EP4180255B1 - Elektrischer antriebsstrang für ein fahrzeug - Google Patents

Elektrischer antriebsstrang für ein fahrzeug Download PDF

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Publication number
EP4180255B1
EP4180255B1 EP21208596.3A EP21208596A EP4180255B1 EP 4180255 B1 EP4180255 B1 EP 4180255B1 EP 21208596 A EP21208596 A EP 21208596A EP 4180255 B1 EP4180255 B1 EP 4180255B1
Authority
EP
European Patent Office
Prior art keywords
gear
shaft
primary
tertiary
extremity
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP21208596.3A
Other languages
English (en)
French (fr)
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EP4180255A1 (de
EP4180255C0 (de
Inventor
Thomas BARILLOT
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Volvo Truck Corp
Original Assignee
Volvo Truck Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Volvo Truck Corp filed Critical Volvo Truck Corp
Priority to EP21208596.3A priority Critical patent/EP4180255B1/de
Priority to CN202211240059.9A priority patent/CN116135568A/zh
Priority to US18/053,862 priority patent/US12030377B2/en
Publication of EP4180255A1 publication Critical patent/EP4180255A1/de
Application granted granted Critical
Publication of EP4180255B1 publication Critical patent/EP4180255B1/de
Publication of EP4180255C0 publication Critical patent/EP4180255C0/de
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K1/00—Arrangement or mounting of electrical propulsion units
    • B60K1/02—Arrangement or mounting of electrical propulsion units comprising more than one electric motor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K17/00—Arrangement or mounting of transmissions in vehicles
    • B60K17/04—Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of gearing
    • B60K17/06—Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of gearing of change-speed gearing
    • B60K17/08—Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of gearing of change-speed gearing of mechanical type
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K1/00—Arrangement or mounting of electrical propulsion units
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K17/00—Arrangement or mounting of transmissions in vehicles
    • B60K17/04—Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of gearing
    • B60K17/06—Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of gearing of change-speed gearing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K17/00—Arrangement or mounting of transmissions in vehicles
    • B60K17/04—Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of gearing
    • B60K17/16—Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of gearing of differential gearing
    • B60K17/165—Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of gearing of differential gearing provided between independent half axles
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16H—GEARING
    • F16H3/00—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
    • F16H3/006—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion power being selectively transmitted by either one of the parallel flow paths
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16H—GEARING
    • F16H3/00—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
    • F16H3/02—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion
    • F16H3/08—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts
    • F16H3/087—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts characterised by the disposition of the gears
    • F16H3/091—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts characterised by the disposition of the gears including a single countershaft
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16H—GEARING
    • F16H3/00—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
    • F16H3/02—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion
    • F16H3/08—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts
    • F16H3/087—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts characterised by the disposition of the gears
    • F16H3/093—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts characterised by the disposition of the gears with two or more countershafts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K1/00—Arrangement or mounting of electrical propulsion units
    • B60K2001/001—Arrangement or mounting of electrical propulsion units one motor mounted on a propulsion axle for rotating right and left wheels of this axle
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/22—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
    • B60K6/40—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the assembly or relative disposition of components
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60Y—INDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
    • B60Y2200/00—Type of vehicle
    • B60Y2200/10—Road Vehicles
    • B60Y2200/14—Trucks; Load vehicles, Busses
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60Y—INDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
    • B60Y2200/00—Type of vehicle
    • B60Y2200/10—Road Vehicles
    • B60Y2200/14—Trucks; Load vehicles, Busses
    • B60Y2200/145—Haulage vehicles, trailing trucks
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60Y—INDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
    • B60Y2200/00—Type of vehicle
    • B60Y2200/90—Vehicles comprising electric prime movers
    • B60Y2200/92—Hybrid vehicles
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16H—GEARING
    • F16H2200/00—Transmissions for multiple ratios
    • F16H2200/0021—Transmissions for multiple ratios specially adapted for electric vehicles
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16H—GEARING
    • F16H2200/00—Transmissions for multiple ratios
    • F16H2200/003—Transmissions for multiple ratios characterised by the number of forward speeds
    • F16H2200/0034—Transmissions for multiple ratios characterised by the number of forward speeds the gear ratios comprising two forward speeds
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16H—GEARING
    • F16H2200/00—Transmissions for multiple ratios
    • F16H2200/003—Transmissions for multiple ratios characterised by the number of forward speeds
    • F16H2200/0043—Transmissions for multiple ratios characterised by the number of forward speeds the gear ratios comprising four forward speeds

Definitions

  • the invention relates to an electric powertrain for a vehicle.
