EP4200067A1 - Apparatus for producing alkali hydroxide pellets - Google Patents

Apparatus for producing alkali hydroxide pellets

Info

Publication number
EP4200067A1
EP4200067A1 EP21766576.9A EP21766576A EP4200067A1 EP 4200067 A1 EP4200067 A1 EP 4200067A1 EP 21766576 A EP21766576 A EP 21766576A EP 4200067 A1 EP4200067 A1 EP 4200067A1
Authority
EP
European Patent Office
Prior art keywords
alkali hydroxide
temperature
alkali
pelletising
pellets
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP21766576.9A
Other languages
German (de)
French (fr)
Inventor
Stefan KUTZMUTZ
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Bertrams Chemieanlagen Ag
Original Assignee
Bertrams Chemieanlagen Ag
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Bertrams Chemieanlagen Ag filed Critical Bertrams Chemieanlagen Ag
Publication of EP4200067A1 publication Critical patent/EP4200067A1/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2/00Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
    • B01J2/20Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by expressing the material, e.g. through sieves and fragmenting the extruded length
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2/00Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
    • B01J2/22Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by pressing in moulds or between rollers
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01DCOMPOUNDS OF ALKALI METALS, i.e. LITHIUM, SODIUM, POTASSIUM, RUBIDIUM, CAESIUM, OR FRANCIUM
    • C01D1/00Oxides or hydroxides of sodium, potassium or alkali metals in general
    • C01D1/04Hydroxides
    • C01D1/44Preparation in the form of granules, pieces, or other shaped products

