EP4246057A1 - Refrigeration cycle device - Google Patents
Refrigeration cycle device Download PDFInfo
- Publication number
- EP4246057A1 EP4246057A1 EP20961605.1A EP20961605A EP4246057A1 EP 4246057 A1 EP4246057 A1 EP 4246057A1 EP 20961605 A EP20961605 A EP 20961605A EP 4246057 A1 EP4246057 A1 EP 4246057A1
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- European Patent Office
- Prior art keywords
- refrigerant
- indoor
- outdoor
- heat exchanger
- flow path
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- 238000005057 refrigeration Methods 0.000 title claims abstract description 64
- 239000003507 refrigerant Substances 0.000 claims abstract description 201
- 238000001816 cooling Methods 0.000 claims abstract description 49
- 238000010438 heat treatment Methods 0.000 claims abstract description 47
- 239000007788 liquid Substances 0.000 claims abstract description 46
- 239000000203 mixture Substances 0.000 claims description 14
- 238000009835 boiling Methods 0.000 claims description 3
- 238000011144 upstream manufacturing Methods 0.000 claims description 3
- 238000004378 air conditioning Methods 0.000 description 11
- 238000010586 diagram Methods 0.000 description 10
- 230000000694 effects Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 230000007423 decrease Effects 0.000 description 3
- 230000006866 deterioration Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 230000005494 condensation Effects 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 230000001788 irregular Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B13/00—Compression machines, plants or systems, with reversible cycle
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B41/00—Fluid-circulation arrangements
- F25B41/20—Disposition of valves, e.g. of on-off valves or flow control valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2313/00—Compression machines, plants or systems with reversible cycle not otherwise provided for
- F25B2313/023—Compression machines, plants or systems with reversible cycle not otherwise provided for using multiple indoor units
- F25B2313/0233—Compression machines, plants or systems with reversible cycle not otherwise provided for using multiple indoor units in parallel arrangements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2313/00—Compression machines, plants or systems with reversible cycle not otherwise provided for
- F25B2313/027—Compression machines, plants or systems with reversible cycle not otherwise provided for characterised by the reversing means
- F25B2313/0272—Compression machines, plants or systems with reversible cycle not otherwise provided for characterised by the reversing means using bridge circuits of one-way valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2313/00—Compression machines, plants or systems with reversible cycle not otherwise provided for
- F25B2313/027—Compression machines, plants or systems with reversible cycle not otherwise provided for characterised by the reversing means
- F25B2313/02741—Compression machines, plants or systems with reversible cycle not otherwise provided for characterised by the reversing means using one four-way valve
Definitions
- the present disclosure relates to a refrigeration cycle device that conditions air, and particularly relates to a refrigeration cycle device configured to be capable of switching between cooling operation and heating operation.
- the non-azeotropic refrigerant mixture has properties that the saturation temperature varies between the process of condensation and the process of evaporation.
- a heat exchanger that exchanges heat between air and refrigerant is designed to have a flow direction of air and a flow direction of refrigerant such that heat is exchanged between the air on its inlet side and the refrigerant on its outlet side, and such that heat is exchanged between the refrigerant on its inlet side and the air on its outlet side. That is, the heat exchanger is designed to form such a counter flow as to easily ensure a sufficient temperature difference between air and refrigerant in the entirety of the heat exchanger.
- the heat exchanger forms a parallel flow of refrigerant and air, which degrades its performance.
- a method to avoid the problems as described above has been known as employing a bridge circuit that uses a plurality of check valves to thereby prevent the positions of refrigerant inlet and refrigerant outlet of a heat exchanger from being reversed between during cooling and during heating, so that the heat exchanger forms a counter flow of refrigerant and air not only during cooling, but also during heating (for example, Patent Literature 1).
- Patent Literature 1 Japanese Unexamined Patent Application Publication No. H09-178283
- the indoor side expansion valve needs to be fully closed when cooling operation is selected, and the outdoor side expansion valve needs to be fully closed when heating operation is selected. This results in a problem that the expansion valves frequently operate to be opened and closed, which degrades the durability of the expansion valves.
- the present disclosure has been made to solve the above problems, and it is an object of the present disclosure to provide a refrigeration cycle device that has a configuration in which at least either one of an outdoor heat exchanger and an indoor heat exchanger forms a counter flow not only during cooling, but also during heating, and that can reduce the amount of refrigerant needed.
- a refrigeration cycle device includes:
- the first bridge circuit and the second bridge circuit allow the outdoor heat exchanger and the indoor heat exchanger to form a counter flow both during cooling and during heating.
- the heat exchangers still ensure a sufficient temperature difference between air and the refrigerant from their inlet to outlet, and can thereby exchange heat efficiently, so that the performance of the refrigeration cycle device is improved.
- the refrigerant flowing through the liquid pipe is brought into a low-pressure two-phase state not only during cooling operation, but also during heating operation.
- the liquid pipe is not filled with liquid refrigerant in any operational state, so that the amount of refrigerant filled in the refrigerant circuit can be reduced.
- Fig. 1 is a refrigerant circuit configuration diagram of a refrigeration cycle device according to Embodiment 1 of the present disclosure.
- a refrigeration cycle device 100 an outdoor unit 1 and an indoor unit 2 are connected by a gas pipe 3 and a liquid pipe 4, forming a single refrigerant circuit.
- This refrigerant circuit is filled with R407C that is a refrigerant mixture of three types of HFC refrigerants with different boiling points.
- the refrigerant to be filled is not limited to this refrigerant mixture.
- a refrigerant mixture of HFO refrigerants, R1234yf and R32 may also be employed.
- a refrigerant mixture containing an HC refrigerant such as R290 or a natural refrigerant such as CO 2 as one of the components may also be employed.
- the outdoor unit 1 has a compressor 5, a four-way valve 6, an outdoor heat exchanger 7, an outdoor fan 8, and an outdoor bridge circuit 10 incorporated therein.
- the operational capacity of the compressor 5 is adjustable.
- an outdoor inlet header 17a and an outdoor outlet header 17b are installed that each have an end connected to the outdoor bridge circuit 10 on the opposite side to the outdoor heat exchanger 7.
- the outdoor fan 8 provided along with the outdoor heat exchanger 7 changes the amount of air delivered to the outdoor heat exchanger 7 to adjust the amount of heat exchange between refrigerant and outside air.
- the outdoor bridge circuit 10 includes four inlet/outlet ports in total at one end of the outdoor inlet header 17a described above, at one end of the outdoor outlet header 17b described above, at one end of the four-way valve 6, and at a connection end with the liquid pipe 4.
- the outdoor bridge circuit 10 is made up of three check valves 11a, 11b, and 11c, and an outdoor expansion valve 9.
- the outdoor expansion valve 9 has a configuration in which its valve body is movable by a pulse motor or other motor.
- the opening degree of the outdoor expansion valve 9 is adjustable continuously from a fully closed state to a fully opened state.
- a refrigerant flow path is formed such that refrigerant flows toward the indoor inlet header 17a not only during cooling operation in which refrigerant enters from the four-way valve 6, but also during heating operation in which refrigerant enters from the liquid pipe 4.
- the indoor unit 2 has an indoor heat exchanger 12, an indoor fan 13, and an indoor bridge circuit 15 incorporated therein.
- the indoor fan 13 is configured to adjust the amount of heat exchange between refrigerant flowing through the indoor heat exchanger 12 and the room air.
- an indoor inlet header 18a and an indoor outlet header 18b are installed, while being connected to the indoor bridge circuit 15 at an end of the respective headers on the opposite side to the indoor heat exchanger 12.
- the indoor bridge circuit 15 includes three check valves 16a, 16b, and 16c, and an indoor expansion valve 14. Similarly to the outdoor expansion valve 9, the opening degree of the indoor expansion valve 14 is adjustable continuously from a fully closed state to a fully opened state.
- a refrigerant flow path is formed such that refrigerant flows through the indoor heat exchanger 12 from the indoor inlet header 18a not only during cooling operation in which refrigerant enters from the liquid pipe 4, but also during heating operation in which refrigerant enters from the gas pipe 3.
