area of the other face of the base 11. The microwave-induced exothermic layer 12 may be disposed over an entire area of one face of the base 11, and the sealant 13 may be disposed on at least part of the other face of the base 11.
  •   As illustrated in Fig. 2, the microwave-induced exothermic film 1B has the same structure to the structure of the microwave-induced exothermic film 1A of Fig. 1, except that the base 11 and the microwave-induced exothermic layer 12 are stacked in the reverse order. Specifically, the microwave-induced exothermic film 1B includes a base 11, a microwave-induced exothermic layer 12, and a sealant 13, where the sealant 13, the microwave-induced exothermic layer 12, and the base 11 may be stacked in this order.
  •   As illustrated in Fig. 3, the microwave-induced exothermic film 1C has the same structure to the structure of the microwave-induced exothermic film 1A of Fig. 1, except that the microwave-induced exothermic layer 12 may be disposed at an opposite side of the sealant 13 to the side where the base 11 is disposed. Specifically, the microwave-induced exothermic film 1C includes a base 11, a microwave-induced exothermic layer 12, and a sealant 13, where the microwave-induced exothermic layer 12, the sealant 13, and the base 11 are stacked in this order.
  •   As illustrated in Fig. 4, the microwave-induced exothermic film 1D includes a microwave-induced exothermic layer 12 and a base 14 having sealability. The microwave-induced exothermic layer 12 may be disposed on part of one face of the base 14 having sealability.
  •   As illustrated in Fig. 5, the microwave-induced exothermic film 1E has the same structure to the structure of the microwave-induced exothermic film 1A of Fig. 1, except that the sealant 13 is not disposed, and the base 11 and the microwave-induced exothermic layer 12 are stacked in this order.
  • <Method for producing microwave-induced exothermic film>
      The method for producing a microwave-induced exothermic film according to one embodiment of the present disclosure includes forming of a microwave-induced exothermic layer including a microwave-induced exothermic composition on at least one face of a base (formation of a microwave-induced exothermic layer).
  •   According to the above-described embodiment of the present disclosure, a method for producing a microwave-induced exothermic film having high water-vapor permeability and excellent water resistance can be provided.
  •   The formation of the microwave-induced exothermic layer is preferably printing to form the microwave-induced exothermic composition on the base. The printing is preferably at least one selected from the group consisting of silk screen printing, gravure printing, offset printing, flexographic printing, roller coating, brush coating, spraying, knife jet coating, and inkjet printing. Among the above-listed examples, in view of high quality and high productivity, gravure printing, flexographic printing, inkjet printing, or silk screen printing is preferred, gravure printing is more preferred, and particularly, gravure printing with a multicolor gravure printing printer is yet more preferred. Since printing is used, a coating layer may be disposed in two or more regions, and coating layers may be superimposed. Therefore, water vapor permeable openings are easily formed, and heat generation is easily controlled.
  •   After forming a base, in which one or more films are laminated by the above-described lamination method, the microwave-induced exothermic layer may be formed on one face of the base by any of various printing methods (overprinting of the microwave-induced exothermic composition). After forming the microwave-induced exothermic layer on the face of the base by the printing method, another base may be formed on the other face of the base by any of the above-described lamination method. Moreover, the microwave-induced exothermic layer may be formed on both faces of the base.
  •   In the case where an overcoating layer is disposed on the microwave-induced exothermic layer, the overcoating layer can be formed with an overcoating agent, overcoating varnish, or overprint varnish.
  •   According to the method for producing the microwave-induced exothermic film of the present disclosure, printing performed to form the microwave-induced exothermic layer, the printing ink layer, and the anchor coat layer may be gravure printing by one or more units of a multicolor gravure printer. Use of gravure printing enables sequential formation of a microwave-induced exothermic layer, a printing ink layer, an anchor coat layer, etc., on a base in one production line so that a microwave-induced exothermic film can be easily produced in a sequential process flow (one pass) at low cost. Moreover, easiness of formation of a water vapor permeable opening or heat generation can be easily controlled. When the above-mentioned layers cannot be sequentially formed in one production line due to the specification of the gravure printer, the printing environment, or the facility used, the above-mentioned layers may be produced off-line (out-line).
  •   In the case where a microwave-induced exothermic layer is formed by gravure printing, easiness of opening or heat generation is easily controlled by reducing a dot area percentage, adjusting a plate depth, or adjusting a dilution rate of the microwave-induced exothermic composition, if heat is generated excessively with a dot area percentage of 100%, or according to desired easiness of formation of a water vapor permeable opening.
