EP4202324B1 - A method for controlling a check valve in a refrigeration system - Google Patents
A method for controlling a check valve in a refrigeration system Download PDFInfo
- Publication number
- EP4202324B1 EP4202324B1 EP23156551.6A EP23156551A EP4202324B1 EP 4202324 B1 EP4202324 B1 EP 4202324B1 EP 23156551 A EP23156551 A EP 23156551A EP 4202324 B1 EP4202324 B1 EP 4202324B1
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- EP
- European Patent Office
- Prior art keywords
- economizer
- valve
- branch
- check valve
- closed position
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000005057 refrigeration Methods 0.000 title claims description 79
- 238000000034 method Methods 0.000 title claims description 29
- 239000012530 fluid Substances 0.000 claims description 73
- 239000003507 refrigerant Substances 0.000 claims description 63
- 102100036467 Protein delta homolog 1 Human genes 0.000 claims description 4
- 230000007423 decrease Effects 0.000 claims description 4
- 101150102995 dlk-1 gene Proteins 0.000 claims description 4
- 238000012544 monitoring process Methods 0.000 claims description 4
- 230000003247 decreasing effect Effects 0.000 claims description 3
- 238000004590 computer program Methods 0.000 claims description 2
- 238000011022 operating instruction Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 description 5
- 230000006870 function Effects 0.000 description 4
- 238000011144 upstream manufacturing Methods 0.000 description 4
- 244000145845 chattering Species 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 230000010349 pulsation Effects 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B49/00—Arrangement or mounting of control or safety devices
- F25B49/02—Arrangement or mounting of control or safety devices for compression type machines, plants or systems
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/0027—Pulsation and noise damping means
- F04B39/0055—Pulsation and noise damping means with a special shape of fluid passage, e.g. bends, throttles, diameter changes, pipes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/02—Stopping, starting, unloading or idling control
- F04B49/03—Stopping, starting, unloading or idling control by means of valves
- F04B49/035—Bypassing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/22—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00 by means of valves
- F04B49/24—Bypassing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B1/00—Compression machines, plants or systems with non-reversible cycle
- F25B1/10—Compression machines, plants or systems with non-reversible cycle with multi-stage compression
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B13/00—Compression machines, plants or systems, with reversible cycle
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2400/00—General features or devices for refrigeration machines, plants or systems, combined heating and refrigeration systems or heat-pump systems, i.e. not limited to a particular subgroup of F25B
- F25B2400/04—Refrigeration circuit bypassing means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2400/00—General features or devices for refrigeration machines, plants or systems, combined heating and refrigeration systems or heat-pump systems, i.e. not limited to a particular subgroup of F25B
- F25B2400/13—Economisers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2500/00—Problems to be solved
- F25B2500/13—Vibrations
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2600/00—Control issues
- F25B2600/02—Compressor control
- F25B2600/026—Compressor control by controlling unloaders
- F25B2600/0261—Compressor control by controlling unloaders external to the compressor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2600/00—Control issues
- F25B2600/25—Control of valves
- F25B2600/2507—Flow-diverting valves
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2600/00—Control issues
- F25B2600/25—Control of valves
- F25B2600/2509—Economiser valves
Definitions
- This invention relates to a method for controlling a check valve in a refrigeration system.
- the invention relates to the technical field of refrigeration systems provided with an economizer.
- the economizer is connected to an intermediate stage of the compressor though an economizer pipe; when the economizer is off, the compressor determines gas pulsations in the economizer piping, which may excite the resonance frequency of the pipe, so causing vibrations, chattering and noise problems.
- Patent document JPH0510614A in the name of the same Applicant proposes, a solution to this problem, to provide a check valve between the economizer pipe and the compressor, in order to isolate the economizer pipe from the compressor and reduce the gas pulsation, so reducing the vibrations.
- the check valve is not always effective in reducing the vibrations; in fact, the compressor determines an oscillating pressure (e.g. in case of a screw compressor), which opens and closes the check valve, so that the valve still incurs chattering and gas pulsation still excites the resonance frequency of the pipe.
- an oscillating pressure e.g. in case of a screw compressor
- WO2020/084545A1 discloses a drive device for controlling the actuation of a translatable shutter between a first position, in which refrigerant flowing through the economizer branch flows into the compressor, and a second position, in which the refrigerant is prevented from flowing from the economizer branch into the compressor in order to allow part of the discharged refrigerant to be bypassed through said drive device and returned to the compressor in order to adjust the compressor capacity.
- Scope of the present invention is to provide a method for controlling a check valve in a refrigeration system which overcomes at least one of the aforementioned drawbacks.
- the present disclosure regards an apparatus for dampening vibrations in a refrigeration system.
- the refrigeration system includes a refrigerant fluid.
- the refrigeration system includes a refrigeration circuit.
- the refrigeration system (or circuit) includes an evaporator.
- the refrigeration system (or circuit) includes an expansion device.
- the refrigeration system (or circuit) includes a condenser.
- the refrigeration system (or circuit) includes a compressor.
- the compressor is a screw compressor; in an embodiment, the compressor is a scroll compressor.
- the refrigeration system also includes an inverter (or Variable Frequency Drive VFD) for driving the compressor.
- the refrigeration system (or circuit) includes an economizer heat exchanger.
- the refrigeration system (or circuit) includes an economizer expansion valve.
- the refrigeration system (or circuit) includes an economizer branch (or line).
- the economizer branch (or line) is configured to take an economizer flow of refrigerant fluid from the refrigeration circuit and to feed this economizer flow to the compressor at an intermediate compression stage, through an economizer inlet of the compressor; the economizer heat exchanger is positioned in the economizer branch to provide heat exchange between the economizer flow and a main flow of refrigerant fluid flowing in the refrigeration circuit.
- the economizer branch is connected to the refrigeration circuit between the evaporator and the expansion device; more in particular, the economizer branch is connected to the refrigeration circuit between the economizer heat exchanger and the expansion device.
- the economizer heat exchanger is positioned in the economizer branch between the economizer expansion valve and the compressor.
- the economizer expansion valve is configured to expand the economizer flow of refrigerant fluid.
- the economizer expansion valve is operable in an open position, to expand the refrigerant fluid and let it flow through the economizer branch, and in a closed position, to block the refrigerant fluid from flowing through the economizer branch.
- the system comprises a further valve, associated with the economizer expansion valve: the economizer expansion valve expands the refrigerant fluid, and the further valve opens or closes to allow or not the economizer flow to pass through the economizer branch.
- the apparatus comprises a check valve.
- the check valve is operatively connectable between the economizer inlet of the compressor and the economizer branch (or the economizer heat exchanger).
- the check valve is operatively connectable at the economizer inlet of the compressor.
- the check valve includes a housing and a shutter.
- the shutter is movable (in particular, slidable) within the housing.
