EP4234099A1 - Vorrichtung zum zuführen eines zerstäubers, module für eine solche zuführvorrichtung und beschichtungsmittelauftragsanlage mit einer solchen zuführvorrichtung - Google Patents

Vorrichtung zum zuführen eines zerstäubers, module für eine solche zuführvorrichtung und beschichtungsmittelauftragsanlage mit einer solchen zuführvorrichtung Download PDF

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Publication number
EP4234099A1
EP4234099A1 EP23158164.6A EP23158164A EP4234099A1 EP 4234099 A1 EP4234099 A1 EP 4234099A1 EP 23158164 A EP23158164 A EP 23158164A EP 4234099 A1 EP4234099 A1 EP 4234099A1
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EP
European Patent Office
Prior art keywords
module
face
connection
input
modules
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP23158164.6A
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English (en)
French (fr)
Inventor
Denis Vanzetto
Joseph TARANTINI
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Exel Industries SA
Original Assignee
Exel Industries SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Exel Industries SA filed Critical Exel Industries SA
Publication of EP4234099A1 publication Critical patent/EP4234099A1/de
Pending legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/14—Arrangements for controlling delivery; Arrangements for controlling the spray area for supplying a selected one of a plurality of liquids or other fluent materials or several in selected proportions to a spray apparatus, e.g. to a single spray outlet
    • B05B12/149—Arrangements for controlling delivery; Arrangements for controlling the spray area for supplying a selected one of a plurality of liquids or other fluent materials or several in selected proportions to a spray apparatus, e.g. to a single spray outlet characterised by colour change manifolds or valves therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
    • B05B13/0447—Installation or apparatus for applying liquid or other fluent material to conveyed separate articles
    • B05B13/0452—Installation or apparatus for applying liquid or other fluent material to conveyed separate articles the conveyed articles being vehicle bodies
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
    • B05B12/085—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to flow or pressure of liquid or other fluent material to be discharged
    • B05B12/087—Flow or presssure regulators, i.e. non-electric unitary devices comprising a sensing element, e.g. a piston or a membrane, and a controlling element, e.g. a valve
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/14—Arrangements for controlling delivery; Arrangements for controlling the spray area for supplying a selected one of a plurality of liquids or other fluent materials or several in selected proportions to a spray apparatus, e.g. to a single spray outlet
    • B05B12/1418—Arrangements for controlling delivery; Arrangements for controlling the spray area for supplying a selected one of a plurality of liquids or other fluent materials or several in selected proportions to a spray apparatus, e.g. to a single spray outlet for supplying several liquids or other fluent materials in selected proportions to a single spray outlet
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
    • B05B13/0431—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with spray heads moved by robots or articulated arms, e.g. for applying liquid or other fluent material to 3D-surfaces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/60—Arrangements for mounting, supporting or holding spraying apparatus
    • B05B15/65—Mounting arrangements for fluid connection of the spraying apparatus or its outlets to flow conduits
    • B05B15/652—Mounting arrangements for fluid connection of the spraying apparatus or its outlets to flow conduits whereby the jet can be oriented
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
    • B05B5/025—Discharge apparatus, e.g. electrostatic spray guns
    • B05B5/04—Discharge apparatus, e.g. electrostatic spray guns characterised by having rotary outlet or deflecting elements, i.e. spraying being also effected by centrifugal forces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
    • B05B5/025—Discharge apparatus, e.g. electrostatic spray guns
    • B05B5/053—Arrangements for supplying power, e.g. charging power
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02—Cleaning by the force of jets or sprays
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J11/00—Manipulators not otherwise provided for
    • B25J11/0075—Manipulators for painting or coating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/50—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
    • B05B15/55—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter using cleaning fluids
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
    • B05B5/025—Discharge apparatus, e.g. electrostatic spray guns
    • B05B5/04—Discharge apparatus, e.g. electrostatic spray guns characterised by having rotary outlet or deflecting elements, i.e. spraying being also effected by centrifugal forces
    • B05B5/0403—Discharge apparatus, e.g. electrostatic spray guns characterised by having rotary outlet or deflecting elements, i.e. spraying being also effected by centrifugal forces characterised by the rotating member
    • B05B5/0407—Discharge apparatus, e.g. electrostatic spray guns characterised by having rotary outlet or deflecting elements, i.e. spraying being also effected by centrifugal forces characterised by the rotating member with a spraying edge, e.g. like a cup or a bell

Definitions

  • the present invention relates to a device for supplying a sprayer with coating product and/or cleaning product.
