EP4305683A1 - Method for separating or recovering materials from electrodes, method for producing an electrode, and electrode - Google Patents
Method for separating or recovering materials from electrodes, method for producing an electrode, and electrodeInfo
- Publication number
- EP4305683A1 EP4305683A1 EP22706791.5A EP22706791A EP4305683A1 EP 4305683 A1 EP4305683 A1 EP 4305683A1 EP 22706791 A EP22706791 A EP 22706791A EP 4305683 A1 EP4305683 A1 EP 4305683A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- coating
- electrode
- energy storage
- carrier
- storage cell
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 46
- 239000000463 material Substances 0.000 title claims abstract description 37
- 238000004519 manufacturing process Methods 0.000 title claims description 17
- 238000000576 coating method Methods 0.000 claims abstract description 42
- 239000011248 coating agent Substances 0.000 claims abstract description 41
- 239000000758 substrate Substances 0.000 claims abstract description 13
- 238000005422 blasting Methods 0.000 claims abstract description 6
- 239000012876 carrier material Substances 0.000 claims description 19
- 238000004146 energy storage Methods 0.000 claims description 14
- 210000000352 storage cell Anatomy 0.000 claims description 14
- 238000004140 cleaning Methods 0.000 claims description 8
- 238000000926 separation method Methods 0.000 claims description 3
- 238000010298 pulverizing process Methods 0.000 claims description 2
- 230000006835 compression Effects 0.000 claims 1
- 238000007906 compression Methods 0.000 claims 1
- 239000007921 spray Substances 0.000 description 7
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 6
- 210000004027 cell Anatomy 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- 238000005452 bending Methods 0.000 description 3
- 229910002092 carbon dioxide Inorganic materials 0.000 description 3
- 239000001569 carbon dioxide Substances 0.000 description 3
- 229910001416 lithium ion Inorganic materials 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 239000011149 active material Substances 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- 238000005056 compaction Methods 0.000 description 2
- 239000011889 copper foil Substances 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/54—Reclaiming serviceable parts of waste accumulators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C1/00—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
- B24C1/003—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods using material which dissolves or changes phase after the treatment, e.g. ice, CO2
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C3/00—Abrasive blasting machines or devices; Plants
- B24C3/32—Abrasive blasting machines or devices; Plants designed for abrasive blasting of particular work, e.g. the internal surfaces of cylinder blocks
- B24C3/322—Abrasive blasting machines or devices; Plants designed for abrasive blasting of particular work, e.g. the internal surfaces of cylinder blocks for electrical components
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/04—Processes of manufacture in general
- H01M4/0402—Methods of deposition of the material
- H01M4/0404—Methods of deposition of the material by coating on electrode collectors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/04—Processes of manufacture in general
- H01M4/0402—Methods of deposition of the material
- H01M4/0416—Methods of deposition of the material involving impregnation with a solution, dispersion, paste or dry powder
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/04—Processes of manufacture in general
- H01M4/043—Processes of manufacture in general involving compressing or compaction
- H01M4/0435—Rolling or calendering
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/64—Carriers or collectors
- H01M4/66—Selection of materials
- H01M4/661—Metal or alloys, e.g. alloy coatings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
- B24C9/003—Removing abrasive powder out of the blasting machine
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M2220/00—Batteries for particular applications
- H01M2220/20—Batteries in motive systems, e.g. vehicle, ship, plane
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/84—Recycling of batteries or fuel cells
Definitions
- the present invention relates to a method for separating or recovering materials from electrodes, a method for manufacturing an electrode, and an electrode.
- a method for separating or recovering materials from electrodes comprises the steps of: Providing a substrate, in particular a carrier material of an electrode, on which a coating is applied on one or both sides;
- the coating is removed by means of snow jets.
- Snow blasting is a compressed air blasting process that uses carbon dioxide as the blasting medium. It is therefore also referred to as CC> 2 snow jets.
- CC> 2 snow jets Two process variants can be distinguished.
- the liquid carbon dioxide is expanded to ambient temperature at the nozzle outlet.
- the resulting CC> 2 snow particles are bundled and accelerated by a jacket jet of supersonic compressed air. Due to the low kinetic energy of the particles, this variant of the process is less abrasive.
- the second CC> 2 snow jet principle the liquid carbon dioxide is metered into the compressed air flow in an expansion space, the so-called agglomeration chamber.
- the substrate is, in particular, a carrier material for an electrode of an electrical energy storage cell, in this case, for example, an aluminum or copper foil, such as is used in lithium-ion batteries, for example.
- the carrier material can be coated on one or both sides.
- the coating material includes, for example, active material, conductive carbon black, solvent binder and additives.
