EP4331112A1 - Structure de support pour modules photovoltaïques - Google Patents

Structure de support pour modules photovoltaïques

Info

Publication number
EP4331112A1
EP4331112A1 EP22726665.7A EP22726665A EP4331112A1 EP 4331112 A1 EP4331112 A1 EP 4331112A1 EP 22726665 A EP22726665 A EP 22726665A EP 4331112 A1 EP4331112 A1 EP 4331112A1
Authority
EP
European Patent Office
Prior art keywords
traverse
straps
modules
strap
structure according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP22726665.7A
Other languages
German (de)
English (en)
Inventor
Markus BALZ
Matthis BOHN
Martin Frank
Uli DILLMANN
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sbp Sonne GmbH
Original Assignee
Sbp Sonne GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sbp Sonne GmbH filed Critical Sbp Sonne GmbH
Publication of EP4331112A1 publication Critical patent/EP4331112A1/fr
Pending legal-status Critical Current

Links

Classifications

    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S20/00—Supporting structures for PV modules
    • H02S20/10—Supporting structures directly fixed to the ground
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S20/00—Solar heat collectors specially adapted for particular uses or environments
    • F24S20/60—Solar heat collectors integrated in fixed constructions, e.g. in buildings
    • F24S20/67—Solar heat collectors integrated in fixed constructions, e.g. in buildings in the form of roof constructions
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/10—Arrangement of stationary mountings or supports for solar heat collector modules extending in directions away from a supporting surface
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/50—Arrangement of stationary mountings or supports for solar heat collector modules comprising elongate non-rigid elements, e.g. straps, wires or ropes
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/60—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
    • F24S2025/6003—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules by clamping
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/40—Arrangement of stationary mountings or supports for solar heat collector modules using plate-like mounting elements, e.g. profiled or corrugated plates; Plate-like module frames 