- the check valve is movable, through movement of the shutter, between an open position, to allow the refrigerant fluid to flow from the economizer branch (or the economizer heat exchanger) to the compressor, and a closed position, to prevent the refrigerant fluid from flowing from the economizer branch (or the heat exchanger) to the compressor.
- the shutter can be positioned in a first position, in which the check valve is in the open position, so allowing the fluid to flow from the economizer branch to the compressor, and in a second position, in which the check valve is in the closed position and the fluid is blocked from flowing from the economizer branch to the compressor.
- the check valve preferably, is a non-return valve.
- the apparatus comprises a first bypass branch.
- the first bypass branch has a first end and a second end.
- the first end of the first bypass branch is operatively connectable (or connected) to the refrigeration circuit.
- the bypass branch receives from the refrigeration circuit a first flow of the refrigerant fluid.
- the second end of the first bypass branch is connected to the check valve (to release said first flow of refrigerant fluid); in particular, the second end is connected on a first side of the shutter.
- the apparatus comprises a second bypass branch.
- the second bypass branch has a first end and a second end.
- the first end of the second bypass branch is operatively connectable (or connected) to the refrigeration circuit.
- the second end of the second bypass branch is connected to the economizer branch.
- the second end is connected to the economizer branch between the check valve and the economizer heat exchanger.
- the second bypass branch receives a second flow of the refrigerant fluid from the economizer branch.
- the second bypass releases the second flow of the refrigerant fluid to the refrigeration circuit, at its first end.
- the economizer branch is connectable to the check valve on a second side of the shutter, opposite to the first side.
- the shutter is movable by effect of a pressure difference between the first side of the shutter and the second side of the shutter.
- the check valve is operable in the open and/or in the closed position (or configuration) by effect of the pressure difference.
- the apparatus comprises a first valve.
- the first valve is positioned in the first bypass branch.
- the apparatus comprises a second valve.
- the second valve is positioned in the second bypass branch.
- the first and second valves are controlled valves; for example, the first and second valves may be solenoid valves.
- the apparatus comprises a control unit.
- the control unit is operatively connectable (or connected) to the economizer expansion valve.
- the control unit is connected to the first valve and to the second valve.
- the control unit responsive to the economizer expansion valve moving to a closed position to prevent the refrigerant fluid from flowing in the economizer heat exchanger, is configured to command the first and second valve to move to their open position.
- the control unit may be configured to command the economizer expansion valve to move to the closed position and, when commanding the economizer expansion valve to move to the closed position, it also commands the first and second valve to move to their open position.
- control unit is configured to command the economizer expansion valve to move to the closed position as a function of a speed of the compressor (in particular, the economizer expansion valve to moves to the closed position when the speed of the compressor decreases below a predetermined value).
- the first and second valves being in their open position, the refrigerant fluid can flow through the first and the second bypass branch. It is observed that the apparatus is connected to the refrigeration circuit in this manner: the first end of the first bypass branch is connected to a point of the refrigeration circuit (or system) having a higher pressure than the point to which the first end of the second bypass branch is connected.
- the first flow of refrigerant fluid flows in the first bypass branch from the first end to the second end (namely, from the refrigeration circuit to the check valve), while the second flow of refrigerant fluid flows in the second bypass branch from the second end to the first end (namely, from the economizer branch to the refrigeration circuit).
- the first flow is pushed against the first side of the shutter, so to cause a movement of the shutter.
- the shutter moves away from the second end of the first bypass branch, towards the end of the economizer branch, until contacting the housing at the end of the economizer branch. So, the shutter obstructs the end of the economizer branch, so determining the closed position of the check valve.
- the check valve is moved to the closed position.
- the economizer branch is vacuumed.
- the refrigerant fluid remained in the economizer branch is sucked away in the second bypass branch; this is due to the fact that the first end of the second bypass branch is connected to a point having a lower pressure than the economizer branch; hence, the remained fluid in the economizer branch defines the second flow, which is sucked away from the economizer branch through the second bypass branch.
- a vacuum or under pressure
- the apparatus comprises a pressure sensor.
- the pressure sensor is operatively connectable (or connected) to the economizer heat exchanger or to the economizer branch, to detect a pressure value of the refrigerant fluid in the economizer heat exchanger or in the economizer branch.
- the control unit is configured to control the first and second valves as a function of the pressure value detected by the pressure sensor.
- the control unit is connected to a memory (which may be included in the apparatus) containing a predetermined value.
- the control unit is configured to command the first and second valves to move to their closed position (in a condition in which the first and second valves are in their open position), responsive to the pressure value decreasing below the predetermined value.
- the shutter is kept in its position corresponding to the closed position of the check valve by the under pressure (vacuum) of the economizer branch itself, without the need of the bypass branches.
- control unit is further configured (in a condition in which the first and second valves are in the closed position), to command the first and second valves to move to the open position, responsive to the pressure value increasing above a further predetermined value.
- the further predetermined value is also memorized in the memory.
- the further predetermined value may be equal or different with respect to the predetermined value; in particular, the further predetermined value may be greater than the predetermined value or lower than the predetermined value.
- both the first inlet port and the first outlet port are on the second side of the shutter, so that the shutter does not block the fluid from flowing from the first inlet port to the first outlet port.
- the shutter is interposed between the first inlet port and the first outlet port, so blocking the fluid from flowing from the first inlet port to the first outlet port.
- the present disclosure also provides a refrigeration system.
- the refrigeration system comprises a refrigerant fluid and a refrigeration circuit for circulating the refrigerant fluid.
- the refrigeration circuit includes: an evaporator, an expansion device, a condenser; a compressor, an economizer branch, an economizer heat exchanger, an economizer expansion valve.
- the compressor has a suction inlet for receiving the refrigerant fluid from the evaporator, an economizer inlet, for receiving the refrigerant fluid from the economizer heat exchanger (at an intermediate stage of compression between the suction and the discharge), and a discharge outlet, for releasing the refrigerant fluid to the condenser.
- the first end of the first bypass branch is connected to a point of the refrigeration circuit at a higher pressure and the second end of the first bypass branch is connected to a point of the refrigeration circuit at a lower pressure (with respect to the pressure of the point at which the first end of the first bypass branch is connected).
- the first end of the first bypass branch is connected to the refrigeration circuit downstream of the discharge outlet of the compressor (between the compressor and the condenser) and the first end of the second bypass branch is connected to the refrigeration circuit at the suction of the compressor (or upstream of the suction inlet of compressor, or between the evaporator and the compressor).
- the refrigeration system may comprise a control unit connected to, or coinciding with, the control unit of the apparatus.
- the present invention provides a method for controlling a check valve in a refrigeration system (in the following: controlling method).
- the controlling method is defined in claim 1 and comprises, responsive to the economizer expansion valve moving to a closed position to prevent the refrigerant fluid from flowing in the economizer heat exchanger, a step of commanding the first valve to move to the open position, to allow the first flow of the refrigerant fluid to flow in the discharge bypass branch, and a step of commanding the second valve to move to the open position, to allow a second flow of the refrigerant fluid to flow in the suction bypass branch.