- the coated carrier materials are compressed, for example in a calender.
- the snow jet cleaning can expediently be carried out before and/or after the compaction of the coating.
- the removal rate can be individually adjusted. For example, this must be higher if the carrier material has already been compacted, since the adhesion of the coating may then be higher. It is also necessary to consider whether the coating has already dried or not. Even then, the adhesion may be greater and the snow removal rate adjusted accordingly.
- this is advantageously possible flexibly by setting the system parameters.
- the method comprises the step:
- a chamber or the like in which means for snow jet cleaning are arranged or provided.
- the chamber is expediently closed or lockable to the outside in an airtight manner.
- cleaning is carried out within the chamber.
- the material removed can expediently be collected via a suitably designed suction system.
- the substrates to be cleaned are fed continuously to the chamber.
- several rows of jet nozzles can be arranged in front of and/or behind one another, possibly stationary.
- one or more jet nozzles are also attached to a robotic arm so that their movement/alignment can be flexibly controlled.
- the substrates or the substrate itself can be in motion or stand still.
- the method is used in the production of electrical energy storage cells, in particular, for example, in electrical energy storage cells, in particular lithium ion cells, such as are used for motor vehicles.
- electrical energy storage cells in particular lithium ion cells, such as are used for motor vehicles.
- the scrap rates can be successfully reduced.
- the coating is removed over the entire surface. This is particularly expedient if the or an electrode as such is to be broken down into its components.
- the material is removed partially.
- a coating or a region of a coating can advantageously be contoured or shaped.
- Coating material can advantageously be applied to the entire surface of the carrier film, for example.
- two coating strips can be produced by centrally introduced material removal along a web direction of the carrier foil, alternatively also several.
- the material can also be removed transversely to the direction of the web in order to produce an intermittent coating, comprising a large number of coating areas or sections, along the direction of the web.
- the material can be removed after the carrier film, which is coated in particular over the entire surface, has been compressed in order to subsequently produce the aforementioned strips or areas or sections. This can facilitate the compaction process.
- the method comprises the steps:
- the removed coating is reused as a whole.
- the coating for example, includes the materials: active material, conductive carbon black, solvents, binders and additives. If necessary, the removed coating material is subjected to a cleaning process if necessary. Additionally or alternatively, the coating material can also be processed.
- Processing means for example, material separation. This means that some of the above-mentioned materials, which are only listed as examples, can be separated so that they can be used separately and separately.
- the processing includes crushing, in particular pulverizing, of (coating) material.
- the method comprises the step:
- the aforementioned pulverulent components are returned to the mixing process.
- the method comprises the step:
- the carrier material can (also) be reused. According to one embodiment of the method, it is used to produce the same energy storage cell, that is to say to produce an energy storage cell of the same type.
- the carrier material can also be used for another type of battery, for example for a type of battery on which lower performance requirements are made.
- use for a battery type of different size can also be preferred, so that the carrier material can or must still be cut, for example, whereby damaged areas or areas that could not be completely freed from coating material can be removed.
- the invention also relates to methods of manufacturing an electrode for an energy storage cell using the method of the invention to separate or recover materials.
- the method is used as part of the production or manufacture of an electrode for an energy storage cell in order to break down electrodes that have been declared scrap into their components.
- the invention also relates to an electrode comprising a carrier film and/or coating material which has been produced using the production method according to the invention.
- the method can expediently be used both for classic recycling, for example battery cells, ie for used battery cells. However, the method can also be used to advantage during production, to reduce reject rates and/or to optimize the production process.
- Fig. 1 a sketch to illustrate an embodiment of the method.
- Fig. 1 shows a schematic view of an electrode 10 comprising a substrate 20, in particular a carrier material, such as aluminum or copper foil, with a coating 30 arranged thereon Substrate 20 removed.
- the schematic spray lance which has the reference number 40 .
- the carrier material 20 is moved along a conveying direction F.
- the spray lance 40 is arranged in a stationary manner, for example. If necessary, the angle of the spray lance 40 relative to the carrier material 20 can be adjusted. According to one embodiment, several such spray lances are provided along the conveying direction F. Additionally or alternatively, several spray lances 40 are provided side by side.
- such a spray lance 40 can also be attached to an industrial robot, so that its alignment and position relative to the carrier material 20 can be adjusted as desired.
- the carrier material 20 can also be transported along the conveying direction F in this case. Alternatively, it can also rest.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Dispersion Chemistry (AREA)
- Battery Electrode And Active Subsutance (AREA)
Abstract
The invention relates to a method for separating or recovering materials from electrodes, comprising the steps of: - providing a substrate, in particular an electrode substrate, to which a coating has been applied; - at least partially stripping the coating by means of snow blasting.