Definitions

  • the invention relates to a system for generating electrical energy using photovoltaics (PV) on an area that is also used for other purposes.
  • PV photovoltaics
  • the PV system should be able to be set up in a parking lot for motor vehicles or an area used for agriculture, so that, for example, motor vehicles are parked under the PV modules or agriculture is carried out.
  • Photovoltaic systems that are to be set up and operated in a parking lot for motor vehicles or an agricultural area must meet various technical and economic requirements meet framework conditions. In particular, they must be inexpensive, relatively easy to erect and require as little building material as possible. Of course, they must have sufficient rigidity even with high wind loads, such as gusts of wind.
  • a support structure for photovoltaic modules comprising a plurality of rows of supports running next to one another and a plurality of tensioning straps running next to one another, the supports of a row being connected to one another by a crossbar, the tensioning straps running transversely to the crossbars and being attached to the tensioning straps Photovoltaic modules are arranged and the straps on the
  • Crossing points of a traverse and a strap are attached to the traverse by means of a screw connection or a clamp connection.
  • the support structure according to the invention thus comprises a large number of sometimes very long rows of traverses. Between these trusses straps are arranged, which are inherently limp. With sufficient pre-tensioning, the tensioning straps achieve sufficient tension
  • the pretensioning force in the tensioning straps is determined by aeroelastic wind tunnel tests and computer-aided simulations in such a way that an economic optimum is achieved while at the same time reducing the aerodynamic effects - vibrations.
  • the bias voltage also depends on the location of the PV system. A higher prestress is required at a windy site than at a site with low maximum wind speeds.
  • the supports of the supporting structure according to the invention are so long that the trusses and the tensioning straps, together with the PV modules attached thereto, have a height above the ground of, for example, 5 or 6 meters. They can therefore not be touched and damaged by a vehicle that is parked in a parking lot under the PV modules, for example.
  • the support structure according to the invention is erected in connection with agricultural areas. Then the clear height of the traverses, but also of the tensioning straps, must be dimensioned in such a way that the machines and vehicles required for cultivating the agricultural area can at least drive under the tensioning straps. This is usually sufficient. In some cases it is also desirable if you can also drive under the traverses.
  • the main dimensions of such a support structure namely the length and width of the base area spanned by the support structure, can be well over 100 m, so that a peak output of well over several megawatts [MW peak ] can be installed.
  • MW peak megawatts
  • a long and wide/large area structure is also sensitive to aeroelastic vibrations excited by wind loads. The amplitudes of these vibrations, which are dangerous for the PV modules, can be reduced by a sufficient Pretensioning of the tensioning straps can be reduced to a harmless level.
  • a particularly advantageous, economical and efficient embodiment provides that the straps are made of corrosion-resistant sheet steel, and that there are openings in the straps to attach PV modules to the strap and / or the straps at the crossing points between a truss and a Fasten the tensioning strap to the traverse.
  • the clamping band can consist, for example, of a high-strength sheet steel with a thickness of 2 to 4 mm, preferably 3 mm, and a width of 50 mm to 150 mm. This results in a sufficiently high tensile strength to apply the required prestress.
  • the tensioning strap can be easily wound up on a spool/reel because it is relatively thin and transported to the installation site in this way.
  • To assemble the tensioning strap such a coil or reel is guided over the traverses and unwound in the process.
  • the tightening strap (still without pre-tensioning) then lies over the traverses.
  • the required preload is applied.
  • openings can be made in the strap at the appropriate points by punching, laser cutting or in some other way be introduced. With the help of these openings, it is then very easy to attach a number of PV modules to the clamping straps, for example with the help of clamping pieces. The same applies to the connection between the strap and the traverses at the crossing points between the strap and the traverse.
  • tensioning straps are also possible, namely steel cables, fiber cables made of non-metallic fibers such as glass fibers,
  • Carbon fibers or aramid fibers or mixtures of these fiber materials are Carbon fibers or aramid fibers or mixtures of these fiber materials.
  • the tightening straps are usually fastened at the crossing points of a traverse on the upper side of a traverse, preferably by clamping or by a frictional or non-positive connection. As a result, there is no notch effect and the tensioning strap is effectively prevented from lifting off the traverse, e.g. as a result of a gust of wind.
  • the tensioning straps can also be routed and fastened to the underside of the trusses. This can simplify the erection of the supporting structure.
  • the straps are unrolled under the trusses and then pulled up.
  • the clamping of the straps at the crossing point results in a stiffening between the adjacent trusses, so that the supporting structure is stabilized and stiffened overall.
  • the upper side of the traverse is convexly curved at least at the crossing points of a traverse and a strap and the strap lies on the curved upper side of the traverse. It is both possible to form this curvature as an integral part of the truss by producing a tube or a welded hollow profile from steel sheets, the upper side of which has the desired curvature. It is also possible, for example, to form the trusses as a square tube and always place a saddle where the tensioning straps run over the truss and screw or connect it to the truss, the saddle having the desired curvature.
  • the trusses can also be made from a renewable raw material, in particular wood (e.g. solid construction wood). Even then it is advantageous to reduce the curvature at the top of the trusses z. B. by a profile cutter directly in the trusses.
  • wood e.g. solid construction wood
  • the embodiment with attached saddle pieces is in some cases particularly economical to manufacture, because the trusses are then made from commercially available ones on the market available steel tubes or squared timber, be it with a round or square or rectangular cross-section.
  • the saddle pieces are then placed on these trusses and clamped to the trusses, for example with clamping screws. Among other things, this makes it easier to transport the individual parts to the construction site.
  • the saddle pieces are then assembled on site.
  • the tensioning straps can be composed of individual sections and for each section to extend between two adjacent traverses. One end of the strap section is then attached to a cross member and the opposite end of the strap section is then attached to the adjacent cross member.
  • fastening straps can be welded to the crossbeams at the appropriate points or clamped to the crossbeams in the form of half shells. The sections are then cut to size and installed prestressed between the trusses.
