EP4388260A1 - Dispositif et procédé de prévention des défaillances d'un four pour la fabrication de récipients, en particulier de boîtes - Google Patents

Dispositif et procédé de prévention des défaillances d'un four pour la fabrication de récipients, en particulier de boîtes

Info

Publication number
EP4388260A1
EP4388260A1 EP22757827.5A EP22757827A EP4388260A1 EP 4388260 A1 EP4388260 A1 EP 4388260A1 EP 22757827 A EP22757827 A EP 22757827A EP 4388260 A1 EP4388260 A1 EP 4388260A1
Authority
EP
European Patent Office
Prior art keywords
containers
control variable
unit
section
viewing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP22757827.5A
Other languages
German (de)
English (en)
Inventor
Wilko Harms
Ulf Reinhardt
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Belvac Production Machinery Inc
Original Assignee
Belvac Production Machinery Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Belvac Production Machinery Inc filed Critical Belvac Production Machinery Inc
Publication of EP4388260A1 publication Critical patent/EP4388260A1/fr
Pending legal-status Critical Current

Links

Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B15/00—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form
    • F26B15/10—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B23/00—Heating arrangements
    • F26B23/02—Heating arrangements using combustion heating

Definitions

  • the invention relates to a device and a method for avoiding malfunctions in a furnace for the production of containers, in particular cans.
  • a device and a method for avoiding malfunctions in a furnace for the production of containers, in particular cans In the production process of (metal) objects, in particular of cans or parts of cans using an oven, several process steps have to be carried out, which are individually separated by cleaning processes. These cleaning processes require a drying process.
  • One of these process steps is the application of a coating to an outer lateral surface of a can, which is in the form of a coating of lacquer or paint.
  • a coating can, for example, show the brand name of the provider, instructions for use or other content.
  • a device for applying such a coating to cans is also referred to as a printing device.
  • this coating is usually applied by means of one or more curing drying process.
  • Pin furnaces for example, are used for this curing of the coating, in which the coating is convectively heated, dried, cured and/or baked.
  • the pin oven has a chain, usually a metal chain. The drying process usually takes place along a drying section of the pin oven.
  • the metal chain has transport pins which receive the cans through an opening thereof and convey the cans through the pin oven. Depending on their orientation, the cans lie on the transport pins or the metal chain due to their own weight. Also, fans are used to hold the cans on the transport pins. The fans also serve to supply and discharge air into and out of the pin oven.
  • the cans can fall off the metal chain or transport pins along the drying path. Among other things, these dropped cans cannot complete the drying process and cannot be used. Furthermore, the cans can be damaged if they fall.
  • Stabil-Cans for example with a capacity of 0.3 L or less, it is difficult to stabilize them on the metal chain or the transport pins, so that with this type of can there is an increased number of cans falling down compared to relatively long cans, such as 0.5 L cans.
  • Another problem with the falling cans is that they can collect at different sections of the drying line. Due to the increased amount of cans in such a section composed of the dropped cans and the cans on the metal chain in the section, a thermal energy to be supplied for drying the cans may be increased, for example.
  • the cans can also carry more paint in this section, which can mean a higher volume of exhaust air.
  • the dropped cans can pose a safety risk.
  • the dropped cans can pile up and eventually disrupt the metal chain, for example.
  • the cans that have fallen down can cover exhaust and/or supply air ducts and/or heating elements. So they can dropped cans have a negative impact on production. In particular, falling cans can damage the metal chain and other units of the pin oven.
  • the object of the present invention to provide a device and a method for avoiding faults in a furnace, in particular a pin furnace for the production of containers, in particular cans, which eliminates one or more of the aforementioned disadvantages.
  • the object of the invention is to determine a location of the dropped containers and to control the oven in such a way that a number of dropped cans is minimized.
  • Another object of the invention is to determine a relationship between various control variables of a conveying unit of the furnace, units of the furnace and/or the furnace in order to achieve the lowest possible number of losses by adjusting one or more control variables.
  • a device for avoiding malfunctions in a furnace for manufacturing containers, in particular cans comprising a conveyor unit with transport pins, the conveyor unit being set up to convey the containers along a drying section.
  • the device further comprises at least one measuring unit which is set up to determine an input number of containers entering a viewing section of the drying line and an output number of containers exiting the viewing section.