- Fig. 2 is a schematic diagram illustrating a relationship between an air flow direction and a refrigerant flow path of the outdoor heat exchanger 7.
- the outdoor heat exchanger 7 is made up of a plurality of heat transfer tubes 19 and a plurality of layered fins 20.
- the heat transfer tubes 19 are circular tubes made of copper. In the present embodiment, the heat transfer tubes 19 are lined up in six in the vertical direction and arranged in four rows in the air flow direction.
- the fins 20, each of which is a thin plate made of aluminum with a thickness of approximately 0.1 mm, are layered with a 1 to 2 mm spacing in between.
- a flow of refrigerant into the outdoor heat exchanger 7 is divided at the outdoor inlet header 17a into three flows.
- a flow of the outside air generated by the outdoor fan 8 moves from the right side to the left side on the drawing, so that a commonly-called counter flow is formed, in which the air and the refrigerant exchange heat between the air inlet side and the refrigerant outlet side and between the air outlet side and the refrigerant inlet side.
- the indoor heat exchanger 12 also has the same configuration as this configuration, in which the refrigerant inlet and the air outlet are thermally in contact with each other, while the refrigerant outlet and the air inlet are thermally in contact with each other. Subsequently, refrigerant control during cooling operation and during heating operation is described.
- an internal flow path is set in a direction of the solid line.
- Refrigerant discharged from the compressor 5 enters the outdoor bridge circuit 10 via the four-way valve 6.
- the refrigerant having entered the outdoor bridge circuit 10 passes through the check valve 11a, and enters the indoor heat exchanger 12 from the inlet header 17a.
- the check valve 11b is closed because the pressure on the outlet side is increased to a high level.
- the refrigerant having transferred heat to the outside air in the indoor heat exchanger 12 and then condensed and liquified, passes through the outdoor outlet header 17b, enters the outdoor bridge circuit 10 again, and is then reduced in pressure by the outdoor expansion valve 9 into low-pressure two-phase refrigerant.
- the opening degree of the outdoor expansion valve is controlled, for example, in such a manner that the temperature of gas refrigerant discharged from the compressor 5 reaches its target value.
- the refrigerant in a low-pressure two-phase state having flowed out of the outdoor unit 1 passes through the liquid pipe 4 and enters the indoor unit 2.
- the refrigerant enters the indoor bridge circuit 15, passes through the check valve 16c, and enters the indoor heat exchanger 12 from the indoor inlet header 18a.
- the indoor expansion valve 14 is closed to prevent the refrigerant from flowing through the indoor expansion valve 14.
- the refrigerant having entered the indoor heat exchanger 12 is heated by the room air, then evaporates into low-pressure gas refrigerant, and flows out of the indoor outlet header 18b.
- the refrigerant having flowed out of the indoor heat exchanger 12 enters the indoor bridge circuit 15 again, passes through the check valve 16b, and flows out of the indoor unit 2.
- the refrigerant having flowed out of the indoor unit 2 flows through the gas pipe 3, returns to the outdoor unit 1, and is then suctioned into the compressor 5 via the four-way valve 6. In this manner, the non-azeotropic refrigerant filled in the refrigeration cycle device 100 circulates in the refrigerant circuit to perform cooling operation.
- the refrigerant flowing through the liquid pipe 4 is low-pressure two-phase refrigerant.
- the temperature of the low-pressure two-phase refrigerant is relatively low.
- condensation of water contained in the outside air can occur. It is thus necessary to insulate the liquid pipe 4 sufficiently.
- the density of the low-pressure two-phase refrigerant is lower than that of high-pressure liquid refrigerant having condensed in the outdoor heat exchanger 7.
- Fig. 3 is a graph illustrating an example of temperature variations from when refrigerant and air enter the condenser to when the refrigerant and the air flow out of the condenser.
- Fig. 4 is a graph illustrating an example of temperature variations from when refrigerant and air enter the evaporator to when the refrigerant and the air flow out of the evaporator.
- the vertical axis represents the temperature
- the horizontal axis represents the relative positions of refrigerant and air on the path extending from the inlet to the outlet of the heat exchanger. Since the condenser and evaporator illustrated in Figs.
- 3 and 4 have a structure to form a counter flow, refrigerant flows through the condenser or the evaporator from the left-side end A toward the right-side end B on the horizontal axis, while air flows through the condenser or the evaporator from the right-side end B toward the left-side end A.
- the section C on the horizontal axis shows that the refrigerant is in a two-phase gas-liquid state.
- Fig. 3 illustrates variations in the temperature of air and the temperature of refrigerant inside the outdoor heat exchanger 7 that operates as a condenser during cooling operation in this embodiment.
- the refrigerant enters the outdoor heat exchanger 7 in a high-temperature gas state at a temperature of approximately 70 degrees C.
- This refrigerant flows through the outdoor heat exchanger 7, is cooled by the air, and then starts liquefying at a temperature of around 50 degrees C. Since the refrigerant is a non-azeotropic refrigerant mixture, the temperature of this refrigerant gradually decreases even in the section C in which the refrigerant is in a two-phase state, and further decreases even after the refrigerant has liquefied completely.
- the refrigerant On the outlet side of the outdoor heat exchanger 7, the refrigerant is cooled to a temperature close to the air inlet temperature at 35 degrees C to ensure a predetermined degree of subcooling. Thereafter, the refrigerant flows out of the outdoor heat exchanger 7. In contrast, a phase change of the air does not occur during the process of exchanging heat. Thus, after entering the outdoor heat exchanger 7 at a temperature of 35 degrees C, the air is heated with heat from the refrigerant, which simply increases the air temperature.
- the air at a sufficiently high temperature on the air outlet side exchanges heat with high-temperature gas refrigerant on the refrigerant inlet side, while the subcooled liquid refrigerant on the refrigerant outlet side exchanges heat with the outside air on the air inlet side. Even after the refrigerant has changed from the two-phase gas-liquid state to a single-phase liquid state, a sufficient temperature difference between this refrigerant and the air is still ensured, so that the condenser can exchange heat with high efficiency.
- Fig. 4 illustrates temperature variations in the indoor heat exchanger 12 that serves as an evaporator during cooling operation in this embodiment.
- Refrigerant that enters the indoor heat exchanger 12 is in a low-pressure two-phase state at a temperature of approximately 10 degrees C at the refrigerant inlet A.
- the temperature of the refrigerant gradually increases, while this refrigerant exchanges heat with the room air.
- This refrigerant flows out of the section C showing that the refrigerant is in a two-phase state. Thereafter, the refrigerant further exchanges heat with the room air, and then flows out of the refrigerant outlet B in a low-pressure gas state with a predetermined degree of superheat.
- the temperature of air at the air inlet B is the room temperature at approximately 27 degrees C.
- the air is cooled by the refrigerant to a lower temperature of approximately 15 degrees C at the air outlet A.
- the cooling operation is performed by delivering this lower-temperature air to the room.
- the refrigerant and the air exchange heat at the refrigerant inlet where the refrigerant temperature is lowest and at the air outlet where the air temperature is lowest.
- This allows the evaporator to efficiently cool the air, and also allows the refrigerant to exchange heat with the room air on the refrigerant outlet side where the room air is maintained at a high temperature.
- the refrigerant can obtain a sufficient degree of superheat.
- an internal flow path is set in a direction of the dotted line.
- Refrigerant discharged from the compressor 5 flows out of the outdoor unit 1 via the four-way valve 6.
- the refrigerant having flowed out of the outdoor unit 1 enters the indoor unit 2 via the gas pipe 3, and initially enters the indoor bridge circuit 15.
- the refrigerant passes through the check valve 16a, then flows out of the indoor bridge circuit 15, and enters the indoor heat exchanger 12 from the indoor inlet header 18a.
- the check valve 16b is closed because the pressure on the outlet side is increased to a high level.
- refrigerant transfers heat to the room air to condense and liquify, and then flows out of the indoor heat exchanger 12 from the indoor outlet header 18b.