  • the present invention also relates to modules forming spare parts for such a supply device, as well as a coating product application installation which comprises a robot, preferably multi-axis, as well as a sprayer mounted on an arm of this robot and supplied with coating product and/or cleaning product by a supply device.
  • the technical field of the invention is that of the application of coating product, in particular by electrostatic spraying, on objects such as motor vehicle bodies, vehicle components or household appliances and, more generally, any object to receive a layer of coating product.
  • EP-A-1543883 it is known to EP-A-1543883 to use a system of valves to supply a sprayer with a two-component product, this system of valves being mounted close to the sprayer.
  • JP-A-6-246200 It is also known from JP-A-6-246200 to install, upstream of a sprayer, a set of paint valves arranged in one or more rows and which supply a manifold on which are mounted an air valve and a solvent valve.
  • This set of valves is bulky, to the point that it must be placed at a distance from the sprayer, with the interposition of a suction pump. This induces significant paint and solvent losses in the event of a change in color of the sprayed paint.
  • Known equipment includes specific valve blocks for each application, which are sometimes designed according to the requirements of the end user of an application installation incorporating, among other things, a sprayer and an associated supply device.
  • many specific blocks must be designed and manufactured, which is penalizing, particularly in terms of cost price and inventory management.
  • these different specific blocks require their own maintenance operations, which is disadvantageous from an economic point of view.
  • the device for supplying the sprayer with coating product and/or cleaning product must sometimes evolve to take account of an adaptation of the process. paint applied.
  • an evolution is complex to implement and time-consuming.
  • the invention more particularly intends to remedy by proposing a new device for supplying a sprayer with coating product and/or cleaning product which has improved modularity, to the point that it can be easily configured to meet its conditions of use, using standardized elements.
  • the plate makes it possible to give a generally annular shape to the power supply device and to support the different types of modules.
  • the connection modules make it possible to create a supply circuit, from the input modules, valves and/or conduits which belong to the function modules.
  • the inlet modules allow, for their part, easy connection of the supply device with the supply pipes for the coating or cleaning product.
  • the removable nature of the assembly of the various modules facilitates maintenance operations and the adaptation of the power supply device to its conditions of use.
  • the invention also relates to modules forming spare parts for a power supply device as mentioned above.
  • Such a module may be a connection module comprising a contact face intended to bear, removably, against one side of the annular plate, an outer face distinct from the contact face and intended to receive, removably, at least one function module, and an input face opposite its contact face and intended to receive in support, removably, an input module.
  • Such a module can also be a function module comprising at least one controlled valve, at least one internal duct and removable mounting means on an external face of the connection module.
  • Such a module can also be an input module comprising a first face intended to bear, removably, against an input face of a connection module and a second face, opposite the first face and by which are accessible from the mouths of fluid connection elements carried by the inlet module.
  • the invention relates to a coating product application installation which comprises a robot, preferably multi-axis, and a sprayer mounted on an arm of the robot and supplied with coating product and/or cleaning product by a feeder as mentioned above.
  • pneumatic valve control air supply ducts, a connector and/or electrical supply cables for the high-voltage sprayer pass through or are housed in a central zone of the supply device defined by annular plate.
  • Installation 2 represented on the figure 1 is in accordance with the invention and is used to apply a coating product, such as a paint or a varnish, to a motor vehicle body C moved by a conveyor 4 along a conveyor axis A4.
  • Installation 2 includes several robots, of which only one is represented on the figure 1 with the reference 6.
  • the arm 61 of each robot 6 carries a sprayer 8 of coating product.
  • the robots 6 are distributed along the conveying axis A4, on either side of the conveyor 4.
  • the robot 6 is of the multi-axis robot type.
  • this robot can be of another type, in particular of the reciprocating type.
  • the scale of the represented objects is not respected.
  • the scale of the robot 6 and the sprayer 8 is enlarged compared to that of the body C.
  • the sprayer 8 is of the rotary type and comprises a body 82 which defines a longitudinal axis A8, as well as a bowl 84 rotatably mounted around the axis A8 and driven in rotation by means of a turbine, not shown, which is advantageously air turbine type.
  • the sprayer 8 is of the electrostatic type and is associated with a high voltage unit 9 which supplies it with a direct voltage of the order of -60 kV making it possible to electrostatically charge the coating product sprayed by the bowl 84 driven in rotation. around axis A8.
  • the high voltage unit 9 is housed in a part 86 of the projector 8 arranged, with respect to the body 82, opposite the bowl 84.