  • the device also includes a control device that is set up to determine a lost number of containers based on a deviation between the number of incoming items and the number of outgoing items. Using the proposed device, the number of losses in the observation section, ie the number of containers lost in this observation section, can be determined.
  • the staff thus has a control variable, here the number of losses, which the staff can use to determine, among other things, a point in time at which production can be stopped and the containers that have fallen down can be removed.
  • the oven can be a pin oven.
  • a malfunction can be the blocking of the conveyor unit by containers that have fallen off the conveyor unit or containers that are no longer on the transport pins.
  • the drying line can be a drying line of the oven.
  • the drying path can be a path along which the containers are conveyed through sections of the oven by means of the conveyor unit.
  • the observation section can include at least one such section of the oven or drying line.
  • Such sections of the oven or drying line can include a feeding section of the containers onto the conveyor unit, a decorator section of a printing unit, a pre-drying frame, a cooling zone and/or a conveyor unit return.
  • the viewing section may include at least the drying line.
  • the viewing section may include two or more of the sections.
  • the viewing sections can be arranged directly one after the other along the drying section, ie without a further section between the viewing sections. Alternatively or additionally, the viewing sections can have at least one further section between them.
  • the measuring unit can also be set up to determine at least one actual control variable for controlling the conveyor unit and/or the oven, in particular for controlling the viewing section.
  • the conveyor unit can be a chain conveyor, which has the transport pins arranged at a distance from one another along its main extension direction.
  • the containers can be positioned using the transport pins. To do this, the transport pins can be placed in the containers, which are open at one end protrude.
  • the conveying unit can be set up to convey the containers through the oven along a conveying direction.
  • the control device can also output an adjustment command for adjusting at least one target control variable for controlling the conveyor unit, the furnace and/or at least one unit of the furnace based on at least one of the number of inputs, the number of outputs, the number of losses and the at least one actual control variable be set up.
  • the actual control variable is a current or currently used control variable of the conveyor unit, the furnace and/or at least one unit of the furnace.
  • the conveyor unit is operated with a current conveying speed of 5 m/s.
  • the target control variable is a control variable to be adjusted.
  • the transport speed should be reduced to 3 m/s using the target control variable. Accordingly, based on knowledge of the number of inputs, the number of outputs, the number of losses and the actual control variable, it is possible to change one or more target control variables and thus reduce the number of losses.
  • the actual control variable and/or the target control variable for controlling the conveying unit can characterize a conveying speed of the conveying unit, a transport density along the drying section, in particular along the observation section, and/or a torque of a drive unit driving the conveying unit, the transport density being a conveyed number characterized on containers per time unit.
  • the actual control variable and/or the target control variable for controlling the oven in particular for controlling at least one unit of the oven, can be a fluid flow control variable for controlling at least one fluid flow device for applying a fluid flow to the containers along the drying section, in particular along the observation section , a heating device of the oven, in particular of the viewing section, a temperature of the fluid of the fluid flow, a temperature, in particular a target temperature of the containers, a heating temperature of the viewing section and/or a heating temperature curve of the oven, in particular at least along the viewing section.
  • the actual control variable and the target control variable can be of the same type with regard to the unit to be controlled, such as the conveying unit, the furnace and/or at least one unit of the furnace such as the fluid flow device, or the parameter to be controlled, such as the temperature .
  • the actual control variable and the target control variable can relate to the conveying speed, but have different values.
  • the actual control amount of the conveyance speed may be 5 m/s while the target control amount is 3 m/s.
  • the actual control variable and the target control variable can be of different types with regard to the unit to be controlled, such as the conveying unit, the furnace and/or a unit of the furnace such as the fluid flow device, or the parameter to be controlled, such as the temperature .
  • the actual control variable may relate to the conveying speed, while the desired control variable relates to the temperature of the fluid.
  • the actual control variable can relate to the transport speed, with the adjustment command adapting a target control variable of the fluid flow device by increasing the rotational speed of the fluid flow device and thus a fluid flow quantity and/or a contact pressure by the applied fluid. The number of losses can be reduced accordingly, since the containers are pressed against the conveyor unit with greater contact pressure and are therefore less likely to fall down.
