EP4255637A1 - Separator, in particular for separating organic waste and additives - Google Patents
Separator, in particular for separating organic waste and additivesInfo
- Publication number
- EP4255637A1 EP4255637A1 EP21704534.3A EP21704534A EP4255637A1 EP 4255637 A1 EP4255637 A1 EP 4255637A1 EP 21704534 A EP21704534 A EP 21704534A EP 4255637 A1 EP4255637 A1 EP 4255637A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- separator
- paddles
- plane
- angles
- housing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000010815 organic waste Substances 0.000 title description 6
- 239000006259 organic additive Substances 0.000 title description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 239000002699 waste material Substances 0.000 description 19
- 238000004806 packaging method and process Methods 0.000 description 14
- 238000000926 separation method Methods 0.000 description 8
- 239000000758 substrate Substances 0.000 description 7
- 239000012535 impurity Substances 0.000 description 6
- 241000196324 Embryophyta Species 0.000 description 5
- 239000000654 additive Substances 0.000 description 5
- 230000000750 progressive effect Effects 0.000 description 5
- 239000005416 organic matter Substances 0.000 description 4
- 229920003023 plastic Polymers 0.000 description 4
- 239000004033 plastic Substances 0.000 description 4
- 230000007423 decrease Effects 0.000 description 3
- 239000003337 fertilizer Substances 0.000 description 3
- 229920000426 Microplastic Polymers 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- -1 cans) Substances 0.000 description 2
- 239000002361 compost Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000011368 organic material Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 101100273797 Caenorhabditis elegans pct-1 gene Proteins 0.000 description 1
- 239000004233 Indanthrene blue RS Substances 0.000 description 1
- 244000258044 Solanum gilo Species 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 239000011111 cardboard Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 235000020971 citrus fruits Nutrition 0.000 description 1
- 238000009264 composting Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000010805 inorganic waste Substances 0.000 description 1
- 239000004245 inosinic acid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 239000011087 paperboard Substances 0.000 description 1
- 239000010909 process residue Substances 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 238000004056 waste incineration Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/26—Details
- B02C13/28—Shape or construction of beater elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/14—Disintegrating by mills having rotary beater elements ; Hammer mills with vertical rotor shaft, e.g. combined with sifting devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/26—Details
- B02C13/282—Shape or inner surface of mill-housings
- B02C13/284—Built-in screens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/062—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives with rotor elements extending axially in close radial proximity of a concentrically arranged slotted or perforated ring
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03B—SEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
- B03B9/00—General arrangement of separating plant, e.g. flow sheets
- B03B9/06—General arrangement of separating plant, e.g. flow sheets specially adapted for refuse
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/18—Drum screens
- B07B1/20—Stationary drums with moving interior agitators
Definitions
- the invention relates to a separator, in particular for separating organic waste and additives, with a housing, a separator shaft drivably mounted in a longitudinal direction of the housing, a screen basket concentrically surrounding the separator shaft and a plurality of paddles arranged on the separator shaft, which extend radially around the screen basket and are spaced apart from one another in groups in parallel planes, with the transverse axis of a paddle opposite the longitudinal axis of the paddle runs at an angle.
- Organic products such as groceries and animal feed, are often packaged to keep them fresh, sanitary or undamaged.
- This packaging may be metal (e.g. cans), glass (e.g. bottles), paper/cardboard (e.g. egg cartons) or plastic (e.g. cling film) or other materials.
- metal e.g. cans
- glass e.g. bottles
- paper/cardboard e.g. egg cartons
- plastic e.g. cling film
- rubbish dumps are still used today to dispose of waste. In many countries, however, the disposal of waste in landfills is now prohibited by law. Due to environmental pollution and the corresponding legal regulations, the waste must be burned in waste incineration plants so that the packaging is also disposed of.
- the waste can be shredded with shredders and shredders.
- the proportion of foreign matter in the organic substrate remains the same as the proportion of the packaging in the product, and no separation process takes place. It is therefore desirable that the additives, especially those separate inorganic packaging from organic materials and dispose of them separately. Since the packaging generally accounts for only a very small proportion of the overall product, there are twofold benefits from separation.
- the organic matter can be shredded and used directly as compost or fertilizer. It can also be used as a substrate in biogas plants as an energy source for gas production. The process residues from the biogas plant can later be used as fertilizer on fields.
- the purity of the separation is very important. Purity is defined as the proportion of “residues”, i.e. what is usually left over from the packaging, in the substrate. Plastics in particular have to be separated very carefully from the organic waste because they do not rot during composting, but are then introduced into the ground with the compost and remain there for a long time or, as microplastics, can be very harmful to living beings.