Definitions

  • the invention relates to an apparatus for pelletising alkali hydroxides.
  • the apparatus comprises a housing, a pelletising unit with a rotating pressing element and a die plate or die cylinder, a feeding line for feeding alkali hydroxide into the pellet press, and an alkali hydroxide pellet receiving unit.
  • Flakes of alkali hydroxides, in particular sodium hydroxide are produced by immersing the lower part of a slowly rotating water cooled metal cylinder into a molten sodium hydroxide bath. The melt adheres to the cylinder surface and freezes outside the bath. Before the metal cylinder immerses again into the bath, the solid alkali hydroxide coat is peeled off with a knife to form flakes.
  • Flakes have the disadvantage to break easily and to form dust when moved. Upon storage, for example in silos, they tend to aggregate and form compact masses.
  • solid alkali hydroxides are prills, which are formed from molten alkali hydroxide droplets, which are solidified in a stream of cold air. This technique requires large towers and large quantities of cooling air, going along with high investments into equipment.
  • a mechanically more convenient form for storing and handling alkali hydroxides, in particular sodium hydroxide, would be cylindrical pellets.
  • Pelletising on an industrial scale is known from other technical fields, specifically from the production of animal feed pellets. It would be desirable to have a pelletiser designed to form alkali hydroxide pellets. Such a pelletiser should take account of the particular properties and requirements of alkali hydroxides and the specifics of their handling.
  • solid alkali hydroxides are extremely hygroscopic. They take up water from the atmosphere upon every contact, resulting in the formation of a brine film on the surface, which enhances aggregation and compacting. In the presence of more humidity, rapidly liquid caustic is formed.
  • alkali hydroxides in solid form are brittle, which prevents them from being deformed under pressure. Instead, alkali hydroxide flakes break. In a conventional pelletiser, solid alkali hydroxide flakes would be rapidly converted into dust instead of becoming pelletised.
  • alkali hydroxides are highly reactive.
  • Caustic soda reacts with glass, aluminium, iron, to name only few materials.
  • alkali hydroxides can be easily pelletised, when heated to a plasticising temperature, a temperature, which is much lower than the melting temperature.
  • the plasticising temperature is in the range of 63°C to 95°C, where solid sodium hydroxide becomes ductile. This temperature range would allow to pelletise sodium hydroxides in a conventional pelletiser, as used in the food industry.
  • the plasticising temperature for potassium hydroxide is in the same range.
  • the present invention provides an apparatus for pelletising alkali hydroxides comprising a housing, a pelletising unit with a rotating pressing element and a die plate or die cylinder, a feeding line for feeding alkali hydroxide into the pellet press, and alkali hydroxide pellets receiving unit and a supply of nitrogen or dry air into the housing.
  • such apparatus is made from stainless steel.
  • the pelletising unit is a more or less conventional one, where the alkali hydroxide to be pelletised is fed in in solid form and pressed by a rotating element through dies in a die plate or in a die cylinder.
  • a housing is necessary and a supply of dry air, where the humidity is reduced to a level insufficient for the formation of brine.
  • the relative humidity of the dry air should be 30%, preferably 20% or less, corresponding to a dew point of 4 to 8°C for air at room temperature.
  • the elevated temperature which is necessary for the alkali hydroxide to become ductile, is frequently provided by the process heat, which results from the friction in the pelletising press.
  • this heat will not be sufficient to provide the necessary temperature, for example more than 63°C for sodium hydroxide. Therefore, it is preferred and sometimes necessary to provide a heating unit for heating either the alkali hydroxide feed and/or the pelletising unit.
  • the alkali hydroxide feed can consist of all solid forms of alkali hydroxide, such as flakes, dust or prills.
  • the pelletising process can be integrated in any production process for solid alkali hydroxide and make use of residues from other production forms, such as flakes and prills.
  • the solid alkali hydroxide is fed into a commercially pellet press arranged in a housing with a dry air supply, where a rotating pressing element pushes the pressing good through the holes of a die plate or a die cylinder.
  • the continuously extruded alkali hydroxide cylinders leaving the die are periodically cut off with a mechanical device, such as a knife, to limit the length of the cylindrical pellets, as desired.
  • a mechanical device such as a knife
  • the raw pellets leave the pellet press by gravity and are classified by size in a classifying unit comprising one or more sieves. Undersize fractions are returned to the feeding line, the fraction having the right size is collected in a container or a bag for further handling or storage.
  • the raw pellets should have a temperature below the plasticising temperature, preferably below 55°C, to avoid further deformation.
  • Alkali hydroxide pellets in particular sodium hydroxide pellets have a good pressure resistance and can be stored in silos without compacting or aggregating.
  • the pallets can be transported and handled without dust formation. This allows every kind of transport, silos storage and packing.
  • the invention also relates to a process, wherein solid alkali hydroxide of any form and from any production process is heated or cooled to the plasticising temperature, in particular between 63°C and 95°C, is fed into a pellet press and pelletised in an atmosphere of dry nitrogen or dry air.
  • the feed and/or pellet press may be heated to the plasticising temperature.
  • the pellets formed in the pellet press are sieved on a mesh with mesh size, which is preferably slightly below the desired pellet diameter, for undersize material separation.
  • the pellets are cooled down below the plasticising temperature, for sodium hydroxide preferably below 55°C.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
  • Glanulating (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention relates to an an apparatus for pelletising alkali hydroxides comprising – a housing, – a pelletising unit with a rotating pressing element and die plate or die cylinder, – a feeding line for feeding alkali hydroxide into the pellet press, – an alkali hydroxide pellet receiving unit, characterised by a supply of dry air or nitrogen into the housing.