  • the at least one measuring unit can also be set up to determine at least one container property, the container property being one of a container type, a container body and a container geometry of the container.
  • the customization command can be further based on the container property.
  • the container properties can be stored in a memory that the control device can access, or can be specified or entered by another unit, such as a printing device of the control device or a user of the device.
  • the at least one measuring unit can be set up to detect vibrations of the conveyor unit.
  • the adjustment command can be further based on the detected vibrations.
  • the control device can in particular be set up to establish a relationship between the actual control variable and/or the target control variable, in particular relating to the to determine the transport speed and the vibration.
  • the output command can be further based on this context.
  • the control device can be set up to determine the output command in such a way that the detected vibrations are reduced and/or compensated for.
  • vibrations can run in or opposite to the conveying direction and represent a risk for the containers, since they can fall off the conveyor unit due to the vibrations and/or individual process steps can be adversely affected.
  • the vibrations can have a vibration amplitude and/or frequency and can be described by means of these.
  • Determining the at least one measuring unit can include detecting the respective actual control variable, the number of inputs and the number of outputs and other disclosed variables to be determined. Alternatively or additionally, the determination can include receiving corresponding information regarding the control variables, the number of inputs and the number of outputs and the variables to be determined, and the measuring unit can determine the control variables, the number of inputs and the number of outputs and the variables to be determined based on the information. The measuring unit can receive the information from another unit or a network.
  • the at least one measuring unit can include or be at least one of a light barrier, a camera, a proximity switch, a metal detector and a sensor.
  • the at least one measuring unit can be set up to determine a point in time of the number of inputs, the number of outputs, the actual control variable and the target control variable.
  • the adjustment command may further be based on the timing of the input count, the output count, and/or the actual control variable.
  • the at least one measuring unit, the control device, the conveyor unit and/or the furnace, in particular at least one individual unit of the furnace, can be coupled to one another in terms of signals.
  • the controller may further be configured to determine the adjustment command in such a way that the number of losses is minimized.
  • the target control variable and/or the actual control variable can be a control variable that influences the number of losses in the at least one section under consideration.
  • the adjustment command can also be based on a first priority level, the first priority level comprising predetermined, in particular legally prescribed upper and/or lower limits of the actual control variable and/or the target control variable, and the adjustment command adjusts the target control variable in such a way that the target - The control variable has at most reached the upper and/or lower limit.
  • the adjustment command may be based on a second priority level that is subordinate to the first priority level, the second priority level characterizing at least one of the following: minimized energy consumption of the conveyor unit, the viewing section, the at least one heating device, the at least one fluid flow device and/or the furnace, required to manufacture the containers and minimizing the number of losses.
  • the control device can further be set up to determine the adjustment command based on a contact pressure of the containers for stabilizing the containers on the conveyor unit, the contact pressure being based on at least one of the container property, the transport speed, the container density and the fluid flow which is applied to the containers, applied in particular along the viewing section.
  • the contact pressure can in particular be a minimum contact pressure that stabilizes the containers on the conveyor unit.
  • the minimum contact pressure is the minimum contact pressure that must be applied so that the containers rest on the conveyor unit and/or are stabilized. Since the containers are not necessarily transported along the drying section only along a horizontal conveying direction, but also vertically and/or in other directions, it is often the case that the weight of the containers is not sufficient to hold them on the transport pins. Depending on the direction of transport a corresponding contact pressure, in particular a corresponding minimum contact pressure, may be required.
  • the control device can also be set up to output control information.
  • the control information can characterize at least one of the input count, the output count, the loss count, the at least one actual control variable, the at least one target control variable, the adjustment command, the viewing section, the container property, the first priority level, the second priority level and the contact pressure.
  • the control information can be output to a further control device, a computer and/or a network for further analysis and/or data processing.