  • a device 10 for supplying the sprayer 8 with coating product and cleaning product is interposed between the sprayer 8 and a wrist 62 of the robot 6 which constitutes the end of the arm 61.
  • This supply device 10 provides the interface mechanical between the wrist 62 and the sprayer 8, as well as the supply of the sprayer with coating product and cleaning product.
  • the feeder 10 supports the sprayer 8 from the wrist 62.
  • 10A denotes the front side of the supply device 10 which is turned towards the sprayer 8 in the mounted configuration of the sprayer 8 on the device 10. mounting of the device 10 on the robot 6.
  • a side or a front face of a constituent element of the supply device 10, which is oriented towards the sprayer 8 in the mounted configuration of the sprayer 8 on the device 10 bears the same reference as this constituent element increased by the letter A
  • a side or a rear face of such a constituent element which is oriented towards the robot wrist 62 in the mounted configuration of the device 10 on the robot 6, bears the same reference as this constituent element increased by the letter B.
  • the feed device 10 comprises, on its rear side 10B, a flange 102 intended to be immobilized on the wrist 62 of the robot 6 by any appropriate means, in particular by means of an internal thread or screws not shown.
  • This flange is circular and centered on an axis A10 which is a longitudinal axis of the feed device 10.
  • the axes A8 and A10 are not parallel and intersect, which results from the geometry of the body 82.
  • the axes A8 and A10 are parallel.
  • tie rods 104 extend parallel to the axis A10, opposite the wrist 62, and are each provided with a threaded end 106.
  • the power supply device 10 also comprises an annular plate 110 which is made of an electrically conductive material, such as aluminum, and which constitutes a frame for the power supply device 10.
  • the plate 110 is provided with six orifices passing through 112 configured to each receive one end 106 of a tie rod 104.
  • Nuts 114 are screwed onto the ends 106 and make it possible to immobilize the plate 110 on the tie rods 104.
  • These nuts 114 are six in number and four of them are equipped with a collar 116, which makes it possible to hang on the plate 110 a ring 118 which is threaded.
  • This ring 118 makes it possible to screw on a threaded end piece 88 which constitutes the end of part 86 of sprayer 8, opposite body 82.
  • the power supply device 10 also comprises six connection modules 120.
  • the six connection modules 120 together constitute an annular structure which extends all around the axis A10.
  • connection module 120 extends over an angular sector whose vertex angle ⁇ 120 is equal to 60°.
  • Each connection module 120 has the shape of a cylinder with a generally trapezoidal base and comprises an internal face 122 turned towards the axis A10 in the mounted configuration of this module on the plate 110, an external face 124 turned away from the axis A10 in the mounted configuration of the module 120 on the plate 110 and two side faces 126 and 128 which each extend in a plane radial to the axis A10 in the mounted configuration of the module 120 on the plate 110.
  • Two adjacent modules 120 mounted on the plate 110 are in contact via the side face 126 of one of the modules and the side face 128 of the other module.
  • Each module 120 defines two notches 130 and 132, at the junction between its inner face 122 and its side faces 126 and 128.
  • connection module 120 resting on two adjacent tie rods 104, by engaging the portion of this module 120 which defines its internal face 122 between these two tie rods 104, from the outside and in the direction of the axis A10, in a direction radial to this axis, until the notches 130 and 132 partially cover these two tie rods 104.
  • connection module 120 has a front face 120A and a rear face 120B, opposite its front face.
  • connection module 120 the front and rear faces 120A and 120B of a connection module 120 are parallel.
  • the front face 120A of a connection module is perpendicular to its internal 122, external 124 and lateral 126, 118 faces.
  • the faces 122, 124, 126 and 128 of a connection module 120 are parallel to the longitudinal axis A10 and the front 120A and rear 120B faces each extend in a plane radial to this axis.
  • each connection module 120 bears by its front face 120A against the rear side 110B of the plate 110.
  • the front face 120A of a module 120 thus constitutes its contact face with the ring plate 110.
  • connection modules 120 can be of different types.
  • Each connection module 120 comprises a body 121 which can be made, in the general case, of synthetic material, for example a polyoxymethylene plastic, preferably in copolymer form such as PomC, or of metal, in particular stainless steel, in some case.
  • Each connection module 120 defines one or more fluid circulation conduits.
  • This duct can be a coating product circulation duct, a cleaning product circulation duct or a control air circulation duct.
  • These various ducts are arranged so as to be fluidically connected to fluidic components, for example valves belonging to function modules 140, the function modules 140 thus making it possible to control the distribution of coating product, cleaning product or air command.