  •   The microwave-induced exothermic layer may be formed only in a region in which formation of opening is desired. Alternatively, the microwave-induced exothermic layer may be formed over an entire surface. Moreover, a different coating pattern of the microwave-induced exothermic layer, such as a pictorial pattern and a design, may be formed according to a desired shape of an opening through which water vapor is passed through, or intended easiness of opening.
  •   Moreover, the printing is preferably gravure printing using one or more color gravure inks so that a predetermined printing ink layer may be formed on an opposite face of the base to the face on which the microwave-induced exothermic layer is disposed, or between the base and the microwave-induced exothermic layer, or between the microwave-induced exothermic layer and the anchor coat layer.
  •   Moreover, the printing is preferably gravure printing performed by a multicolor gravure printer. The microwave-induced exothermic layer is substantially colorless, and is transparent. Since a printing ink layer can be simultaneously formed by gravure printing in one production line (in-line) without obstructing other information, such as a pictorial pattern, various colors or color designs can be imparted to the microwave-induced exothermic layer. For example, a design of a package may be imparted to enhance consumer appeal, or information regarding an opening area, an opening method, or cautions may be displayed, or information, such as a company name, a logo, a product name, illustration of a mascot, contents, ingredients, notification or application method of promotions, a method of easing or using, date, a place of production, and raffle numbers, may be imparted.
  •   Moreover, the method may further include formation of an intermediate layer, an anchor coat layer, or an overcoating layer. The formation of the above-listed layers is not particularly limited, except that any of formation methods available in the related art, such as bonding and coating, is used.
  •   Each composition, such as the microwave-induced exothermic composition, the printing ink, and the anchor coating agent, can be produced by homogeneously dissolving or dispersing an electroconductive organic compound, a resin, a pigment, a sealable resin, various additives etc., in a solvent according to any method available in the related art. For the dissolving or dispersing, various stirrers or dispersers, such as dissolvers, roll mills, ball mills, bead mills, sand mills, attritors, paint shakers, agitators, HENSCHEL mixers, colloid mills, pearl mills, ultrasonic homogenizers, wet jet mills, kneaders, and homomixers, may be used. The above-listed stirrers or dispersers may be used alone or in combination. In the case where air bubbles or coarse particles are included in the composition, such air bubbles or coarse particles impair printability of the composition or quality of print. Therefore, air bubbles or coarse particles are preferably removed from the composition using a filtration device or centrifuge available in the related art.
  •   A viscosity of the above-mentioned composition is not particularly limited, as long as printing of the composition can be carried out without any problem. In view of suitability for production and handling of the composition, the viscosity of the composition at 25 degrees Celsius is preferably from 10 millipascal-seconds to 1,000 millipascal-seconds. In the case where the composition is used as a gravure printing ink, the viscosity of the composition is more preferably from 10 millipascal-seconds to 500 millipascal-seconds.
  •   As described above, the viscosity may be measured by a commercially available viscometer, such as a Brookfield viscometer.
  •   The microwave-induced exothermic film of the present disclosure includes a microwave-induced exothermic layer, where the microwave-induced exothermic layer includes the above-described microwave-induced exothermic composition of the present disclosure. When the microwave-induced exothermic film is arranged in a manner such that the microwave-induced exothermic layer is overlapped with the heat-sealing section, the microwave-induced exothermic layer generates heat as a result of microwave irradiation so that an opening is formed in the heat-sealing section due to the shrinkage of the film. When the microwave-induced exothermic layer is arranged at a central section of the microwave-induced exothermic film, an opening is easily formed in the central section due to the breakage of the microwave-induced exothermic film. As the microwave-induced exothermic film of the present disclosure can form an opening as a result of microwave irradiation, the microwave-induced exothermic film can achieve high water-vapor permeability, as well as achieving water resistance.
  •   Since the microwave-induced exothermic film of the present disclosure has the above-described properties, the microwave-induced exothermic film is suitably used as a microwave-induced exothermic film for a package, and can be particularly effectively used as a microwave-induced exothermic film for a water vapor permeable package.
