EP4271846A1 - Copper-tin continuous casting alloy - Google Patents
Copper-tin continuous casting alloyInfo
- Publication number
- EP4271846A1 EP4271846A1 EP22723679.1A EP22723679A EP4271846A1 EP 4271846 A1 EP4271846 A1 EP 4271846A1 EP 22723679 A EP22723679 A EP 22723679A EP 4271846 A1 EP4271846 A1 EP 4271846A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- weight
- tin
- copper
- continuously cast
- indium
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910045601 alloy Inorganic materials 0.000 title claims abstract description 30
- 239000000956 alloy Substances 0.000 title claims abstract description 30
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 title claims abstract description 15
- 238000009749 continuous casting Methods 0.000 title claims abstract description 8
- APFVFJFRJDLVQX-UHFFFAOYSA-N indium atom Chemical compound [In] APFVFJFRJDLVQX-UHFFFAOYSA-N 0.000 claims abstract description 24
- 229910052738 indium Inorganic materials 0.000 claims abstract description 23
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 19
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims abstract description 15
- 229910052717 sulfur Inorganic materials 0.000 claims abstract description 15
- 239000011593 sulfur Substances 0.000 claims abstract description 15
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 14
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 13
- 229910052718 tin Inorganic materials 0.000 claims abstract description 13
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 9
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229910052802 copper Inorganic materials 0.000 claims abstract description 8
- 239000010949 copper Substances 0.000 claims abstract description 8
- 238000004519 manufacturing process Methods 0.000 claims abstract description 8
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims abstract description 7
- 229910052742 iron Inorganic materials 0.000 claims abstract description 7
- 229910052725 zinc Inorganic materials 0.000 claims abstract description 7
- 239000011701 zinc Substances 0.000 claims abstract description 7
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims abstract description 6
- 229910052787 antimony Inorganic materials 0.000 claims abstract description 6
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 claims abstract description 6
- 229910052698 phosphorus Inorganic materials 0.000 claims abstract description 6
- 239000011574 phosphorus Substances 0.000 claims abstract description 6
- 238000005275 alloying Methods 0.000 claims abstract description 5
- 239000012530 fluid Substances 0.000 claims abstract description 5
- 239000012535 impurity Substances 0.000 claims abstract description 5
- 230000005540 biological transmission Effects 0.000 claims abstract description 4
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 claims abstract description 4
- 238000005266 casting Methods 0.000 claims description 8
- 239000013067 intermediate product Substances 0.000 claims description 5
- 238000003754 machining Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 claims 1
- 239000011135 tin Substances 0.000 description 9
- 239000000203 mixture Substances 0.000 description 8
- 239000010410 layer Substances 0.000 description 7
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 5
- 229910052748 manganese Inorganic materials 0.000 description 5
- 239000011572 manganese Substances 0.000 description 5
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 238000007711 solidification Methods 0.000 description 3
- 230000008023 solidification Effects 0.000 description 3
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 2
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 2
- 229910052804 chromium Inorganic materials 0.000 description 2
- 239000011651 chromium Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- BUGBHKTXTAQXES-UHFFFAOYSA-N Selenium Chemical compound [Se] BUGBHKTXTAQXES-UHFFFAOYSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 229910052785 arsenic Inorganic materials 0.000 description 1
- RQNWIZPPADIBDY-UHFFFAOYSA-N arsenic atom Chemical compound [As] RQNWIZPPADIBDY-UHFFFAOYSA-N 0.000 description 1
- 229910052797 bismuth Inorganic materials 0.000 description 1
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- BWFPGXWASODCHM-UHFFFAOYSA-N copper monosulfide Chemical class [Cu]=S BWFPGXWASODCHM-UHFFFAOYSA-N 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000004634 feeding behavior Effects 0.000 description 1
- 230000035553 feeding performance Effects 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- UGKDIUIOSMUOAW-UHFFFAOYSA-N iron nickel Chemical compound [Fe].[Ni] UGKDIUIOSMUOAW-UHFFFAOYSA-N 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 229910052758 niobium Inorganic materials 0.000 description 1
- 239000010955 niobium Substances 0.000 description 1
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 208000026438 poor feeding Diseases 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 229910052711 selenium Inorganic materials 0.000 description 1
- 239000011669 selenium Substances 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 239000012791 sliding layer Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 229910052714 tellurium Inorganic materials 0.000 description 1
- PORWMNRCUJJQNO-UHFFFAOYSA-N tellurium atom Chemical compound [Te] PORWMNRCUJJQNO-UHFFFAOYSA-N 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
- 229910052727 yttrium Inorganic materials 0.000 description 1
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
- C22C9/02—Alloys based on copper with tin as the next major constituent
Definitions
- the invention relates to a copper-tin
- Continuous cast alloy which is lead-free and which can be manufactured and cast easily and economically and can be easily machined after casting and has good mechanical strength and load-bearing properties, which makes it particularly suitable for the manufacture of machine parts or transmission parts such as gear wheels, worm wheels, Bushings or linear guide elements, or for the production of fitting parts for the management of fluids can appear suitable.