  • the various conduits of the connection modules 120 also make it possible to create a C138 pneumatic control circuit.
  • the power supply device 10 comprises several function modules 140 which are each mounted on the external face 124 of a connection module 120.
  • the function modules 140 are arranged so as to form a circuit minimizing the dead zones, that is to say pipe sections which are connected to the product circulation circuit but which are located outside the flow. These dead zones, also called glove fingers, are filled with product when the circuit is powered, and must be cleaned when the circuit is drained, which represents a loss of coating product.
  • the valves of the function modules 140 are thus arranged and controlled so as to limit the presence of dead zones in the circuit.
  • each connection module 120 comprises one or more ducts 134 for circulating coating product or cleaning product.
  • the geometry and the location of the conduits 134 varies from one type of connection module 120 to another, depending on the type of function module which is mounted on its external face 124.
  • the geometry of the body 121 of the different connection modules 120 varies according to the type of each connection module, which depends on the type of function module associated with it.
  • the function module 140 of a first type represented in the upper part of the figure 9 is a function module which includes four pneumo-valves 142, which makes it possible to supply a duct 143 for distributing coating product, visible at the figure 5 And forming a common collector, from four different coating products, for example four paints of different shades.
  • This function module 140 comprises a body 141 which is, in the general case, made of synthetic material, for example a polyoxymethylene plastic, preferably in copolymer form such as PomC, or made of metal, in particular stainless steel in certain cases.
  • the valves 142 are received in the body 141 which defines the duct 143.
  • Four screws 146 pass through the body 141 right through and are intended to be screwed into corresponding threaded inserts 136 which open onto the external face 124 of a control module. connection 120 adapted to receive this function module 140.
  • the threaded inserts 136 are made of an electrically conductive material, for example steel or brass.
  • the function module 140 of a second type represented in the middle part of the figure 9 comprises two valves 142 mounted in its body 141 which defines an internal duct 143 and which is configured to be fixed on a connection module 120, by means of two screws 146 screwed into corresponding threaded inserts 136 of this connection module.
  • the function module 140 of a third type represents in the lower part of the figure 9 comprises three valves 142 mounted on a body 141 which defines an internal duct 143 and which carries two screws 146 for mounting on the external face 124 of a connection module 120, this external face being equipped with threaded inserts 136 suitable for receiving screw 146.
  • a function module 140 can include several internal conduits 143.
  • function modules can be envisaged, with different geometries and/or numbers of valves.
  • a function module with a simple conduit can be used instead of one of those shown in figure 9 .
  • the body of this function module is advantageously electrically conductive, which makes it possible to bring the conduit that it defines to a defined electrical potential, for example to ground, by connecting this body to an object at this potential.
  • the geometry of the body 141 of the different function modules 140 is variable according to the type of each function module.
  • the screws 146 are metallic, therefore electrically conductive. They make it possible to immobilize the function modules 140 reversibly on the connection modules 120, more particularly on their external faces 124.
  • the electrically conductive character of the threaded inserts 136 and the screws 146 makes it possible to ensure electrical continuity between the modules connector 120 and function modules 140.
  • the two screws 146 used to removably immobilize a function block 140 on the associated connection block 120 are of the same length, but with different installation depths. This constitutes a keying means for the positioning of each junction block 140 on the connection block 120 on the external face 124 of which it must be mounted.
  • two function modules 140 of the type shown in the middle part of the figure 9 can be mounted side by side on the outer face 124 of the same connection module 120.
  • connection module(s) 120 As seen in the upper right quadrant of the figure 4 and in the lower right quadrant of the figure 5 , it is also possible to mount, on the outer face 124 of one or more connection module(s) 120, a first function module 140 of the type shown in the middle part of the figure 9 and a second function module 140' which makes it possible to place at a given electrical potential, namely the potential of the annular plate 10, the fluid passing through the wrist 62 of the robot 6 towards the projector.
  • the second function module 140' makes it possible to connect a hose to the input module 150 mounted on the same connection module 120, without having a free hose at the level of the first function module 140.
  • the second function module 140' can also be a module for cleaning certain members of the sprayer 8, such as the bowl 84, which makes it possible to inject trains of air and solvent and drying air into this or these member(s).
  • the second function module 140' makes it possible to separate the cleaning and drying of a rear part, formed by the supply device 10, from the cleaning and drying of a front part, formed by the sprayer 8 These cleanings and dryings can thus be carried out in parallel, which saves time.