  • <Microwave-induced exothermic package>
      The microwave-induced exothermic package of the present disclosure includes the above-described microwave-induced exothermic film of the present disclosure, where a microwave-induced exothermic layer is formed at least at part of the microwave-induced exothermic film. The microwave-induced exothermic film may constitute an entire part of a package body of the microwave-induced exothermic package, or only part of the package body of the microwave-induced exothermic package.
  •   The microwave-induced exothermic package may be selected from embodiments typically used for microwave-induced exothermic sheets. The package body of the microwave-induced exothermic package may be a 2 side seal pouch, a 3 side seal pouch, a 4 side seal pouch, a pillow seal pouch, a standing pouch, a lap seal pouch, a gusset bag, a fusion sealable package, a tube, a toffee wrapper, an overholding wrapping package, a fin-sealed package, a dumpling wrapper, a wrapper with twisted ends, a pouch with clipped ends, Tetra Pak (registered trademark), a gable top package, a brick carton, a vacuum packaging, a cup, a tray, a bottle, a container, a box, a case, a food tray, a cover, a lid, a cap, a covering material, a label, or a sheet.
  •   A method for producing the microwave-induced exothermic package preferably includes formation of a package using the microwave-induced exothermic film.
  •   The formation may include shaping of the microwave-induced exothermic film into a package. One sheet of the microwave-induced exothermic film may be folded in half, and the both edges of the folded film may be sealed to form a bag. Moreover, two sheets of the microwave-induced exothermic film may be stacked so that the microwave-induced exothermic layers face each other, and the both edges of the stacked films are sealed to form a bag.
  •   Moreover, the formation may include covering a container with the microwave-induced exothermic film to form a package.
  •   For the formation, any method used for forming typical packages, such as a 2 side seal pouch, a 3 side seal pouch, a 4 side seal pouch, a pillow seal pouch, a standing pouch, a lap seal pouch, a gusset bag, a fusion sealable package, a tube, a toffee wrapper, an overholding wrapping package, a fin-sealed package, a dumpling wrapper, a wrapper with twisted ends, a pouch with clipped ends, Tetra Pak (registered trademark), a gable top package, a brick carton, a vacuum packaging, a cup, a tray, a bottle, a container, a box, a case, a food tray, a cover, a lid, a cap, a covering material, a label, and a sheet, may be used.
  •   Examples of the structure of the microwave-induced exothermic package of the present disclosure are illustrated in Figs. 6 and 7.
  •   As illustrated in Fig. 6, the microwave-induced exothermic package 2A includes a lid 21 and a container 22. The microwave-induced exothermic package 2A is a package container where the lid 21 is sealed on a heat-sealing section 221 of the container 22 through heat-sealing.
  •   The lid 21 may be any of the above-described microwave-induced exothermic films 1A to 1E of the present disclosure. The lid 21 may be formed so that part of the microwave-induced exothermic layer 12 is positioned over the heat-sealing section 221.
  •   The microwave-induced exothermic layer 12 is linearly arranged on the lid 21, but the arrangement of the microwave-induced exothermic layer 12 may be changed according to contents of the container 22, an inner volume of the container 22, or a shape of the container 22. The microwave-induced exothermic layer 12 may be in the shape of a circle or a rectangle, and the microwave-induced exothermic layer 12 may be disposed in two or more areas of the lid 21.
  •   The microwave-induced exothermic layer 12 is disposed substantially at a center of the upper edge of the short side of the container 22, but the microwave-induced exothermic layer 12 may be disposed at any part of the heat-sealing section.
  •   The container 22 is substantially an upside-down truncated rectangular pyramid, but the container 22 may have another shape, such as a cylinder, a cube, and a triangular prism, according to contents or intended use.
  •   The container 22 has a heat-sealing section 221 at an upper part of the container 22. The heat-sealing section 221 is formed into a flat plane to be in contact with the lid 21. The lid 21 and the container 22 are joined together at the heat-sealing section 221.
  •   As the microwave-induced exothermic package 2A is irradiated with microwaves, the microwave-induced exothermic layer 12 generates heat to soften the heat-sealing section 221. As a result, an opening may be formed between the lid 21 and the container 22 by the increased internal pressure due to the water vapor generated from the contents including moisture. The water vapor is released from the opening.
  •   As illustrated in Fig. 7, the microwave-induced exothermic package 2B is a package container having the same structure as the structure of the microwave-induced exothermic package 2A, except that the position of the microwave-induced exothermic layer 12 is changed to a position that is not overlapped with the heat-sealing section 221 of the container 22. The microwave-induced exothermic layer 12 may be disposed substantially at a center of the lid 21 along the longitudinal direction of the lid 21.