- Various technical systems are known which carry out several individual steps in a multi-stage process chain. This can be done from initial piercing of the waste with a mandrel wheel, followed by shredding for comminution, followed by a rotating screen bin for separation, to watering and brushing the residual waste.
- Such systems can deliver very good results for very specific types of waste. However, they are extremely intolerant of off-spec waste contents. Glass bottles or tin cans, for example, can already damage the mandrels of the mandrel wheel in the first stage. In addition, multi-stage systems are very wear and maintenance-intensive and are therefore only used in niche applications for both technical and economic reasons.
- the waste is separated and shredded in one operation.
- two essential functional principles can be distinguished: hammer mills and separators.
- Hammer mills usually consist of an essentially horizontal shaft to which beaters or hammers of different shapes are attached via a joint. The shaft rotates at low speeds in a mostly barrel-shaped screen basket.
- the beaters smash and grind the waste and the organics are expelled through the holes in the screen basket into a (partial) cylinder gap between the screen basket and the surrounding housing.
- the substrate crushed organic material
- hammer mills There are different types.
- the beaters or paddles or hammers can be positioned at an angle relative to the longitudinal axis of the shaft.
- EP 1350569 B1 discloses a device for separating waste containing organic substances and impurities, in particular market waste, which has a shredder in which plate-shaped paddles that can be pivoted in the plane of the plate are arranged on a motor-driven shaft. A sieve is arranged below the shaft. The waste that is brought in is shredded by the paddles and the twisting of the paddles causes it to be moved in the direction of the outlet, with the organic part being largely separated from the other components through the sieve.
- the company Bio Greenline AG sells separators in a vertical design, which are designed for the separation of packaging and large quantities of food that can no longer be used as such. They open and shred packaging without generating harmful microplastics.
- the paddles which are arranged on a shaft driven by an electric motor, tear open the packaging as they rotate. Centrifugal and gravity forces separate heavier organic matter from lighter packaging.
- the organic matter is discharged as a substrate with an adjustable water content for use in biogas plants and the packaging is led out of the separator housing in the upper area. Proceeding from this, the object of the invention is to improve the separation of impurities in the waste, in particular the separation of organic and inorganic waste materials.
- a generic separator is characterized in that the angles of a group of paddles in one plane are different from the angles of the group of paddles in the adjacent plane.
- the paddles are twisted about their longitudinal axis running in the radial direction. Their transverse axis then runs at an angle and not parallel to the axis of rotation of the separator shaft.
- the different interlocking of the paddles creates an air flow that over time drives the impurities that are too large for the holes in the screen basket to an outer point in the housing in relation to the axial direction of the separator shaft, where the impurities can be discharged.
- the angular position of the paddles can change progressively from one plane to another, so that the angles have the following relationship: ⁇ i-1 ⁇ ⁇ i ⁇ ⁇ i+1. However, the angular position can also change degressively from one plane to the other, so that the relationship for the angles is: ⁇ i-1 > ⁇ i > ⁇ i+1.
- the progressive twisting of the paddles has the advantage that the waste stays longer in the lower part of the machine and is highly shredded. Only over time are the impurities accelerated and ejected. Practical tests have shown that this geometry delivers optimal results for fruits with a hard skin, such as citrus fruits.
- the waste In the case of a degressive twist, the waste remains in the lower part of the separator for a shorter period of time, so that good shredding is initially achieved. Due to the decreasing twist towards the top, the lighter impurities (packaging parts) remain longer in the upper part compared to an arrangement with constant twisting of the paddles and can thus be largely freed from the organic matter. Practical tests have shown that this geometry delivers optimal results for plastic packaging.
- the change in the angles preferably runs continuously and in particular by 5° from plane to plane.
- the angle ⁇ 1 of all paddles P1 in the lower plane can be E130° in the degressive paddle position and then reduced by 5° from plane to plane, so that in the upper plane E6 the angle is ⁇ 65°. With the progressive paddle position, this can be realized in reverse, so that the angle ⁇ 1 in the lower plane is E15° and the angle ⁇ 6 in the uppermost plane is E630°.
- the angles of the paddles are preferably adjustable and in particular preferably steplessly adjustable. However, they can also be optimized for a specific waste composition and thus permanently installed.
- the angles ⁇ i are preferably identical for all paddles Pi. All paddles Pi in the same plane Ei count as a group Gi.
- At least three paddles Pi are preferably arranged at a regular distance from one another in a group Gi.
- air or water can be fed into the housing from the outside.
- Exemplary embodiments of the invention are to be explained in more detail below with the aid of a drawing. They show: FIG. 1 - the structural representation of a separator; FIG. 2 shows the functional representation of the separator according to FIG. 1; FIG. 3 shows a schematic representation of a first exemplary embodiment of the separator with a degressive paddle position; Figure 4 - a schematic representation of a second embodiment of the separator with progressive paddle position.