Description
Verfahren zum Trennen oder Wiedergewinnen von Materialien von Elektroden, Verfahren zur Herstellung einer Elektrode sowie Elektrode Method for separating or recovering materials from electrodes, method for manufacturing an electrode, and electrode
Die vorliegende Erfindung betrifft ein Verfahren zum Trennen oder Wiedergewinnen von Materialien von Elektroden, ein Verfahren zur Herstellung einer Elektrode sowie eine Elektrode. The present invention relates to a method for separating or recovering materials from electrodes, a method for manufacturing an electrode, and an electrode.
Für die Herstellung elektrischer Energiespeicherzellen kommen hochwertige Materi alien zum Einsatz. Umso wichtiger ist es, Lösungen zu finden, um diese wiederzu verwenden oder wiederzuverwerten. Bereits im Rahmen der Produktion fällt mit un ter Ausschuss an, welcher aus Kosten- und Umweltgesichtspunkten nicht verloren sein darf. Problematisch ist in diesem Zusammenhang allerdings, dass die Wieder gewinnung der einzelnen Materialien/Werkstoffe oftmals schwierig ist, da die unter schiedlichen Werkstoffe fest miteinander verbunden sind. So sind beispielsweise die Trägerfolien von elektrischen Energiespeicherzellen mit einer Beschichtung verse hen, welche stark auf diesen haftet und nicht ohne weiteres entfernt werden kann. Für die Trennung von Elektrodensubstratblechen und der Beschichtung schlägt die DE 699 05 134 T2 vor, die Beschichtung durch Biegen des beschichteten Substrats mit einem ausreichend kleinen Biegeradius zu lösen. Außerdem wird dort das Arbei ten mit Lösungsmitteln etc. vorgeschlagen. Ein Biegen führt bei flexiblen Beschich tungen aber nicht zum Erfolg. Der Einsatz von Lösungsmitteln etc. zieht einen ho hen Anlagenaufwand nach sich. High-quality materials are used to manufacture electrical energy storage cells. It is all the more important to find solutions to reuse or recycle them. Already in the course of production, there are rejects, which must not be wasted from a cost and environmental point of view. The problem in this context, however, is that the recovery of the individual materials is often difficult because the different materials are firmly connected to one another. For example, the carrier foils of electrical energy storage cells are provided with a coating which adheres strongly to them and cannot be easily removed. For the separation of electrode substrate sheets and the coating, DE 699 05 134 T2 proposes detaching the coating by bending the coated substrate with a sufficiently small bending radius. In addition, working with solvents etc. is suggested there. However, bending flexible coatings does not lead to success. The use of solvents, etc. entails a high investment in equipment.
Es ist daher eine Aufgabe der vorliegenden Erfindung, insbesondere ein Verfahren zum Trennen oder Wiedergewinnen von Materialien, insbesondere im Bereich der Batterietechnik, anzugeben, welches flexibel anzuwenden und in seiner Umsetzung aufwandsarm ist und damit auch Vorteile für die Elektrodenfertigung ermöglicht. It is therefore an object of the present invention to specify in particular a method for separating or recovering materials, particularly in the field of battery technology, which can be used flexibly and is easy to implement and thus also enables advantages for electrode production.
Diese Aufgabe wird durch ein Verfahren gemäß Anspruch 1 , ein Verfahren gemäß Anspruch 9 sowie durch eine Elektrode gemäß Anspruch 11 gelöst. Weitere Vorteile und Merkmale ergeben sich aus den Unteransprüchen sowie der Beschreibung und der beigefügten Figur. This object is achieved by a method according to claim 1, a method according to claim 9 and by an electrode according to claim 11. Further advantages and features emerge from the subclaims and the description and the attached figure.
Erfindungsgemäß umfasst ein Verfahren zum Trennen oder Wiedergewinnen von Materialien von Elektroden die Schritte:
Bereitstellen eines Substrats, insbesondere eines Trägermaterials einer Elektrode, auf welchem eine Beschichtung, ein- oder beidseitig, aufgebracht ist; According to the invention, a method for separating or recovering materials from electrodes comprises the steps of: Providing a substrate, in particular a carrier material of an electrode, on which a coating is applied on one or both sides;
Zumindest bereichsweise Abtragen der Beschichtung mittels Schneestrah len. At least in some areas, the coating is removed by means of snow jets.