- the controlling method also comprises a step of monitoring a pressure value of the refrigerant fluid in the economizer branch or in the economizer heat exchanger (through a pressure sensor).
- the controlling method comprises (when the check valve is in the closed position and the first and second valves are in their open position) commanding the first and the second valves to move to their closed position, responsive to the pressure value decreasing below a predetermined value.
- the controlling method comprises (when the check valve is in the closed position and the first and second valves are in their closed position) commanding the first and second valves to move to the open position, responsive to the pressure value increasing above a further predetermined value (which may be equal or different from said predetermined value).
- the present description also provides a computer program comprising operating instructions configured to perform the steps of the controlling method according to one or more aspects of the present description, when run on a computer.
- the refrigeration system 100 comprises a refrigeration circuit.
- the refrigeration system 100 (or the refrigeration circuit) includes a first heat exchanger 102, an expansion device 103 (in particular, an expansion valve), a second heat exchanger 104; a compressor 1.
- the refrigeration system 100 also includes a four-way valve 105.
- the four-way valve 105 is operable in a first position to make the refrigeration circuit functioning in a refrigeration mode and in a second position to make the refrigeration circuit functioning in a heating mode.
- the refrigerant fluid exiting the compressor 1 is fed to the first heat exchanger 102 (functioning as a condenser), then it is fed to the expansion valve 103, and then to the second heat exchanger 104 (functioning as an evaporator).
- the refrigerant fluid exiting the compressor 1 is fed to the second heat exchanger 104 (functioning as a condenser), while the first heat exchanger 102 functions as an evaporator.
- the refrigeration system 100 includes an economizer valve 22, configured to receive an economizer flow of refrigerant fluid from a branch the refrigeration circuit upstream of the expansion device 103.
- the economizer valve 22 is configured for providing an expansion of the refrigerant fluid, until a pressure which is intermediate between the pressure of the refrigerant fluid entering the compressor 1 and the pressure of the refrigerant fluid exiting the compressor 1.
- the economizer valve 22 is adjustable to vary a (economizer) flow of refrigerant fluid passing thereof.
- the refrigeration system 100 includes an economizer branch 2 configured for connecting the economizer valve 22 to the compressor 1.
- the refrigeration system 100 includes an economizer heat exchanger 21, configured to provide heat exchange between the economizer flow, flowing in the economizer branch 2, and the refrigerant fluid flowing in the branch of the refrigeration circuit located downstream of the condenser 102 (but upstream of the expansion device 103 and the economizer valve 22).
- the compressor includes a suction inlet 11, a discharge outlet 12 and an economizer inlet 13.
- the suction inlet 11 is configured to receive the refrigerant fluid from the evaporator 104 (through the four-way valve 105); hence, the refrigerant fluid received at the suction inlet port 11 is in the gaseous state.
- the economizer inlet 13 is configured to receive an economizer flow of the refrigerant fluid from the economizer heat exchanger 21.
- the economizer flow of refrigerant fluid is withdrawn from the refrigeration circuit downstream of the condenser 102; hence, the economizer flow is withdrawn from the refrigeration circuit in the liquid state.
- the economizer flow expands in the economizer expansion valve 22 and, upon expanding, it partly evaporates.
- the evaporated part is fed to the economizer heat exchanger 21, wherein it absorbs heat from the liquid flowing in the refrigeration circuit downstream of the condenser 102; as a result, the economizer flow flowing in the economizer branch 2 is in the superheated gaseous state.
- the liquid part is undercooled and fed back to the expansion valve 103.
- the refrigerant fluid which arrives at the economizer inlet 13 of the compressor is in the gaseous state (in particular, in the superheated gaseous state).
- the refrigeration system 100 comprises an apparatus 10 for dampening the vibrations generated by the compressor in the economizer branch 2.
- the refrigeration system 100 (or the dampening apparatus 10) comprises a check valve 3.
- the check valve 3 includes a housing 302 and a shutter 301; the shutter 301 is positioned into the housing 302.
- the economizer branch 2 has an end 2B in fluid communication with the interior of the housing 302; in particular, the end 2B faces a second side 301B of the shutter 301.
- the economizer inlet of the compressor 13 is in fluid communication with the interior volume of the housing 302.
- the shutter 301 is movable between a first position and a second position.
- the shutter 301 in its second position obstructs the end 2B of the economizer branch 2, so to isolate the economizer branch 2 from the interior volume of the housing 302. It is here observed that the shutter 301 has a dimension (on its face perpendicular to the direction of movement of the selfsame shutter 301, namely on its face defining the second side 301B) which is greater than the economizer inlet port (which is in communication with the end 2B of the economizer branch 2). Hence, the shutter 301, when moved towards the end 2B, contacts the wall of the housing 302 surrounding the economizer inlet port, so to block the passage of fluid through the economizer inlet port.
- the shutter 301 in its first position does not obstruct the end 2B of the economizer branch 2, so to allow the economizer flow from the economizer branch 2 to enter the interior volume of the housing 302 and, from there, to enter the compressor 1.
- the economizer inlet 13 of the compressor 1 faces the second side 301B of the shutter 301, so that the fluid may flow from the economizer branch 2 to the compressor 1; in particular, the fluid passes through the check valve 3, on the second side 301B of the shutter 301.
- the economizer inlet 13 of the compressor 1 faces a first side 301A of the shutter 301, opposite to the second side 301B, so that the fluid cannot flow from the end 2B of the economizer branch 2 to the economizer inlet 13 of the compressor 1.
- the refrigeration system 100 (or the dampening apparatus 10) comprises a first discharge bypass branch 31 elongated between a first end 31A and a second end 31B.
- the first end 31A of the first bypass branch 31 is connected to the refrigeration system at the discharge of the compressor 1.
- the second end 31B of the first bypass branch 31 is connected to the check valve 3.
- the refrigeration system 100 (or the dampening apparatus) comprises a first valve 33 (solenoid valve) configured to allow or block the passage of fluid from the first end 31A to the second end 31B of the first bypass branch 31.
- the refrigeration system 100 (or the dampening apparatus 10) comprises a second suction bypass branch 32 elongated between a first end 32A and a second end 32B.
- the first end 32A of the second bypass branch 32 is connected to the refrigeration system at the suction of the compressor 1.
- the second end 32B of the second bypass branch 32 is connected to the economizer branch 2.
- the refrigeration system 100 (or the dampening apparatus) comprises a second valve 34 (solenoid valve) configured to allow or block the passage of fluid from the first end 32A to the second end 32B of the second bypass branch 32.
- the refrigeration system 100 (or the dampening apparatus 10) comprises a control unit 4, connected to the first valve 33 and to the second valve 34. Also, the control unit 4 is connected to the economizer expansion valve 22.