- FIG. 1 shows the structural representation of a vertical separator, which consists of the cylindrical housing 1, the screen basket 3 arranged concentrically thereto and the concentrically arranged separator shaft 2 extending in the longitudinal direction of the housing, on which paddles (P1, P2, P3, P4, P5, P6) are arranged.
- the separator shaft 2 is driven by an electric motor, not shown, so that the paddles Pi rotate in the housing 1 .
- a cylinder gap 4 is formed between the inner wall of the housing 1 and the outer wall of the screen basket 3 .
- the paddles P1 to P6 are arranged in mutually regularly spaced planes E1, E2, E3, E4, E5, E6. In each plane E1, four paddles Pi are spaced apart from each other at an angle of 90° and combined into a group Gi.
- FIG. 2 schematically illustrates the mode of operation of the separator when the paddle position is degressive.
- the planes E 1 to E 6 are spaced parallel to one another, with the distance between the individual planes E i not necessarily having to be the same.
- E 6 four paddles P 1 , P 2 , P 3 , P 4 , P 5 , P 6 are arranged at an angle of 90° to each other and together form a group G 1 in each plane, G2 , G3 , G4 , G5 , G6 . .
- the paddles P i are inclined by an angle ⁇ i relative to the longitudinal axis R i running perpendicular to the axis of rotation of the separator shaft 2 .
- the angle ⁇ i from one plane Ei to the next plane Ei+1 preferably decreases steadily.
- the five degree decrease from level to level specified herein is preferred. But in itself it can be arbitrary. Steps of 10° are also conceivable.
- FIG. 4 schematically shows a vertical separator with a progressive paddle position. In principle, the same applies here as to the degressive paddle position.
- the planes E1 to E6 are spaced parallel to one another, with the distance between the individual planes Ei not necessarily having to be the same.
- Four paddles P1, P2, P3, P4, P5, P6 are arranged at an angle of 90° to each other in each level E1, ..., E6 and together form a group G1, G2, G3, G4, G5, G6 in each level ..
- the paddles Pi are inclined at an angle ⁇ i relative to the longitudinal axis Ri.
- the increase in angle ⁇ i from one level E i to the next higher level E i+1 is preferably continuous.
- the five degree increase from level to level specified herein is preferred. But in itself it can be arbitrary. Steps of 10° are also conceivable.
- the degree of increase in the position ⁇ i of the paddles P i from one level E i to the last level E i+n can be between 1° and 89°. Otherwise, the same applies to this embodiment with a progressive paddle position as in the embodiment with a degressive paddle position.
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
Description
Claims
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/EP2021/053224 WO2022171277A1 (en) | 2021-02-10 | 2021-02-10 | Separator, in particular for separating organic waste and additives |
Publications (2)
Publication Number | Publication Date |
---|---|
EP4255637A1 true EP4255637A1 (en) | 2023-10-11 |
EP4255637B1 EP4255637B1 (en) | 2024-06-05 |
Family
ID=74587064
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP21704534.3A Active EP4255637B1 (en) | 2021-02-10 | 2021-02-10 | Separator, in particular for separating organic waste and additives |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP4255637B1 (en) |
WO (1) | WO2022171277A1 (en) |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB372760A (en) * | 1930-12-11 | 1932-05-11 | Horace Waring | Improvements in or relating to the drying and/or filtration of mixtures of liquids and solids |
US4440635A (en) * | 1979-03-29 | 1984-04-03 | Haigh M. Reiniger | Process and apparatus for the recovery of cellulose fibers from paper-plastic mixtures |
EP1350569B1 (en) | 2002-04-03 | 2014-06-25 | Anton Berger | Waste separation apparatus |
DE10308500A1 (en) * | 2003-02-26 | 2004-09-23 | Der Grüne Punkt - Duales System Deutschland Ag | Dry, damage-free removal of labels from hollow plastic products, particularly containers, involves passing containers between a drum and stator where various forces are applied for complete label removal |
ITVI20080302A1 (en) * | 2008-12-19 | 2010-06-20 | Luciano Zoia | CENTRIFUGAL SEPARATOR OF BESC WASTE |
CH706451A2 (en) | 2012-04-27 | 2013-10-31 | Anton Berger Hybag Automationen Ag | Strainer made of composite metal. |
-
2021
- 2021-02-10 EP EP21704534.3A patent/EP4255637B1/en active Active
- 2021-02-10 WO PCT/EP2021/053224 patent/WO2022171277A1/en unknown
Also Published As
Publication number | Publication date |
---|---|
EP4255637B1 (en) | 2024-06-05 |
WO2022171277A1 (en) | 2022-08-18 |
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