  •   As the microwave-induced exothermic package 2B is irradiated with microwaves, the microwave-induced exothermic layer 12 generates heat to break or soften the section of the lid 21 to which the microwave-induced exothermic layer 12 is disposed to a degree that the lid 21 can break by vapor pressure. As a result, an opening from which water vapor generated from the contents including mixture is released may be formed.
  •   The microwave-induced exothermic package of the present disclosure includes a microwave-induced exothermic layer, where the microwave-induced exothermic layer includes the above-described microwave-induced exothermic composition of the present disclosure. As the microwave-induced exothermic package is irradiated with microwaves during microwave heating, the microwave-induced exothermic layer generates heat. When the microwave-induced exothermic layer is disposed over the heat-sealing section, therefore, an opening is easily formed at the heat-sealing section due to the shrinkage of the film. When the microwave-induced exothermic layer is disposed at a center of the microwave-induced exothermic film, an opening is easily formed in the center of the microwave-induced exothermic film due to the breakage of the microwave-induced exothermic film. Since the microwave-induced exothermic package of the present disclosure can easily form an opening through microwave irradiation, high water-vapor permeability is achieved as well as achieving excellent water resistance.
  •   Since the microwave-induced exothermic package of the present disclosure has the above-described properties, the microwave-induced exothermic package is suitably used as a microwave-assisted exothermic package, such as packages for microwave heating.
  •   Since the microwave-induced exothermic package can achieve both high water-vapor permeability and high water resistance, the microwave-induced exothermic package is suitably used as a package that form one or more permeation holes through microwave irradiation. For example, moreover, the microwave-induced exothermic package of the present disclosure is suitably applied for a cooking sheet used for browning food products with microwave irradiation.
  •   As described above, embodiments of the present invention have been described. The embodiments are described merely as examples, and the present invention is not limited to these embodiments. The embodiments may be carried out in various combination and omission, substitution, or modification may be made in the embodiments without departing from the scope of the present invention. The embodiments and modified embodiments are within the scope of the present invention, as well as being within the scope equivalent to the invention defined in the scope of claims.
  • Examples
  •   The present disclosure will be described hereinafter by way of Examples and Comparative Examples. Examples should not be construed as to limit the scope of the present disclosure.
  • <Production of microwave-induced exothermic composition>
    (Production Example 1)
      With 100 parts by mass of a PEDOT:PSS solution (ORGACON S-315, available from AGFA Materials Japan, LTD.) including polyethylene dioxythiophene (PEDOT) serving as an electroconductive polymer and polystyrene sulfonate (PSS) serving as a dopant, 0.6 parts by mass of an epoxy crosslinking agent (EM0427WC, available from ADEKA CORPORATION) (functional group molar ratio: 1.0:1.0), and 30 parts by mass of ethanol were mixed. The resulting mixture was stirred for 30 minutes to prepare a microwave-induced exothermic composition 1.
  • (Production Example 2)
      A microwave-induced exothermic composition 2 was produced in the same manner as in Production Example 1, except that the epoxy crosslinking agent was replaced with 0.08 parts by mass of a carbodiimide crosslinking agent (V-02, available from Nisshinbo Chemical Inc.) (functional group molar ratio: 1.0:0.01).
  • (Production Example 3)
      A microwave-induced exothermic composition 3 was produced in the same manner as in Production Example 1, except that the epoxy crosslinking agent was replaced with 8 parts by mass of a carbodiimide crosslinking agent (SV-02, available from Nisshinbo Chemical Inc.) (functional group molar ratio: 1.0:10.0).
  • (Production Example 4)
      A microwave-induced exothermic composition 4 was produced in the same manner as in Production Example 1, except that the epoxy crosslinking agent was replaced with 0.2 parts by mass of a silane coupling-based crosslinking agent (X-12-984S, available from Shin-Etsu Chemical Co., Ltd.) (functional group molar ratio: 1.0:10.0).
  • (Production Example 5)
      A microwave-induced exothermic composition 5 was produced in the same manner as in Production Example 1, except that the PEDOT:PSS solution was replaced with 100 parts by mass of a dodecylbenzene sulfonate-doped polyaniline (available from Sigma-Aldrich) solution including dodecylbenzene sulfonate serving as the dopant and polyaniline serving as the electroconductive polymer.