- the refrigeration system 100 includes an inverter for driving the compressor.
- the inverter is connected to the compressor 1, to vary the speed of the compressor.
- the control unit 4 is connected to the inverter.
- the control unit 4 is configured to command the economizer expansion valve 22 to move to the open position or to the closed position, so as to activate a flow of refrigerant fluid in the economizer branch, or block it.
- control unit 4 commands the economizer expansion valve 22 to move to the open position or to the closed position as a function of the speed of the compressor 1; for instance, the control unit 4 commands the economizer expansion valve 22 to move to the open position when the speed of the compressor increases above a predetermined threshold value, and/or to move to the closed position when the speed of the compressor 1 decreases below said predetermined threshold value (or below another predetermined threshold value).
- the control unit 4 is configured, responsive to the economizer expansion valve 22 moving to the closed position, to open the first valve 33 and the second valve 34. Preferably, the first valve 33 and the second valve 34 are simultaneously moved to the open position. Then, the control unit 4 is configured to monitor a pressure value P measured by a pressure sensor 5.
- the pressure sensor 5 is connected to the economizer branch 2 and/or to the economizer heat exchanger 21. Hence, the pressure value P is representative of the pressure of the refrigerant fluid flowing in the economizer branch 2 and/or in the economizer heat exchanger 21. Until the pressure value P is grater than a predetermined pressure value Pref1, the control unit 4 is configured to keep the first valve 33 and the second valve 34 in their open position.
- the control unit 4 is configured to command to close the first valve 33 and the second valve 34.
- the control unit 4 firstly commands the first valve 33 to close and, after a predetermined period (e.g. 10 seconds), it commands the second valve 34 to close.
- a predetermined period e.g. 10 seconds
- the economizer branch 2 is further depressurized. Therefore, the depressurization of the economizer branch 2 keeps the check valve 3 closed, without the aid of the first and second bypass branches 31, 32.
- the control unit 4 is configured to continue to monitor the pressure value P measured by a pressure sensor 5.
- the control unit 4 Until the pressure value P is lower than a further predetermined pressure value Pref2 (or, possibly, than the predetermined pressure value Pref1), the control unit 4 is configured to keep the first valve 33 and the second valve 34 in their closed position. If the pressure value P increases above the further predetermined pressure value Pref2, the control unit 4 is configured to command to open the first valve 33 and the second valve 34. In fact, if the pressure value P increases above the further predetermined pressure value Pref2 the depressurization of the economizer branch 2 would not be sufficient to keep the check valve 3 closed.
- the control unit 4 is configured, responsive to the economizer expansion valve 22 moving to the open position, to close the first valve 33 and the second valve 34. Hence, the check valve 3 is open and the refrigerant fluid can flow from the economizer branch 2 to the compressor 1.
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Description
- This invention relates to a method for controlling a check valve in a refrigeration system.
- The invention relates to the technical field of refrigeration systems provided with an economizer. The economizer is connected to an intermediate stage of the compressor though an economizer pipe; when the economizer is off, the compressor determines gas pulsations in the economizer piping, which may excite the resonance frequency of the pipe, so causing vibrations, chattering and noise problems. Patent document
JPH0510614A - However, the check valve is not always effective in reducing the vibrations; in fact, the compressor determines an oscillating pressure (e.g. in case of a screw compressor), which opens and closes the check valve, so that the valve still incurs chattering and gas pulsation still excites the resonance frequency of the pipe. A further refrigeration system including an economizer is disclosed in patent document
WO2020/084545A1 . -
WO2020/084545A1 discloses a drive device for controlling the actuation of a translatable shutter between a first position, in which refrigerant flowing through the economizer branch flows into the compressor, and a second position, in which the refrigerant is prevented from flowing from the economizer branch into the compressor in order to allow part of the discharged refrigerant to be bypassed through said drive device and returned to the compressor in order to adjust the compressor capacity. - Scope of the present invention is to provide a method for controlling a check valve in a refrigeration system which overcomes at least one of the aforementioned drawbacks.
- This scope is achieved by the method for controlling a check valve according to the appended claims.
- The present disclosure regards an apparatus for dampening vibrations in a refrigeration system. The refrigeration system includes a refrigerant fluid. the refrigeration system includes a refrigeration circuit. The refrigeration system (or circuit) includes an evaporator. The refrigeration system (or circuit) includes an expansion device. The refrigeration system (or circuit) includes a condenser. The refrigeration system (or circuit) includes a compressor. In an embodiment, the compressor is a screw compressor; in an embodiment, the compressor is a scroll compressor. Preferably, the refrigeration system also includes an inverter (or Variable Frequency Drive VFD) for driving the compressor.
- The refrigeration system (or circuit) includes an economizer heat exchanger. The refrigeration system (or circuit) includes an economizer expansion valve. The refrigeration system (or circuit) includes an economizer branch (or line). The economizer branch (or line) is configured to take an economizer flow of refrigerant fluid from the refrigeration circuit and to feed this economizer flow to the compressor at an intermediate compression stage, through an economizer inlet of the compressor; the economizer heat exchanger is positioned in the economizer branch to provide heat exchange between the economizer flow and a main flow of refrigerant fluid flowing in the refrigeration circuit. In particular, the economizer branch is connected to the refrigeration circuit between the evaporator and the expansion device; more in particular, the economizer branch is connected to the refrigeration circuit between the economizer heat exchanger and the expansion device. The economizer heat exchanger is positioned in the economizer branch between the economizer expansion valve and the compressor. The economizer expansion valve is configured to expand the economizer flow of refrigerant fluid. Preferably, the economizer expansion valve is operable in an open position, to expand the refrigerant fluid and let it flow through the economizer branch, and in a closed position, to block the refrigerant fluid from flowing through the economizer branch. In an embodiment, the system comprises a further valve, associated with the economizer expansion valve: the economizer expansion valve expands the refrigerant fluid, and the further valve opens or closes to allow or not the economizer flow to pass through the economizer branch.
- The apparatus comprises a check valve. The check valve is operatively connectable between the economizer inlet of the compressor and the economizer branch (or the economizer heat exchanger). In particular, the check valve is operatively connectable at the economizer inlet of the compressor. The check valve includes a housing and a shutter. The shutter is movable (in particular, slidable) within the housing. The check valve is movable, through movement of the shutter, between an open position, to allow the refrigerant fluid to flow from the economizer branch (or the economizer heat exchanger) to the compressor, and a closed position, to prevent the refrigerant fluid from flowing from the economizer branch (or the heat exchanger) to the compressor. Hence, the shutter can be positioned in a first position, in which the check valve is in the open position, so allowing the fluid to flow from the economizer branch to the compressor, and in a second position, in which the check valve is in the closed position and the fluid is blocked from flowing from the economizer branch to the compressor. The check valve, preferably, is a non-return valve.