- the refrigerant having flowed out of the indoor heat exchanger 12 enters the indoor bridge circuit 15 again, and is reduced in pressure by the indoor expansion valve 14 to be brought into a low-pressure two-phase state.
- the refrigerant having been brought into a low-pressure two-phase state flows out of the indoor unit 2, and then enters the outdoor unit 1 via the liquid pipe 4.
- the refrigerant passes through the check valve 11c provided in the outdoor bridge circuit 10, and enters the outdoor heat exchanger 7 from the outdoor inlet header 17a.
- refrigerant is heated by the outside air to be brought into a low-pressure gas state, and enters the outdoor bridge circuit 10 again via the outdoor outlet header 17b.
- the outdoor expansion valve 9 is closed, and thus the refrigerant passes through the check valve 11b and flows out of the outdoor bridge circuit 10. Subsequently, the refrigerant is suctioned into the compressor 5 again via the four-way valve 6.
- refrigerant flowing through the outdoor heat exchanger 7 and the indoor heat exchanger 12 forms, along with the air, a counter flow not only during cooling operation, but also during heating operation.
- the heat exchangers ensure a sufficient temperature difference between the air and the refrigerant from their inlet to outlet, and can thereby exchange heat efficiently, so that the performance of the refrigeration cycle device is improved. This effect is exhibited significantly when the refrigeration cycle device 100 uses a non-azeotropic refrigerant mixture.
- refrigerant flowing through the liquid pipe 4 is brought into a low-pressure two-phase state not only during cooling operation, but also during heating operation.
- the liquid pipe 4 is not filled with liquid refrigerant in any operational state, so that the amount of refrigerant filled in the refrigerant circuit can be reduced.
- Fig. 5 is a refrigerant circuit configuration diagram of a refrigeration cycle device 101 according to Embodiment 2 of the present disclosure.
- the refrigeration cycle device 101 includes a check valve 11d installed in the flow path of an outdoor bridge circuit 110, in which the outdoor expansion valve 9 is located.
- a check valve 16d is installed in the flow path of an indoor bridge circuit 115, in which the indoor expansion valve 14 is located.
- a rectifier 20 is installed on the upstream side of the indoor expansion valve 14.
- the check valve 11d mechanically blocks the flow path provided with the outdoor expansion valve 9 to prevent the refrigerant, entering the outdoor unit 1 from the liquid pipe 4 during heating operation, from flowing toward the outlet side of the indoor heat exchanger 12. Due to this configuration, a refrigerant circuit for heating operation is formed without fully closing the outdoor expansion valve 9 during heating operation.
- the operation of the expansion valve to be fully closed often involves operation of the valve body frequently colliding against the valve seat. Thus, particularly on such an operational condition that cooling and heating are alternately performed, this operation promotes the wearing out of the expansion valve.
- the number of times of controlling the opening degree of the outdoor expansion valve 9 is decreased, so that deterioration of the outdoor expansion valve 9 over time can be reduced.
- the check valve 16d mechanically stops refrigerant from flowing from the liquid pipe 4 toward the outlet side of the indoor heat exchanger 12 during cooling operation. This eliminates the need for fully closing the outdoor expansion valve 14 during cooling operation. This decreases the number of times of controlling the opening degree of the indoor expansion valve 14, so that deterioration of the indoor expansion valve 14 over time can be reduced.
- Fig. 6 is a sectional view illustrating the flow path configuration provided with the indoor expansion valve 14 in the indoor bridge circuit 115.
- a rectifier 20 includes a rectification portion 21 therein.
- the rectification portion 21 is made of metallic mesh or foam metal. Even in a circumstance where bubbles do not continuously flow to the inlet of the expansion valve 14, such as a case where a refrigerant distribution is unstable immediately after the refrigeration cycle device 100 has started heating operation, the rectifier 20 still converts the bubbles to a uniform flow of bubbles in the rectification portion 21. This prevents generation of irregular vibration or refrigerant flow sound in the indoor expansion valve 14, and ensures the comfort of the room environment without being impaired by noise from the refrigeration cycle device.
- the refrigeration cycle device 101 according to Embodiment 2 can achieve the same effects as those obtained by the refrigeration cycle device 100 according to Embodiment 1. Further, the refrigeration cycle device 101 includes the check valves 11d and 16d, so that the number of times of controlling the opening degree of the outdoor expansion valve 9 and the indoor expansion valve 14 is decreased, and thus deterioration of the expansion valves over time can be reduced. Furthermore, the refrigeration cycle device 101 includes the rectifier 20, and therefore can provide comfortable air-conditioned environment without generating refrigerant flow sound or irregular vibration in the room.
- Fig. 7 is a refrigerant circuit configuration diagram of a refrigeration cycle device 102 according to Embodiment 3 of the present disclosure.
- the refrigeration cycle device 102 has an indoor bridge circuit 215 that is located independently from the indoor unit 2, instead of being incorporated in the indoor unit 2.
- Indoor units 2a, 2b, and 2c are connected in parallel to the indoor bridge circuit 215, and include opening-closing valves 22a, 22b, and 22c, respectively, on the refrigerant inlet side of indoor heat exchangers 12a, 12b, and 12c.
- the opening-closing valves 22a, 22b, and 22c can block refrigerant from flowing through the indoor heat exchangers 12a, 12b, and 12c.
- the refrigeration cycle device 102 is an air-conditioning device for multiple rooms.
- the indoor units 2a, 2b, and 2c are installed in the respective rooms to control the air temperature in their respective rooms.
- each of the indoor units 2a, 2b, and 2c is provided with each individual indoor bridge circuit 15 as described in Embodiment 1 or Embodiment 2, the air conditioning capacity cannot be adjusted for each individual room during cooling operation. For this reason, when the air conditioning loads are unbalanced between the rooms, the air conditioning capacity may be excessive or insufficient depending on the air conditioning load in each of the rooms.
- the refrigeration cycle device 102 includes the opening-closing valves 22a, 22b, and 22c in individual indoor units.
- the corresponding opening-closing valve is closed temporarily to prevent the air conditioning capacity for the certain room from being fully utilized.
- the refrigeration cycle device 102 Since the refrigeration cycle device 102 has a configuration in which a plurality of indoor units are connected to a single unit of indoor bridge circuit 215, the number of components that make up the bridge circuit, such as a check valve, is reduced, and accordingly the manufacturing costs are reduced.
- the refrigeration cycle device 102 according to Embodiment 3 can still achieve the same effects as those obtained by the refrigeration cycle device 100 according to Embodiment 1, even when the refrigeration cycle device 102 connects to a plurality of indoor units to serve as an air-conditioning device for multiple rooms. That is, the outdoor heat exchanger 7 and the indoor heat exchangers 12a, 12b, and 12c can form a counter flow, and also change the refrigerant flowing through the liquid pipe 4 to low-density two-phase refrigerant not only during cooling, but also during heating. Further, the air conditioning capacity for each individual indoor unit can be adjusted, so that even when the air conditioning loads are unbalanced between the rooms, the refrigeration cycle device 102 can still provide comfortable air-conditioned environment.
- the refrigerant circuit is made up of a single unit of indoor bridge circuit 215 for a plurality of indoor units 2a, 2b, and 2c, so that the number of components that make up the refrigerant circuit, such as a check valve, is reduced and accordingly the manufacturing costs can be reduced.
- Fig. 8 is a refrigerant circuit configuration diagram of a refrigeration cycle device 103 according to Embodiment 4 of the present disclosure.
- the refrigeration cycle device 103 uses a mechanical fixed throttle 31 such as a capillary tube as an expansion unit incorporated in an indoor bridge circuit 315.
- the outdoor expansion valve 9 is not incorporated in the outdoor bridge circuit 10, but is located between the liquid pipe 4 and one end of the outdoor bridge circuit 10.
- the fixed throttle 31 located in series to the flow path provided with the check valve 16d is designed to have such a flow resistance as to reduce the pressure of high-pressure liquid refrigerant, having flowed out of the indoor heat exchanger 12 during heating operation, to a two-phase gas-liquid state.