  • the device may further include a display unit configured to display the control information. Consequently, the control information can be provided to a user.
  • the display unit can be or be part of a screen, a computer, a laptop, a smartphone or the like.
  • the display unit can further be set up to receive an input.
  • the device can include an input unit that is set up to receive an input.
  • the input can be an input from a user, an input from another device, such as a computer, a laptop, a smartphone or the like, and/or an input received from a network.
  • the input may include at least one of the at least one actual control amount, the at least one target control amount, the adjustment command, the viewing section, the container property, the first priority level, the second priority level, and the contact pressure.
  • the control device can be set up to receive the input from the display unit and/or the input unit and, based on the input, the at least one actual control variable, the at least one target control variable, the section under consideration, the container property, the first priority level, the second Priority level, and / or to determine the contact pressure, and / or based on the input to issue the adjustment command. Consequently, a user can enter one or more of the aforementioned variables and also overwrite them, so that the control device works with the variables entered by the user.
  • the control device can also be set up to determine a change in the delivery unit and/or a delivery system comprising the delivery unit and/or the fluid flow device based on the number of losses and/or the at least one actual control variable.
  • the fluid flow device may have one, two or more outlet nozzles.
  • the conveyor system can comprise the drive unit for driving the conveyor unit, one or more guide rails for guiding the conveyor unit and/or one or more support elements for supporting the conveyor unit.
  • the conveying system can have further units that are provided for conveying the containers by means of the conveying unit.
  • control device can be set up to output change information.
  • the display unit can be set up to display the change information.
  • Such a change can be that one or more conveyor unit wheels, in particular sprockets, are no longer correctly aligned, which can lead to reduced stability and thus to a loss of containers or a number of losses.
  • the distance between the outlet nozzles is predetermined, e.g. about 25 mm, as well as that of the fluid-supplying ducts in the pre-dryer frame, in the oven and in the cooling zone, and may have changed. The reason for this can be thermal stresses. Changing the outlet nozzles can also have a negative impact on container production and lead to an increased number of containers being lost.
  • the drying line may have two or more viewing sections.
  • the device may have a predetermined number of measurement units based on the number of viewing sections.
  • the at least one measuring unit can be configured to determine an entry number of containers entering the at least one viewing section and an exit number of containers exiting the at least one viewing section.
  • control device can be set up to determine a lost number of containers of the at least one viewing section based on a deviation between the Input number and the output number of the at least one viewing section.
  • the at least one measuring unit can be set up to determine at least one actual control variable for controlling the conveyor unit and/or the oven, in particular for controlling the at least one viewing section.
  • the control device can further output at least one adjustment command for adjusting at least one target control variable for controlling the conveyor unit, the furnace and/or at least one unit of the furnace, in particular the at least one of the two or more viewing sections, based on at least one of at least one of the certain loss numbers and the at least one actual control variable of the at least one of the two or more observation sections.
  • the actual control variable and/or the target control variable can be a control variable that influences the number of losses in at least one of the two or more observation sections.
  • the adjustment command can adjust one, two or more target control variables of at least one viewing section and/or additional viewing sections.
  • Adjusting at least one setpoint control variable for controlling the conveyor unit means that a control variable that influences and/or controls the conveyor unit is adjusted.
  • Control variables of the conveyor unit that can be adjusted can be the conveying speed, acceleration, deceleration, the transport density and/or the torque of the drive unit.
  • an adaptation of a setpoint control variable of the furnace is to be understood as meaning that a control variable which influences and/or controls the furnace is adapted.
  • Control variables of the oven can be the fluid flow control variable, a control variable of the heating device, in particular a heating output, the temperature of the fluid, the temperature, in particular the target temperature of the containers, the heating temperature, in particular of the observation section, in particular the observation section, and/or the heating temperature profile.
  • the object is further achieved by a computer-implemented method for avoiding malfunctions in a furnace for producing containers, in particular cans.