- The apparatus comprises a first bypass branch. The first bypass branch has a first end and a second end. The first end of the first bypass branch is operatively connectable (or connected) to the refrigeration circuit. The bypass branch receives from the refrigeration circuit a first flow of the refrigerant fluid. The second end of the first bypass branch is connected to the check valve (to release said first flow of refrigerant fluid); in particular, the second end is connected on a first side of the shutter.
- The apparatus comprises a second bypass branch. The second bypass branch has a first end and a second end. The first end of the second bypass branch is operatively connectable (or connected) to the refrigeration circuit. The second end of the second bypass branch is connected to the economizer branch. In particular, the second end is connected to the economizer branch between the check valve and the economizer heat exchanger. The second bypass branch receives a second flow of the refrigerant fluid from the economizer branch. The second bypass releases the second flow of the refrigerant fluid to the refrigeration circuit, at its first end. The economizer branch is connectable to the check valve on a second side of the shutter, opposite to the first side. The shutter is movable by effect of a pressure difference between the first side of the shutter and the second side of the shutter. Hence, the check valve is operable in the open and/or in the closed position (or configuration) by effect of the pressure difference.
- Preferably, the apparatus comprises a first valve. The first valve is positioned in the first bypass branch. Also, the apparatus comprises a second valve. The second valve is positioned in the second bypass branch. The first and second valves are controlled valves; for example, the first and second valves may be solenoid valves.
- The apparatus comprises a control unit. The control unit is operatively connectable (or connected) to the economizer expansion valve. The control unit is connected to the first valve and to the second valve. The control unit, responsive to the economizer expansion valve moving to a closed position to prevent the refrigerant fluid from flowing in the economizer heat exchanger, is configured to command the first and second valve to move to their open position. In particular, the control unit may be configured to command the economizer expansion valve to move to the closed position and, when commanding the economizer expansion valve to move to the closed position, it also commands the first and second valve to move to their open position. In an embodiment, the control unit is configured to command the economizer expansion valve to move to the closed position as a function of a speed of the compressor (in particular, the economizer expansion valve to moves to the closed position when the speed of the compressor decreases below a predetermined value). As a result of the first and second valves being in their open position, the refrigerant fluid can flow through the first and the second bypass branch. It is observed that the apparatus is connected to the refrigeration circuit in this manner: the first end of the first bypass branch is connected to a point of the refrigeration circuit (or system) having a higher pressure than the point to which the first end of the second bypass branch is connected.
- So, upon opening the first and the second valves, the first flow of refrigerant fluid flows in the first bypass branch from the first end to the second end (namely, from the refrigeration circuit to the check valve), while the second flow of refrigerant fluid flows in the second bypass branch from the second end to the first end (namely, from the economizer branch to the refrigeration circuit). The first flow is pushed against the first side of the shutter, so to cause a movement of the shutter. In particular, by effect of the first flow, the shutter moves away from the second end of the first bypass branch, towards the end of the economizer branch, until contacting the housing at the end of the economizer branch. So, the shutter obstructs the end of the economizer branch, so determining the closed position of the check valve. Hence, by effect of the first flow, the check valve is moved to the closed position.
- Moreover, by effect of the second flow, the economizer branch is vacuumed. In fact, the refrigerant fluid remained in the economizer branch is sucked away in the second bypass branch; this is due to the fact that the first end of the second bypass branch is connected to a point having a lower pressure than the economizer branch; hence, the remained fluid in the economizer branch defines the second flow, which is sucked away from the economizer branch through the second bypass branch. As a result, a vacuum (or under pressure) is created in the economizer branch and, also, on the second side of the shutter. The vacuum which is created on the second side of the shutter (to which the economizer branch is connected), together with the pressure of the first flow pushing on the first side of the shutter, firmly keeps the check valve in the closed position. So, chattering of the valve is significantly reduced and, consequently, vibrations in the economizer branch are also reduced, so that the resonance frequency of the pipe is not excited.
- Preferably, the apparatus comprises a pressure sensor. The pressure sensor is operatively connectable (or connected) to the economizer heat exchanger or to the economizer branch, to detect a pressure value of the refrigerant fluid in the economizer heat exchanger or in the economizer branch. The control unit is configured to control the first and second valves as a function of the pressure value detected by the pressure sensor.
- The control unit is connected to a memory (which may be included in the apparatus) containing a predetermined value. The control unit is configured to command the first and second valves to move to their closed position (in a condition in which the first and second valves are in their open position), responsive to the pressure value decreasing below the predetermined value. In fact, if the pressure in the economizer branch is sufficiently low, the shutter is kept in its position corresponding to the closed position of the check valve by the under pressure (vacuum) of the economizer branch itself, without the need of the bypass branches. Preferably, the control unit is further configured (in a condition in which the first and second valves are in the closed position), to command the first and second valves to move to the open position, responsive to the pressure value increasing above a further predetermined value. The further predetermined value is also memorized in the memory. The further predetermined value may be equal or different with respect to the predetermined value; in particular, the further predetermined value may be greater than the predetermined value or lower than the predetermined value. In fact, it is possible that in the economizer branch the pressure rises again (for example because of a leakage); in this case, the under pressure in the economizer branch is no more sufficient to keep the shutter in its position corresponding to the closed position of the check valve, and the first and second bypass branches have to be reactivated.
- Preferably, the housing of the check valve has a first inlet (or first inlet port), connected to the economizer branch (in particular, to an end thereof); the first inlet port faces the second side of the shutter. Preferably, the housing of the check valve has a first outlet (or first outlet port), connected to the economizer inlet of the compressor. As said above, the shutter is movable between a first and a second position, corresponding to the open and the closed position of the check valve, respectively. In the open position of the check valve (namely, in the first position of the shutter), the first outlet port faces the second side of the shutter, and, in the closed position the check valve (namely, in the second position of the shutter), the first outlet port faces the first side of the shutter.
- So, in the first position of the shutter, both the first inlet port and the first outlet port are on the second side of the shutter, so that the shutter does not block the fluid from flowing from the first inlet port to the first outlet port. In the second position of the shutter, the shutter is interposed between the first inlet port and the first outlet port, so blocking the fluid from flowing from the first inlet port to the first outlet port.
- It is observed that, in a less preferred embodiment, the second bypass branch could be connected, instead of to the economizer branch, directly to the check valve (on the second side of the shutter); in this case, the housing of the check valve has a second inlet (or second inlet port), connected to the first end of the first bypass branch; the second inlet port faces the first side of the shutter.
- The present disclosure also provides a refrigeration system.
- The refrigeration system comprises a refrigerant fluid and a refrigeration circuit for circulating the refrigerant fluid. The refrigeration circuit includes: an evaporator, an expansion device, a condenser; a compressor, an economizer branch, an economizer heat exchanger, an economizer expansion valve. The compressor has a suction inlet for receiving the refrigerant fluid from the evaporator, an economizer inlet, for receiving the refrigerant fluid from the economizer heat exchanger (at an intermediate stage of compression between the suction and the discharge), and a discharge outlet, for releasing the refrigerant fluid to the condenser.