- the refrigerant having been brought into a two-phase gas-liquid state by the fixed throttle 31 enters the outdoor unit 1 via the liquid pipe 4.
- the refrigerant having entered the outdoor unit 1 is further reduced in pressure by the outdoor expansion valve 9, and thereafter enters an outdoor bridge circuit 310.
- the opening degree of the outdoor expansion valve 9 is controlled, for example, in such a manner that the temperature of gas discharged from the compressor 5 reaches its target value. That is, in the refrigeration cycle device 103 according to the present Embodiment 4, first the fixed throttle 31 located in the outdoor bridge circuit 315 reduces the pressure of refrigerant that flows through the liquid pipe 4 into a two-phase state, and further the outdoor expansion valve 9 reduces the pressure of this refrigerant to an appropriate level.
- the indoor bridge circuit 315 Since the indoor bridge circuit 315 is made up of only the check valves 16a, 16b, 16c, and 16d, and the fixed throttle 31, the indoor bridge circuit 315 does not need a power source or a signal for controlling the opening degree. Due to this configuration, it is unnecessary to connect electric wires to the indoor bridge circuit 315, so that the installation location is less limited, while the installation work is simplified.
- the opening degree of the outdoor expansion valve 9 is controlled not only during cooling operation, but also during heating operation.
- a controller for the expansion valve it is still possible to control the flow rate of refrigerant, and costs of the components such as an electric circuit can be reduced.
- the refrigeration cycle device 103 according to Embodiment 4 can achieve the same effects as those obtained by the refrigeration cycle device 100 according to Embodiment 1. That is, the outdoor heat exchanger 7 and the indoor heat exchanger 12 can form a counter flow, and also change the refrigerant flowing through the liquid pipe 4 to low-density two-phase refrigerant not only during cooling, but also during heating.
- the indoor bridge circuit 315 is made up of only mechanical components, so that electric wires are not needed and therefore costs of the installation work can be reduced.
- the opening degree of the outdoor expansion valve 9 is controlled to adjust the flow rate of refrigerant not only during cooling operation, but also during heating operation. It is thus unnecessary to provide an expansion valve drive circuit on the indoor side, and accordingly costs of the electric components can be reduced.
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- General Engineering & Computer Science (AREA)
- Compression-Type Refrigeration Machines With Reversible Cycles (AREA)
Abstract
Description
- The present disclosure relates to a refrigeration cycle device that conditions air, and particularly relates to a refrigeration cycle device configured to be capable of switching between cooling operation and heating operation.
- Many of the current refrigeration cycle devices that condition air are configured to change the refrigerant flow directions to select either cooling operation or heating operation.
- In recent years, for the purpose of reducing the global warming performance (GWP) of refrigerant filled in a refrigeration cycle device, application of a non-azeotropic refrigerant mixture, in which multiple types of refrigerants with different boiling points are mixed together, has been under consideration.
- The non-azeotropic refrigerant mixture has properties that the saturation temperature varies between the process of condensation and the process of evaporation. In view of that, a heat exchanger that exchanges heat between air and refrigerant is designed to have a flow direction of air and a flow direction of refrigerant such that heat is exchanged between the air on its inlet side and the refrigerant on its outlet side, and such that heat is exchanged between the refrigerant on its inlet side and the air on its outlet side. That is, the heat exchanger is designed to form such a counter flow as to easily ensure a sufficient temperature difference between air and refrigerant in the entirety of the heat exchanger.
- However, in a refrigeration cycle device that switches between the refrigerant flow direction for cooling operation and the refrigerant flow direction for heating operation, when either the flow direction for cooling operation or the flow direction for heating operation is selected, the heat exchanger forms a parallel flow of refrigerant and air, which degrades its performance.
- A method to avoid the problems as described above has been known as employing a bridge circuit that uses a plurality of check valves to thereby prevent the positions of refrigerant inlet and refrigerant outlet of a heat exchanger from being reversed between during cooling and during heating, so that the heat exchanger forms a counter flow of refrigerant and air not only during cooling, but also during heating (for example, Patent Literature 1).
- Patent Literature 1:
Japanese Unexamined Patent Application Publication No. H09-178283 - However, in the refrigeration cycle device having the configuration as disclosed in
Patent Literature 1, condensed and liquified high-pressure refrigerant flows through a liquid pipe extending between an outdoor heat exchanger and an indoor heat exchanger not only during cooling operation, but also during heating operation. This results in a problem that the amount of refrigerant needed is increased. - In addition, the indoor side expansion valve needs to be fully closed when cooling operation is selected, and the outdoor side expansion valve needs to be fully closed when heating operation is selected. This results in a problem that the expansion valves frequently operate to be opened and closed, which degrades the durability of the expansion valves.
- The present disclosure has been made to solve the above problems, and it is an object of the present disclosure to provide a refrigeration cycle device that has a configuration in which at least either one of an outdoor heat exchanger and an indoor heat exchanger forms a counter flow not only during cooling, but also during heating, and that can reduce the amount of refrigerant needed.
- To achieve the above object, a refrigeration cycle device according to an embodiment of the present disclosure includes:
- an outdoor unit including a compressor, a four-way valve, an outdoor heat exchanger, and an outdoor expansion valve, the four-way valve being configured to switch between cooling operation and heating operation;
- an indoor unit including an indoor heat exchanger and an indoor expansion valve; and
- a gas pipe and a liquid pipe configured to connect the outdoor unit and the indoor unit to form a refrigerant circuit, the refrigerant circuit being filled with a non-azeotropic refrigerant mixture, wherein
- the refrigeration cycle device comprises at least either one of
- a first bridge circuit accommodated in the outdoor unit, the first bridge circuit having a configuration including a plurality of flow path opening-closing units to allow the non-azeotropic refrigerant mixture to flow through the outdoor heat exchanger in a same direction both during the cooling operation and during the heating operation, a flow path opening-closing unit of the plurality of flow path opening-closing units, installed in a flow path connecting the liquid pipe and an outlet side of the outdoor heat exchanger, being the outdoor expansion valve, and
- a second bridge circuit having a configuration including a plurality of flow path opening-closing units to allow the non-azeotropic refrigerant mixture to flow through the indoor heat exchanger in a same direction both during the cooling operation and during the heating operation, a flow path opening-closing unit of the plurality of flow path opening-closing units, installed in a flow path connecting the liquid pipe and an outlet side of the indoor heat exchanger, being the indoor expansion valve. Advantageous Effects of Invention
- In the refrigeration cycle device according to an embodiment of the present disclosure, the first bridge circuit and the second bridge circuit allow the outdoor heat exchanger and the indoor heat exchanger to form a counter flow both during cooling and during heating. Thus, even when a non-azeotropic refrigerant mixture is applied as refrigerant, the heat exchangers still ensure a sufficient temperature difference between air and the refrigerant from their inlet to outlet, and can thereby exchange heat efficiently, so that the performance of the refrigeration cycle device is improved.
- The refrigerant flowing through the liquid pipe is brought into a low-pressure two-phase state not only during cooling operation, but also during heating operation. The liquid pipe is not filled with liquid refrigerant in any operational state, so that the amount of refrigerant filled in the refrigerant circuit can be reduced.