  • an electric axle is a front or rear axle that includes an axle body (or “housing”) adapted to receive a powertrain, which is arranged to provide torque to the wheels of the axle.
  • the "E-Axle” is a compact and economical electric drive solution for battery electric vehicles, fuel cells and hybrid applications.
  • the electric motor(s), electronics and transmission are combined in a compact unit that directly drives the wheels.
  • the invention can be applied in low-duty, medium-duty and heavy-duty vehicles, such as trucks, buses and construction equipment, as well as in passenger cars.
  • low-duty, medium-duty and heavy-duty vehicles such as trucks, buses and construction equipment, as well as in passenger cars.
  • the invention will be described with respect to a truck, the invention is not restricted to this particular vehicle type. Indeed, the electric powertrain of the invention could also be used in watercrafts such as ships or boats.
  • Electro-mobility is mainly developed to meet increasingly stringent emission regulation requirements and the banning of internal combustion engine vehicles by some cities.
  • the powertrain In order to free as much space as possible for batteries, chassis and other large parts, such as aerodynamic profiles, the powertrain must be as compact as possible.
  • a problem with using a gearbox having a fixed speed gearbox is that the electric motor would run at high speed and low torque in cruise mode conditions and that in such conditions, the efficiency of the motor is not optimal.
  • high-speed conditions also increase stresses on the gears, bearings and sealing rings of the transmission, which reduces the durability of the transmission.
  • a gearbox with gears rotating at high speed also creates lubrication problems. Indeed, a gear rotating too fast may not be lubricated properly since the oil between two successive teeth is ejected by centrifugal force and metal-to-metal contact may occur between the teeth of the two gears in mesh, which generates heat and, consequently, potentially irreversible mechanical damage.
  • High rotation speed is also generally creating more noise and vibrations. This can be problematic from regulation perspectives and for customers (both drivers and persons outside the vehicle).
  • the conventional electric powertrain cannot be adapted to a wide range of vehicle including low-duty vehicles, medium-duty vehicles and heavy-duty vehicles.
  • vehicles manufacturers have to develop and/or supply themselves with a wide range of electric powertrains, each powertrain corresponding to one kind of vehicle. The production cost is therefore significantly high and the manufacturing method is not optimized.
  • Patent application WO2021078388 relates to a vehicle axle, comprising:
  • the invention aims more particularly to remedy to the above disadvantages, by providing a more compact and robust electric powertrain providing an increased number of speeds, and ensuring a better efficiency of the electric motor in many conditions by offering several gear ratios. Additionally, the invention aims to provide an electric powertrain that can be easily adapt on a wide range of vehicles.
  • the electric powertrain comprises the above specific architecture
  • the electric powertrain is adapted to one kind of vehicle, in particular to the vehicle load, the vehicle architecture, the vehicle topography, the customers' expectations and the vehicle application.
  • the architecture of the electric powertrain according to the present invention is optimized to include a countershaft offering a better efficiency and a higher number of speeds.
  • the electric powertrain may provide from two to eight speeds ratio. Additionally, the electric powertrain is more compact and robust.
  • the electric powertrains according to the present invention allow for a reduction of the production costs, an increased productivity and a better efficiency.
  • a third primary gear is arranged on the second extremity of the primary shaft.
  • a coupling member is arranged along the primary shaft between the second primary gear and the third primary gear.
  • the electric powertrain further comprises:
  • the electric powertrain further comprises:
  • a third tertiary gear is arranged on the second extremity of the tertiary shaft.
  • a coupling member is arranged along the tertiary shaft between the second tertiary gear and the third tertiary gear.
  • a third secondary gear is arranged on the secondary shaft.
  • the object is achieved by providing a vehicle, electric or hybrid, comprising an electric powertrain according any of the preceding claims.
  • the electric powertrain according to the present invention is configured to provide electric propulsion to a vehicle (not shown), which is an electric, a fuel cell or a hybrid vehicle, i.e. a vehicle using electric energy as a source of power.