- The first end of the first bypass branch is connected to a point of the refrigeration circuit at a higher pressure and the second end of the first bypass branch is connected to a point of the refrigeration circuit at a lower pressure (with respect to the pressure of the point at which the first end of the first bypass branch is connected). In particular, the first end of the first bypass branch is connected to the refrigeration circuit downstream of the discharge outlet of the compressor (between the compressor and the condenser) and the first end of the second bypass branch is connected to the refrigeration circuit at the suction of the compressor (or upstream of the suction inlet of compressor, or between the evaporator and the compressor).
- The refrigeration system may comprise a control unit connected to, or coinciding with, the control unit of the apparatus.
- The present invention provides a method for controlling a check valve in a refrigeration system (in the following: controlling method).
- The controlling method is defined in
claim 1 and comprises, responsive to the economizer expansion valve moving to a closed position to prevent the refrigerant fluid from flowing in the economizer heat exchanger, a step of commanding the first valve to move to the open position, to allow the first flow of the refrigerant fluid to flow in the discharge bypass branch, and a step of commanding the second valve to move to the open position, to allow a second flow of the refrigerant fluid to flow in the suction bypass branch. - Preferably, the controlling method also comprises a step of monitoring a pressure value of the refrigerant fluid in the economizer branch or in the economizer heat exchanger (through a pressure sensor). Preferably, the controlling method comprises (when the check valve is in the closed position and the first and second valves are in their open position) commanding the first and the second valves to move to their closed position, responsive to the pressure value decreasing below a predetermined value. Preferably, the controlling method comprises (when the check valve is in the closed position and the first and second valves are in their closed position) commanding the first and second valves to move to the open position, responsive to the pressure value increasing above a further predetermined value (which may be equal or different from said predetermined value).
- The present description also provides a computer program comprising operating instructions configured to perform the steps of the controlling method according to one or more aspects of the present description, when run on a computer.
- This and other features of the invention will become more apparent from the following detailed description of a preferred, non-limiting example embodiment of it, with reference to the accompanying drawings, in which:
-
Figure 1 schematically illustrates a refrigeration system for a controlling method according to the present invention; -
Figure 2 schematically illustrates an apparatus for dampening vibrations in the refrigeration system offigure 1 ; -
Figures 3A and 3B schematically illustrate a check valve of the apparatus offigure 2 , in the closed position and in the open position, respectively; -
Figures 4A and4B illustrate the check valve offigure 3 , in perspective view and in exploded view, respectively; -
Figure 5 schematically illustrates a method for controlling the check valve, according to the present invention. - With reference to the accompanying drawings,
number 100 indicates a refrigeration system. Therefrigeration system 100 comprises a refrigeration circuit. The refrigeration system 100 (or the refrigeration circuit) includes afirst heat exchanger 102, an expansion device 103 (in particular, an expansion valve), asecond heat exchanger 104; acompressor 1. Preferably, therefrigeration system 100 also includes a four-way valve 105. The four-way valve 105 is operable in a first position to make the refrigeration circuit functioning in a refrigeration mode and in a second position to make the refrigeration circuit functioning in a heating mode. In the refrigeration mode, the refrigerant fluid exiting thecompressor 1 is fed to the first heat exchanger 102 (functioning as a condenser), then it is fed to theexpansion valve 103, and then to the second heat exchanger 104 (functioning as an evaporator). In the heating mode the refrigerant fluid exiting thecompressor 1 is fed to the second heat exchanger 104 (functioning as a condenser), while thefirst heat exchanger 102 functions as an evaporator. It is here observed that, in the context of the present description, the expressions "upstream" "downstream", "evaporator", "condenser" refer to a circulation of the refrigerant fluid in the refrigeration mode. - The
refrigeration system 100 includes aneconomizer valve 22, configured to receive an economizer flow of refrigerant fluid from a branch the refrigeration circuit upstream of theexpansion device 103. Theeconomizer valve 22 is configured for providing an expansion of the refrigerant fluid, until a pressure which is intermediate between the pressure of the refrigerant fluid entering thecompressor 1 and the pressure of the refrigerant fluid exiting thecompressor 1. Preferably, theeconomizer valve 22 is adjustable to vary a (economizer) flow of refrigerant fluid passing thereof. - The
refrigeration system 100 includes aneconomizer branch 2 configured for connecting theeconomizer valve 22 to thecompressor 1. Therefrigeration system 100 includes aneconomizer heat exchanger 21, configured to provide heat exchange between the economizer flow, flowing in theeconomizer branch 2, and the refrigerant fluid flowing in the branch of the refrigeration circuit located downstream of the condenser 102 (but upstream of theexpansion device 103 and the economizer valve 22). - The compressor includes a
suction inlet 11, adischarge outlet 12 and aneconomizer inlet 13. Thesuction inlet 11 is configured to receive the refrigerant fluid from the evaporator 104 (through the four-way valve 105); hence, the refrigerant fluid received at thesuction inlet port 11 is in the gaseous state. - The
economizer inlet 13 is configured to receive an economizer flow of the refrigerant fluid from theeconomizer heat exchanger 21. The economizer flow of refrigerant fluid is withdrawn from the refrigeration circuit downstream of thecondenser 102; hence, the economizer flow is withdrawn from the refrigeration circuit in the liquid state. Then, the economizer flow expands in theeconomizer expansion valve 22 and, upon expanding, it partly evaporates. The evaporated part is fed to theeconomizer heat exchanger 21, wherein it absorbs heat from the liquid flowing in the refrigeration circuit downstream of thecondenser 102; as a result, the economizer flow flowing in theeconomizer branch 2 is in the superheated gaseous state. Conversely, the liquid part is undercooled and fed back to theexpansion valve 103. Hence, the refrigerant fluid which arrives at theeconomizer inlet 13 of the compressor is in the gaseous state (in particular, in the superheated gaseous state). - Also, the refrigerant fluid released at the
discharge outlet 12 of the compressor in in the gaseous state. - The
refrigeration system 100 comprises anapparatus 10 for dampening the vibrations generated by the compressor in theeconomizer branch 2. The refrigeration system 100 (or the dampening apparatus 10) comprises acheck valve 3. Thecheck valve 3 includes ahousing 302 and ashutter 301; theshutter 301 is positioned into thehousing 302. Theeconomizer branch 2 has anend 2B in fluid communication with the interior of thehousing 302; in particular, theend 2B faces asecond side 301B of theshutter 301. The economizer inlet of thecompressor 13 is in fluid communication with the interior volume of thehousing 302. Theshutter 301 is movable between a first position and a second position. Theshutter 301 in its second position obstructs theend 2B of theeconomizer branch 2, so to isolate theeconomizer branch 2 from the interior volume of thehousing 302. It is here observed that theshutter 301 has a dimension (on its face perpendicular to the direction of movement of theselfsame shutter 301, namely on its face defining thesecond side 301B) which is greater than the economizer inlet port (which is in communication with theend 2B of the economizer branch 2). Hence, theshutter 301, when moved towards theend 2B, contacts the wall of thehousing 302 surrounding the economizer inlet port, so to block the passage of fluid through the economizer inlet port. - The