  • (Production Example 6)
      With 100 parts by mass of a PEDOT:PSS solution (ORGACON S-315, available from AGFA Materials Japan, LTD.), 3.2 parts by mass of an oxazoline-based crosslinking agent (WS-700, available from NIPPON SHOKUBAI CO., LTD.) (functional group molar ratio: 1.0:1.0) was mixed. The resulting mixture was stirred for 30 minutes to produce a microwave-induced exothermic composition 6.
  • (Production Example 7)
      With 100 parts by mass of a PEDOT:PSS solution (ORGACON S-315, available from AGFA Materials Japan, LTD.), 0.6 parts by mass of an epoxy crosslinking agent (EM0427WC, available from ADEKA CORPORATION) (functional group molar ratio: 1.0:1.0), 30 parts by mass of ethanol, and 5 parts by mass of ethylene glycol serving as a high boiling point solvent were mixed. The resulting mixture was stirred for 30 minutes to produce a microwave-induced exothermic composition 7.
  • (Production Example 8)
      With 100 parts by mass of a PEDOT:PSS solution (ORGACON S-315, available from AGFA Materials Japan, LTD.), 30 parts by mass of ethanol was mixed. The resulting mixture was stirred for 30 minutes to produce a microwave-induced exothermic composition 8.
  • (Production Example 9)
      With 100 parts by mass of a PEDOT:PSS solution (ORGACON S-315, available from AGFA Materials Japan, LTD.), 10 parts by mass of a styrene acrylic resin emulsion (52J, available from BASF Japan Ltd.) serving as a crosslinking agent and 30 parts by mass of ethanol were mixed. The resulting mixture was stirred for 30 minutes to produce a microwave-induced exothermic composition 9.
  • (Production Example 10)
      With 100 parts by mass of a PEDOT:PSS solution (ORGACON S-315, available from AGFA Materials Japan, LTD.), 100 parts by mass of an acrylic resin emulsion (52J, available from BASF Japan Ltd.) serving as a crosslinking agent and 30 parts by mass of ethanol were mixed. The resulting mixture was stirred for 30 minutes to produce a microwave-induced exothermic composition 10.
  •   The crosslinking agent, the dopant, and the electroconductive polymer included in the microwave-induced exothermic composition of each of Production Examples, and the presence or absence of the high boiling point solvent in the microwave-induced exothermic composition of each of Production Examples are presented in Table 1.





  • <Production of microwave-induced exothermic film>
    (Examples 1 to 8 and Comparative Examples 1 to 6)
      The microwave-induced exothermic composition of each of Production Examples was applied to a predetermined area of a heat-seal PET film serving as a base. The predetermined area was a "heat-sealing section" or "central section" having the predetermined size. The applied microwave-induced exothermic composition was dried at 90 degrees Celsius for 5 minutes, followed by storing at 25 degrees Celsius for 24 hours, to thereby produce a microwave-induced exothermic film, in which a microwave-induced exothermic layer (coating film or coating layer) was formed on the heat seal PET film.
  •   In the case where the coated area was the "heat-sealing section" of the heat seal PET film, the microwave-induced exothermic composition was applied in the size of 5 cm in length and 5 cm in width as viewed horizontally, and heat sealing was performed by arranging the microwave-induced exothermic layer in a manner that the length direction (the long side) of the microwave-induced exothermic layer overlapped with the sealing section and was arranged to be vertical to the heat-sealing section.
  •   In the case where the coated area was the "central section" of the heat seal PET film, the microwave-induced exothermic composition was applied in the size of 10 cm in length and 1 cm in width as viewed horizontally, and heat sealing was performed by arranging the microwave-induced exothermic layer to be in the central part of the container.
  •   The sealing was performed in the following manner. A paper wipe (KIM TOWEL, available from NIPPON PAPER CRECIA CO., LTD.) soaking 50 g of water was placed in a container formed of PP, and the container and the film to which the microwave-induced exothermic composition was applied were sealed together by heat sealing at 180 degrees Celsius for 1 second.
  •   The microwave-induced exothermic composition used in the microwave-induced exothermic film of each of Examples and Comparative Examples, and the area of the heat seal PET film coated with the microwave-induced exothermic composition in each of Examples and Comparative Examples are presented in Table 2.