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- [
Fig. 1] Fig. 1 is a refrigerant circuit configuration diagram of a refrigeration cycle device according toEmbodiment 1. - [
Fig. 2] Fig. 2 is a schematic diagram illustrating a relationship between an air flow direction and a refrigerant flow path of an outdoor heat exchanger according toEmbodiment 1. - [
Fig. 3] Fig. 3 is a graph illustrating an example of temperature variations from when refrigerant and air enter a condenser to when the refrigerant and the air flow out of the condenser. - [
Fig. 4] Fig. 4 is a graph illustrating an example of temperature variations from when refrigerant and air enter an evaporator to when the refrigerant and the air flow out of the evaporator. - [
Fig. 5] Fig. 5 is a refrigerant circuit configuration diagram of a refrigeration cycle device according toEmbodiment 2. - [
Fig. 6] Fig. 6 is a sectional view illustrating the configuration of the flow path extending from an indoor heat exchanger outlet to a liquid pipe in an indoor bridge circuit according toEmbodiment 2. - [
Fig. 7] Fig. 7 is a refrigerant circuit configuration diagram of a refrigeration cycle device according toEmbodiment 3. - [
Fig. 8] Fig. 8 is a refrigerant circuit configuration diagram of a refrigeration cycle device according to Embodiment 4. - Hereinafter, the refrigeration cycle device according to the embodiments of the present disclosure will be described in detail with reference to the drawings. Note that the same or equivalent components in the drawings below are denoted by the same reference numerals, and descriptions thereof are not repeated.
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Fig. 1 is a refrigerant circuit configuration diagram of a refrigeration cycle device according toEmbodiment 1 of the present disclosure. As illustrated inFig. 1 , in arefrigeration cycle device 100, anoutdoor unit 1 and anindoor unit 2 are connected by agas pipe 3 and a liquid pipe 4, forming a single refrigerant circuit. This refrigerant circuit is filled with R407C that is a refrigerant mixture of three types of HFC refrigerants with different boiling points. The refrigerant to be filled is not limited to this refrigerant mixture. For example, a refrigerant mixture of HFO refrigerants, R1234yf and R32, may also be employed. A refrigerant mixture containing an HC refrigerant such as R290 or a natural refrigerant such as CO2 as one of the components may also be employed. - The
outdoor unit 1 has acompressor 5, a four-way valve 6, anoutdoor heat exchanger 7, anoutdoor fan 8, and anoutdoor bridge circuit 10 incorporated therein. The operational capacity of thecompressor 5 is adjustable. On the upstream side and the downstream side of theoutdoor heat exchanger 7, anoutdoor inlet header 17a and anoutdoor outlet header 17b are installed that each have an end connected to theoutdoor bridge circuit 10 on the opposite side to theoutdoor heat exchanger 7. Theoutdoor fan 8 provided along with theoutdoor heat exchanger 7 changes the amount of air delivered to theoutdoor heat exchanger 7 to adjust the amount of heat exchange between refrigerant and outside air. - The
outdoor bridge circuit 10 includes four inlet/outlet ports in total at one end of theoutdoor inlet header 17a described above, at one end of theoutdoor outlet header 17b described above, at one end of the four-way valve 6, and at a connection end with the liquid pipe 4. Theoutdoor bridge circuit 10 is made up of threecheck valves outdoor expansion valve 9. Theoutdoor expansion valve 9 has a configuration in which its valve body is movable by a pulse motor or other motor. The opening degree of theoutdoor expansion valve 9 is adjustable continuously from a fully closed state to a fully opened state. In theoutdoor bridge circuit 10, a refrigerant flow path is formed such that refrigerant flows toward theindoor inlet header 17a not only during cooling operation in which refrigerant enters from the four-way valve 6, but also during heating operation in which refrigerant enters from the liquid pipe 4. - The
indoor unit 2 has anindoor heat exchanger 12, anindoor fan 13, and anindoor bridge circuit 15 incorporated therein. Theindoor fan 13 is configured to adjust the amount of heat exchange between refrigerant flowing through theindoor heat exchanger 12 and the room air. At opposite ends of theindoor heat exchanger 12, anindoor inlet header 18a and anindoor outlet header 18b are installed, while being connected to theindoor bridge circuit 15 at an end of the respective headers on the opposite side to theindoor heat exchanger 12. - The
indoor bridge circuit 15 includes threecheck valves indoor expansion valve 14. Similarly to theoutdoor expansion valve 9, the opening degree of theindoor expansion valve 14 is adjustable continuously from a fully closed state to a fully opened state. In theindoor bridge circuit 15, a refrigerant flow path is formed such that refrigerant flows through theindoor heat exchanger 12 from theindoor inlet header 18a not only during cooling operation in which refrigerant enters from the liquid pipe 4, but also during heating operation in which refrigerant enters from thegas pipe 3. -
Fig. 2 is a schematic diagram illustrating a relationship between an air flow direction and a refrigerant flow path of theoutdoor heat exchanger 7. Theoutdoor heat exchanger 7 is made up of a plurality ofheat transfer tubes 19 and a plurality oflayered fins 20. Theheat transfer tubes 19 are circular tubes made of copper. In the present embodiment, theheat transfer tubes 19 are lined up in six in the vertical direction and arranged in four rows in the air flow direction. Thefins 20, each of which is a thin plate made of aluminum with a thickness of approximately 0.1 mm, are layered with a 1 to 2 mm spacing in between. - A flow of refrigerant into the
outdoor heat exchanger 7 is divided at theoutdoor inlet header 17a into three flows. The three flows of refrigerant enter theoutdoor heat exchanger 7, move in the row direction while flowing back and forth in the direction in which thefins 20 are layered, and then merge at theoutdoor outlet header 17b. In contrast, a flow of the outside air generated by the outdoor fan 8 (not illustrated) moves from the right side to the left side on the drawing, so that a commonly-called counter flow is formed, in which the air and the refrigerant exchange heat between the air inlet side and the refrigerant outlet side and between the air outlet side and the refrigerant inlet side. Theindoor heat exchanger 12 also has the same configuration as this configuration, in which the refrigerant inlet and the air outlet are thermally in contact with each other, while the refrigerant outlet and the air inlet are thermally in contact with each other. Subsequently, refrigerant control during cooling operation and during heating operation is described. - During cooling operation, in the four-
way valve 6 illustrated inFig. 1 , an internal flow path is set in a direction of the solid line. Refrigerant discharged from thecompressor 5 enters theoutdoor bridge circuit 10 via the four-way valve 6. The refrigerant having entered theoutdoor bridge circuit 10 passes through thecheck valve 11a, and enters theindoor heat exchanger 12 from theinlet header 17a. At this time, thecheck valve 11b is closed because the pressure on the outlet side is increased to a high level. The refrigerant, having transferred heat to the outside air in theindoor heat exchanger 12 and then condensed and liquified, passes through theoutdoor outlet header 17b, enters theoutdoor bridge circuit 10 again, and is then reduced in pressure by theoutdoor expansion valve 9 into low-pressure two-phase refrigerant. The opening degree of the outdoor expansion valve is controlled, for example, in such a manner that the temperature of gas refrigerant discharged from thecompressor 5 reaches its target value. - The refrigerant in a low-pressure two-phase state having flowed out of the
outdoor unit 1 passes through the liquid pipe 4 and enters theindoor unit 2. In theindoor unit 2, the refrigerant enters theindoor bridge circuit 15, passes through thecheck valve 16c, and enters theindoor heat exchanger 12 from theindoor inlet header 18a. At this time, theindoor expansion valve 14 is closed to prevent the refrigerant from flowing through theindoor expansion valve 14. - The refrigerant having entered the
indoor heat exchanger 12 is heated by the room air, then evaporates into low-pressure gas refrigerant, and flows out of theindoor outlet header 18b. The refrigerant having flowed out of theindoor heat exchanger 12 enters theindoor bridge circuit 15 again, passes through thecheck valve 16b, and flows out of theindoor unit 2. - The refrigerant having flowed out of the