  • the method comprising the steps: conveying the containers by means of a conveying unit along a drying section; determining an entrance number of containers entering a viewing section of the drying line and an exit number of containers exiting the viewing section; determining a lost count of containers based on a deviation between the incoming count and the outgoing count.
  • a computer program product for avoiding malfunctions in a furnace for the production of containers, in particular cans, comprising instructions which cause a processor to carry out a method according to the aspect described above when the program is run by the processor is performed.
  • Embodiments and features that have been made in relation to the device can also be designed as computer-implemented method steps.
  • the computer-implemented method is particularly suitable for being used for the aforementioned device and/or an oven, in particular a pin oven.
  • Fig. 1 is a schematic, two-dimensional side view of a
  • FIG. 2 a schematic, two-dimensional detailed view of the pin furnace shown in FIG. 1;
  • FIG. 3 shows a schematic representation of an exemplary method.
  • identical or essentially functionally identical or similar elements are denoted by the same reference symbols.
  • the pin oven 100 comprises a conveyor unit 102 which is designed as a chain conveyor or chain.
  • the conveyor unit 102 comprises the transport pins 104, 104', 104'' shown in FIG.
  • Containers 1, T can be arranged on the transport pins 104, 104', 104'' and thus transported along the meandering drying path shown in FIG.
  • the pin oven 100 further comprises a plurality of fluid flow devices, here a circulating air fluid unit 112, a fluid flow unit 115 and a cooling fluid unit 118 and a container removal unit 120.
  • the containers 1, T are printed or coated in a printing device 134 that is not included in the pin oven 100, in particular with a lacquer.
  • the containers 1 , T are transferred from the printing device 134 to the pin oven 100 .
  • the printing device 134 and the pin oven 100 can be coupled to one another in such a way that the printing device 134 drives the conveyor unit 102 .
  • the containers 1, T then arrive in a pre-drying frame 124.
  • the chain tension control 154 is provided within the pre-drying frame 124, which tensions the chain of the conveyor unit 102 so that it always has a predefined tension.
  • Downstream of the pre-drying frame 124 the pin oven 100 has a bottom coater 126 . Downstream from the bottom coater 126, the pin oven 100 includes an oven unit 128.
  • the furnace unit 128 forms a furnace space 152 in which the containers 1, T are heated to a high temperature.
  • the oven unit 128 has a heating device, here a heating unit 114 .
  • the heating unit 114 can be a gas burner, for example.
  • the heating unit 114 is coupled to a fluid flow device, here the circulating air fluid unit 112, which moves the fluid flow in a fluid flow direction 116, i.e. first out of the oven chamber 152 into the heating unit 114, then into the circulating air fluid unit 112 and then back into the oven chamber 152 heated fluid flow to the furnace space 152 is made available.
  • Furnace unit 128 is also coupled to another fluid flow device, here a fluid flow unit 115 .
  • the fluid flow unit 115 is arranged and configured to supply the furnace unit 128 with a fluid from the environment of the pin furnace 100 to provide and to lead a fluid out of the furnace unit 128.
  • the pin furnace has a fluid inlet device 136 and a fluid outlet device 138 .
  • a cooling zone 130 is provided downstream from the furnace unit 128, a cooling zone 130 is provided.
  • the cooling zone 130 is optional for the pin furnace 100 and is not generally required.
  • a further fluid flow device, here the cooling fluid unit 118, is arranged and designed in the cooling zone 130 in order to cool the containers 1, T with a fluid flow.
  • the container puller 132 has a container removal unit 120, which exerts a vacuum on the bottoms of the containers 1, T by means of a fluid flow and thus removes them from the conveyor unit 102 and can move them to a downstream process step .
  • the conveyor unit 102 conveys the containers 1, T along the drying path which runs through the pre-drying frame 124, the oven unit 128 and the cooling zone 130. After the conveying unit 102 has transferred the containers 1 , T to the container puller 132 , the conveying unit 102 is returned to the printing device 134 by means of rollers 156 .
  • a device for preventing malfunctions of the pin furnace 100 according to Fig. 1 comprises a control device 122, first to fourth measuring units 140, 142, 144, 146 and the conveyor unit 102.
  • the first measuring unit 140 is after the printing device 134 and before the pre-drying frame 124 along the drying line
  • the second measuring unit 142 is after the pre-drying frame 124 and before the oven chamber 152
  • the third measuring unit 144 is after the oven chamber 152 and before the cooling zone 130
  • the fourth Measuring unit is placed after cooling zone 130 and before container puller 132.
  • the first measuring unit 140 is set up to determine a first entry number of containers 1 , T that enter the pre-drying frame 124 as the first observation section.
  • the second measurement unit 142 is configured to count a first exit number of containers 1, T exiting the pre-drying frame 124 and a second entrance number of containers 1, T entering the oven cavity 152 as the second observation section determine.
  • the third measuring unit 144 is arranged to determine a second exit number of containers 1, 1' exiting the oven space 152 and a third entry number of containers 1, 1' entering the cooling zone 130 as the third observation section.