  • conduit sections 138 are provided in the different connection blocks 120 and together constitute a pneumatic air circulation circuit C138, which is used to check the correct tightening and the correct positioning of the different connection modules 120 with respect to each other. others.
  • the circuit C138 comprises a closed loop 138A which passes through each connection module 120 and which consists of sections of conduits 138 which extend between the side faces 126 and 128 of the connection modules 120.
  • the circuit C138 also comprises branches 138B , formed by conduit sections 138, which connect the loop 138A to the various function modules 140 and which open onto the external faces 124 of the connection modules 120.
  • the outlets of the conduit sections 138 on the external and lateral faces 124, 126 and 128 are surrounded by seals 139.
  • the seals 139 make it possible to isolate the circuit C138 vis-à-vis the outside. It is thus possible, when the connection modules 120 are mounted on the plate 110 and the function modules 140 mounted on the modules of connection, to pressurize the circuit C138 in order to detect a possible leak which would correspond to an imperfect assembly of at least one of the connection modules 120 or function 140. Conversely, if no leak is detected, one can assume that the connection 120 and function 140 modules are correctly mounted relative to each other.
  • connection blocks 120 are immobilized on the annular plate 110 by means of metal screws 147 which pass through the plate 110 right through, between its front side 110A and its rear side 110B, and are screwed into tappings 137 which lead to the front face 120A of each of the connection modules 120.
  • the mounting of the connection modules 120 on the plate 110 is thus reversible or removable, that is to say the connection modules can be removed from the plate in the event of need.
  • the threads 137 are formed by metal inserts which pass through each module 120 from its front face 120A to its rear face 120B.
  • the threads 137 also open onto the rear faces 120B of the connection modules 120.
  • connection modules 120 Given the electrically conductive character of the plate 110, the screws 147 and the inserts 137, the mounting of the connection modules 120 on the plate 110 makes it possible to achieve an electrical continuity of these elements, in particular an earthing of the modules. connection 120, when the plate 110 is itself grounded.
  • the power supply device 10 also comprises input modules 150, one of which is shown in perspective from two different angles at the figure 8 .
  • Each input module 150 comprises a body 151 which is, in the general case, made of synthetic material, for example a polyoxymethylene plastic, preferably in copolymer form such as PomC, or made of metal, in particular stainless steel in certain cases.
  • Each input module has the shape of a cylinder with a generally trapezoidal base, with a section similar to that of a connection module 120.
  • Each input module 150 is defined between an internal face 152, an external face 154 and two faces side 156 and 158.
  • Notches 160 and 162 are defined in a manner comparable to the notches 130 and 132 of the connection modules 120 and make it possible to mount each input module 150 on the tie rods 104, as explained above with regard to the modules of 120 connection.
  • each input module 150 of the power supply device 10 retains the same basic structure.
  • each input module 150 is equipped with fluid connection elements 164 whose mouth 166 is arranged on the rear face 150B of the corresponding input module.
  • each fluid connection 164 is accessible on the rear face 150B of the input module 150 on which it is mounted.
  • the various inlet modules 150 Seen from the rear side 10B of the supply device 10, the various inlet modules 150 have the same geometry with orifices 168, some of which are filled by mouths 166 of fluid connection elements 164.
  • the input module 150 shown in figure 8 is equipped with the maximum number of fluid connection elements 164 that its body 151 can support. This is however not mandatory and the upper part of the picture 3 makes it possible to distinguish orifices 168 not occupied by connection elements 164 and other orifices occupied by such elements, in particular on the input module 150 mounted on the connection module 120 on which a function module 140 is also mounted with three valves 142, of the type of the function module shown in the lower part of the figure 9 .
  • the coupling elements 164 can be of different types, in particular have different diameters, depending on the nature of the fluid which passes through them, this fluid possibly being coating product, cleaning product or air.
  • Metal screws 170 are provided to immobilize, in a reversible manner, the input modules 150 each resting by its front face 150A against the rear face 120B of a connection module 120.
  • the face 120B of a connection module connection is a fluid inlet face in this module.
  • the rear face 150B of an input module 150 is opposite its front face 150A.
  • the screws 170 are screwed into the threads 137 by their side which opens onto the rear faces 120B of the connection modules 120.
  • each connecting element 164 protrudes from the front face 150A of the input module 150 in which it is mounted.
  • each connection module 120 comprises, on its rear face 120B, one or more counterbores 135 which surround the openings of reception 133 of the male ends 163 of the connecting elements 164.