shutter 301 in its first position does not obstruct theend 2B of theeconomizer branch 2, so to allow the economizer flow from theeconomizer branch 2 to enter the interior volume of thehousing 302 and, from there, to enter thecompressor 1. - In particular, in the first position of the
shutter 301, theeconomizer inlet 13 of thecompressor 1 faces thesecond side 301B of theshutter 301, so that the fluid may flow from theeconomizer branch 2 to thecompressor 1; in particular, the fluid passes through thecheck valve 3, on thesecond side 301B of theshutter 301. In the second position of theshutter 301, theeconomizer inlet 13 of thecompressor 1 faces afirst side 301A of theshutter 301, opposite to thesecond side 301B, so that the fluid cannot flow from theend 2B of theeconomizer branch 2 to theeconomizer inlet 13 of thecompressor 1. - The refrigeration system 100 (or the dampening apparatus 10) comprises a first
discharge bypass branch 31 elongated between afirst end 31A and asecond end 31B. Thefirst end 31A of thefirst bypass branch 31 is connected to the refrigeration system at the discharge of thecompressor 1. Thesecond end 31B of thefirst bypass branch 31 is connected to thecheck valve 3. The refrigeration system 100 (or the dampening apparatus) comprises a first valve 33 (solenoid valve) configured to allow or block the passage of fluid from thefirst end 31A to thesecond end 31B of thefirst bypass branch 31. - The refrigeration system 100 (or the dampening apparatus 10) comprises a second
suction bypass branch 32 elongated between afirst end 32A and asecond end 32B. Thefirst end 32A of thesecond bypass branch 32 is connected to the refrigeration system at the suction of thecompressor 1. Thesecond end 32B of thesecond bypass branch 32 is connected to theeconomizer branch 2. The refrigeration system 100 (or the dampening apparatus) comprises a second valve 34 (solenoid valve) configured to allow or block the passage of fluid from thefirst end 32A to thesecond end 32B of thesecond bypass branch 32. - The refrigeration system 100 (or the dampening apparatus 10) comprises a
control unit 4, connected to thefirst valve 33 and to thesecond valve 34. Also, thecontrol unit 4 is connected to theeconomizer expansion valve 22. - Preferably, the
refrigeration system 100 includes an inverter for driving the compressor. The inverter is connected to thecompressor 1, to vary the speed of the compressor. Thecontrol unit 4 is connected to the inverter. Thecontrol unit 4 is configured to command theeconomizer expansion valve 22 to move to the open position or to the closed position, so as to activate a flow of refrigerant fluid in the economizer branch, or block it. In particular, thecontrol unit 4 commands theeconomizer expansion valve 22 to move to the open position or to the closed position as a function of the speed of thecompressor 1; for instance, thecontrol unit 4 commands theeconomizer expansion valve 22 to move to the open position when the speed of the compressor increases above a predetermined threshold value, and/or to move to the closed position when the speed of thecompressor 1 decreases below said predetermined threshold value (or below another predetermined threshold value). - The
control unit 4 is configured, responsive to theeconomizer expansion valve 22 moving to the closed position, to open thefirst valve 33 and thesecond valve 34. Preferably, thefirst valve 33 and thesecond valve 34 are simultaneously moved to the open position. Then, thecontrol unit 4 is configured to monitor a pressure value P measured by apressure sensor 5. Thepressure sensor 5 is connected to theeconomizer branch 2 and/or to theeconomizer heat exchanger 21. Hence, the pressure value P is representative of the pressure of the refrigerant fluid flowing in theeconomizer branch 2 and/or in theeconomizer heat exchanger 21. Until the pressure value P is grater than a predetermined pressure value Pref1, thecontrol unit 4 is configured to keep thefirst valve 33 and thesecond valve 34 in their open position. So, the refrigerant fluid flows into thefirst bypass branch 31 and thesecond bypass branch 32 and keeps closed thecheck valve 3. When the pressure value P decreases below the predetermined pressure value Pref1, thecontrol unit 4 is configured to command to close thefirst valve 33 and thesecond valve 34. Preferably, thecontrol unit 4 firstly commands thefirst valve 33 to close and, after a predetermined period (e.g. 10 seconds), it commands thesecond valve 34 to close. In such a way, theeconomizer branch 2 is further depressurized. Therefore, the depressurization of theeconomizer branch 2 keeps thecheck valve 3 closed, without the aid of the first andsecond bypass branches control unit 4 is configured to continue to monitor the pressure value P measured by apressure sensor 5. Until the pressure value P is lower than a further predetermined pressure value Pref2 (or, possibly, than the predetermined pressure value Pref1), thecontrol unit 4 is configured to keep thefirst valve 33 and thesecond valve 34 in their closed position. If the pressure value P increases above the further predetermined pressure value Pref2, thecontrol unit 4 is configured to command to open thefirst valve 33 and thesecond valve 34. In fact, if the pressure value P increases above the further predetermined pressure value Pref2 the depressurization of theeconomizer branch 2 would not be sufficient to keep thecheck valve 3 closed. - The
control unit 4 is configured, responsive to theeconomizer expansion valve 22 moving to the open position, to close thefirst valve 33 and thesecond valve 34. Hence, thecheck valve 3 is open and the refrigerant fluid can flow from theeconomizer branch 2 to thecompressor 1.
Claims (15)
- A method for controlling a check valve (3) in a refrigeration system (100), the refrigeration system (100), including: a refrigerant fluid, an evaporator (102), an expansion device (103), a condenser (104), a compressor (1), an economizer branch (2), an economizer heat exchanger (21) in the economizer branch (2), an economizer expansion valve (22), wherein the economizer heat exchanger (21) is positioned in the economizer branch (2) between the economizer expansion valve (22) and the compressor (1), wherein a check valve (3) is connected between an economizer inlet (13) of the compressor (1) and the economizer heat exchanger (21), and comprises a housing (302) and a shutter (301) movable within the housing (302), wherein the check valve (3) is movable, through movement of the shutter (301), between an open position, to allow the refrigerant fluid to flow from the economizer branch (2) to the compressor (1), and a closed position, to prevent the refrigerant fluid from flowing from the economizer branch (2) to the compressor (1), and wherein the refrigeration system (100) further comprises a first bypass branch (31), connected to the refrigeration circuit to receive a first flow of the refrigerant fluid, and to the check valve (3) on a first side of the shutter (301A), and a second bypass branch (32), connected to the economizer branch (2), to receive a second flow of the refrigerant fluid, and to the refrigeration circuit, wherein the economizer branch (2) is connected to the check valve (3) on a second side (301B) of the shutter (301), opposite to the first side (301A),
the method comprising the following steps, responsive to the economizer expansion valve (22) moving to a closed position to prevent the refrigerant fluid from flowing to the economizer heat exchanger (21):- commanding a first valve (33) to move to the open position, to allow the first flow of the refrigerant fluid to flow in the first bypass branch (31),- commanding a second valve (34) to move to the open position, to allow the second flow of the refrigerant fluid to flow in the second bypass branch (32). - The method of claim 1, comprising the following steps:- monitoring a pressure value of the refrigerant fluid in the economizer branch (2) or in the economizer heat exchanger (21),- controlling the first and the second vale in response to the pressure value.