  • the fourth measuring unit 146 is set up to determine a third initial number of containers 1 , 1 ′ exiting the cooling zone 130 .
  • the device may include fewer or more measurement units to determine the input counts and the output counts.
  • a single measuring unit can be set up to determine the number of inputs and the number of outputs of the pre-drying frame 124, another measuring unit to determine the number of inputs and the number of outputs for the oven chamber 142 and another measuring unit to determine the number of inputs and the number of outputs for the cooling zone 130.
  • a single measurement unit can determine all input and output counts. The number of measurement units is not limited to the number of viewing sections.
  • the controller 122 may determine first through third loss counts.
  • the number of losses result from a deviation between the respective entry number and exit number of a viewing section, the viewing sections here being the pre-drying frame 124, the oven chamber 152 and the cooling zone 130.
  • the control device 122 is also set up to output an adjustment command for adjusting at least one target control variable for controlling the conveyor unit 102 and/or the pin oven 100 based on the number of losses.
  • a target control variable is, for example, the conveying speed of the conveyor unit 102. In order to reduce the number of losses, the conveying speed can be reduced as the target control variable by means of the adjustment command.
  • the adjustment command is consequently output or forwarded to a drive of the conveyor unit 102 . Because of the lower transport speed, the containers 1 , T are subjected to less centrifugal force and/or vibration and are less likely to fall off the conveyor unit 102 .
  • the control device 122 can additionally or alternatively at least one further target control variable by means of the adjustment command based on the adjust one or more loss counts.
  • Another decisive variable for reducing the number of losses is a contact pressure that is exerted on the containers 1 , T by means of a fluid flow of one or more fluid flow devices, so that these are pressed against the conveyor unit 102 .
  • the first to fourth measuring units 140, 142, 144, 146 are set up to determine at least one actual control variable for controlling the conveyor unit and/or the oven, in particular for controlling the viewing section.
  • the first and second measuring units 140, 142 for determining at least one actual control variable of the pre-drying frame 124
  • the second to third measuring units 142, 144 for determining at least one actual control variable for the oven chamber 152
  • the third to fourth measuring units 144, 146 for Establishing at least one actual control variable of the cooling zone 130 .
  • An actual control variable is a currently used or current control variable for controlling conveyor unit 102, a unit of pin oven 100 and/or pin oven 100.
  • the target control variable is a control variable that needs to be adjusted using the adjustment command.
  • the actual control variable and the target control variable can be of the same type, for example relating to the transport speed, but can also be of different types, for example the actual control variable relates to the transport speed and the target control variable the heating temperature in the furnace chamber 152.
  • the first to fourth measuring units 140, 142, 144, 146 determine or record a point in time and/or a time profile of the at least one actual control variable.
  • the actual control variable and/or the target control variable for controlling the conveying unit 102 can characterize a conveying speed of the conveying unit 102 and/or a transport density along the drying section, in particular along the observation section, the transport density being a conveyed number of containers 1, T per Characterized unit of time.
  • the actual control variable and/or the target control variable for controlling the pin furnace 100 can be a fluid flow control variable for controlling at least one Fluid flow device 110, 112, 115, 116, 118, 136, 138 for subjecting the containers 1, 1 'with a fluid flow along the drying path, in particular along the viewing section, the heating device, here the heating unit 114 of the pin oven 100, in particular the viewing section, a Temperature of the fluid of the fluid flow, a temperature, in particular a target temperature of the containers 1, T, a heating temperature of the viewing section and/or a heating temperature profile at least along the viewing section.
  • At least one of the measuring units 140, 142, 144, 146 can also be set up to determine at least one container property of the containers 1, T, with the container property being one of a container type, a container body and a container geometry the containers 1 , T is .
  • the customization command can be further based on the container property. If, for example, it is a relatively large container, for example a 0.5 L can, this has at least a larger surface area in comparison to a relatively small container, for example a 0.3 L can. This larger surface area represents a larger contact surface for the fluid flow.
  • Other container properties, such as the weight, the floor area and the length of the container 1, T can play a significant role in the number of losses.
  • the control device 122 is further set up to output and/or provide control information.