  • the strap is designed in one piece or consists of several strap sections that are arranged one behind the other and have the same effect as a continuous strap.
  • At least two foundations are provided in order to derive the tensioning forces to be applied for the pretensioning of the tensioning straps from the first traverse and the last traverse.
  • a first foundation runs substantially parallel to the first truss and a second foundation runs parallel to the last truss.
  • these foundations are arranged outside the area covered by the support structure according to the invention.
  • the prestressing forces can then be derived in a simple manner from the first traverse into the first foundation and the prestressing forces of the clamping straps can be derived from the last traverse into the second foundation by means of suitable traction means.
  • the foundations must absorb the prestressing forces of the stressing straps and transfer them to the ground. They can be designed as strip or spot foundations. They can also be formed from micropiles and/or ground anchors. The point foundations, micropiles and/or ground anchors are arranged in rows parallel to the first or last traverse in the ground. A connection between the first traverse and the first foundation can then be established, for example with the aid of suitable traction means (eg a steel cable). Of course it is necessary that over the entire length of the Traverse, which, as already mentioned, can be 100 m or more, several traction means are provided, which initiate the prestressing forces occurring over the entire length of the traverse in the first foundation. Of course, the same applies to the second foundation and the last traverse.
  • suitable traction means eg a steel cable
  • the area spanned by the straps is usually not completely covered with PV modules. Only partial occupancy can bring the following advantages:
  • the arrangement of the PV modules and the degree of coverage are defined by the plants growing on the agricultural land and their properties. From this point of view, it can be advantageous to arrange the PV modules in a large number of self-contained sub-areas, with a certain distance being provided between the sub-areas so that sufficient sunlight falls on the plants and the shadows cast or the duration of the shading is distributed as evenly as possible through one of the sub-areas. They can do that Partial areas can be distributed in the manner of a checkerboard pattern.
  • the clamping straps are at a distance from one another that corresponds approximately to the length of the PV modules to be installed. Then the PV modules can rest with their short sides on two adjacent straps and be fastened there with the strap, for example by clamping elements or a screw connection. It is possible that either the PV modules are arranged in a butt joint or, similar to a shingle roof, partially overlapping.
  • the tensioning straps are at a distance from one another that corresponds approximately to the width of the PV modules to be installed. Then the PV modules can rest with their long sides on two adjacent straps and be fastened there with the strap, for example by clamping elements or a screw connection.
  • a short span can be particularly advantageous for so-called glass-glass PV modules. It is possible that either the PV modules are arranged in a butt joint or, similar to a shingle roof, partially overlapping.
  • the support structure according to the invention it is alternatively possible with the support structure according to the invention to arrange the PV modules without a frame directly on the tensioning straps with the aid of suitable clamping elements and sealing strips.
  • This embodiment is particularly light and inexpensive and offers less surface area for the wind to attack because the PV modules are even lower than PV modules that are surrounded by an (aluminium) frame.
  • PV modules with a frame on the support structure according to the invention. Then the PV module is connected to the tensioning straps via the frame. This embodiment is somewhat more robust, but the construction costs are higher and the surface exposed to the wind is larger.
  • Seals are provided between adjacent PV modules to ensure that any rain that occurs does not reach the vehicles or the agricultural area below in an uncontrolled manner.
  • the rainwater that hits it is collected, e.g. with the help of a rain gutter, and sent for further use in a controlled manner.
  • it can be collected in a rainwater storage tank and later used to water the plants growing there.
  • the traverses are made from a wide flange beam, a hollow profile, in particular a steel tube, or from wood, in particular solid structural wood. Included Both the hollow profiles and the wooden trusses can have a round or polygonal cross-section.
  • At least the upper sides of the traverses are curved and form a support for the straps.
  • a saddle piece for a tensioning strap is provided at the crossing points, with the saddle pieces being connected to the traverses.
  • the saddle pieces can be bolted to the trusses or welded to the trusses.
  • the second alternative is of course only possible if the traverses are made of a weldable metal, in particular steel.
  • each saddle piece has a curved support and a counterpart, the tightening strap being passed between the support and the counterpart and the counterpart by means of
  • clamping screws is pressed against the support. It is then possible to frictionally connect the tensioning strap in the area of the saddle piece to the saddle piece and thus also to the traverse by means of a clamping connection.
  • the curved support ensures that the tensioning strap is never kinked, even if it is exposed to vibrations during operation, so that a notch effect in the area of the support is reliably avoided.
  • the clamping piece and the associated clamping screws are sufficiently dimensioned, then it is possible to connect the tensioning strap at the crossing points exclusively by friction with the clamping pieces with the saddle piece and the traverse. Openings in the straps are then not necessary, which has advantages in terms of material utilization and reduces the risk of stress concentrations in the area of the openings, which can represent a potential source of failure.
  • the saddle pieces comprise one or two ribs, that the support is attached to the rib or ribs, preferably by welding, that a base plate is arranged on the rib or ribs below the support, and that the base plate has openings or has threaded holes that interact with the clamping screws and the clamping pieces.
  • This embodiment of the saddle pieces is preferably designed as a welded construction. It allows the saddle pieces to be placed on conventional hollow profiles and welded at the desired location.
  • the base plate extends transversely under the support surface through the saddle piece and protrudes beyond the support on both sides, so that it is possible with an appropriately dimensioned clamping piece to feed the tensioning strap between the clamping piece and the support and to fasten the clamping piece to the press on the base plate. In this way, the frictional connection between the tensioning strap and the saddle piece is established.
  • this embodiment is a welded construction, all components can be optimally designed in terms of material thickness and dimensioning, so that the straps can be fastened very easily, inexpensively, and yet reliably and securely at the crossing points.