  • connection elements 164 on each input module 150 are determined according to the number, the geometry and the distribution of the internal ducts of the connection modules 120, in particular the reception orifices 133.
  • different input modules 150 are formed by mounting connection elements 164 therein, depending on the different connection modules 120 of the power supply device 10.
  • the number and the distribution of the elements of fluid connection 164, therefore mouthpieces 166 is variable from one input module 150 to another and depends, in particular, on the connection module on which it must be mounted.
  • connection module 150 When an input module 150 is supported by its front face 150A against the rear face 120B of a connection module 120 and when a function module 140 is supported against the external face 124 of the same connection module 120 , this connection module connects, that is to say fluidically connects, the input module 150 and the function module 140, by means of its conduit(s) 134.
  • the supply device 10 is modular in the sense that it comprises as many connection modules 120 and input modules 150 as necessary to mechanically support and fluidically supply function modules 140 useful for the correct operation of the sprayer 8.
  • This number is equal to six in the example of the figures 1 to 13 , but it can be lower, as explained below.
  • each input module 150 is equipped, on its external face 154 which extends the external face 124 of the module 120 on which it is fixed, with a label 180 which bears indications 182 making it possible to locate the active mouthpieces 166 connecting elements 164.
  • the labels 180 are easily accessible to an operator to locate the way in which he must connect each module of inlet 150 with fluid supply pipes from supply device 10, these pipes being shown, only at the picture 3 , by their center lines CA and conventionally made of tubes of flexible synthetic material which extend in the direction of the supply device 10, from the wrist 62.
  • only one of the input modules 150 or some of them are equipped with a label 180.
  • each of the valves 142 of a function module 140 can be identified by means of a split identification ring 190 which bears a valve identification mark 192 and which is mounted in a groove 194 arranged in the body of the function module 140 and which surrounds the valve 142 in question.
  • the three valves 142 are identified by their pneumo-valve number or "PV", namely PV33, PV45 and PV 46 thanks to an identification ring 190.
  • the identification ring 190 of the pneumo-valve PV45 is shown exploded with respect to the corresponding groove 194, while the other two identification rings 190 are represented in place on the body 141 of the module function 140. These rings 190 each constitute a label for locating a valve 142 or a conduit 143.
  • identification rings can be transposed to the other function modules 140, in particular those represented in the upper and middle part of the figure 9 .
  • the annular plate 110 is equipped with twelve through holes 113 each surrounded by a one-piece sleeve 119 with the rest of the plate 110.
  • Each connection module 120 is arranged opposite a pair of two through holes 113.
  • its front face 120A may or may not be equipped with an outlet orifice for a conduit 123 for supplying coating product or cleaning product to the sprayer 8.
  • the coating or cleaning product reaching up to such an outlet orifice circulates in the duct 123, which is internal to the connection module 120, coming from the function module 140 mounted on this connection module.
  • a connector 115 is immobilized by a ring screwed 117 in each through hole 113 arranged opposite an outlet orifice of a supply conduit 123 of a connection module 120. Each connector 115 is thus supplied with coating product and /or as a cleaning product.
  • connection modules 120 have the function of connecting, that is to say fluidically connecting, a function module 140 with the plate 110, more particularly with one or more connectors 115 of the plate 110, by means of their supply conduits 123.
  • the plate 110 therefore constitutes an output part or a downstream part of the supply device 10.
  • connection modules 120 are provided with a supply conduit 123.
  • the supply device 10 comprises several supply conduits 123 and as many connectors 115.
  • the coating product since the coating product necessarily passes through the platen 110 which is grounded and which is conductive, the coating product is also grounded at this level.
  • a split identification ring 190 which carries an identification mark 192 of a connector 115, is mounted in a groove 194 made on the outside of the sleeve 119 which surrounds the through hole 113 in which this connector 115 is mounted.
  • the identification mark is the number of the connector 115, in example R1.
  • Each split ring 190 surrounds the fitting 115 that it identifies.
  • An identification ring 190 is mounted around each sleeve 119 which surrounds a through hole 113 in which a connector 115 is immobilized.
  • the rings 190 each constitute a label for identifying a connector 115.
  • the identification rings 190 are removably mounted on the function modules 140 and on the annular plate 110, by snapping into the grooves 194, during manufacture of the power supply device 10. Depending on possible modifications of this device, they can be moved, deleted or replaced.
  • valve 142 can be used. They can be removably mounted on the body 141 or on the plate 110 by means other than snap-fastening.