indoor unit 2 flows through thegas pipe 3, returns to theoutdoor unit 1, and is then suctioned into thecompressor 5 via the four-way valve 6. In this manner, the non-azeotropic refrigerant filled in therefrigeration cycle device 100 circulates in the refrigerant circuit to perform cooling operation. - As explained above, during cooling operation, since the refrigerant having condensed in the
outdoor heat exchanger 7 is reduced in pressure by theoutdoor expansion valve 9, the refrigerant flowing through the liquid pipe 4 is low-pressure two-phase refrigerant. The temperature of the low-pressure two-phase refrigerant is relatively low. When the liquid pipe 4 is in contact with the outside air, condensation of water contained in the outside air can occur. It is thus necessary to insulate the liquid pipe 4 sufficiently. Meanwhile, the density of the low-pressure two-phase refrigerant is lower than that of high-pressure liquid refrigerant having condensed in theoutdoor heat exchanger 7. Thus, the amount of refrigerant filled in the refrigerant circuit can be reduced. -
Fig. 3 is a graph illustrating an example of temperature variations from when refrigerant and air enter the condenser to when the refrigerant and the air flow out of the condenser.Fig. 4 is a graph illustrating an example of temperature variations from when refrigerant and air enter the evaporator to when the refrigerant and the air flow out of the evaporator. InFigs. 3 and 4 , the vertical axis represents the temperature, while the horizontal axis represents the relative positions of refrigerant and air on the path extending from the inlet to the outlet of the heat exchanger. Since the condenser and evaporator illustrated inFigs. 3 and 4 have a structure to form a counter flow, refrigerant flows through the condenser or the evaporator from the left-side end A toward the right-side end B on the horizontal axis, while air flows through the condenser or the evaporator from the right-side end B toward the left-side end A. The section C on the horizontal axis shows that the refrigerant is in a two-phase gas-liquid state. -
Fig. 3 illustrates variations in the temperature of air and the temperature of refrigerant inside theoutdoor heat exchanger 7 that operates as a condenser during cooling operation in this embodiment. The refrigerant enters theoutdoor heat exchanger 7 in a high-temperature gas state at a temperature of approximately 70 degrees C. This refrigerant flows through theoutdoor heat exchanger 7, is cooled by the air, and then starts liquefying at a temperature of around 50 degrees C. Since the refrigerant is a non-azeotropic refrigerant mixture, the temperature of this refrigerant gradually decreases even in the section C in which the refrigerant is in a two-phase state, and further decreases even after the refrigerant has liquefied completely. On the outlet side of theoutdoor heat exchanger 7, the refrigerant is cooled to a temperature close to the air inlet temperature at 35 degrees C to ensure a predetermined degree of subcooling. Thereafter, the refrigerant flows out of theoutdoor heat exchanger 7. In contrast, a phase change of the air does not occur during the process of exchanging heat. Thus, after entering theoutdoor heat exchanger 7 at a temperature of 35 degrees C, the air is heated with heat from the refrigerant, which simply increases the air temperature. - In the condenser having the structure to form a counter flow as described above, the air at a sufficiently high temperature on the air outlet side exchanges heat with high-temperature gas refrigerant on the refrigerant inlet side, while the subcooled liquid refrigerant on the refrigerant outlet side exchanges heat with the outside air on the air inlet side. Even after the refrigerant has changed from the two-phase gas-liquid state to a single-phase liquid state, a sufficient temperature difference between this refrigerant and the air is still ensured, so that the condenser can exchange heat with high efficiency.
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Fig. 4 illustrates temperature variations in theindoor heat exchanger 12 that serves as an evaporator during cooling operation in this embodiment. Refrigerant that enters theindoor heat exchanger 12 is in a low-pressure two-phase state at a temperature of approximately 10 degrees C at the refrigerant inlet A. The temperature of the refrigerant gradually increases, while this refrigerant exchanges heat with the room air. This refrigerant flows out of the section C showing that the refrigerant is in a two-phase state. Thereafter, the refrigerant further exchanges heat with the room air, and then flows out of the refrigerant outlet B in a low-pressure gas state with a predetermined degree of superheat. - In contrast, the temperature of air at the air inlet B is the room temperature at approximately 27 degrees C. The air is cooled by the refrigerant to a lower temperature of approximately 15 degrees C at the air outlet A. The cooling operation is performed by delivering this lower-temperature air to the room.
- In the evaporator having the structure to form a counter flow as described above, due to the properties of non-azeotropic refrigerant mixture, the refrigerant and the air exchange heat at the refrigerant inlet where the refrigerant temperature is lowest and at the air outlet where the air temperature is lowest. This allows the evaporator to efficiently cool the air, and also allows the refrigerant to exchange heat with the room air on the refrigerant outlet side where the room air is maintained at a high temperature. Thus, the refrigerant can obtain a sufficient degree of superheat.
- During heating operation, in the four-
way valve 6 illustrated inFig. 1 , an internal flow path is set in a direction of the dotted line. Refrigerant discharged from thecompressor 5 flows out of theoutdoor unit 1 via the four-way valve 6. The refrigerant having flowed out of theoutdoor unit 1 enters theindoor unit 2 via thegas pipe 3, and initially enters theindoor bridge circuit 15. In theindoor bridge circuit 15, the refrigerant passes through thecheck valve 16a, then flows out of theindoor bridge circuit 15, and enters theindoor heat exchanger 12 from theindoor inlet header 18a. At this time, thecheck valve 16b is closed because the pressure on the outlet side is increased to a high level. - In the
indoor heat exchanger 12, refrigerant transfers heat to the room air to condense and liquify, and then flows out of theindoor heat exchanger 12 from theindoor outlet header 18b. The refrigerant having flowed out of theindoor heat exchanger 12 enters theindoor bridge circuit 15 again, and is reduced in pressure by theindoor expansion valve 14 to be brought into a low-pressure two-phase state. - The refrigerant having been brought into a low-pressure two-phase state flows out of the
indoor unit 2, and then enters theoutdoor unit 1 via the liquid pipe 4. In theoutdoor unit 1, the refrigerant passes through thecheck valve 11c provided in theoutdoor bridge circuit 10, and enters theoutdoor heat exchanger 7 from theoutdoor inlet header 17a. - In the
outdoor heat exchanger 7, refrigerant is heated by the outside air to be brought into a low-pressure gas state, and enters theoutdoor bridge circuit 10 again via theoutdoor outlet header 17b. At this time, theoutdoor expansion valve 9 is closed, and thus the refrigerant passes through thecheck valve 11b and flows out of theoutdoor bridge circuit 10. Subsequently, the refrigerant is suctioned into thecompressor 5 again via the four-way valve 6. - As described above, in the
refrigeration cycle device 100 in thepresent Embodiment 1, refrigerant flowing through theoutdoor heat exchanger 7 and theindoor heat exchanger 12 forms, along with the air, a counter flow not only during cooling operation, but also during heating operation. With this configuration, the heat exchangers ensure a sufficient temperature difference between the air and the refrigerant from their inlet to outlet, and can thereby exchange heat efficiently, so that the performance of the refrigeration cycle device is improved. This effect is exhibited significantly when therefrigeration cycle device 100 uses a non-azeotropic refrigerant mixture. - Note that while a bridge circuit is accommodated in each of the
outdoor unit 1 and theindoor unit 2 in the present embodiment, even when either theoutdoor unit 1 or theindoor unit 2 is provided with the bridge circuit, the heat exchange efficiency in either one provided with the bridge circuit is still improved. Therefore, the effect of improving the performance of the refrigeration cycle device can be obtained. - Further, in the refrigeration cycle device in the present embodiment, refrigerant flowing through the liquid pipe 4 is brought into a low-pressure two-phase state not only during cooling operation, but also during heating operation. The liquid pipe 4 is not filled with liquid refrigerant in any operational state, so that the amount of refrigerant filled in the refrigerant circuit can be reduced.