  • the control information can characterize at least one of the input numbers, the output numbers, the loss numbers, the at least one actual control variable, the at least one target control variable, the adjustment command, the consideration sections, a first and a second priority level and the contact pressure.
  • the measuring units 140, 142, 144, 146 are also set up to also determine a point in time of the determined variables.
  • the control information can be displayed and in particular made available to a user by means of a display unit (not shown).
  • the user can use the display unit and/or make an input to an input unit (not shown).
  • the user can specify one or more of the magnitudes of the control information displayed.
  • the user can specify which variables are to be determined using the measuring units 140, 142, 144, 146 and/or can specify them himself. Accordingly, the user can set different sizes, which he believes can, for example, lead to a reduction in the number of losses. This is possible because he is provided with the information about the location, the time and the conditions of the observation section or sections and can therefore take appropriate measures based on this knowledge.
  • the adjustment command can be based partly on the sizes determined by means of the measuring units 140, 142, 144, 146 and partly on the sizes specified by the user. Accordingly, the adjustment command can be determined automatically by the control device 122, or the user can manually influence the adjustment command and the other variables by means of his input.
  • the control device 122 can also be set up to determine the adjustment command in such a way that the number of losses is minimized, the target control variable and/or the actual control variable being a control variable that influences the number of losses in the at least one observation section.
  • the first to fourth measuring units 140, 142, 144, 146 can include or be at least one light barrier. If the transport speed is known, the length of extension (the height) and the diameter of the containers 1, T can be determined by means of the light barriers.
  • a container loss or the number of losses in the pre-drying frame 124 can under certain circumstances be reduced or limited by increasing or reducing the target control variable of the fan speed of the stabilization unit 110 .
  • a container loss or the number of losses in the furnace chamber 152 can be adjusted by adjusting the target Control variable of the fluid flow device 115 can be optimized.
  • a tank loss or the number of losses in the cooling zone 130 can be optimized by adjusting the target control amount of the fan speed of the cooling fluid unit 118 .
  • the adjustment command can also be based on a first priority level, the first priority level comprising predetermined, in particular legally prescribed upper and/or lower limits of the actual control variable and/or the target control variable, and the adjustment command adjusts the target control variable in such a way that the target - The control variable has at most reached the upper and/or lower limit.
  • a lubricant for lubricating the conveyor unit 102 and paint materials for the coating of the containers 1 , T can evaporate and must not exceed a predetermined upper limit since, for example, if the concentration is too high, ignition can occur. Consequently, the fan speeds may only be operated within predetermined ranges.
  • the controller 122 may be further configured to determine the adjustment command based on a second priority level that is subordinate to the first priority level.
  • subordinate is meant that it is only considered if the first priority is met.
  • the second priority level characterizes at least one of a minimized energy consumption of the conveyor unit 102, the viewing section, the at least one heating device, here the heating unit 114, the at least one fluid flow device and/or the pin oven 100, which is necessary for the production of the containers 1 , T, and minimizing the number of losses. Accordingly, an energy requirement can be achieved with the lowest possible number of losses and compliance with the predetermined upper and/or lower limits.
  • the stabilization unit 110 comprises an air duct 158. On one side of the air duct 158 openings 160 are provided. A fluid flow 162 guided in the air channel 158 exits through the opening 160 and exerts a fluid pressure or contact pressure on the containers 1 , T from there. Due to this pressure, the containers 1, T are placed on the transport pins 104, 104', 104" or on the Holding element 106 of the transport pins 104, 104 ', 104' pressed. As a result, the containers 1, T are stabilized.
  • the method 200 includes conveying 210 the containers 1 , T by means of a conveyor unit 102 along a drying path and determining 220 an input number of containers 1 , T that enter a viewing section of the drying path, and an output number of containers 1 , T that exits exit the viewing section.
  • the method 200 further includes determining 230 a lost number of containers 1, T based on a
  • the control device 122 of the device can comprise a processor, by means of which a computer program product for avoiding malfunctions of a pin oven 100 for the production of containers 1 , T, in particular cans, is executed, comprising instructions which cause the processor to carry out the previously described method 200 executes when the program is executed by the processor.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Drying Of Solid Materials (AREA)
  • Control Of Conveyors (AREA)