  • a central zone Z10 of the power supply device 10 which is defined by the plate 110 and which extends along the axis A10 to the level of the modules 120 and 150, is left free by the annular structure of the supply device 10.
  • This central zone Z10 can be used to circulate therein conduits for supplying the sprayer 8 with fluid, in particular with control air, or connectors or supply cables electrical from it.
  • These conduits and these power cables are represented respectively, only at the picture 3 , by their centerlines CA and CB.
  • a connector 200 can be mounted in the area Z10, as seen in picture 3 where only the outer shell of connector 200 is shown.
  • one or more high voltage supply cables for this sprayer can pass through the central zone Z10 the part 86 of the sprayer 8 to be connected directly to the body 82.
  • connection modules 120 are inserted into the connection modules 120 and extend projecting from at least one of their side faces, in order to be screwed into an adjacent connection module 120.
  • Metal inserts 149 are provided in the various connection modules 120 to receive the screws 148 of the adjacent connection modules, which allows, on the one hand, a good mechanical anchoring of the connection modules between them and around the axis A10 , that is to say a permanent assembly between two adjacent connection modules, and, on the other hand, electrical continuity between the connection modules 120. This continuity electrical is also carried out with the function modules 140 whose screws 146 extend into these inserts 149, as can be seen in figure 6 .
  • the screws 146, 147, 148 and 170 and the inserts 136, 137 and 149 together form an equipotential track between the connection modules 120, the function modules 140, the input modules 150 and the annular plate 110 which is of conductive material.
  • the earthing of the annular plate is thus carried over to modules 120, 140 and 150.
  • the power supply device 10 comprises only two connection modules 120, two function modules 140 and two input modules 150 which are mounted, in a removable manner using screws 147, side by side, on the rear side 110B of the annular plate 110.
  • the structure formed by the modules 120, 140 and 150 does not extend over 360° around the axis A10, as in the first embodiment, but over an angle ⁇ equal to approximately 120° .
  • the two connection modules 120 are identical and they each carry a cap 127, which corresponds to the configuration of the module 120 represented in the lower part of the figure 11 .
  • each cap 127 is removably immobilized on the corresponding connection module 120, by means of a screw 129 which is inserted into an insert 149, in place of one of the screws 148 mentioned with respect to the first embodiment.
  • a single connection module 120 is provided with a power supply conduit 123.
  • the power supply device 10 comprises a single power supply conduit 123 and a single connector 115 mounted on the plate 110.
  • the number of connection modules 120 can be between 3 and 5, depending on the number of function modules 140 necessary for the operation of the sprayer 8.
  • the number of input modules 150 is adapted to the number of connection modules 120.
  • a cover surrounds the supply device 10, between the wrist 62 and the body 82 of the sprayer to prevent it from being soiled during the application of the coating product, in particular by paint returns, sometimes referred to as "oversprays".
  • some of the bodies 121, 141 and 151 can be made of an electrically conductive material, in particular of aluminum or stainless steel, or even of an electrically insulating material.
  • the advantage of a body 141 of function module 140 made of conductive material lies in its ability to transmit the electric potential of the equipotential track formed by the screws 146, 147, 148 and 170 and the inserts 136, 137 and 149, connected to the plate 110, to each of the conductive components included in the function module 140, for example the fluidic components.
  • the body 141 of a function module 140 is made of synthetic material, for example a plastic material, it advantageously comprises metal inserts arranged to form an equipotential track between the fluidic elements of the function module 140 and the screws 146 arranged to be fixed in the inserts 149.
  • the plate 110 which makes it possible to bring to the same potential, here to ground, all the fluids which supply the sprayer 8.
  • the bodies 121, 141 and 151 of the modules 120, 140 and 150 can be made in electrically conductive or electrically insulating materials, in particular metal. If these materials are electrically insulating, the inserts make it possible to achieve equipotential bonding of all metal parts between them and with the plate 10, which prevents the fixing screws from being at a floating potential. If these materials are electrically conductive, equipotential bonding takes place without requiring the use of inserts.
  • the choice of materials for the bodies 121, 141 and 151 depends on the nature of the fluid(s) to be conveyed, for example if it is a two-component coating product, and/or on the possible complexity of places inserts in the case of electrically insulating materials.
  • the invention is applicable with a sprayer of the electrostatic or non-electrostatic type, equipped or not with a rotating bowl.
  • each connection module 120 and each input module 150 extends over an angular sector whose vertex angle ⁇ 120, taken around the axis A10, is 60° .