Das Schneestrahlen ist ein Druckluftstrahlverfahren, bei dem als Strahlmittel Koh lenstoffdioxid eingesetzt wird. Es wird daher auch als CC>2-Schneestrahlen bezeich net. Es können im Wesentlichen zwei Verfahrensvarianten unterschieden werden. Bei der Zweistoffringdüse wird das flüssige Kohlenstoffdioxid am Düsenaustritt auf Umgebungstemperatur entspannt. Die entstehenden CC>2-Schneepartikel werden durch einen Mantelstrahl aus überschallschneller Druckluft gebündelt und beschleu nigt. Durch die geringe kinetische Energie der Partikel ist diese Verfahrensvariante weniger abrasiv. Beim zweiten CC>2-Schneestrahlprinzip wird das flüssige Kohlen stoffdioxid dem Druckluftstrom in einem Entspannungsraum, der sogenannten Ag glomerationskammer, zudosiert. Im Vergleich zur Zweistoffringdüse entstehen grö ßere Schneepartikel, die mit der Druckluft in einer nachfolgenden Düse beschleu nigt, zu einer (deutlich) höheren Abrasivität führen. Vorliegend können beide Varian ten, ggf. auch in Kombination, zum Einsatz kommen. Beim Schneestrahlen handelt es sich um ein äußerst umweit- und resourcenschonendes Reinigungsverfahren. Snow blasting is a compressed air blasting process that uses carbon dioxide as the blasting medium. It is therefore also referred to as CC> 2 snow jets. Essentially, two process variants can be distinguished. In the case of the two-component ring nozzle, the liquid carbon dioxide is expanded to ambient temperature at the nozzle outlet. The resulting CC> 2 snow particles are bundled and accelerated by a jacket jet of supersonic compressed air. Due to the low kinetic energy of the particles, this variant of the process is less abrasive. With the second CC> 2 snow jet principle, the liquid carbon dioxide is metered into the compressed air flow in an expansion space, the so-called agglomeration chamber. Compared to the two-substance ring nozzle, larger snow particles are produced, which are accelerated by the compressed air in a subsequent nozzle, leading to (significantly) higher abrasiveness. In the present case, both variants can be used, possibly also in combination. Snow blasting is an extremely environmentally and resource-friendly cleaning process.
Bei dem Substrat handelt es sich insbesondere um ein Trägermaterial einer Elekt rode einer elektrischen Energiespeicherzelle, vorliegend insbesondere beispiels weise um eine Aluminium- oder Kupferfolie, wie sie beispielsweise in Lithiumionen batterien verwendet wird. Das Trägermaterial kann ein- oder beidseitig beschichtet sein. Das Beschichtungsmaterial umfasst beispielswiese jeweils Aktivmaterial, Leitruß, Lösungsmittelbinder und Additive. Zum Einstellen einer Porosität der Be schichtung werden die beschichteten Trägermaterialien, beispielsweise in einem Kalander, verdichtet. Zweckmäßigerweise kann die Schneestrahlreinigung vor und/oder nach der Verdichtung der Beschichtung durchgeführt werden. Zweckmäßi gerweise kann die Abtragsleistung individuell angepasst werden. So muss diese beispielsweise höher sein, wenn das Trägermaterial bereits verdichtet wurde, da dann die Haftung der Beschichtung ggf. höher ist. Berücksichtigt werden muss auch, ob die Beschichtung bereits getrocknet ist oder nicht. Auch dann ist ggf. die Haftung größer und die Abtragsleistung beim Schneestrahlen entsprechend anzu passen. Mit Vorteil ist dies allerdings flexibel über die Einstellung der Anlagenpara meter möglich.
Gemäß einer Ausführungsform umfasst das Verfahren den Schritt: The substrate is, in particular, a carrier material for an electrode of an electrical energy storage cell, in this case, for example, an aluminum or copper foil, such as is used in lithium-ion batteries, for example. The carrier material can be coated on one or both sides. The coating material includes, for example, active material, conductive carbon black, solvent binder and additives. To adjust the porosity of the coating, the coated carrier materials are compressed, for example in a calender. The snow jet cleaning can expediently be carried out before and/or after the compaction of the coating. Expediently, the removal rate can be individually adjusted. For example, this must be higher if the carrier material has already been compacted, since the adhesion of the coating may then be higher. It is also necessary to consider whether the coating has already dried or not. Even then, the adhesion may be greater and the snow removal rate adjusted accordingly. However, this is advantageously possible flexibly by setting the system parameters. According to one embodiment, the method comprises the step:
Entfernen und/oder Sammeln von Materialabtrag mittels Absaugen. Remove and/or collect debris by suction.