  • each PV module can be arranged directly or indirectly on two tensioning straps located next to one another. If the PV modules include a frame, then the PV modules are preferably attached via the frame to two tensioning straps running next to one another. It is then also easily possible to attach the PV modules to the straps in an elevated position. Elevated means in connection with the invention that a normal vector of the PV modules and a tangent to the strap, where the PV module is arranged on the strap, do not enclose an angle of 90°, but for example an angle of only 60° lock in. This makes it possible to optimally align the PV modules so that they capture as much solar radiation as possible and improve their performance and economy.
  • the frame or the PV module is attached to one end of the PV module is attached directly to the tensioning strap and at the other end the desired distance between the frame of the PV module and the tensioning strap is produced via a strut in order to achieve the optimal alignment of the PV module in this way.
  • FIG. 34 the erection of a support structure according to the invention.
  • FIGS. 35 and 36 traction means with sets of disk springs and FIGS. 37 and 38 details of an embodiment with several tensioning straps arranged one behind the other. Description of the exemplary embodiments
  • FIG. 1 shows a top view and a side view of a support structure according to the invention, greatly simplified to illustrate the basic structure.
  • FIG. 1 shows a plan view of the support structure according to the invention (without PV modules).
  • the right-hand part of FIG. 1 shows a side view of the support structure according to the invention, also without PV modules.
  • the supporting structure according to the invention consists of a multiplicity of supports 1 which are arranged below the traverses 3 .
  • a plurality of traverses 3 are arranged parallel to one another.
  • the numbering of the traverses 3 from "1" to "n” is indicated on the left-hand side of FIG.
  • straps 5 are arranged and fastened. They run parallel to one another and, in this exemplary embodiment, at a right angle to the traverses 3. A distance s between two adjacent clamping straps 5 often corresponds to a length a PV module. This means that a PV module (not shown) with a rectangular base rests with its end faces on two adjacent clamping straps 5 and can be firmly connected to them there.
  • the PV modules are arranged in such a way that the long sides of the PV modules rest on the clamping straps 5 and are fastened there, because this reduces the mechanical stress on the PV modules.
  • the tightening straps are arched or curved in the form of a catenary.
  • the radius of curvature of the catenary is extremely large due to the preload.
  • only negligible deflection of the PV modules results from the attachment of the PV modules on the long sides.
  • the curvature of the straps 5 is indicated in the drawing. However, it is not to scale.
  • the supports 1 can protrude into the ground, so that they are firmly founded in the ground.
  • the soil is indicated by hatching in the side view.
  • driven piles are driven into the ground, the upper end of which then ends at the level of the parking lot/agricultural area. on the upper ends of the The supports are then placed on piles and connected to them.
  • the first traverse 3i and the last traverse 3n can be seen in the side view of FIG. Outside of the area spanned by the support structure, there is a first foundation 9.1 in the ground. This first foundation 9.1 runs parallel to the first traverse 3.1. A second foundation 9.2 is arranged symmetrically in relation to the last traverse 3 n .
  • traction means 11 are provided in this exemplary embodiment, which essentially deflect the prestressing forces running in the horizontal direction and introduce them into the foundations 9 .
  • the traction means 11 can consist, for example, of steel cables, threaded rods or a very thick steel wire with a diameter of, for example, 30 to 60 mm.
  • the foundations 9 and the traction means 11 are not visible or are only partially shown.
  • the traction means 11 can, for example, always be arranged on the first traverse 3.1 or the last traverse 3n where a tightening strap 5 is fastened to the traverses 3.1 or 3n .
  • the pretensioning force is then introduced directly from the tensioning straps 5 into the traction means 11, without significant bending moments being exerted on the traverse 3 be exercised. This arrangement is illustrated at the top right in the top view of FIG.
  • a very advantageous and economical variant provides that traction means 11 are provided only in the extensions of the axes formed by the supports.
  • a length of the trusses 3 can be more than 100 m.
  • the length of the tensioning straps 5 can also be more than 100 m, so that the area covered by the supporting structure is greater than 1 ha.
  • the height of the supports 1 is selected so that there is a clear height of at least 4 m, but often also of 5 meters or more, between the floor and the tensioning straps 5 or the traverses 3 .
  • vehicles in particular large tractors and trailers, can drive under the tensioning straps 5 or the PV modules located thereon without contact being able to occur.
  • FIG. 2 shows an isometric view of an exemplary embodiment. This isometry shows that the entire area spanned by the support structure does not have to be covered with PV modules 13, but that an area can remain free in the aisles between parking spaces. i.e. the PV modules 13 are only arranged where the vehicles are parked. There where the vehicles drive, ie in the lanes between the rows of parking spaces, no PV modules are installed.
  • Crops can be grown that cannot withstand the heat without shade.
  • the occupancy of the supporting structure or the ratio of the module area to the base area of the supporting structure can be adapted to the local climate and crops.
  • the support structure would be covered more densely with PV modules if it were set up in Saudi Arabia than if it was set up in northern Germany.
  • the electricity yield of the PV modules can be increased because part of the sunlight reflected from the ground then reaches the underside of the PV modules and is converted into electrical energy there.
  • FIG. 3 shows a highly simplified detail of an exemplary embodiment of a support structure according to the invention. This is a crossing point 7 between a traverse 3 and a tensioning strap 5.
  • the support 1, a traverse 3 (sectioned) and a strap 5 are shown.
  • Several PV modules 13 are shown on the tensioning strap 5 to the left of the traverse 3 .
  • These PV modules 13 are placed or fastened on the tightening strap 5 like shingles or roof tiles.
  • a further advantage of this shingled arrangement is that two PV modules 13 can be fastened to the tightening strap 5 with only one clamping or fastening element (not shown in FIG. 3).
  • the PV modules 13 are designed as frameless modules. This means they are not surrounded by an aluminum frame or any other frame. That reduces the dead weight, the overall height and the costs. However, it is of course also possible to attach PV modules 13 with a frame to the support structure according to the invention.
  • PV modules are shown on the clamping band 5, which is located to the right of the traverse 3. It goes without saying that PV modules can also be attached to a finished system.