  • vehicle may be a truck, comprising at least a front axle and a rear axle.
  • the vehicle may include one or more front and/or rear axle(s). Each axle can alternatively be none driven or driven axle(s).
  • At least one of the two axles is motorized, i.e. includes at least one electric motor.
  • the invention also applies to all wheel drive vehicles and to front wheel drive vehicles.
  • the rear axle includes a powertrain 1, comprising a first electric motor (or "E-motor") EM1, a first and a second electric motor EM1, EM2 or a second electric motor EM2.
  • E-motor electric motor
  • the two motors EM1 and EM2 are identical in that they have the same characteristics (supply voltage, operating current, torque-speed characteristic, mechanical power, etc.).
  • the mechanical power of EM1 and EM2 are between 50kW to 500kw.
  • the two motors EM1 and EM2 can be different.
  • the electric motors EM1 and EM2 are AC type motors (synchronous or asynchronous).
  • the electric motors EM1 and EM2 could be DC type motors as well (brushed or brushless). More generally, any electric motor is suitable.
  • one embodiment relates to an electric powertrain 1 for a vehicle having one electric motor EM1 connected to a differential (not shown) via a gearbox G12 which provides a gear reduction mechanism between the electric motor EM1 and ultimately with a vehicle driving wheel (not shown).
  • the gearbox G12 comprises a first primary gear 31, a second primary gear 32 arranged on a primary shaft 34 forming a first gear module G1.
  • the electric motor EM1 comprises a motor shaft (or “rotor shaft”) 14 on which is arranged a pinion 16.
  • Pinion 16 is fitted on the motor shaft 14.
  • pinion 16 can be integral with shaft 14 or can be suitably assembled onto the shaft 14 with any other attachment device such as a key (not shown).
  • the motor shaft 14 comprises a first extremity E1 connected to the first electric motor EM1 and a second extremity E2 fitted with the pinion 16.
  • the primary shaft 34 has a first extremity E11 and a second extremity E22, said first primary gear 31 being located at the first extremity E11 of the primary shaft 34.
  • the electric powertrain 1 further comprises a second secondary gear 42 meshing with the second primary gear 32.
  • the second secondary gear 42 is arranged on a secondary shaft 44, also called “output shaft”, forming a second gear module G2.
  • the first gear module G1 can be arranged in a first gear casing (not shown) and the second gear module G2 can be arranged in a second gear casing (not shown), said first gear casing and the second gear casing being adjacent.
  • the first gear module G1 and the second gear module G2 are arranged to form the gearbox G12.
  • the first gear module G1 and the second gear module G2 can be arranged in a common gear casing (not shown).
  • the primary first primary gear 31 freely rotates around the primary 34 and the second primary gear 32 is secured on the primary shaft 34.
  • the primary first primary gear 31 and the second primary gear 32 have each a different outer diameter and/or a different number of teeth.
  • the primary first primary gear 31 has a diameter which is greater than that of the second primary gear 32.
  • the differential may be located between the wheels of the vehicle and is connected to electric motor EM1.
  • the differential may comprise a crown wheel (not shown) and the gear 10 that is conical or cylindrical.
  • the axle has an elongated transmission housing (not shown).
  • This transmission housing includes a central part receiving the differential and two lateral parts extending on either side of the central part. The two lateral parts receive the two drive shafts and respectively connected to the wheels.
  • the electric motor EM1 is arranged so as to transmit a driving torque (or motor torque) to the drive shafts via the differential.
  • the electric powertrain 1 comprises one countershaft 60 on which are arranged a first quaternary gear 61 and a second quaternary gear 62.
  • the pinion 16 is meshing with the first quaternary gear 61 which is secured at the second extremity E2 of the motor shaft 14.
  • the second quaternary gear 62 is meshing with the first primary gear 31 located at the first extremity E11 of the primary shaft 34.
  • the electric powertrain 1 comprises a coupling member 19 such as a dog clutch arranged at the extremity E11 of the primary shaft 34.
  • the coupling member 19 is movable between a first position wherein it meshes with the pinion 16 so that the motor shaft 14 is drivingly engaged with the primary shaft 34, a second position wherein it meshing with the first primary gear 31 so that the first primary gear 31 drivingly engages the primary shaft 34 and a neutral position in which it allows the first primary gear 31 to rotate freely around the primary shaft 34 and the pinion 16 fixedly secured on the motor shaft 14 to rotate both together.