Gemäß einer bevorzugten Ausführungsform ist eine Kammer oder dergleichen vor gesehen, in welcher Mittel zum Schneestrahlreinigen angeordnet oder vorgesehen sind. Zweckmäßigerweise ist die Kammer nach außen hin luftdicht abgeschlossen oder abschließbar. Mit Vorteil wird die Reinigung innerhalb der Kammer durchge führt. Zweckmäßigerweise kann der Materialabtrag über eine geeignet ausgebildete Absaugung gesammelt werden. According to a preferred embodiment, a chamber or the like is provided, in which means for snow jet cleaning are arranged or provided. The chamber is expediently closed or lockable to the outside in an airtight manner. Advantageously, cleaning is carried out within the chamber. The material removed can expediently be collected via a suitably designed suction system.
Gemäß einer Ausführungsform werden die zu reinigenden Substrate kontinuierlich der Kammer zugeführt. Dort können mehrere Reihen von Strahldüsen vor und/oder hintereinander, ggf. ortsfest, angeordnet sein. Alternativ ist eine oder sind mehrere Strahldüsen auch an einem Roboterarm befestigt, sodass deren Bewegung/Ausrich tung flexibel gesteuert werden kann. Die Substrate oder das Substrat können/kann beim Reinigungsprozess selbst in Bewegung sein oder auch still stehen. According to one embodiment, the substrates to be cleaned are fed continuously to the chamber. There, several rows of jet nozzles can be arranged in front of and/or behind one another, possibly stationary. Alternatively, one or more jet nozzles are also attached to a robotic arm so that their movement/alignment can be flexibly controlled. During the cleaning process, the substrates or the substrate itself can be in motion or stand still.
Gemäß einer bevorzugten Ausführungsform wird das Verfahren im Rahmen der Produktion von elektrischen Energiespeicherzellen eingesetzt, insbesondere bei spielsweise bei elektrischen Energiespeicherzellen, insbesondere Lithiumionenzel len, wie sie für Kraftfahrzeuge verwendet werden. Hierbei können insbesondere die Ausschussraten erfolgreich reduziert werden. According to a preferred embodiment, the method is used in the production of electrical energy storage cells, in particular, for example, in electrical energy storage cells, in particular lithium ion cells, such as are used for motor vehicles. In particular, the scrap rates can be successfully reduced.
Gemäß einer Ausführungsform wird die Beschichtung vollflächig entfernt. Dies ist insbesondere dann zielführend, wenn die oder eine Elektrode als solches in seine Bestandteile zerlegt werden soll. According to one embodiment, the coating is removed over the entire surface. This is particularly expedient if the or an electrode as such is to be broken down into its components.
Gemäß einer Ausführungsform erfolgt der Materialabtrag partiell. Mit Vorteil kann beispielsweise eine Beschichtung oder ein Bereich einer Beschichtung konturiert bzw. geformt werden. Mit Vorteil kann Beschichtungsmaterial beispielsweise vollflä chig auf die Trägerfolie aufgebracht werden. Durch einen mittig eingebrachten Mate rialabtrag entlang einer Bahnrichtung der Trägerfolie können beispielsweise zwei Beschichtungsstreifen erzeugt werden, alternativ auch mehrere. Der Materialabtrag kann auch quer zur Bahnrichtung erfolgen, um eine intermittierende Beschichtung, umfassend eine Vielzahl von Beschichtungsbereichen oder -Abschnitten, entlang der Bahnrichtung zu erzeugen.
Weiter alternativ kann der Materialabtrag nach einem Verdichten der insbesondere vollflächig beschichteten Trägerfolie erfolgen, um im Anschluss die vorgenannten Streifen oder Bereiche bzw. Abschnitte zu erzeugen. Dies kann den Verdichtungs prozess erleichtern. According to one embodiment, the material is removed partially. A coating or a region of a coating, for example, can advantageously be contoured or shaped. Coating material can advantageously be applied to the entire surface of the carrier film, for example. For example, two coating strips can be produced by centrally introduced material removal along a web direction of the carrier foil, alternatively also several. The material can also be removed transversely to the direction of the web in order to produce an intermittent coating, comprising a large number of coating areas or sections, along the direction of the web. As a further alternative, the material can be removed after the carrier film, which is coated in particular over the entire surface, has been compressed in order to subsequently produce the aforementioned strips or areas or sections. This can facilitate the compaction process.
Gemäß einer Ausführungsform umfasst das Verfahren die Schritte: According to one embodiment, the method comprises the steps:
Reinigen und Aufbereiten der abgetragenen Beschichtung bzw. des Be schichtungsmaterials; Cleaning and preparing the removed coating or the coating material;
Zumindest teilweise Verwenden des gereinigten und/oder aufbereiteten Be schichtungsmaterials zur Beschichtung eines Trägermaterials zur Herstel lung, insbesondere einer elektrischen Energiespeicherzelle. At least partially using the cleaned and/or processed coating material to coat a carrier material for the production, in particular an electrical energy storage cell.