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Fig. 5 is a refrigerant circuit configuration diagram of arefrigeration cycle device 101 according toEmbodiment 2 of the present disclosure. In contrast to therefrigeration cycle device 100 according toEmbodiment 1, therefrigeration cycle device 101 includes acheck valve 11d installed in the flow path of anoutdoor bridge circuit 110, in which theoutdoor expansion valve 9 is located. In the flow path of anindoor bridge circuit 115, in which theindoor expansion valve 14 is located, acheck valve 16d is installed and also arectifier 20 is installed on the upstream side of theindoor expansion valve 14. - In the
outdoor bridge circuit 110, thecheck valve 11d mechanically blocks the flow path provided with theoutdoor expansion valve 9 to prevent the refrigerant, entering theoutdoor unit 1 from the liquid pipe 4 during heating operation, from flowing toward the outlet side of theindoor heat exchanger 12. Due to this configuration, a refrigerant circuit for heating operation is formed without fully closing theoutdoor expansion valve 9 during heating operation. - The operation of the expansion valve to be fully closed often involves operation of the valve body frequently colliding against the valve seat. Thus, particularly on such an operational condition that cooling and heating are alternately performed, this operation promotes the wearing out of the expansion valve. According to the present embodiment, the number of times of controlling the opening degree of the
outdoor expansion valve 9 is decreased, so that deterioration of theoutdoor expansion valve 9 over time can be reduced. - Similarly to the
outdoor bridge circuit 110, in theindoor bridge circuit 115, thecheck valve 16d mechanically stops refrigerant from flowing from the liquid pipe 4 toward the outlet side of theindoor heat exchanger 12 during cooling operation. This eliminates the need for fully closing theoutdoor expansion valve 14 during cooling operation. This decreases the number of times of controlling the opening degree of theindoor expansion valve 14, so that deterioration of theindoor expansion valve 14 over time can be reduced. -
Fig. 6 is a sectional view illustrating the flow path configuration provided with theindoor expansion valve 14 in theindoor bridge circuit 115. Arectifier 20 includes arectification portion 21 therein. Therectification portion 21 is made of metallic mesh or foam metal. Even in a circumstance where bubbles do not continuously flow to the inlet of theexpansion valve 14, such as a case where a refrigerant distribution is unstable immediately after therefrigeration cycle device 100 has started heating operation, therectifier 20 still converts the bubbles to a uniform flow of bubbles in therectification portion 21. This prevents generation of irregular vibration or refrigerant flow sound in theindoor expansion valve 14, and ensures the comfort of the room environment without being impaired by noise from the refrigeration cycle device. - As described above, the
refrigeration cycle device 101 according toEmbodiment 2 can achieve the same effects as those obtained by therefrigeration cycle device 100 according toEmbodiment 1. Further, therefrigeration cycle device 101 includes thecheck valves outdoor expansion valve 9 and theindoor expansion valve 14 is decreased, and thus deterioration of the expansion valves over time can be reduced. Furthermore, therefrigeration cycle device 101 includes therectifier 20, and therefore can provide comfortable air-conditioned environment without generating refrigerant flow sound or irregular vibration in the room. -
Fig. 7 is a refrigerant circuit configuration diagram of arefrigeration cycle device 102 according toEmbodiment 3 of the present disclosure. In contrast to therefrigeration cycle device 100 according toEmbodiment 1, therefrigeration cycle device 102 has anindoor bridge circuit 215 that is located independently from theindoor unit 2, instead of being incorporated in theindoor unit 2.Indoor units indoor bridge circuit 215, and include opening-closingvalves indoor heat exchangers valves indoor heat exchangers - The
refrigeration cycle device 102 is an air-conditioning device for multiple rooms. Theindoor units indoor units indoor bridge circuit 15 as described inEmbodiment 1 orEmbodiment 2, the air conditioning capacity cannot be adjusted for each individual room during cooling operation. For this reason, when the air conditioning loads are unbalanced between the rooms, the air conditioning capacity may be excessive or insufficient depending on the air conditioning load in each of the rooms. - The
refrigeration cycle device 102 includes the opening-closingvalves refrigeration cycle device 102 can provide comfortable air-conditioned environment. - Since the
refrigeration cycle device 102 has a configuration in which a plurality of indoor units are connected to a single unit ofindoor bridge circuit 215, the number of components that make up the bridge circuit, such as a check valve, is reduced, and accordingly the manufacturing costs are reduced. - As described above, the
refrigeration cycle device 102 according toEmbodiment 3 can still achieve the same effects as those obtained by therefrigeration cycle device 100 according toEmbodiment 1, even when therefrigeration cycle device 102 connects to a plurality of indoor units to serve as an air-conditioning device for multiple rooms. That is, theoutdoor heat exchanger 7 and theindoor heat exchangers refrigeration cycle device 102 can still provide comfortable air-conditioned environment. - The refrigerant circuit is made up of a single unit of
indoor bridge circuit 215 for a plurality ofindoor units -
Fig. 8 is a refrigerant circuit configuration diagram of arefrigeration cycle device 103 according to Embodiment 4 of the present disclosure. In contrast to therefrigeration cycle device 100 according toEmbodiment 1, therefrigeration cycle device 103 uses a mechanical fixedthrottle 31 such as a capillary tube as an expansion unit incorporated in anindoor bridge circuit 315. Theoutdoor expansion valve 9 is not incorporated in theoutdoor bridge circuit 10, but is located between the liquid pipe 4 and one end of theoutdoor bridge circuit 10. - In the
indoor bridge circuit 315, the fixedthrottle 31 located in series to the flow path provided with thecheck valve 16d is designed to have such a flow resistance as to reduce the pressure of high-pressure liquid refrigerant, having flowed out of theindoor heat exchanger 12 during heating operation, to a two-phase gas-liquid state. During heating operation, the refrigerant having been brought into a two-phase gas-liquid state by the fixedthrottle 31 enters theoutdoor unit 1 via the liquid pipe 4. - The refrigerant having entered the
outdoor unit 1 is further reduced in pressure by theoutdoor expansion valve 9, and thereafter enters anoutdoor bridge circuit 310. At this time, the opening degree of theoutdoor expansion valve 9 is controlled, for example, in such a manner that the temperature of gas discharged from thecompressor 5 reaches its target value. That is, in therefrigeration cycle device 103 according to the present Embodiment 4, first the fixedthrottle 31 located in theoutdoor bridge circuit 315 reduces the pressure of refrigerant that flows through the liquid pipe 4 into a two-phase state, and further theoutdoor expansion valve 9 reduces the pressure of this refrigerant to an appropriate level. - Since the
indoor bridge circuit 315 is made up of only thecheck valves throttle 31, theindoor bridge circuit 315 does not need a power source or a signal for controlling the opening degree. Due to this configuration, it is unnecessary to connect electric wires to theindoor bridge circuit 315, so that the installation location is less limited, while the installation work is simplified. - The opening degree of the
outdoor expansion valve 9 is controlled not only during cooling operation, but also during heating operation. Thus, when only theoutdoor unit 1 is provided with a controller for the expansion valve, it is still possible to control the flow rate of refrigerant, and costs of the components such as an electric circuit can be reduced. - As described above, the
refrigeration cycle device 103 according to Embodiment 4 can achieve the same effects as those obtained by therefrigeration cycle device 100 according toEmbodiment 1. That is, theoutdoor heat exchanger 7 and theindoor heat exchanger 12 can form a counter flow, and also change the refrigerant flowing through the liquid pipe 4 to low-density two-phase refrigerant not only during cooling, but also during heating. - The
indoor bridge circuit 315 is made up of only mechanical components, so that electric wires are not needed and therefore costs of the installation work can be reduced. - The opening degree of the
outdoor expansion valve 9 is controlled to adjust the flow rate of refrigerant not only during cooling operation, but also during heating operation. It is thus unnecessary to provide an expansion valve drive circuit on the indoor side, and accordingly costs of the electric components can be reduced. - The configurations described in the foregoing embodiments are examples of the present disclosure. Combining these configurations with other publicly known techniques is possible, and partial omissions and modifications of the configurations are possible without departing from the spirit of the present disclosure.