  • the saddle piece 15 On the traverse 3 a saddle piece 15 is visible.
  • the saddle piece 15 is curved.
  • the saddle piece 15 carries the tensioning strap 5 and thus also the weight of the PV modules 13, which must be introduced via the tensioning straps 5 into the traverse 3 and the supports 1.
  • the saddle piece 15 is curved on its upper side so that the tightening strap 5 is guided over the traverse 3 without kinking and without permanent deformation.
  • the clamping band 5 can consist of a metal strip made of high-strength steel and can be 3 mm thick and 100 mm wide, for example.
  • a counterpart 17 is arranged above the saddle piece 15 . Between the saddle piece 15 and the counterpart 17, the strap 5 is performed.
  • the counterpart 17 can be screwed to the saddle piece 15 or the traverse 3 with screws (not shown).
  • This clamping connection ensures that the clamping band 5 is not relative to the Traverse 3 can move.
  • the supports 1 are fixed and stabilized in their vertical orientation.
  • the clamping connection secures the clamping strap 5 against lifting off the saddle piece 15 if a gust of wind blows against the PV modules 13 from below.
  • FIG. 4 shows the arrangement according to FIG. 3 from above. As a result, the design of the crossing points 7 becomes even clearer.
  • FIG. 4 in each case two PV modules 13 are arranged as an example on the right and left of the traverse 3 . In this plan view, it is easy to see that two PV modules rest on a strap 5 in each case. With a width of the tightening strap 5 of 100 mm, for example, the contact surface of each PV module 13 on the tightening strap 5 is approximately fifty millimeters wide. That is sufficient to securely fasten the PV modules 13 to the tightening strap 5 .
  • FIG. 5 shows a plan view of a further exemplary embodiment of a PV system according to the invention. This is only a section from an area spanned by PV modules 13 . Traverses 3 or supports 1 are not available in this section. Rather, the section shows that seals or sealing profiles 19 are arranged between adjacent PV modules 13 . This prevents direct contact between the PV modules 13 and protects them from mutual damage. In addition, the joint between the PV modules 13 is sealed.
  • the sealing strip 19 or the sealing profile 19 is arranged in the joints between PV modules 13 which run parallel to the traverse 3 .
  • a (sealing) profile which has the function of a rain gutter, is arranged in the joints, which run parallel to the tightening strap 5 . Therefore it is also referred to as rain gutter 21.
  • the sealing profile 19 and the gutter 21 can be made of a flexible and UV-resistant material such as EPDM, are made.
  • Rainwater that hits the PV modules collects in the rain gutters 21 and is drained downwards.
  • the water running off through the rain gutters 21 can be collected at the lower edge of an area covered by the PV modules 13 and fed, for example, to a rainwater storage tank or directly to the agriculturally used area below the PV modules 13 .
  • the PV modules 13 are arranged next to one another.
  • the width of the joints in which a sealing profile 19 is provided can be 5 mm, for example.
  • the width of the joint can be 30 mm or 50 mm.
  • the edges of the PV modules 13 do not lie on the clamping straps 5 . It is rather the case that the PV modules rest on two tensioning straps 5 .
  • One strap 5 runs approximately one quarter (1/4) of the length of the PV module 13
  • the other strap 5 runs approximately three quarters (3/4) of the length of the PV module 13; this is the so-called storage in the quarter points. This reduces the bending stress on the PV modules 13 and the (aluminium) frames of the PV modules 13 can be made smaller and lighter.
  • the PV modules 13 are attached to the straps 5 by screwing the (aluminum) frame to the straps 5 in the positions recommended by the manufacturer of the PV module.
  • FIG. 6 the short sides of the rectangular PV modules 13 rest on a strap 5.
  • Two adjacent PV modules "share" the width of a strap.
  • a sealing strip 19 is arranged between the PV modules 13 in the joints that run perpendicularly to the clamping straps 5 .
  • the distance between the tightening straps 5 is selected such that the long sides of the PV modules 13 lie on two adjacent tightening straps.
  • the seal 19 is provided in the joints, which run perpendicular to the longitudinal axis of the tightening straps 5 .
  • the (not shown) gutter 21 runs parallel to the straps.
  • FIG. 8 Details of a further embodiment are shown in FIG. 8, in which the upper side of the traverses 3 are curved.
  • the upper side of the traverse 3 assumes the function of a saddle piece.
  • the trusses 3 are made of steel and are designed as a welded construction. This has the advantage that the main dimensions and the cross-section of the traverse 3 and its material can be freely selected within wide limits.
  • an optional hand hole 29 is formed on both sides.
  • the hand holes 29 are large enough for a fitter's hand to reach through. Screws or nuts can be inserted into the traverse 3 through the hand holes 29 . The screws or nuts are needed to attach the counterpart 17 to the top of the traverse 3.
  • the saddle piece 15 comprises a curved support 67.
  • This curved support can be made from a sheet metal blank, for example by roll bending.
  • the radius of curvature of the curved support is significantly smaller than the curvature of the tightening strap 5.
  • the radius of curvature can be 1.5 m, for example.
  • the clamping screws 69 protrude through the clamping piece 17 and the support 67 as well as the upper support of the traverse 3 designed as a wide flange profile.
  • the clamping strap 5 is clamped between the support 67 and the counterpart 17 and is thereby fixed by friction. It is not necessary to make openings or holes in the strap 5 because the saddle piece 15 and the counterpart 17 are wider than the strap 5. This becomes clear from the plan view in the lower part of Figure 9.
  • FIG. 10 shows a variation of this saddle piece 15.
  • the support 67 is designed as a bent sheet metal strip, the ends of which are supported on the lower flange of the traverse 3.
  • This connection between the ends of the bending part 71 and the lower flange of the traverse 3 is indicated by dash-dotted lines 73 .
  • fastening screws can be inserted through the bending part 71 and the lower flange of the traverse 3 .
  • FIG. 11 shows details of a further embodiment.
  • a first traverse 3i and a last traverse 3 n is shown.
  • These trusses differ from the other trusses 3 in that the straps 5 end there.
  • the traction means 11 are also hooked in there.
  • the traction means 11 transfer the pretensioning force of the tensioning straps 5 to the foundations 9 (see FIG. 1).
  • the counterpart 31 is shaped similarly to one of the counterparts 17.
  • the end of the tensioning strap 5 is inserted between the curved upper side of the traverse 3i and the counterpart 31.
  • a tab is arranged on the traverse 3.1 or 3n .
  • the traction mechanism 11 (for example a steel cable) is hooked in there.
  • the foundation 9 at the other end of the traction means 11 is not shown in FIG.
  • a first exemplary embodiment of a clamping element 35 is shown in FIG. It comprises a clamping piece 37, a clamping screw 41, a sealing strip 43, a foot 45 and a pressure piece 47.