Description

Apparatus for producing alkali hydroxide pellets
The invention relates to an apparatus for pelletising alkali hydroxides. The apparatus comprises a housing, a pelletising unit with a rotating pressing element and a die plate or die cylinder, a feeding line for feeding alkali hydroxide into the pellet press, and an alkali hydroxide pellet receiving unit.
Flakes of alkali hydroxides, in particular sodium hydroxide are produced by immersing the lower part of a slowly rotating water cooled metal cylinder into a molten sodium hydroxide bath. The melt adheres to the cylinder surface and freezes outside the bath. Before the metal cylinder immerses again into the bath, the solid alkali hydroxide coat is peeled off with a knife to form flakes.
Flakes have the disadvantage to break easily and to form dust when moved. Upon storage, for example in silos, they tend to aggregate and form compact masses.
Other forms of solid alkali hydroxides are prills, which are formed from molten alkali hydroxide droplets, which are solidified in a stream of cold air. This technique requires large towers and large quantities of cooling air, going along with high investments into equipment.
A mechanically more convenient form for storing and handling alkali hydroxides, in particular sodium hydroxide, would be cylindrical pellets.
Pelletising on an industrial scale is known from other technical fields, specifically from the production of animal feed pellets. It would be desirable to have a pelletiser designed to form alkali hydroxide pellets. Such a pelletiser should take account of the particular properties and requirements of alkali hydroxides and the specifics of their handling. First, solid alkali hydroxides are extremely hygroscopic. They take up water from the atmosphere upon every contact, resulting in the formation of a brine film on the surface, which enhances aggregation and compacting. In the presence of more humidity, rapidly liquid caustic is formed.
Secondly, alkali hydroxides in solid form are brittle, which prevents them from being deformed under pressure. Instead, alkali hydroxide flakes break. In a conventional pelletiser, solid alkali hydroxide flakes would be rapidly converted into dust instead of becoming pelletised.
Finally, alkali hydroxides are highly reactive. Caustic soda reacts with glass, aluminium, iron, to name only few materials. Care hast o be taken to select resistant materials for storing and handling alkali hydroxides. Suitable materials are e.g. steinless steel variaties and polyalkylenes.
It has now been found that alkali hydroxides can be easily pelletised, when heated to a plasticising temperature, a temperature, which is much lower than the melting temperature. For sodium hydroxide, the plasticising temperature is in the range of 63°C to 95°C, where solid sodium hydroxide becomes ductile. This temperature range would allow to pelletise sodium hydroxides in a conventional pelletiser, as used in the food industry. The plasticising temperature for potassium hydroxide is in the same range.
Of course, the hygroscopic nature of alkali hydroxides has to be taken in account. This requires a pelletiser to be closed off from humid air.
Accordingly, the present invention provides an apparatus for pelletising alkali hydroxides comprising a housing, a pelletising unit with a rotating pressing element and a die plate or die cylinder, a feeding line for feeding alkali hydroxide into the pellet press, and alkali hydroxide pellets receiving unit and a supply of nitrogen or dry air into the housing.
In particular, such apparatus is made from stainless steel.
The pelletising unit is a more or less conventional one, where the alkali hydroxide to be pelletised is fed in in solid form and pressed by a rotating element through dies in a die plate or in a die cylinder. However, in order to take account of the hygroscopic nature of the alkali hydroxide, a housing is necessary and a supply of dry air, where the humidity is reduced to a level insufficient for the formation of brine. At most, the relative humidity of the dry air should be 30%, preferably 20% or less, corresponding to a dew point of 4 to 8°C for air at room temperature.
The elevated temperature, which is necessary for the alkali hydroxide to become ductile, is frequently provided by the process heat, which results from the friction in the pelletising press. However, in the initial stage, at low rotating speeds and with large diameters of the pellets formed this heat will not be sufficient to provide the necessary temperature, for example more than 63°C for sodium hydroxide. Therefore, it is preferred and sometimes necessary to provide a heating unit for heating either the alkali hydroxide feed and/or the pelletising unit.
The alkali hydroxide feed can consist of all solid forms of alkali hydroxide, such as flakes, dust or prills. The pelletising process can be integrated in any production process for solid alkali hydroxide and make use of residues from other production forms, such as flakes and prills.
In a process for producing alkali hydroxide pellets, the solid alkali hydroxide is fed into a commercially pellet press arranged in a housing with a dry air supply, where a rotating pressing element pushes the pressing good through the holes of a die plate or a die cylinder. The continuously extruded alkali hydroxide cylinders leaving the die are periodically cut off with a mechanical device, such as a knife, to limit the length of the cylindrical pellets, as desired. Normally, the diameter of the pellets will be in the range of 1 mm to 8 mm and the lengths in between 0.5 to 2.0 diameters.
The raw pellets leave the pellet press by gravity and are classified by size in a classifying unit comprising one or more sieves. Undersize fractions are returned to the feeding line, the fraction having the right size is collected in a container or a bag for further handling or storage. In the classifying unit, the raw pellets should have a temperature below the plasticising temperature, preferably below 55°C, to avoid further deformation.
Therefore it may be necessary to cool the pellets down after formation, for example in a stream of cold dry air.
Alkali hydroxide pellets, in particular sodium hydroxide pellets have a good pressure resistance and can be stored in silos without compacting or aggregating. The pallets can be transported and handled without dust formation. This allows every kind of transport, silos storage and packing.
The invention also relates to a process, wherein solid alkali hydroxide of any form and from any production process is heated or cooled to the plasticising temperature, in particular between 63°C and 95°C, is fed into a pellet press and pelletised in an atmosphere of dry nitrogen or dry air. The feed and/or pellet press may be heated to the plasticising temperature. The pellets formed in the pellet press are sieved on a mesh with mesh size, which is preferably slightly below the desired pellet diameter, for undersize material separation. In order to avoid further deformation of the pellets, the pellets are cooled down below the plasticising temperature, for sodium hydroxide preferably below 55°C.