Gemäß einer Ausführungsform wird die abgetragene Beschichtung als Ganzes wei terverwendet. Wie bereits erwähnt, umfasst beispielsweise die Beschichtung die Werkstoffe oder Materialien: Aktivmaterial, Leitruß, Lösungsmittel, Binder und Addi tive. Gegebenenfalls wird das abgetragene Beschichtungsmaterial, falls nötig, noch einem Reinigungsverfahren unterzogen. Zusätzlich oder alternativ kann der Be schichtungswerkstoff auch aufbereitet werden. According to one embodiment, the removed coating is reused as a whole. As already mentioned, the coating, for example, includes the materials: active material, conductive carbon black, solvents, binders and additives. If necessary, the removed coating material is subjected to a cleaning process if necessary. Additionally or alternatively, the coating material can also be processed.
Unter Aufbereitung ist beispielsweise eine Materialtrennung zu verstehen. Damit können einzelne der vorgenannten Materialien, wobei diese Aufzählung nur bei spielhaft zu verstehen ist, separiert werden, um diese gesondert und getrennt weiter verwenden zu können. Processing means, for example, material separation. This means that some of the above-mentioned materials, which are only listed as examples, can be separated so that they can be used separately and separately.
Gemäß einer Ausführungsform umfasst das Aufbereiten ein Zerkleinern, insbeson dere ein Pulverisieren, von (Beschichtungs-)Material. According to one embodiment, the processing includes crushing, in particular pulverizing, of (coating) material.
Gemäß einer Ausführungsform umfasst das Verfahren den Schritt: According to one embodiment, the method comprises the step:
Zuführen von aufbereitetem Material einem neuen Mischprozess zum Erzeu gen von Beschichtungsmaterial, insbesondere für eine Elektrode einer Lithi umionenzelle. Supplying processed material to a new mixing process for generating coating material, in particular for an electrode of a lithium ion cell.
Gemäß einer bevorzugten Ausführungsform werden die vorgenannten pulverförmi gen Bestandteile erneut dem Mischprozess zugeführt. According to a preferred embodiment, the aforementioned pulverulent components are returned to the mixing process.
Gemäß einer Ausführungsform umfasst das Verfahren den Schritt: According to one embodiment, the method comprises the step:
Verwenden des entschichteten Trägermaterials zur Herstellung, insbeson dere einer elektrischen Energiespeicherzelle.
Mit Vorteil kann also (auch) das Trägermaterial erneut verwendet werden. Gemäß einer Ausführungsform des Verfahrens wird es zur Herstellung der gleichen Ener giespeicherzelle verwendet, also zur Herstellung einer Energiespeicherzelle des gleichen Typs. Alternativ kann das Trägermaterial auch für einen anderen Batterie typ verwendet werden, beispielsweise für einen Batterietyp, an welchen geringere Leistungsanforderungen gestellt sind. Alternativ kann auch die Verwendung für ei nen Batterietyp unterschiedlicher Größe bevorzugt sein, sodass das Trägermaterial beispielsweise noch zugeschnitten werden kann oder muss, wodurch ggf. beschä digte Bereiche oder Bereiche, welche nicht vollständig von Beschichtungsmaterial befreit werden konnten, entfernt werden können. Use of the decoated carrier material for the production, in particular an electrical energy storage cell. Advantageously, the carrier material can (also) be reused. According to one embodiment of the method, it is used to produce the same energy storage cell, that is to say to produce an energy storage cell of the same type. Alternatively, the carrier material can also be used for another type of battery, for example for a type of battery on which lower performance requirements are made. Alternatively, use for a battery type of different size can also be preferred, so that the carrier material can or must still be cut, for example, whereby damaged areas or areas that could not be completely freed from coating material can be removed.
Die Erfindung betrifft auch Verfahren zur Herstellung einer Elektrode für eine Ener giespeicherzelle, wobei das erfindungsgemäße Verfahren zur Trennung oder Wie dergewinnung von Materialien verwendet wird. The invention also relates to methods of manufacturing an electrode for an energy storage cell using the method of the invention to separate or recover materials.
Das Verfahren umfasst mit Vorteil den Schritt: The method advantageously includes the step:
Partielles Abtragen der Beschichtung zu dessen Formgebung. Partial removal of the coating to shape it.
Die Vorteile und Möglichkeiten im Zusammenhang mit dem partiellen Abtragen wur den bereits beschrieben. Alternativ wird das Verfahren im Rahmen der Produktion oder Herstellung einer Elektrode für eine Energiespeicherzelle dazu verwendet, um als Ausschuss deklarierte Elektroden in seine Bestanteile zu zerlegen. The advantages and possibilities associated with partial removal have already been described. Alternatively, the method is used as part of the production or manufacture of an electrode for an energy storage cell in order to break down electrodes that have been declared scrap into their components.