  • this angle can be different, for example equal to 45°, in which case the maximum number of connection modules 120 is eight. Other values of this apex angle and of the number of connection modules can be envisaged.
  • the invention is shown in the figures in the case where the sprayer 8 is used to apply a coating product to a motor vehicle body C. It is also applicable in the case where this sprayer is used to apply a coating product on a vehicle component, such as a bumper or a rim, on a housing of a household appliance or on any other object to be coated.
  • a vehicle component such as a bumper or a rim
EP23158164.6A 2022-02-24 2023-02-23 Vorrichtung zum zuführen eines zerstäubers, module für eine solche zuführvorrichtung und beschichtungsmittelauftragsanlage mit einer solchen zuführvorrichtung Pending EP4234099A1 (de)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
FR2201632A FR3132855B1 (fr) 2022-02-24 2022-02-24 Dispositif d’alimentation d’un pulvérisateur, modules pour un tel dispositif d’alimentation et installation d’application de produit de revêtement comprenant un tel dispositif d’alimentation

Publications (1)

Publication Number Publication Date
EP4234099A1 true EP4234099A1 (de) 2023-08-30

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EP23158164.6A Pending EP4234099A1 (de) 2022-02-24 2023-02-23 Vorrichtung zum zuführen eines zerstäubers, module für eine solche zuführvorrichtung und beschichtungsmittelauftragsanlage mit einer solchen zuführvorrichtung

Country Status (6)

Country Link
US (1) US20230264219A1 (de)
EP (1) EP4234099A1 (de)
JP (1) JP2023123407A (de)
KR (1) KR20230127158A (de)
CN (1) CN116637745A (de)
FR (1) FR3132855B1 (de)

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4846226A (en) * 1988-08-11 1989-07-11 Binks Manufacturing Company Color changer
JPH06246200A (ja) 1993-02-24 1994-09-06 Ee B B Ransburg Kk 色替弁装置
EP1502658A1 (de) 2003-07-28 2005-02-02 Dürr Systems GmbH Sprühvorrichtung mit Farbwechsler zum serienweisen Beschichten von Werkstücken
EP1543883A1 (de) 2003-12-15 2005-06-22 Dürr Systems GmbH Ventilanordnung zum Mischen eines Mehrkomponenten-Lacks und zugehöriges Betriebsverfahren
US20100294856A1 (en) * 2007-11-07 2010-11-25 Itw Oberflaechentechnik Gmbh & Co. Kg Connection of a spray head to a robot arm
US8333164B2 (en) * 2006-12-12 2012-12-18 Duerr Systems, Gmbh Coating apparatus comprising a metering device
US20190337004A1 (en) * 2018-05-03 2019-11-07 Fanuc America Corporation Robotic electrostatic painting apparatus

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4846226A (en) * 1988-08-11 1989-07-11 Binks Manufacturing Company Color changer
JPH06246200A (ja) 1993-02-24 1994-09-06 Ee B B Ransburg Kk 色替弁装置
EP1502658A1 (de) 2003-07-28 2005-02-02 Dürr Systems GmbH Sprühvorrichtung mit Farbwechsler zum serienweisen Beschichten von Werkstücken
EP1502658B1 (de) * 2003-07-28 2009-08-26 Dürr Systems GmbH Sprühvorrichtung mit Farbwechsler zum serienweisen Beschichten von Werkstücken
EP1543883A1 (de) 2003-12-15 2005-06-22 Dürr Systems GmbH Ventilanordnung zum Mischen eines Mehrkomponenten-Lacks und zugehöriges Betriebsverfahren
EP1543883B1 (de) * 2003-12-15 2008-06-25 Dürr Systems GmbH Ventilanordnung zum Mischen eines Mehrkomponenten-Lacks und zugehöriges Betriebsverfahren
US8333164B2 (en) * 2006-12-12 2012-12-18 Duerr Systems, Gmbh Coating apparatus comprising a metering device
US20100294856A1 (en) * 2007-11-07 2010-11-25 Itw Oberflaechentechnik Gmbh & Co. Kg Connection of a spray head to a robot arm
US20190337004A1 (en) * 2018-05-03 2019-11-07 Fanuc America Corporation Robotic electrostatic painting apparatus

Also Published As

Publication number Publication date
JP2023123407A (ja) 2023-09-05
FR3132855B1 (fr) 2024-03-01
CN116637745A (zh) 2023-08-25
US20230264219A1 (en) 2023-08-24
KR20230127158A (ko) 2023-08-31
FR3132855A1 (fr) 2023-08-25

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