Claims

5 Claims
1 . An apparatus for pelletising alkali hydroxides comprising
- a housing,
- a pelletising unit with a rotating pressing element and die plate or die cylinder, - a feeding line for feeding alkali hydroxide into the pellet press,
- an alkali hydroxide pellet receiving unit, characterised by a supply of dry air or nitrogen into the housing.
2. The apparatus of claim 1 , wherein the alkali hydroxide is sodium hydroxide.
3. The apparatus of claim 1 comprising an air dryer designed to supply dry air with a relative humidity of at most 30%.
4. The apparatus of claim 1 , wherein the dried air has a dew point of 4 to 8°C, the dried air having room temperature.
5. The apparatus of claim 1 additionally comprising a classifying system for separating the alkali hydroxide pellets into undersize material, and material having the desired size.
6. The apparatus of claim 1 additionally comprising a cooling unit for cooling the alkali hydroxide pellets down below the plastification temperature. 6
7. The apparatus of claim 1 additionally comprising a heating unit designed to provide a temperature, at which the alkali hydroxide to be pelletised becomes ductile.
8. The apparatus of claim 7, wherein the heating unit provides heat to the alkali hydroxide feed.
9. The apparatus of claim 7 or 8, wherein the heating unit provides heat to the pelletising unit.
10. The apparatus of claim 7, wherein the alkali hydroxide is sodium hydroxide and the temperature is in the range of 63°C to 95°C.
11. The apparatus of claim 5, wherein the undersize material is recycled to the pelletising unit.
12. The apparatus of claim 1 , wherein the dies of the die plate or die cylinder are designed to provide pellets with a diameter in the range of 1 mm to 8 mm.
13. The apparatus of claim 12 additionally comprising a knife for periodically cutting extruded alkali hydroxide pellets.
14. The apparatus of claim 13, wherein the alkali hydroxide pellets are cut to a length of 0.5 to 2.0 diameters.
15. A process for pelletising alkali hydroxides comprising the steps of
- Providing alkali hydroxide at a temperature, where it is ductile,
- Feeding the alkali hydroxide in ductile form to a pellet press,
- Pelletising the alkali hydroxide and an atmosphere of dry nitrogen or dry air,
- Classifying and collecting the pelletised alkali hydroxide. 7
16. The process of claim 15 carried out and the dry air at a relative humidity of less then 30%.
17. The process of claim 15, wherein the pelletised alkali hydroxide is cooled down to a temperature below the plasticising temperature before being classified.
18. The process of claim 15, wherein the temperature of the alkali hydroxide is 63 to
95°C.
- abstract -
EP21766576.9A 2020-08-21 2021-08-16 Apparatus for producing alkali hydroxide pellets Pending EP4200067A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202010849034.3A CN114073915A (en) 2020-08-21 2020-08-21 Device for producing alkali metal hydroxide particles
PCT/EP2021/072737 WO2022038092A1 (en) 2020-08-21 2021-08-16 Apparatus for producing alkali hydroxide pellets