  • the sealing strip 43 can have a constant cross section or can have a height-variable cross section in its length, which enables inclined, shingled storage.
  • the clamping piece 37 is arranged above the PV modules 13 .
  • the tightening screw 41 protrudes through the clamping piece 37 and the tightening strap 5 .
  • the clamping screw 41 is tightened, the clamping piece 37 is pressed against the PV modules 13 from above with the foot 45 and the pressure piece 47 .
  • Of the Foot 45 is made of a comparatively hard plastic. It presses on the PV module to the right of the clamping screw 41. This PV module is only mounted on the sealing strip 43 on one side. Therefore, the foot 45 presses directly on the PV module 13.
  • the PV module 13 located to the left of the clamping screw 41 is accommodated in a groove of the sealing strip 43 .
  • the pressure piece 47 clamps the PV module 13 in the groove of the sealing strip 43 .
  • the pressure piece 47 can have ribs or bristles on its underside and/or be made of a comparatively soft material.
  • the clamping piece 37 is not symmetrical with respect to the clamping screw 41. Rather, the lever arm between the clamping screw 41 and the foot 45 is shorter than the lever arm between the clamping screw 41 and the pressure piece 47. This means that the foot 45 has a higher contact pressure exerts on the PV module 13 than the pressure piece 47. Therefore, the foot 45 forms a kind of fixed bearing. There is a “loose bearing” where the pressure piece 47 clamps the PV module 13 with less force. Thermal stresses or other stresses are reduced in that the PV module 13 (to the left of the clamping screw 41 in FIG. 11) can be displaced somewhat relative to the clamping element 35 .
  • FIG. 13 shows a section along line aa in FIG. It shows another embodiment of a clamping element 35 with a symmetrical arrangement.
  • the sealing strip 43 is shaped differently. It has two lips of different heights.
  • a rubber element 49 is arranged below the clamping piece 37, which distributes the clamping forces exerted by the clamping piece 37 and the clamping screw 41 on the PV modules 13 and protects the PV module 13 from damage.
  • FIG. 14 shows the arrangement of several PV modules without frames and without shingles.
  • FIG. 15 shows a further exemplary embodiment of a clamping element 35.
  • a symmetrical arrangement with respect to the clamping screw 41 is provided.
  • a channel 50 for the electrical lines of the PV modules 13 is formed in the lower part 35-2 of the clamping element 35-2.
  • both the upper and the lower part of the clamping element 35 are an extruded profile made of aluminum, which runs parallel to the clamping band 5 .
  • Sealing strips 43 are provided between the two parts 35 - 1 and 35 - 2 of the clamping element 35 and the PV modules 13 .
  • the PV module 13 is clamped between the sealing strips 43 by tightening the clamping screw 41 .
  • FIG. 4 Details of the seal in the area of a crossing point 7 are shown in FIG. Four PV modules 13 "butt" there, but without touching.
  • a spacer 42 is arranged between the corners of the PV modules 13 with play.
  • the spacer 42 may be made of a resilient plastic such as EPDM.
  • the PV modules 13 and the spacer 42 are arranged on one plane, as can be seen, for example, in FIG. 16c.
  • FIG. 16c also shows that the PV modules 13 and the spacer 42 rest on a lower clamping piece 37 at least in the area of the crossing point 7.
  • the lower clamping piece 37 is connected to the tightening strap 5 with one or more (countersunk) screws (without reference numbers).
  • the PV modules 13 do not lie directly on the lower clamping piece 39 , rather they lie on sealing strips 43 which in turn are accommodated in corresponding grooves of the clamping piece 39 .
  • An upper clamping piece 39 with sealing strips 43 is arranged above the PV modules 13 and the spacer 42 at least in the area of the crossing point 7 and can be constructed in the same way as the lower clamping piece 37 .
  • the PV modules 13 are indirectly fastened to the tightening strap 5 via a tightening screw 41 which penetrates the clamping pieces 37 , 39 and the spacer 42 .
  • a further sealing strip 87 designed as a hollow or box profile is provided, which is shown in FIG. 16b.
  • the sealing strip 87 is flattened in order to prevent material from accumulating where the sealing strips 43 and the sealing strips 87 cross.
  • a flattened area is labeled "84".
  • Figures 17a, 17b and 17c show a connection of four PV modules 13 and a strap 5.
  • a connector 60 On the strap 5 is a connector 60. It preferably consists of a plate with four slots 63 and a (central) mounting hole 64 or a Breakthrough.
  • One sheet metal tab 61 is inserted through a slot 63 in each case.
  • a cotter pin, pin or screw is inserted through the hole in the lug 61 .
  • FIG. 18 shows an alternative to the embodiment shown in FIG.
  • the elongated holes 63 are formed in the clamping strap 5 so that no connecting piece 60 is required.
  • FIG. 19 shows a further exemplary embodiment of a support structure according to the invention. In this exemplary embodiment, a trapezoidal metal sheet 65 is arranged between the clamping straps 5 and the PV modules 13 .
  • This variant is very inexpensive and "watertight" because the trapezoidal sheet metal 65 reliably prevents rainwater from reaching the area below the support structure. The water is discharged and, if necessary, collected via the trapezoidal sheet metal, which is slightly inclined. Sealing strips (see reference numbers 19 and 43 in the other figures) are not required for this.
  • Trapezoidal sheets have a considerable load-bearing capacity with low dead weight and low costs, so that inexpensive “standard” PV modules 13 with frames 44 can be mounted on the trapezoidal sheet.
  • the frame 44 of these PV modules 13 can be very light due to the small spans.
  • the trapezoidal sheet metal is riveted or screwed to the clamping straps 5 (which "sag" slightly despite the prestressing).
  • FIG. 20 shows two embodiments of rain gutters 21.
  • a two-part rain gutter 21 is shown, which can consist of two plastic profiles or folded metal sheets.
  • the two parts 21.2 and 21.2 are arranged in such a way that rainwater is drained off.
  • the two parts of the rain gutter 21.1 and 21.2 are not firmly connected to one another, so that they can compensate for the wind-induced deformations and/or thermal expansions.
  • a rain gutter 21 is indicated, which consists of a strip of elastic plastic material such as EPDM.
  • the upper clamping element 37 is designed as an upside down "Huf - IC) rail with a central part and two lateral bars, a PV module with a frame 44 is clamped between a lateral bar and the clamping strap 5 , when the tightening screw 41 penetrating the middle part and the tightening band 5 is tightened.
  • the PV module 13 (with or without a frame) is clamped with the aid of a sealing strip 19, 43 when the clamping screw 41 is tightened, which penetrates the sealing strip 19, 43 and the clamping strap 5.
  • the PV module 13 is clamped via its frame 44.
  • the upper clamping piece 37 is designed as a rain gutter.
  • a sealing strip 43 is provided between the upper clamping piece 37 and the frame 44 .
  • the clamping screw 41 penetrates the rain gutter 21, the clamping strap 5 and the lower clamping piece 39.
  • the connection between a PV module 13 takes place via the frame 44.
  • the frame 44 In the "lower" part, the frame 44 has a leg. The clamping screw 41 penetrates this leg, an optional sealing strip and the clamping strap 5.