  • <Evaluations>
      As evaluations of the microwave-induced exothermic film of each of Examples and Comparative Examples, water-vapor permeability and water resistance were measured and evaluated in the following manner.
  • (Water-vapor permeability)
      The container and the film sealed by heat sealing were heated in a microwave (RE-7500, available from Sharp Corporation) at 500 W for 120 seconds, and water-vapor permeability was evaluated based on the following evaluation criteria.
    ((Evaluation criteria))
    A: The steam was released from the area coated with microwave-induced exothermic layer within 30 seconds.
    B: The steam was released from the area coated with microwave-induced exothermic layer within 30 seconds to 120 seconds.
    C: The steam was not released, or was released from the area other than the area coated with microwave-induced exothermic layer .
  • (Water resistance)
      A surface of the microwave-induced exothermic layer of the microwave-induced exothermic film of each of Examples and Comparative Example was tested by touching with a finger after immersing the microwave-induced exothermic film in water for 1 hour, and after taking microwave-induced exothermic film out from the water. The result was evaluated based on the following evaluation criteria.
    ((Evaluation criteria))
    A: After immersing the microwave-induced exothermic film in water and taking out from the water, the degree of peeling of the microwave-induced exothermic layer from the base in the test was less than 20%.
    B: After immersing the microwave-induced exothermic film in water and taking out from the water, the degree of peeling of the microwave-induced exothermic layer from the base in the test was from 20% to 50%.
    C: After immersing the microwave-induced exothermic film in water and taking out from the water, the degree of peeling of the microwave-induced exothermic layer from the base in the test was 50% or greater.
    D: The microwave-induced exothermic layer was peeled from the base during the period when the microwave-induced exothermic film was immersed in water.
  •   The evaluation results of water-vapor permeability and water resistance of the microwave-induced exothermic layer are presented in Table 3.
  •   It was found from the results of Table 3 that the microwave-induced exothermic layers of Examples 1 to 10 generated heat by microwave irradiation to easily form an opening compared to the microwave-induced exothermic layers of Comparative Examples 1 to 6, and the microwave-induced exothermic films of Examples 1 to 10 had high water-vapor permeability and high water resistance, achieving both the water-vapor permeability and the water resistance.
  •   As demonstrated above, when a microwave-induced exothermic layer is formed with a microwave-induced exothermic composition including a crosslinking agent, a dopant including a functional group that reacts with the crosslinking agent, and an electroconductive polymer, a microwave-induced exothermic film or microwave-induced exothermic package including the microwave-induced exothermic layer can achieve high water-vapor permeability and excellent water resistance.
  •   For example, embodiments of the present disclosure are as follows.
      <1>  A microwave-induced exothermic composition, including:
      a crosslinking agent;
      a dopant including a functional group that reacts with the crosslinking agent; and
      an electroconductive polymer.
      <2>   The microwave-induced exothermic composition according to <1>, further including:
      a high boiling point solvent having a boiling point of from 100 degrees Celsius to 350 degrees Celsius.
      <3>  The microwave-induced exothermic composition according to <1> or <2>,
    wherein the functional group that is included in the dopant and reacts with the crosslinking agent is at least one functional group selected from the group consisting of a carboxyl group, a hydroxyl group, a mercapto group, a sulfonium group, and a sulfonic acid group.
      <4>  The microwave-induced exothermic composition according to any one of <1> to <3>,
    wherein the crosslinking agent is at least one compound selected from the group consisting of an epoxy-based compound, a carbodiimide-based compound, and a silane coupling-based compound.
      <5>   The microwave-induced exothermic composition according to any one of <1> to <4>,
    wherein the microwave-induced exothermic composition has a viscosity of from 10 millipascal-seconds to 500 millipascal-seconds.
      <6>  A microwave-induced exothermic film, including:
      a base; and
      a microwave-induced exothermic layer disposed on at least one face of the base,
    wherein the microwave-induced exothermic layer includes a crosslinking agent, a dopant including a functional group that reacts with the crosslinking agent, and an electroconductive polymer.
      <7>  A microwave-induced exothermic package, including:
      a package body including the microwave-induced exothermic film of <6>, where the microwave-induced exothermic film constitutes an entire part, or part of the package body.
