EP4375181A1 - Robot magnétique à force d'adhérence ajustée pour le nettoyage des coques de navires dans l'eau - Google Patents
Robot magnétique à force d'adhérence ajustée pour le nettoyage des coques de navires dans l'eau Download PDFInfo
- Publication number
- EP4375181A1 EP4375181A1 EP22209766.9A EP22209766A EP4375181A1 EP 4375181 A1 EP4375181 A1 EP 4375181A1 EP 22209766 A EP22209766 A EP 22209766A EP 4375181 A1 EP4375181 A1 EP 4375181A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- hull
- ship
- robot
- magnetic
- magnetic system
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000005291 magnetic effect Effects 0.000 title claims abstract description 51
- 238000004140 cleaning Methods 0.000 title claims abstract description 28
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 26
- 239000000203 mixture Substances 0.000 claims abstract description 10
- 229920001971 elastomer Polymers 0.000 claims abstract description 8
- 230000001105 regulatory effect Effects 0.000 claims abstract description 4
- 229910052779 Neodymium Inorganic materials 0.000 claims abstract description 3
- QEFYFXOXNSNQGX-UHFFFAOYSA-N neodymium atom Chemical compound [Nd] QEFYFXOXNSNQGX-UHFFFAOYSA-N 0.000 claims abstract description 3
- 230000005484 gravity Effects 0.000 claims 1
- 230000005294 ferromagnetic effect Effects 0.000 description 9
- 229910001172 neodymium magnet Inorganic materials 0.000 description 8
- 238000000576 coating method Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 239000011248 coating agent Substances 0.000 description 5
- 239000004411 aluminium Substances 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 230000008859 change Effects 0.000 description 4
- 239000003973 paint Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 241000195493 Cryptophyta Species 0.000 description 1
- 230000003373 anti-fouling effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003302 ferromagnetic material Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 230000005415 magnetization Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 239000011527 polyurethane coating Substances 0.000 description 1
- 230000001846 repelling effect Effects 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING
- B63B59/00—Hull protection specially adapted for vessels; Cleaning devices specially adapted for vessels
- B63B59/06—Cleaning devices for hulls
- B63B59/08—Cleaning devices for hulls of underwater surfaces while afloat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING
- B63B59/00—Hull protection specially adapted for vessels; Cleaning devices specially adapted for vessels
- B63B59/06—Cleaning devices for hulls
- B63B59/10—Cleaning devices for hulls using trolleys or the like driven along the surface
Definitions
- the present invention relates to an in-water, remotely controlled robot exploiting set of permanent neodymium magnets with adjusted adhesion force for lichens removal from ship hulls by using high-pressure water jet.
- the most common methods of cleaning ships include cleaning the ship in a dry dock, i.e. after the ship is taken out of the water. It is a process that is performed no more frequently than every few years and is very expensive and time-consuming. A ship usually requires cleaning after only 6 months as the cost of increased fuel consumption outweighs the cost of cleaning the hull. For this reason, cleaning should be done on a regular basis and without taking the vessel out of the water - in-water ship hull cleaning. Due to the high costs of ship downtime, it is most desirable to clean the hull in the port during unloading and loading. Most often, the cleaning of ship hulls is carried out by scuba divers.
- the first group consists of cleaning robots using propellers applied in the underwater ROV for motion and for ensuring adhesion.
- the propulsion-based solution has several disadvantages, including in particular the inability to work above the water surface.
- First disadvantage is the loss of adhesion, which is obtained by the constant operation of the propulsors pushing the robot to the cleaned surface in the event of a power failure. With limited visibility in the port, the operator will find a problem returning to the place on the surface of the ship's hull where the work was interrupted.
- the other group of underwater robots consists of robots achieving adhesion to the ship's hull using magnets or electromagnets.
- Solutions based on permanent magnets require taking into account several important parameters such as: (a) a rapid decrease in the adhesion force with the increase of the so-called air gap between the magnets and the ferromagnetic surface, which is associated with the installation of very strong and heavy permanent magnets and (b) the coefficient of friction (COF) in the case of moving on inclined or vertical surfaces, which are ship hulls, especially in the zone above the surface of the water, which requires the right choice of mixture, usually rubber, in robot propulsion systems.