  • the exemplary embodiment 1 shown in FIG. 25 shows a variant of the exemplary embodiment shown in FIG.
  • the adjacent frames 44 have "T” and “L” shaped ribs on the facing sides. As a result, the two frames 44 are locked together and (rain) gutters are formed, which can drain rainwater.
  • a sealing strip 43 is provided in FIG. 26, which prevents rainwater from penetrating.
  • the rain gutter 21 designed as a hat profile is arranged below the fastening rails 51 .
  • FIG. 31a is a Side view shown, while Figure 31b shows a view from above.
  • the traverse 3 is designed as a hollow profile, namely as a rectangular tube.
  • two ribs 75 are placed and welded.
  • the tops of the ribs 75 are curved and support a support 67 which is also curved.
  • This saddle piece 15 is preferably designed as a welded construction.
  • FIG. 30b The view from above (FIG. 30b) shows that the ribs 75 are at a certain distance from one another and that the support 67 has openings 77. The distance between the openings 77 is greater than the width of the tightening strap 5.
  • the tightening strap 5 (not shown in FIGS. 31a and 31b) is placed on the support 67 between the openings 77. Then, similar to the exemplary embodiments according to FIGS. 9 and 10, a counterpart 17 is placed and the counterpart 17 is pressed against the support 67 with the aid of clamping screws 69 that are inserted through the openings 77 . This creates a frictional connection between the tensioning strap 5 and the saddle piece 15 or the traverse 3.
  • FIGS. 31a and 31b show a further exemplary embodiment of a saddle piece 15 according to the invention, which is designed as a welded construction.
  • the saddle piece 15 comprises two ribs 75 and a support 67. It is very similar to the embodiment according to FIG 31 trained. The main difference is that a base plate 79 is arranged in the area of the ribs 75 on the right in FIGS. 31a and 31b. This base plate 79 protrudes beyond the support 67 on both sides. Threaded holes or openings can be provided in the solid base plate 79 which, together with a counterpart 17 and the clamping screws 69 , produce a frictional connection between the tensioning strap 5 and the saddle piece 15 or the traverse 3 .
  • the strength and load capacity required at the various locations can be structurally predetermined by selecting suitable material thicknesses and geometries.
  • the base plate 79 can be made very solid, so that very high clamping forces between the counterpart 17 and the base plate 79 can be achieved.
  • FIG. 32 shows a sectional view of a traverse 3 designed as a square tube with a saddle piece 15 welded on according to FIGS. 31a and 31b.
  • FIG. 33 shows an exemplary embodiment of a supporting structure with elevated PV modules 13. Elevating the alignment of the PV modules 13 to the sun can be improved and the yield can be increased as a result.
  • FIG. 34 shows the setting up of a support structure according to the invention in four steps.
  • the first step (Step 1) is only the middle row of supports 1 aligned vertically.
  • the neighboring supports 1 are arranged more and more obliquely as the distance to the middle support 1 increases.
  • the outermost supports 1 are the most inclined.
  • step 2 it is now indicated how the tensioning strap 5 is pulled over the supports 1 or the traverses 3 by means of a winch 83 from a reel 85 or roller.
  • FIG. 34.3 shows the not yet prestressed support structure and the arrows indicate that the traction means 11 are now shortened so that the supports align and the tensioning strap 5 receives the desired prestress.
  • one or more springs are arranged between the foundation 9 and the traction means 11; preferably there are disk spring assemblies.
  • a load distribution plate 95 is pushed onto these threaded rods 93 .
  • through-holes (unnumbered) are cut out in the load distribution plate 95 .
  • the load distribution plate 95 can move relative to the foundation 9 along the threaded rods 93 .
  • the traction mechanism 11 is suspended on the load distribution plate 95 . This can be done by means of a bolt 97 which is inserted into a flange plate 99 which in turn is welded to the load distribution plate 95.
  • the disk spring packs 101 already mentioned are pushed onto the threaded rods 93 .
  • a plate spring assembly 101 is arranged on each threaded rod 93 below and above the load distribution plate 95 .
  • nuts 103 are screwed onto the threaded rods 93 .
  • the disk spring packs 101 and the traction mechanism 11 are prestressed.
  • the plate spring packs 101 can work in both directions.
  • the spring rates of the plate spring packs 101 below and above the load distribution plate 95 can be the same.
  • Load distribution plate 95 are different.
  • this measure can have a positive effect on the vibration behavior of the PV system. That means the amplitudes are reduced.
  • Load distribution plate 95 and the foundation 9 do not touch at any time. It may also be advantageous to limit the travel of stop plate 95 in one or both directions. This means that deformations that are too large, e.g. B. by wind friction and a consequent excessive "skew" of the supports 1 to prevent.
  • the pretension of the tensioning strap 5 can be reduced by using the disc spring packs 101 . Nevertheless, it is ensured that the tensioning straps 5 are pretensioned at all times and in all places; even if the tensioning straps 5 are excited to vibrate by the wind. As a result, the load is reduced primarily on the tensioning straps 5, but also on the other components of the PV system, and a greater sag of the tensioning straps 5 between the traverses 3 can be permitted.
  • FIG. 36 shows a further embodiment with only one set of disk springs 101 .
  • a set of disk springs 101 is pushed onto the threaded rod 103 .
  • the lower end of the traction means 11 is suspended from the plate spring assembly 101 via a bracket 105 .
  • the disk spring assembly 101 and the traction means 11 are prestressed by tightening the nut 103 .
  • FIGS. 37 and 38 Details of a further embodiment of a PV system are shown in FIGS. 37 and 38, in which the tightening straps 5 do not extend from the first traverse 3 n to the last traverse 3 n .
  • This embodiment was shown and explained in FIGS. 8 and 9 in the first German application DE 102021 111 106.4.
  • each tightening strap 5 consists of several tightening strap sections 5 ⁇ S .
  • the length of a strap section corresponds approximately to the distance between two adjacent traverses 3.
  • a fastening piece 23, which has two bores, is mounted on the traverse 3, which is designed as a tube with a circular cross-section in FIG.
  • the fastening pieces 23 are fastened to the traverse 3 with screws 111 or welding studs.
  • an intermediate piece 27 which also has a bore, is provided at the ends of the clamping strap sections 5 AS .
  • a bolt or a screw, for example, can be inserted through these bores and in this way two clamping strap sections 5AS can be fastened to a traverse 3 .
  • This coupling connects several tensioning strap sections 5AS to form a continuous tensioning strap 5 .
  • screws (without reference numbers) are used. They are secured by nuts.
  • Spacer sleeves 113 can be arranged on the screws between the fastening piece 23 and the intermediate piece 27 in order to avoid direct contact between the fastening piece 23 and the intermediate piece 27 .
  • the fastening piece 23 can also be designed as a standing sheet metal which is welded to the crossbeam 3 .