- 1: outdoor unit, 2, 2a, 2b, 2c: indoor unit, 3: gas pipe, 4: liquid pipe, 5: compressor, 6: four-way valve, 7: outdoor heat exchanger, 8: outdoor fan, 9: outdoor expansion valve, 10, 110, 310: outdoor bridge circuit, 11a, 11b, 11c, 11d: outdoor check valve, 12, 12a, 12b, 12c: indoor heat exchanger, 13, 13a, 13b, 13c: indoor fan, 14: indoor expansion valve, 15, 115, 215, 315: indoor bridge circuit, 16a, 16b, 16c, 16d: indoor check valve, 17a: outdoor inlet header, 17b: outdoor outlet header, 18a: indoor inlet header, 18b: indoor outlet header, 20: rectifier, 21: rectification portion, 22a, 22b, 22c: opening-closing valve, 31: fixed throttle, 100, 101, 102, 103: refrigeration cycle device
Claims (7)
- A refrigeration cycle device comprising:an outdoor unit including a compressor, a four-way valve, an outdoor heat exchanger, and an outdoor expansion valve, the four-way valve being configured to switch between cooling operation and heating operation;an indoor unit including an indoor heat exchanger and an indoor expansion valve; anda gas pipe and a liquid pipe configured to connect the outdoor unit and the indoor unit to form a refrigerant circuit, the refrigerant circuit being filled with refrigerant, whereinthe refrigeration cycle device comprises at least either one ofa first bridge circuit accommodated in the outdoor unit, the first bridge circuit having a configuration including a plurality of flow path opening-closing units to allow the refrigerant to flow through the outdoor heat exchanger in a same direction both during the cooling operation and during the heating operation, a flow path opening-closing unit of the plurality of flow path opening-closing units, installed in a flow path connecting the liquid pipe and an outlet side of the outdoor heat exchanger, being the outdoor expansion valve, anda second bridge circuit having a configuration including a plurality of flow path opening-closing units to allow the refrigerant to flow through the indoor heat exchanger in a same direction both during the cooling operation and during the heating operation, a flow path opening-closing unit of the plurality of flow path opening-closing units, installed in a flow path connecting the liquid pipe and an outlet side of the indoor heat exchanger, being the indoor expansion valve.
- The refrigeration cycle device of claim 1, wherein the first bridge circuit includes a first check valve located in series to the outdoor expansion valve and configured to stop the refrigerant from flowing through the outdoor expansion valve during the heating operation.
- The refrigeration cycle device of claim 1, wherein the second bridge circuit includes a second check valve located in series to the indoor expansion valve and configured to stop the refrigerant from flowing through the indoor expansion valve during the cooling operation.
- The refrigeration cycle device of any one of claims 1 to 3, wherein the second bridge circuit includes a rectification unit on an upstream side of the indoor expansion valve, the rectification unit being configured to allow the refrigerant to flow in a uniform state.
- A refrigeration cycle device comprising:an outdoor unit including a compressor, a four-way valve, an outdoor heat exchanger, and an outdoor expansion valve, the four-way valve being configured to switch between cooling operation and heating operation;a plurality of indoor units each including an indoor heat exchanger and a solenoid valve; a first bridge circuit accommodated in the outdoor unit, the first bridge circuit having a configuration including a plurality of flow path opening-closing units to allow the refrigerant to flow through the outdoor heat exchanger in a same direction both during the cooling operation and during the heating operation, a flow path opening-closing unit of the plurality of flow path opening-closing units, installed in a flow path connecting the liquid pipe and an outlet side of the outdoor heat exchanger, being the outdoor expansion valve;a second bridge circuit to which each of the plurality of indoor units is connected in parallel, the second bridge circuit having a configuration including a plurality of flow path opening-closing units to allow the refrigerant to flow through each of the plurality of indoor units in a same direction both during the cooling operation and during the heating operation, the second bridge circuit including an indoor expansion valve in a flow path connecting the liquid pipe and an outlet side of each of the plurality of indoor units; anda gas pipe and a liquid pipe configured to connect the outdoor unit and the second bridge circuit to form a refrigerant circuit, the refrigerant circuit being filled with refrigerant.
- A refrigeration cycle device comprising:an outdoor unit including a compressor, a four-way valve, an outdoor heat exchanger, and an outdoor expansion valve, the four-way valve being configured to switch between cooling operation and heating operation;an indoor unit including an indoor heat exchanger; anda gas pipe and a liquid pipe configured to connect the outdoor unit and the indoor unit to form a refrigerant circuit, the refrigerant circuit being filled with refrigerant, whereinthe refrigeration cycle device comprises:a first bridge circuit accommodated in the outdoor unit, the first bridge circuit having a configuration including a plurality of flow path opening-closing units to allow the refrigerant to flow through the outdoor heat exchanger in a same direction both during the cooling operation and during the heating operation; anda second bridge circuit having a configuration including a plurality of flow path opening-closing units to allow the refrigerant to flow through the indoor unit in a same direction both during the cooling operation and during the heating operation, the second bridge circuit including a fixed throttle located in series to a flow path opening-closing unit of the plurality of flow path opening-closing units, the flow path opening-closing unit being installed in a flow path connecting the liquid pipe and an outlet side of the indoor unit.
- The refrigeration cycle device of any one of claims 1 to 6, wherein the refrigerant is a non-azeotropic refrigerant mixture made up of two or more types of refrigerants with different boiling points.
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---|---|---|---|---|
JPS4329014Y1 (en) * | 1964-01-06 | 1968-11-28 | ||
JPH086203Y2 (en) * | 1989-10-20 | 1996-02-21 | シャープ株式会社 | Air conditioner |
JP2904354B2 (en) * | 1989-11-30 | 1999-06-14 | 三菱電機株式会社 | Air conditioner |
JPH06257874A (en) * | 1993-03-02 | 1994-09-16 | Mitsubishi Heavy Ind Ltd | Heat pump type air-conditioning machine |
JPH0798166A (en) * | 1993-09-29 | 1995-04-11 | Toshiba Corp | Air-conditioner |
JPH07190528A (en) * | 1993-12-24 | 1995-07-28 | Matsushita Electric Ind Co Ltd | Heat pump type air conditioner |
JPH08334274A (en) * | 1995-06-09 | 1996-12-17 | Matsushita Electric Ind Co Ltd | Air conditioner |
JP3433590B2 (en) * | 1995-10-30 | 2003-08-04 | ダイキン工業株式会社 | Check valve bridge refrigerant circuit |
JPH09178283A (en) | 1995-12-22 | 1997-07-11 | Matsushita Electric Ind Co Ltd | Air conditioner multiroom type air conditioner and method of controlling operation thereof |
JP3680225B2 (en) * | 1996-04-09 | 2005-08-10 | ダイキン工業株式会社 | Refrigerant circuit |
JPH1073334A (en) * | 1996-08-28 | 1998-03-17 | Sanyo Electric Co Ltd | Refrigerator |
JPH10318619A (en) * | 1997-05-20 | 1998-12-04 | Mitsubishi Electric Corp | Refrigeration cycle unit |
JP2000274856A (en) * | 1999-03-24 | 2000-10-06 | Mitsubishi Electric Corp | Air conditioner |
JP2003314930A (en) | 2002-04-19 | 2003-11-06 | Daikin Ind Ltd | Multi-chamber air conditioner |
JP2006098020A (en) * | 2004-09-30 | 2006-04-13 | Mitsubishi Heavy Ind Ltd | Air conditioner and strainer |
EP3165844B1 (en) * | 2014-07-02 | 2021-09-22 | Mitsubishi Electric Corporation | Air conditioning device |
US11820933B2 (en) * | 2017-12-18 | 2023-11-21 | Daikin Industries, Ltd. | Refrigeration cycle apparatus |
-
2020
- 2020-11-13 EP EP20961605.1A patent/EP4246057A4/en not_active Withdrawn
- 2020-11-13 WO PCT/JP2020/042432 patent/WO2022102077A1/en unknown
- 2020-11-13 JP JP2022561802A patent/JP7433470B2/en active Active
- 2020-11-13 CN CN202080106920.5A patent/CN116438413A/en active Pending
- 2020-11-13 US US18/044,844 patent/US20230358446A1/en active Pending
Also Published As
Publication number | Publication date |
---|---|
EP4246057A4 (en) | 2023-12-27 |
US20230358446A1 (en) | 2023-11-09 |
JPWO2022102077A1 (en) | 2022-05-19 |
JP7433470B2 (en) | 2024-02-19 |
CN116438413A (en) | 2023-07-14 |
WO2022102077A1 (en) | 2022-05-19 |
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