  • the gear ratio is obtained by selective clutching of the first quaternary gear 61 of the countershaft 60 with the pinion 16 and the second quaternary gear 62 of the countershaft 60 with the first primary gear 31 (second position of the coupling member 19) or by selective clutching of the pinion 16 of the motor shaft 14 with the primary shaft 34 (first position of the coupling member 19).
  • the gearbox G12 includes two speed gearbox within a compact arrangement. Indeed, the countershaft 60 being parallel to the pinion 16 allows for space saving.
  • the motor EM1 is attached to the transmission housing by any appropriate means and in particular by bolting. Such fastening means are known as such, that is why they are not shown on the figures.
  • the housing of the electric motor EM1 is integral with the transmission housing.
  • the first electric motor EM1 is offset from a longitudinal direction of the vehicle.
  • the axis of rotation of electric motor EM1 is parallel to the longitudinal direction of the vehicle. Accordingly, the powertrain 1 is said to be in a longitudinal configuration relative to the axle.
  • the gearbox G12 of the electric powertrain 1 may further comprise a third primary gear 33 arranged on a primary shaft 34 and a third secondary gear 43 arranged on a secondary shaft 44.
  • the third secondary gear 43 is meshing with the third primary gear 33.
  • the primary first primary gear 31, the second primary gear 32 and a third primary gear 33 may rotate freely around the primary shaft 34.
  • the first primary gear 31, the second primary gear 32 and a third primary gear 33 have each a different outer diameter and/or a different number of teeth.
  • the first primary gear 31 has a diameter which is greater than that of the second primary gear 32 and the second primary gear 32 has a diameter that is greater than that of the third primary gear 33.
  • a coupling member 18 may be arranged along the primary shaft 34, and which is movable between a first position in which it couples the second primary gear 32 in rotation with primary shaft 34, a second position in which it couples the third primary gear 33 in rotation with primary shaft 34 and a neutral position in which it does not prevent the second and third primary gears 32, 33 from rotating around primary shaft 34.
  • the gearbox G12 is a four speed gearbox.
  • FIG 3 illustrates an embodiment wherein the electric powertrain 1 illustrated in Figure 1 further comprises a second electric motor EM2 linked to a gear module G3 through a motor shaft 15 having a first extremity E1' and a second extremity E2', said gear module G3 including a tertiary shaft 54, having a first extremity E11' and a second extremity E22', on which are arranged a first tertiary gear 51 and a second tertiary gear 52.
  • both electric motors EM1, EM2 are indirectly connected to the differential via a gearbox G12, G23 which provides a gear reduction mechanism between the electric motors EM1, EM2 and vehicle driving wheels.
  • the gearbox G12, G23 of the electric powertrain 1 may further comprise a second countershaft 60 on which are arranged a first quaternary gear 61 and a second quaternary gear 62, the electric motor EM2 being located at the first extremity E1' of the motor shaft 15.
  • a pinion 17 is meshing with the first quaternary gear 61 which is secured at the second extremity E2' of the motor shaft 15.
  • the second quaternary gear 62 is meshing with the first tertiary gear 51 located at the first extremity E11' of the tertiary shaft 54.
  • the countershaft 60 and the motor shaft 15 are disposed in parallel.
  • the first and the second countershaft 60 may have the same ratio or different ratio.
  • the electric powertrain 1 comprises a coupling member 56 such as a dog clutch arranged at the extremity E11' of the shaft tertiary 54.
  • the coupling member 56 is movable between a first position in which it couples the pinion 17 so that the motor shaft 15 is drivingly engaged with the tertiary shaft 54, a second position in which it couples the first primary gear 51 so that the first tertiary gear 51 drivingly engages the tertiary shaft 54 and a neutral position in which it allows the first tertiary gear 51 to rotate freely around the tertiary shaft 54 and the tertiary shaft 54 and the pinion 17 fixedly secured on the motor shaft 15 to rotate both together.