      <8>  A method for producing a microwave-induced exothermic film, the method including:
      forming a microwave-induced exothermic layer on at least one face of a base, the microwave-induced exothermic layer including a microwave-induced exothermic composition, the microwave-induced exothermic composition including a crosslinking agent, a dopant including a functional group that reacts with the crosslinking agent, and an electroconductive polymer.
  •   The present application is based on and claims priority to Japanese patent application No. 2023-041346 filed on March 15, 2023, with the Japanese Patent Office, the entire contents of which are hereby incorporated by reference.
  • Description of Reference Numeral
  • 1A to 1E microwave-induced exothermic film
    11 base
    12 microwave-induced exothermic layer
    13 sealant
    14 sealable base
    2A, 2B microwave-induced exothermic package
    21 lid
    22 container
    221 heat-sealing section

Claims (8)

  1.   A microwave-induced exothermic composition, comprising:
      a crosslinking agent;
      a dopant including a functional group that reacts with the crosslinking agent; and
      an electroconductive polymer.
  2.   The microwave-induced exothermic composition according to claim 1, further comprising:
      a high boiling point solvent having a boiling point of from 100 degrees Celsius to 350 degrees Celsius.
  3.   The microwave-induced exothermic composition according to claim 1,
    wherein the functional group that is included in the dopant and reacts with the crosslinking agent is at least one functional group selected from the group consisting of a carboxyl group, a hydroxyl group, a mercapto group, a sulfonium group, and a sulfonic acid group.
  4.   The microwave-induced exothermic composition according to claim 1,
    wherein the crosslinking agent is at least one compound selected from the group consisting of an epoxy-based compound, a carbodiimide-based compound, and a silane coupling-based compound.
  5.   The microwave-induced exothermic composition according to claim 1,
    wherein the microwave-induced exothermic composition has a viscosity of from 10 millipascal-seconds to 500 millipascal-seconds.
  6.   A microwave-induced exothermic film, comprising:
      a base; and
      a microwave-induced exothermic layer disposed on at least one face of the base,
    wherein the microwave-induced exothermic layer includes a crosslinking agent, a dopant including a functional group that reacts with the crosslinking agent, and an electroconductive polymer.
  7.   A microwave-induced exothermic package, comprising:
      a package body including the microwave-induced exothermic film of claim 6, where the microwave-induced exothermic film constitutes an entire part, or part of the package body.
  8.   A method for producing a microwave-induced exothermic film, the method comprising:
      forming a microwave-induced exothermic layer on at least one face of a base, the microwave-induced exothermic layer including a microwave-induced exothermic composition, the microwave-induced exothermic composition including a crosslinking agent, a dopant including a functional group that reacts with the crosslinking agent, and an electroconductive polymer.
EP24713762.3A 2023-03-15 2024-03-06 Microwave-induced exothermic composition, microwave-induced exothermic film, microwave-induced exothermic package, and method for producing microwave-induced exothermic film Pending EP4681503A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2023041346A JP2024131220A (en) 2023-03-15 2023-03-15 Microwave heat generating composition, microwave heat generating film, microwave heat generating package, and method for producing microwave heat generating film
PCT/JP2024/008447 WO2024190553A1 (en) 2023-03-15 2024-03-06 Microwave-induced exothermic composition, microwave-induced exothermic film, microwave-induced exothermic package, and method for producing microwave-induced exothermic film

Publications (1)

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EP4681503A1 true EP4681503A1 (en) 2026-01-21

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EP (1) EP4681503A1 (en)
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US5108653A (en) 1986-03-31 1992-04-28 Union Carbide Chemicals & Plastics Technology Corporation Surface active polycarbodiimides and their dispersions
US4820863A (en) 1986-03-31 1989-04-11 Union Carbide Corporation Surface active polycarbodiimides
JP6060845B2 (en) * 2013-07-31 2017-01-18 王子ホールディングス株式会社 Manufacturing method of conductive sheet, conductive sheet, and touch panel
JP6713797B2 (en) 2016-03-07 2020-06-24 東京インキ株式会社 Microwave heat-generating packaging film, microwave heat-generating packaging body, and methods for producing the same
JP7451937B2 (en) * 2019-10-25 2024-03-19 大日本印刷株式会社 Container with lid for microwave heating
JP7813023B2 (en) 2021-09-13 2026-02-12 湖北工業株式会社 Anti-reflection film, optical fiber, optical component, and method for manufacturing anti-reflection film

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WO2024190553A1 (en) 2024-09-19

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