- machine parts or transmission parts such as gear wheels, worm wheels, Bushings or linear guide elements, or for the production of fitting parts for the management of fluids
- a dendritic structure forms which is difficult to feed in the casting process due to the large temperature interval between the solidus and liquidus curves of the system.
- cavities form between the dendritically growing primary grains, namely so-called micro blowholes, which can result in leaks in the casting and in the products made from it. It would then not be possible to use the continuously cast alloy for the production of valve parts.
- the omission of lead also means that the machinability of the alloy does not meet the requirements.
- EP 3736 350 A1 relates to and discloses a multi-layer sliding bearing element made from a composite material comprising a supporting metal layer and a further layer, in particular a sliding layer, and optionally an intermediate layer between the supporting metal layer and the further layer.
- the further layer is made of a cast alloy, specifically a lead-free copper-based alloy containing sulphide precipitations.
- What is claimed is a composition for the lead-free copper-based alloy with: sulfur between 0.1% by weight and 3% by weight, in particular between 0.3% by weight and 0.8% by weight,
- the proportion of chromium is between 0% by weight and 2% by weight, in particular between 0.01% by weight and 1% by weight, and the proportion of indium is between 0% by weight and 10% by weight.
- -% and with at least one element from a second group consisting of silver, magnesium, indium, cobalt, titanium, zirconium, arsenic, lithium, yttrium, calcium, vanadium, molybdenum, tungsten, antimony, selenium, tellurium,
- Preferably sulfur shall be present from 0.2 - 1.5 wt%, especially from 0.3 - 0.8 wt%, and preferably iron from 0.2 - 2 wt%, especially from 0.3-1.5% by weight may be present.
- Intermetallic FeS phases which form alongside the copper sulphides, can reduce the tendency to galling.
- the copper-based alloy should contain either zinc or tin. By avoiding the combination of both elements, a significant improvement in the casting properties of the alloy can be achieved through the reduction in the solidification interval that can be achieved.
- the present invention is based on the object of largely meeting the above-mentioned aspects in a continuously cast copper-tin alloy without lead being added to the starting material.
- a lead-free continuous casting copper-tin alloy with the features of claim 1. If a lead-free alloy is mentioned here, this means that lead is not actively added as an alloying element and that an impurity-related residue of lead of at most 0.10% by weight, in particular at most 0.09% by weight, in particular at most 0.08% by weight, in particular at most 0.07% by weight, in particular at most 0.06% by weight and preferably at most 0.05% by weight.
- indium in the claimed range can significantly improve castability. It was found that indium forms a low-melting phase with tin or copper, similar to a peritectic phase, and that this low-melting phase accumulates preferentially in the aforementioned microshrinks and is thus able to fill these cavities in a sealing manner. This can more satisfactorily solve the problem of sometimes poor feeding performance of the copper-tin alloy. Overall, the composition of the continuously cast alloy claimed according to the invention results in economic manufacturability and nevertheless good castability.
- indium not only brings about an improvement in the feeding behavior and thus the castability with the quasi-peritectical phase(s) formed therefrom, but also the machinability of the material is improved by the indium-containing phases acting as chip breakers during the machining. This is because these phases are comparatively hard, but they have a lower melting point than the metallic base matrix of the alloy. It was also found according to the invention that part of the indium can be substituted to a certain extent by adding sulfur, which is cheaper than indium, and that an improvement in dense feeding and machinability can nevertheless be achieved. However, a combination of indium and sulfur can cause wetting and adhesion to the mold, which is undesirable. Therefore, the sum of the proportion of indium and sulfur is limited to 2.0% by weight.
- Corrosion resistance of the alloy can be improved and the influence of the wall thickness on the mechanical strength decreases.
- nickel With the addition of nickel to the extent claimed, the resulting lattice next to the
- Nickel can also form intermetallic phases with other alloying elements, which serve as nuclei for structural refinement, for example nickel-iron phases.
- the continuously cast alloy contains at most 0.30% by weight, in particular at most 0.10% by weight, in particular 0.03-0.08% by weight, of phosphorus, at most 0.20% by weight -% iron and at most 0.30% by weight antimony.