Die Erfindung betrifft auch eine Elektrode, umfassend eine Trägerfolie und/oder Be schichtungsmaterial, welches nach dem erfindungsgemäßen Verfahren zur Herstel lung hergestellt wurde. Das Verfahren kann zweckmäßigerweise sowohl zum klassi schen Recycling, beispielsweise von Batteriezellen, verwendet werden, also bei ge brauchten Batteriezellen. Mit Vorteil kann das Verfahren aber auch bereits im Rah men der Produktion, zur Verringerung der Ausschussraten und/oder zur Optimie rung des Produktionsprozesses, zum Einsatz kommen. The invention also relates to an electrode comprising a carrier film and/or coating material which has been produced using the production method according to the invention. The method can expediently be used both for classic recycling, for example battery cells, ie for used battery cells. However, the method can also be used to advantage during production, to reduce reject rates and/or to optimize the production process.
Weitere Vorteile und Merkmale ergeben sich aus der nachfolgenden Beschreibung eines Verfahrens mit Bezug auf die beigefügte Figur. Further advantages and features emerge from the following description of a method with reference to the attached figure.
Es zeigt: It shows:
Fig. 1 : eine Skizze zur Veranschaulichung einer Ausführungsform des Ver fahrens.
Fig. 1 zeigt in einer schematischen Ansicht eine Elektrode 10 umfassend ein Sub strat 20, insbesondere ein Trägermaterial, wie eine Aluminium- oder eine Kupferfo lie, mit einer darauf angeordneten Beschichtung 30. Die Beschichtung 30 wird mit tels CC>2-Schneestrahlen von dem Substrat 20 entfernt. Dies ist über die schemati- sehe Sprühlanze angedeutet, welche das Bezugszeichen 40 aufweist. Vorliegend ist gezeigt, dass das Trägermaterial 20 entlang einer Förderrichtung F verfahren wird. Die Sprühlanze 40 ist beispielsweise ortsfest angeordnet. Gegebenenfalls kann der Winkel der Sprühlanze 40 relativ zum Trägermaterial 20 eingestellt werden. Gemäß einer Ausführungsform sind entlang der Förderrichtung F mehrere derartige Sprühlanzen vorgesehen. Zusätzlich oder alternativ sind mehrere Sprühlanzen 40 nebeneinander vorgesehen. Weiter alternativ kann eine derartige Sprühlanze 40 auch an einem Industrieroboter befestigt sein, sodass deren Ausrichtung und Stel lung relativ zum Trägermaterial 20 beliebig angepasst werden kann. Auch in diesem Fall kann das Trägermaterial 20 entlang der Förderrichtung F transportiert werden. Alternativ kann es auch ruhen.
Fig. 1: a sketch to illustrate an embodiment of the method. Fig. 1 shows a schematic view of an electrode 10 comprising a substrate 20, in particular a carrier material, such as aluminum or copper foil, with a coating 30 arranged thereon Substrate 20 removed. This is indicated by the schematic spray lance, which has the reference number 40 . It is shown here that the carrier material 20 is moved along a conveying direction F. The spray lance 40 is arranged in a stationary manner, for example. If necessary, the angle of the spray lance 40 relative to the carrier material 20 can be adjusted. According to one embodiment, several such spray lances are provided along the conveying direction F. Additionally or alternatively, several spray lances 40 are provided side by side. As a further alternative, such a spray lance 40 can also be attached to an industrial robot, so that its alignment and position relative to the carrier material 20 can be adjusted as desired. The carrier material 20 can also be transported along the conveying direction F in this case. Alternatively, it can also rest.
Bezugszeichenliste reference list
10 Elektrode 10 electrode
20 Substrat, Trägermaterial 30 Beschichtung 20 substrate, carrier material 30 coating
40 Sprühlanze 40 spray lance
F Förderrichtung
F conveying direction
Claims
1. Verfahren zum Trennen oder Wiedergewinnen von Materialien von Elektro den, umfassend die Schritte: Claims 1. A method of separating or recovering materials from electrodes, comprising the steps of:
Bereitstellen eines Substrats (20), insbesondere eines Trägermaterials ei ner Elektrode, auf welchem eine Beschichtung (30) aufgebracht ist; Zumindest bereichsweise Abtragen der Beschichtung (30) mittels Schnee strahlen. Providing a substrate (20), in particular a carrier material of an electrode, on which a coating (30) is applied; At least partially removing the coating (30) by means of snow blasting.