- The method according to claim 2, comprising a step of, when the check valve (3) is in the closed position and the first and second valves (33, 34) are in their open position, commanding the first and the second valves (33, 34) to move to their closed position, responsive to the pressure value decreasing below a predetermined value.
- The method according to claim 3, comprising a step of commanding the first and second valves (33, 34) to move to the open position, responsive to the pressure value increasing above a further predetermined value,
when the check valve (3) is in the closed position and the first and second valves (33, 34) are in their closed position. - The method according to claim 4 , wherein the predetermined value and the further predetermined value are memorized on a memory.
- The method according to any of the previous claims from 3-5, wherein the second valve (34) is commanded to move to the closed position after a predetermined period from the moment the first valve (33) is commanded to move to the closed position.
- The method according to any of the previous claims, wherein the first valve (33) and the second valve (34) are moved to the open position, simultaneously responsive to the economizer expansion valve (22) moving to the closed position.
- The method according to any of the previous claims, comprising the following steps:- providing the housing of the check valve (3) with a first inlet port;- connecting the first inlet port to the economizer branch (2) in a way that the first inlet port faces the second side (301B) of the shutter (301),- providing the housing of the check valve (3) with a first outlet port;- connecting the first outlet port to the economizer inlet (13) of the compressor (1);- providing the housing of the check valve (3) with a second inlet port,- connecting the second inlet port to a first end (31A) of the first bypass branch (31) in a way that the second inlet port faces the first side (301A) of the shutter (301),wherein, when the check valve (3) is in the open position, the first outlet port faces the second side (301B) of the shutter (301), and, when the check valve (3) is in the closed position, the first outlet port faces the first side (301A) of the shutter (301).
- The method according of any of the previous claims, comprising, responsive to the economizer expansion valve (22) moving to an open position to allow the refrigerant fluid to flow in the economizer heat exchanger (21),- commanding the first valve (33) to move to a closed position, to block the first flow;- commanding the second valve (34) to move to a closed position, to block the second flow.
- The method according to any of the previous claims, comprising the following steps:- receiving the first flow of the refrigerant fluid from a first point of the refrigeration system (100), through the first bypass branch (31),- releasing the second flow of the refrigerant fluid to a second point of the refrigeration system (100), through the second bypass branch (32),wherein the second point is different from the first point and has a lower pressure.
- The method according to any of the previous claims, wherein the check valve is a non-return valve.
- The method according to any of the previous claims, wherein the first and the second valves are solenoid valves.
- The method according to any of the previous claims, wherein the first end (31A) of the first bypass branch (31) is connected to the refrigeration circuit at the discharge of the compressor (1), and the first end (32A) of the second bypass branch (32) is connected to the refrigeration circuit at the suction of the compressor (1).
- The method according to the previous claims, comprising the following steps:- monitoring a pressure value of the refrigerant fluid in the economizer branch (2) or in the economizer heat exchanger (21),- when the check valve (3) is in the closed position and the first and second valves (33, 34) are in their open position, keeping the first valve (33) and the second valve (34) in their open position as long as the pressure value P is greater than a predetermined pressure value Pref1,- commanding the first and the second valves (33, 34) to move to their closed position, when the pressure value decreases below the predetermined value,- keep monitoring the pressure value measured by a pressure sensor,- keeping the first valve (33) and the second valve (34) in their closed position, as long as the pressure value is lower than a further predetermined pressure value or than the predetermined pressure value,- commanding to open the first valve (33) and the second valve (34) when the pressure value increases above the further predetermined pressure value/or the predetermined value.
- A computer program comprising operating instructions configured to perform the steps of the method according to claims 1 to 7, 9 and 14, when run on a computer.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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IT202000010126 | 2020-05-06 | ||
EP21169588.7A EP3929508B1 (en) | 2020-05-06 | 2021-04-21 | An apparatus for dampening vibrations in a refrigeration system |
Related Parent Applications (2)
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EP21169588.7A Division EP3929508B1 (en) | 2020-05-06 | 2021-04-21 | An apparatus for dampening vibrations in a refrigeration system |
EP21169588.7A Division-Into EP3929508B1 (en) | 2020-05-06 | 2021-04-21 | An apparatus for dampening vibrations in a refrigeration system |
Publications (2)
Publication Number | Publication Date |
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EP4202324A1 EP4202324A1 (en) | 2023-06-28 |
EP4202324B1 true EP4202324B1 (en) | 2024-06-05 |
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Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP23156551.6A Active EP4202324B1 (en) | 2020-05-06 | 2021-04-21 | A method for controlling a check valve in a refrigeration system |
EP21169588.7A Active EP3929508B1 (en) | 2020-05-06 | 2021-04-21 | An apparatus for dampening vibrations in a refrigeration system |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
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EP21169588.7A Active EP3929508B1 (en) | 2020-05-06 | 2021-04-21 | An apparatus for dampening vibrations in a refrigeration system |
Country Status (2)
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EP (2) | EP4202324B1 (en) |
ES (1) | ES2944473T3 (en) |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2006118573A1 (en) * | 2005-05-04 | 2006-11-09 | Carrier Corporation | Refrigerant system with variable speed scroll compressor and economizer circuit |
JP6011493B2 (en) * | 2013-08-28 | 2016-10-19 | 株式会社デンソー | Integrated valve, drive system |
EP3870909A1 (en) | 2018-10-26 | 2021-09-01 | Turboalgor S.r.l | Refrigeration apparatus and operating method thereof |
-
2021
- 2021-04-21 ES ES21169588T patent/ES2944473T3/en active Active
- 2021-04-21 EP EP23156551.6A patent/EP4202324B1/en active Active
- 2021-04-21 EP EP21169588.7A patent/EP3929508B1/en active Active
Also Published As
Publication number | Publication date |
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ES2944473T3 (en) | 2023-06-21 |
EP3929508A1 (en) | 2021-12-29 |
EP4202324A1 (en) | 2023-06-28 |
EP3929508B1 (en) | 2023-04-19 |
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