- Phosphorus may prove advantageous within the claimed continuously cast alloy because it can effect deoxidation of the melt while hydrogen can be efficiently driven off by the tin.
- Iron can form favorable phases with nickel form, but on the other hand it proves to be problematic in terms of casting with amounts above 0.2% by weight.
- Antimony settles at the grain boundaries and thereby makes the material somewhat brittle, which proves to be advantageous with regard to the goal of good machinability through breaking chips.
- Manganese can also be used to deoxidize the melt. Similar to nickel, manganese can be incorporated into the metallic lattice during solidification. However, this reduces the solubility for the element tin and the solidification temperatures are generally lower. The disadvantage is the relatively dense oxide skins, which can lead to uncontrolled drops in strength. The manganese content is therefore limited to 0.5% by weight.
- the sum of the percentages by weight of indium and sulfur is at least 0.6% by weight, in particular at least 0.7% by weight, in particular at least 0.8% by weight, in particular at least 0.9 % by weight, in particular at least 1.0% by weight, in particular at least 1.1% by weight, in particular at least 1.2% by weight and/or in particular at most 1.9% by weight, in particular at most 1, 8% by weight, in particular at most 1.7% by weight.
- the copper-tin continuously cast alloy contains at least 0.3% by weight, in particular at least 0.4% by weight and/or in particular at most 0.7% by weight, in particular at most 0.6 wt% sulfur.
- the copper-tin continuous casting alloy at least 9.5, in particular at least 10.0 wt .-%, in particular at least 10.5 wt .-%, and / or at most 14.0% by weight, in particular at most 13.0% by weight, in particular at most 12.0% by weight, in particular at most 11.5% by weight, in particular at most 11.0% by weight, tin.
- the copper-tin continuous casting alloy contains at least 0.2% by weight, in particular at least 0.3% by weight, in particular at least 0.4% by weight, in particular at least 0.5% by weight. -%, in particular at least 0.7% by weight, in particular at least 1.0% by weight, and/or at most 1.8% by weight, in particular at most 1.7% by weight, indium.
- the subject matter of the present invention is a continuously cast alloy of the claimed composition in the molten state. Furthermore, the subject matter of the present invention is a continuously cast alloy of the claimed composition in the cast state.
- the subject of the present invention is also a continuously cast blank or a continuously cast intermediate product, in particular in the form of a strand or tube, produced by casting a continuously cast alloy of the type and composition claimed and having the same composition as this continuously cast alloy.
- the subject matter of the invention also includes machine parts or transmission parts, in particular gears, worm wheels, bushings or linear guide parts, or machined fitting parts for conducting fluids, produced by machining a continuously cast blank or continuously cast intermediate product of the type claimed here.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Conductive Materials (AREA)
- Continuous Casting (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102021110306.1A DE102021110306A1 (en) | 2021-04-22 | 2021-04-22 | Copper-tin continuously cast alloy |
PCT/EP2022/060544 WO2022223687A1 (en) | 2021-04-22 | 2022-04-21 | Copper-tin continuous casting alloy |
Publications (1)
Publication Number | Publication Date |
---|---|
EP4271846A1 true EP4271846A1 (en) | 2023-11-08 |
Family
ID=81654668
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP22723679.1A Pending EP4271846A1 (en) | 2021-04-22 | 2022-04-21 | Copper-tin continuous casting alloy |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP4271846A1 (en) |
DE (1) | DE102021110306A1 (en) |
WO (1) | WO2022223687A1 (en) |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4130421A (en) * | 1977-12-30 | 1978-12-19 | Bell Telephone Laboratories, Incorporated | Free machining Cu-Ni-Sn alloys |
CN101806324A (en) * | 2010-04-15 | 2010-08-18 | 浙江长盛滑动轴承有限公司 | Lead-free bimetallic sliding bearing |
AT522440B1 (en) * | 2019-05-07 | 2020-11-15 | Miba Gleitlager Austria Gmbh | Multi-layer plain bearing element |
-
2021
- 2021-04-22 DE DE102021110306.1A patent/DE102021110306A1/en active Pending
-
2022
- 2022-04-21 WO PCT/EP2022/060544 patent/WO2022223687A1/en active Application Filing
- 2022-04-21 EP EP22723679.1A patent/EP4271846A1/en active Pending
Also Published As
Publication number | Publication date |
---|---|
WO2022223687A1 (en) | 2022-10-27 |
DE102021110306A1 (en) | 2022-10-27 |
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