Publications (1)

Publication Number Publication Date
EP4200067A1 true EP4200067A1 (en) 2023-06-28

Family

ID=77693478

Family Applications (1)

Application Number Title Priority Date Filing Date
EP21766576.9A Pending EP4200067A1 (en) 2020-08-21 2021-08-16 Apparatus for producing alkali hydroxide pellets

Country Status (3)

Country Link
EP (1) EP4200067A1 (en)
CN (2) CN114073915A (en)
WO (1) WO2022038092A1 (en)

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CH439238A (en) * 1964-06-17 1967-07-15 Bertrams Ag Hch Machine for generating NaOH flakes from liquid melt
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DE1567927B2 (en) * 1966-02-12 1971-10-21 Dynamit Nobel Ag, 5210 Troisdorf METHOD FOR MANUFACTURING SHAPED BODIES FROM ALKALINE HYDROXIDES
CA1027323A (en) * 1968-09-05 1978-03-07 Edward M. Allen Production of caustic soda prills
DE2003501B2 (en) * 1970-01-27 1974-11-28 Chemische Fabrik Kalk Gmbh, 5000 Koeln Process for the production of dry, free-flowing granules consisting essentially of sodium carbonate and sodium hydroxide
YU40187B (en) * 1978-03-31 1985-08-31 Magnezitipari Muevek Process for preparing magnesium oxide briquettes
CN2037735U (en) * 1988-02-05 1989-05-17 杭州龙山化工厂 Granulator for ammonium-chloride monomer
JPH0360425A (en) * 1989-07-28 1991-03-15 Tsurumi Soda Kk Granulating method of caustic alkali
CA2024966C (en) * 1989-10-25 1995-07-18 Gunther Schimmel Process for producing sodium silicates
CN2155942Y (en) * 1992-07-28 1994-02-16 天津市汉沽区建华烧碱厂 Prill machine for caustic soda shaping
DE19647313A1 (en) * 1996-11-13 1998-05-14 Siemens Ag Method and device for the directional solidification of a melt
CN1193977C (en) * 2003-08-28 2005-03-23 付炳忠 Process for preparing granular patassium formate and its pelletizing equipment
FR2887247B1 (en) * 2005-06-15 2007-10-12 Snpe Materiaux Energetiques PROCESS FOR MANUFACTURING GAS GENERATOR PELLETS COMPRISING A DRY GRANULATION STEP
US8951562B2 (en) * 2006-11-10 2015-02-10 Atacama Labs Oy Method and apparatus or dry granulation
CN101200296A (en) * 2006-12-12 2008-06-18 天津市云海碳素制品有限公司 Device for producing granulated alkali
JP5618947B2 (en) * 2011-08-23 2014-11-05 ダイオーエンジニアリング株式会社 Pellet manufacturing equipment
CN102553492B (en) * 2012-01-17 2014-03-26 上海五四化学试剂有限公司 Granulator for soda lime and calcium lime and preparing method of granulator
AT513566B1 (en) * 2012-10-25 2015-04-15 Bertrams Chemieanlagen Ag Process for granulating fusible materials
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CN109553118B (en) * 2018-12-19 2021-03-16 江西赣锋锂业股份有限公司 Method for industrially producing anhydrous lithium hydroxide balls

Also Published As

Publication number Publication date
CN114073915A (en) 2022-02-22
CN115867513A (en) 2023-03-28
WO2022038092A1 (en) 2022-02-24

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