EP4397819A1 - Complete modular building system with a uniform steel frame structure - Google Patents

Complete modular building system with a uniform steel frame structure Download PDF

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Publication number
EP4397819A1
EP4397819A1 EP23462005.2A EP23462005A EP4397819A1 EP 4397819 A1 EP4397819 A1 EP 4397819A1 EP 23462005 A EP23462005 A EP 23462005A EP 4397819 A1 EP4397819 A1 EP 4397819A1
Authority
EP
European Patent Office
Prior art keywords
elements
corner
floor
ceiling
panels
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP23462005.2A
Other languages
German (de)
French (fr)
Inventor
Bognar Csaba
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of EP4397819A1 publication Critical patent/EP4397819A1/en
Pending legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/348Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
    • E04B1/34815Elements not integrated in a skeleton
    • E04B1/3483Elements not integrated in a skeleton the supporting structure consisting of metal
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/18Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
    • E04B1/185Connections not covered by E04B1/21 and E04B1/2403, e.g. connections between structural parts of different material
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/18Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
    • E04B1/19Three-dimensional framework structures

Definitions

  • the modules can be arranged horizontally in any direction in any number, and the modules can be arranged vertically up to 5 levels (1+4 levels).
  • each module consists of three main parts:
  • the main structural elements of the modules are attached to each other by hexagonal steel through-bolts secured with screw nuts and washers through corner fasteners.
  • the lateral thermal envelope of the assembled module structures is formed by prefabricated external wall panels that fit the module system.
  • the external wall panels are made in 3 categories (with external insulation of 100-150-200 mm thickness). Their outer cover is a composite sheet on which a pattern that meets individual needs can be printed with 3D printing.
  • the upper thermal and waterproof envelope of the assembled module structures is provided by thermal insulation elements and roof elements placed above the upper ceiling structure.
  • Placement of mechanical and electrical cables and systems can be ensured in the part between the ceiling frame structure and the roof frame structure.
  • the square grid system of the floor and ceiling overlaps and fits into each other, so the vertical internal wall and column system necessary to create the functions can be installed between the square grid within the modules, which elements can be connected to each other straight or at right angles.
  • the internal wall system can be retrofitted and retrofitted in accordance with changing needs.
  • the external wall panel elements can be solid wall elements, with windows, doors, and full glass walls.
  • the internal wall panels can be solid wall panels, with a door or full glass wall design.
  • the internal wall panels can be fireproof, acoustic, or normal wall structure according to their layering.
  • the assembly can be carried out by non-specialists under the supervision of a specialist.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Panels For Use In Building Construction (AREA)

Abstract

The subject of the invention is a complete modular building system with a uniform grid system steel frame structure consisting of modules that can be arranged next to each other or above each other, using an external thermal envelope consisting of corner elements from vertical and horizontal panels that satisfy different support structure requirements, different building energy requirements, connecting the columns and the support frame elements (corner) The final modular building system uses technology that connects the elements together with screws, uses the elements as a transport frame during transport to the site, provides space for mechanical and electrical installations, and uses technology that can even be varied afterwards along a predetermined grid.The steel frame system consists of floor (1), ceiling (5), closing slab (9) structures following a uniform module size and internal partition grid system, floor edge element (10), ceiling edge element (11), grid supports providing a common installation space between ceiling and floor (7), (6), as well as useful space corner column (3), installation space corner column (8) elements, where the structural elements are connected by floor (2), ceiling (4) corner elements, multi-storey module floor corner elements (35) in the case of a multi-storey building connected by screws, and at the same time serves as the basis for the external, thermal and vertical panels (16) with a uniform intermediate panel frame (17) and fixing system, which form an envelope for each building and are aligned to the grid of the frame structure of the building, satisfying the various building energy requirements, long horizontal panels (36), short horizontal panels (39), corner panels with frame structure (19) adapted to the module size at the module corners, corner panels (18), corner panel with frame structure (21), corner panels (20), external non-solid wall panel with frame structure (27) wall panels with external window installation (23), wall panels with external door installation (22), wall panels with external portal installation (24), as well as external corner sealing elements (30), external corner sealing elements (40); in addition, floor general (12), side wall (14), corner (15) and ceiling internal general (31), side wall (32), which are adapted to the grid system of the frame structure and are fastened with screws from the side of the useful space with the help of a fastening element (13), corner (33) elements; internal vertical partition columns (28), internal partition elements (25), double-length internal partition panel elements (37), triple-length door-mounted internal partition panel elements (38), internal partition element frame structures (26), aligned to external wall panel (34) to receive panels as well as partition starting elements (29).The assembly procedure of the transport module of the complete modular building system with a uniform grid system steel frame structure, which is the subject of the invention, which includes the method of assembly and use of the final support and space separating elements, which can be placed on top of and next to each other after the assembly process of the transport module and become part of the complete modular building system with a uniform grid system steel frame structure : floor structure (1), floor corner elements (2), floor edge elements (10), interior (general) floor elements (12), side wall floor elements (14), corner floor elements (15), floor and ceiling fixing elements (13), installation space corner posts (8) grid support (6), grid support (7). ceiling structure (5), ceiling edge elements (11), ceiling corner elements (4).