2. Verfahren nach Anspruch 1 , wobei das Verfahren vor oder nach dem Verdichten der Beschichtung (30) durchgeführt wird. 2. The method of claim 1, wherein the method is carried out before or after the compression of the coating (30).
3. Verfahren nach Anspruch 1 oder 2, umfassend den Schritt: 3. The method according to claim 1 or 2, comprising the step:
Entfernen und/oder Sammeln von Materialabtrag mittels Absaugen. Remove and/or collect debris by suction.
4. Verfahren nach einem der vorhergehenden Ansprüche, umfassend die Schritte: 4. The method according to any one of the preceding claims, comprising the steps:
Reinigen und Aufbereiten des abgetragenen Beschichtungsmaterials; Zumindest teilweise Verwenden des gereinigten und/oder aufbereiteten Beschichtungsmaterials zur Beschichtung eines Trägermaterials (20) zur Herstellung, insbesondere einer elektrischen Energiespeicherzelle. cleaning and processing of the removed coating material; At least partially using the cleaned and/or processed coating material to coat a carrier material (20) for producing, in particular an electrical energy storage cell.
5. Verfahren nach Anspruch 4, wobei das Aufbereiten eine Materialtrennung umfasst. 5. The method according to claim 4, wherein the processing comprises a material separation.
6. Verfahren nach einem der Ansprüche 4-5, wobei das Aufbereiten ein Zerkleinern, insbesondere Pulverisieren, von Mate rial umfasst. 6. The method according to any one of claims 4-5, wherein the processing comprises crushing, in particular pulverizing, of material.
7. Verfahren nach einem der Ansprüche 5-6, umfassend den Schritt:
Zuführen von aufbereitetem Material einem neuen Mischprozess zum Er zeugen von Beschichtungswerkstoff. 7. The method according to any one of claims 5-6, comprising the step: Feeding prepared material to a new mixing process to create coating material.
8. Verfahren nach einem der vorhergehenden Ansprüche, umfassend den Schritt: 8. The method according to any one of the preceding claims, comprising the step:
Verwenden des entschichteten Trägermaterials (20) zur Herstellung, ins besondere einer elektrischen Energiespeicherzelle. Use of the decoated carrier material (20) for the production, in particular an electrical energy storage cell.
9. Verfahren zur Herstellung einer Elektrode für eine Energiespeicherzelle, wobei ein Verfahren nach einem der vorhergehenden Ansprüche verwendet wird. 9. A method for producing an electrode for an energy storage cell, wherein a method according to any one of the preceding claims is used.
10. Verfahren nach Anspruch 9, umfassend den Schritt: - Partielles Abtragen der Beschichtung zu dessen Formgebung. 10. The method according to claim 9, comprising the step: - Partial removal of the coating to shape it.
11. Elektrode, umfassend eine T rägerfolie und/oder Beschichtungsmaterial, wel ches nach einem Verfahren gemäß einem der Ansprüche 9 bis 10 hergestellt wurde.
11. An electrode comprising a carrier film and/or a coating material which has been produced by a method according to any one of claims 9 to 10.
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DE102021105761.2A DE102021105761A1 (en) | 2021-03-10 | 2021-03-10 | Method for separating or recovering materials from electrodes, method for manufacturing an electrode, and electrode |
PCT/EP2022/053720 WO2022189104A1 (en) | 2021-03-10 | 2022-02-16 | Method for separating or recovering materials from electrodes, method for producing an electrode, and electrode |
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US (1) | US20240063452A1 (en) |
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JPS57148875A (en) | 1981-03-11 | 1982-09-14 | Shin Kobe Electric Mach Co Ltd | Production of lattice for plate of lead storage battery |
JP3183217B2 (en) | 1997-06-02 | 2001-07-09 | 松下電器産業株式会社 | Manufacturing method of multilayer ceramic electronic component |
US6180278B1 (en) | 1998-07-21 | 2001-01-30 | Eveready Battery Company, Inc. | Reclamation of active material from metal hydride electrochemical cells |
JP2002127014A (en) | 2000-10-20 | 2002-05-08 | Shinji Kanda | Sand blast polishing material, sand blast debris treatment method and barrier rib and/or electrode forming method |
DE102012214800A1 (en) * | 2012-08-21 | 2014-02-27 | Robert Bosch Gmbh | Method for purifying battery cell housing for lithium secondary battery, involves directing cleaning jet of gas and/or sublimable solid particles as jet medium by device for beam generation on the to-be-cleaned surface of housing |
WO2016022858A1 (en) * | 2014-08-06 | 2016-02-11 | Sloop Steven E | Recycling positive-electrode material of a lithium-ion battery |
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CN116568459A (en) | 2023-08-08 |
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