Abstract

L'invention concerne un dispositif et un procédé de prévention des défaillances d'un four de fabrication de récipients, en particulier de boîtes. Le dispositif comprend : une unité de transport avec des broches de transport, ladite unité de transport étant conçue pour transporter les récipients le long d'une section de séchage ; au moins une unité de mesure qui est conçue pour : déterminer un nombre d'entrée de récipients qui ont pénétré dans une section d'observation de la section de séchage et un nombre de sortie de récipients qui ont quitté la section d'observation ; et un dispositif de commande qui est conçu pour : déterminer la quantité de perte de récipients sur la base d'un écart entre le nombre d'entrée et le nombre de sortie.
EP22757827.5A 2021-08-20 2022-08-05 Dispositif et procédé de prévention des défaillances d'un four pour la fabrication de récipients, en particulier de boîtes Pending EP4388260A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102021121652.4A DE102021121652B3 (de) 2021-08-20 2021-08-20 Vorrichtung und Verfahren zur Vermeidung von Störfällen eines Ofens zur Herstellung von Behältern, insbesondere von Dosen
PCT/DE2022/100570 WO2023020654A1 (fr) 2021-08-20 2022-08-05 Dispositif et procédé de prévention des défaillances d'un four pour la fabrication de récipients, en particulier de boîtes

Publications (1)

Publication Number Publication Date
EP4388260A1 true EP4388260A1 (fr) 2024-06-26

Family

ID=83006088

Family Applications (1)

Application Number Title Priority Date Filing Date
EP22757827.5A Pending EP4388260A1 (fr) 2021-08-20 2022-08-05 Dispositif et procédé de prévention des défaillances d'un four pour la fabrication de récipients, en particulier de boîtes

Country Status (6)

Country Link
US (1) US20240246771A1 (fr)
EP (1) EP4388260A1 (fr)
CN (1) CN118043618A (fr)
CA (1) CA3229175A1 (fr)
DE (1) DE102021121652B3 (fr)
WO (1) WO2023020654A1 (fr)

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6523277B1 (en) * 2001-12-18 2003-02-25 Jimmie D. Claggett Apparatus for drying and stacking treated workpieces
JP2011152971A (ja) * 2010-01-26 2011-08-11 Mitsubishi Heavy Industries Food & Packaging Machinery Co Ltd 容器搬送装置
EP2629969B8 (fr) * 2010-10-19 2024-07-17 Pressco Technology Inc. Systèmes et procédés d'identification de composant d'impression et ajustement sélectionné de celui-ci
US8959793B2 (en) 2013-03-14 2015-02-24 International Thermal Systems, Inc. Pin oven with a continuous U-shaped duct
AT519216A1 (de) * 2016-09-19 2018-04-15 Red Bull Gmbh Verfahren und Vorrichtung zur Behandlung von Objekten, mit Überwachung der Objekte
DE102018210670A1 (de) * 2018-06-29 2020-01-02 Krones Ag Behälterbehandlungsanlage und Regelverfahren

Also Published As

Publication number Publication date
US20240246771A1 (en) 2024-07-25
CN118043618A (zh) 2024-05-14
DE102021121652B3 (de) 2023-01-12
CA3229175A1 (fr) 2023-02-23
WO2023020654A1 (fr) 2023-02-23

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