- COF coefficient of friction
- the in-water ship hull cleaning magnetic robot with adjusted adhesion force according to this invention solves disadvantages of the above-mentioned solutions unprecedentedly and non-obviously.
- Fig. 1 shows a magnetic robot (1) consisting of a cleaning unit (2), where under the housing there is a rotating cleaning unit with four arms ending with high-pressure nozzles, the rotating nozzle is preferably driven by two watertight motors, on the high-pressure rotor housing there are connections for the extraction of removed impurities and a high-pressure connection.
- the cleaning unit (2) is connected to the drive unit (3) by means of a joint and allows the cleaning unit to be tilted by 90 degrees for inspection and replacement of high-pressure water nozzles without having to unhook the robot from the ship's hull.
- the drive unit consists of 2 wheels driven independently by DC motors, built in aluminium waterproof casings, dissipating heat to the environment. The motors transmit power to the drive wheels using planetary and worm gears. In the rear part of the robot there are preferably two trailing wheels, preferably Rotacaster omni-directional. Within the drive unit (3) there are boxes with electronics and power supply.
- Fig. 2 shows the location of two magnetic systems (4) with adjustable distance between the magnetic systems and the ferromagnetic surface of the ship's hull.
- Fig.3 shows the location of the magnetic systems in relation to the drive wheels (5) and trailing wheels (6).
- the subject of the invention in the form of a system for regulating the force of attraction of the magnetic robot (1) to the ferromagnetic surface is shown in Fig.4 .
- the system for adjusting the distance between the magnets and the surface of the hull is carried out by means of an electric motor with planetary gears located in an aluminium watertight casing (7), which transfers the rotary motion through a toothed gear (8) to the regulating screw module (9).
- the system of permanent magnets in the housing (12) is stabilized by preferably four sliding guides (10), which are additionally tensioned with springs (11) to prevent skewing of the magnetic module (12) during distance adjustment.
- Fig. 5 shows the construction of the distance control system in the part converting rotational motion into sliding motion.
- the adjustment screw module (9) consists of a screw (13) and a nut (14) rigidly connected to the housing of permanent magnets (12).
- Fig. 5 also shows the sliding elements of the guides (15) made of self-lubricating plastics, due to the difficult environmental conditions of the device's operation, i.e. in the water environment, it is not possible to use lubricants.
- the system of permanent magnets preferably neodymium (16), is screwed with two stainless screws (17).
- Fig.6 shows the construction of a magnetic system consisting of five neodymium magnets.
- the system is made of neodymium magnets of the same dimensions with two different magnetizations.
- Mounting holes of magnets (18) run from poles N to S, and magnets (19) between poles S-N.
- the arrows indicate the orientation of the magnet (direction of the magnetic field from N to S).
- the presented system of combined magnets allows to obtain a magnetic field in the lower part of the system (oriented towards the surface of the ship's hull) with an attractive force 5 times higher over a section of up to 5 mm compared to a single neodymium magnet of the same type, e.g. N52, and of the same weight and dimensions as shown system.
- the magnetic field of the magnetic system (16) in other directions is several times lower than that of a single neodymium magnet, which is very important due to the presence of electronic, electrical and navigation systems in close proximity to the magnetic systems.
- Fig.7 shows the principle of operation of the system for adjusting the attraction force in two projections A and B, and shows the direction of shifting the magnetic system (22) in relation to the drive wheel (20).
- the drive wheel (20) is connected to the worm gear (see A) and bolted to the replaceable rim (21).
- the attraction force adjustment system (12) allows you to change the so-called air gap depending on the slippage of the wheels of the magnetic robot. It is desirable to have a gap that is as large as possible and wheel slippage does not occur. Then the wheels will not leave marks, e.g. rubber marks during turns when the wheels have different rotational speeds, which is undesirable.
- the attraction force adjustment system (12) within the scope of its adjustment allows for the replacement of drive wheel rims without the need to detach the magnetic robot from the ship's hull.