Description

    Technical description
  • The size of the modules of the building system is 3 m x 6 m-x 3.5 m (Width x Length x Height).
  • The modules can be arranged horizontally in any direction in any number, and the modules can be arranged vertically up to 5 levels (1+4 levels).
  • The structure of each module consists of three main parts:
    1. 1. Floor structure, which is a frame structure consisting of cut-to-size thin-walled steel C and U profiles. The profiles are attached to each other using pressed clinching technology or self-drilling opel screw technology. The frame structure is assembled and attached to each other using manual and robotic technology.
    2. 2. Column structure, which is a steel structure with medium wall thickness, edge bent and cut to size.
    3. 3. Ceiling structure, which is a frame structure made of thin-walled steel C and U profiles cut to size. The profiles are attached to each other using pressed clinching technology or self-drilling Opel screw technology. The frame structure is assembled and attached to each other using manual and robotic technology. The ceiling structure basically consists of two parts: Grid support structures for receiving vertical and horizontal loads, and ceiling frame structure.
  • The main structural elements of the modules are attached to each other by hexagonal steel through-bolts secured with screw nuts and washers through corner fasteners.
  • The lateral thermal envelope of the assembled module structures is formed by prefabricated external wall panels that fit the module system.
  • The external wall panels are made in 3 categories (with external insulation of 100-150-200 mm thickness). Their outer cover is a composite sheet on which a pattern that meets individual needs can be printed with 3D printing.
  • The lower thermal envelope of the assembled module structures is provided by the insulation of the receiving reinforced concrete base plate and the thermal insulation elements placed in the lower floor structure.
  • The upper thermal and waterproof envelope of the assembled module structures is provided by thermal insulation elements and roof elements placed above the upper ceiling structure.
  • Placement of mechanical and electrical cables and systems can be ensured in the part between the ceiling frame structure and the roof frame structure.
  • In accordance with the frame structure of the floor, the floor tiles can be fixed in a square mesh system, which can be made with a paved or unpaved surface (to be paved afterwards). To fasten the floor tiles, it is necessary to use a special custom-made non-flammable plastic fastening element. The floor tiles can be picked up afterwards and replaced according to changes in function.
  • In accordance with the frame structure of the ceiling, the ceiling panels can be fixed in a square mesh system, which can be made with a covered or uncovered surface (to be covered afterwards). In order to fasten the ceiling shutters, it is necessary to use a special custom-made non-flammable plastic fastening element. The ceiling tiles can be removed afterwards and replaced according to the changes in function.
  • The square grid system of the floor and ceiling overlaps and fits into each other, so the vertical internal wall and column system necessary to create the functions can be installed between the square grid within the modules, which elements can be connected to each other straight or at right angles. The internal wall system can be retrofitted and retrofitted in accordance with changing needs.
  • The external wall panel elements can be solid wall elements, with windows, doors, and full glass walls.
  • The internal wall panels can be solid wall panels, with a door or full glass wall design.
  • The internal wall panels can be fireproof, acoustic, or normal wall structure according to their layering.
  • The production of frame structures, wall panels, floor and ceiling tiles would be made in factories and assembly plants based on individual orders.
  • The modules are to be delivered in individual packages mounted on a sheet, and they would be assembled according to the assembly instructions specified according to the drawing.
  • The assembly can be carried out by non-specialists under the supervision of a specialist.