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Photovoltaic Devices (AREA)

Abstract

L'invention concerne une structure de support pour modules photovoltaïques, qui permet l'édification d'installations photovoltaïques de surface étendue au-dessus de parcs de stationnement ou de surfaces à usage agricole.
EP22726665.7A 2021-04-29 2022-04-29 Structure de support pour modules photovoltaïques Pending EP4331112A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102021111106.4A DE102021111106A1 (de) 2021-04-29 2021-04-29 Tragstruktur für PV-Module
PCT/EP2022/061581 WO2022229439A1 (fr) 2021-04-29 2022-04-29 Structure de support pour modules photovoltaïques

Publications (1)

Publication Number Publication Date
EP4331112A1 true EP4331112A1 (fr) 2024-03-06

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ID=81854455

Family Applications (1)

Application Number Title Priority Date Filing Date
EP22726665.7A Pending EP4331112A1 (fr) 2021-04-29 2022-04-29 Structure de support pour modules photovoltaïques

Country Status (4)

Country Link
EP (1) EP4331112A1 (fr)
CN (1) CN117426052A (fr)
DE (1) DE102021111106A1 (fr)
WO (1) WO2022229439A1 (fr)

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8429861B2 (en) * 2003-04-02 2013-04-30 P4P Holdings Llc Solar array support methods and systems
IT1398598B1 (it) * 2009-03-10 2013-03-08 Dermotricos Srl Sistema di captazione dell'energia solare
KR101004108B1 (ko) * 2010-02-18 2010-12-27 강나리 강선을 이용한 태양광 패널 고정장치
KR101326625B1 (ko) * 2013-02-19 2013-11-07 김인범 솔라패널 어레이 지지시스템
KR102115516B1 (ko) * 2018-07-18 2020-05-26 주식회사 택한 케이블 고정식 태양광 패널 지지 구조
FR3099861B1 (fr) * 2019-08-09 2022-11-04 Tse Système de panneaux photovoltaïques et une centrale photovoltaïque comprenant ledit système

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DE102021111106A1 (de) 2022-11-03
CN117426052A (zh) 2024-01-19
WO2022229439A1 (fr) 2022-11-03

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