- the magnetic system (12) as shown in Fig.7 (22) below the line of the drive wheels, the drive unit (3) will be lifted.
- Fig. 8 shows the rim of the drive wheel (21), consisting of an aluminium rim (24) screwed to the drive wheel (20) and a coating increasing the friction coefficient (23), preferably made of a rubber mixture.
- a coating increasing the friction coefficient preferably made of a rubber mixture.
- the rims differ in the type of coating that increases the coefficient of friction (23), including in particular the type of rubber, polyurethane, silicone mixture, the hardness of the mixture, e.g. according to the Shore scale (soft rubber will leave larger marks on the surface during turns than e.g. polyurethane coatings).
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- Ocean & Marine Engineering (AREA)
- Toys (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP22209766.9A EP4375181A1 (fr) | 2022-11-27 | 2022-11-27 | Robot magnétique à force d'adhérence ajustée pour le nettoyage des coques de navires dans l'eau |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP22209766.9A EP4375181A1 (fr) | 2022-11-27 | 2022-11-27 | Robot magnétique à force d'adhérence ajustée pour le nettoyage des coques de navires dans l'eau |
Publications (1)
Publication Number | Publication Date |
---|---|
EP4375181A1 true EP4375181A1 (fr) | 2024-05-29 |
Family
ID=84785241
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP22209766.9A Pending EP4375181A1 (fr) | 2022-11-27 | 2022-11-27 | Robot magnétique à force d'adhérence ajustée pour le nettoyage des coques de navires dans l'eau |
Country Status (1)
Country | Link |
---|---|
EP (1) | EP4375181A1 (fr) |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2007010265A1 (fr) | 2005-07-22 | 2007-01-25 | University Of Newcastle Upon Tyne | Appareil permettant de determiner la position d'un appareil mobile sur une surface |
US20140230711A1 (en) * | 2009-11-23 | 2014-08-21 | Searobotics Corporation | Mobile Operations Chassis with Controlled Magnetic Attraction to Ferrous Surfaces |
WO2015035095A1 (fr) * | 2013-09-04 | 2015-03-12 | Helical Robotics, Llc | Robot mobile à trois roues |
US20150158565A1 (en) | 2012-04-10 | 2015-06-11 | C.P.M De Vet Holding B.V. | Cleaning head for cleaning a surface, device comprising such cleaning head, and method of cleaning |
WO2018038622A1 (fr) * | 2016-08-26 | 2018-03-01 | Bri Norhull As | Moyen de maintien destiné à maintenir un appareil contre une surface métallique |
-
2022
- 2022-11-27 EP EP22209766.9A patent/EP4375181A1/fr active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2007010265A1 (fr) | 2005-07-22 | 2007-01-25 | University Of Newcastle Upon Tyne | Appareil permettant de determiner la position d'un appareil mobile sur une surface |
US20140230711A1 (en) * | 2009-11-23 | 2014-08-21 | Searobotics Corporation | Mobile Operations Chassis with Controlled Magnetic Attraction to Ferrous Surfaces |
US20150158565A1 (en) | 2012-04-10 | 2015-06-11 | C.P.M De Vet Holding B.V. | Cleaning head for cleaning a surface, device comprising such cleaning head, and method of cleaning |
WO2015035095A1 (fr) * | 2013-09-04 | 2015-03-12 | Helical Robotics, Llc | Robot mobile à trois roues |
WO2018038622A1 (fr) * | 2016-08-26 | 2018-03-01 | Bri Norhull As | Moyen de maintien destiné à maintenir un appareil contre une surface métallique |
Non-Patent Citations (1)
Title |
---|
SYRYKH N V ET AL: "Wall-Climbing Robots with Permanent-Magnet Contact Devices: Design and Control Concept of the Contact Devices", JOURNAL OF COMPUTER AND SYSTEMS SCIENCES INTERNATIONAL, PLEIADES PUBLISHING, MOSCOW, vol. 58, no. 5, 1 September 2019 (2019-09-01), pages 818 - 827, XP036907228, ISSN: 1064-2307, [retrieved on 20191016], DOI: 10.1134/S1064230719050137 * |
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