Claims (2)

  1. The subject of the invention is a modular building system with a uniform grid steel frame structure, which
    - consists of a steel supporting structure frame system consisting of modules that can be stacked next to each other and/or on top of each other, and
    - it consists of a steel frame structure with a uniform grid system and self-supporting frame filling elements that match the grid of the elements of the supporting structure frame system,
    - the steel frame system consists of floor structures with a uniform module size and an internal partition grid pattern (1), ceiling structures (5), closing slab structures (9), floor edge element (10), ceiling edge element (11), providing a common installation space between ceiling and floor (7) ), (6) consists of lattice supports, useful space corner column elements (3), assembly space corner column (8) elements,
    - the structural elements are connected with floor corner elements (2), ceiling corner elements (4), multi-storey module floor corner elements (35) in the case of a multi-storey building,
    - the building system consists of additional structural elements:
    + vertical panels with uniform intermediate panel frame (17) and fixing system (16),
    + long horizontal panels (36, short horizontal panels (39),
    + for module corners, corner panels (18) with corner panel frame structure (19) adjusted to the module size, corner panels (20) with corner panel frame structure (21),
    + external wall panel with openwork surface in the frame (27) external wall panels with intermediate window installation (23),
    + wall panels with external intermediate door installation (22), wall panels with external intermediate portal installation (24),
    + useful space outer corner sealing elements (30), assembly space outer corner sealing elements (40);
    + general internal floor element (12), side wall floor element (14), corner floor element (15) adapted to the grid system of the frame structure, which are fixed with a fastening element (13) with a screw connection from the useful space side of the floor elements,
    + internal general ceiling element (31), side wall ceiling element (32), corner ceiling element (33);
    + internal vertical partition columns (28), internal general partition elements (25), double-length internal partition panel elements (37), triple-length door-mounted internal partition panel elements (38), internal general partition frame structures (26), external wall panel matching panels (34),
    + bulkhead starting elements (29).
  2. Procedure for assembling the transportation module of a complete modular building system with a uniform grid system steel frame structure, which is the subject of the invention according to claim 1, which includes the method of assembling and using the final supporting and space-separating elements, which, after the transportation module assembly process, become parts that can be stacked on top of each other and next to each other for a complete modular building system with a uniform steel frame structure: floor structure (1), floor corner elements (2), floor edge elements (10), internal (general) floor elements (12), side wall floor elements (14), corner floor elements (15), floor and ceiling fastening elements (13), installation space corner posts (8), lattice support (6), lattice support (7). ceiling structure (5), ceiling edge elements (11), ceiling corner elements (4),
EP23462005.2A 2022-10-19 2023-10-19 Complete modular building system with a uniform steel frame structure Pending EP4397819A1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
HU2200419A HUP2200419A1 (en) 2022-10-19 2022-10-19 Modular building system with a uniform steel frame structure

Publications (1)

Publication Number Publication Date
EP4397819A1 true EP4397819A1 (en) 2024-07-10

Family

ID=89662322

Family Applications (1)

Application Number Title Priority Date Filing Date
EP23462005.2A Pending EP4397819A1 (en) 2022-10-19 2023-10-19 Complete modular building system with a uniform steel frame structure

Country Status (2)

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EP (1) EP4397819A1 (en)
HU (1) HUP2200419A1 (en)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20130044574A (en) * 2011-10-24 2013-05-03 오연수 Uint for prefabricated building and the prefabricated building thereby
RU201431U1 (en) * 2020-04-02 2020-12-15 Илия Юрьевич Пужаев FAST ASSEMBLY-Dismountable STRUCTURE
WO2022047464A1 (en) 2020-08-24 2022-03-03 Nemiroff Peter Gibb Cropper Modular foldable building system and method

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20130044574A (en) * 2011-10-24 2013-05-03 오연수 Uint for prefabricated building and the prefabricated building thereby
RU201431U1 (en) * 2020-04-02 2020-12-15 Илия Юрьевич Пужаев FAST ASSEMBLY-Dismountable STRUCTURE
WO2022047464A1 (en) 2020-08-24 2022-03-03 Nemiroff Peter Gibb Cropper Modular foldable building system and method

Also Published As

Publication number Publication date
HUP2200419A1 (en) 2024-04-28

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