  • the gear ratio is obtained by selective clutching of the first quaternary gear 61 of the counter shaft 60 with the pinion 17 and the second quaternary gear 62 of the countershaft 60 with the first tertiary gear 51 (second position of the coupling member 56) or by selective clutching of the pinion 17 of the motor shaft 15 with the tertiary shaft 54 (first position of the coupling member 56).
  • the gearbox G12, G23 includes a four speed gearbox within a compact arrangement.
  • FIGS 4 to 10 illustrate an electric powertrain 1 comprising a first and a second electric motors EM1, EM2 indirectly connected to a differential (not shown) via a gearbox G12, G23 which provides a gear reduction mechanism between both electric motors EM1, EM2 and ultimately with a vehicle driving wheel (not shown).
  • the first electric motor EM1 is linked to a gear module G1 through a motor shaft 14 having a first extremity E1 and a second extremity E2, said gear module G1 including a primary shaft 34 having a first extremity E11 and a second extremity E22.
  • a first primary gear 31 and a second primary gear 32 are arranged on said primary shaft 34.
  • the gearbox G12, G23 of the electric powertrain 1 further comprises a secondary shaft 44 linked to a second gear module G2 on which are arranged a first secondary gear 42 that is meshing with the second primary gear 32.
  • the electric powertrain 1 further comprises a second electric motor EM2 linked to a gear module G3 through a motor shaft 15 having a first extremity E1' and a second extremity E2', said gear module G3 including a tertiary shaft 54, having a first extremity E11' and a second extremity E22'.
  • a first tertiary gear 51 and a second tertiary gear 52 are arranged on the tertiary shaft 54.
  • the electric powertrain 1 may further comprise a countershaft 60 on which are arranged a first quaternary gear 61 and a second quaternary gear 62.
  • the first electric motor EM1 is located at the first extremity E1 of the motor shaft 14 and a pinion 16 is meshing with the first quaternary gear 61, said pinion 16 being secured at the second extremity E2 of the motor shaft 14.
  • the second quaternary gear 62 is meshing with the first primary gear 31 which is located at the first extremity E11 of the primary shaft 34 such that the countershaft 60 and the motor shaft 14 are disposed in parallel.
  • the electric powertrain 1 comprises a coupling member 19 such as a dog clutch arranged at the extremity E11 of the primary shaft 34.
  • the coupling member 19 is movable between a first position wherein the coupling member 19 is meshing with the pinion 16 so that the motor shaft 14 is drivingly engaged with the primary shaft 34, a second position wherein the coupling member 19 is meshing with the first primary gear 31 so that the first primary gear 31 drivingly engages the primary shaft 34 and a neutral position in which it allows the first primary gear 31 to rotate freely around the primary shaft 34 and the pinion 16 fixedly secured on the motor shaft 14 to rotate both together.
  • the electric powertrain 1 may further comprise a third primary gear 33 arranged on the second extremity E22 of the primary shaft 34 and a third tertiary gear 53 arranged on the second extremity E22' of the tertiary shaft 54.
  • the electric powertrain 1 may further comprise a third secondary gear 43 arranged on the secondary shaft 44, said third secondary gear 43 meshing with the third primary gear 33 and the third tertiary gear 53.
  • the two electric motors EM1 and EM2 are arranged transverse relative to the transversal direction of the vehicle, meaning that the axis of rotation of each motor EM1 and EM2 is located in the longitudinal direction of the vehicle. Accordingly, the powertrain 1 is said to be in a longitudinal configuration relative to the axle.
  • the advantage of such transverse configuration is that it quite compact in the longitudinal side in comparison with a longitudinal configuration. To the contrary, a longitudinal arrangement requires less space in the transverse direction.
  • EM1 linked to the first gear module G1, the second gear module G2 and EM2 linked to the third gear module G3 extend parallel to each other.
  • the first gear module G1 is arranged in a first gear casing (not shown)
  • the second gear module G2 is arranged in a second gear casing (not shown)
  • the third gear module G3 is arranged in a third gear casing (not shown).
  • the first gear casing, the second gear casing and the third gear casing are adjacent.
  • the first gear module G1, the second gear module G2 and the third gear module G3 are arranged in a common gear casing (not shown).
  • the electric motors EM1 and EM2 are encased inside the transmission housing. Alternatively, they could be outside of the transmission housing. In this case, the housing would include standard interfaces to assemble the electric motors EM1 and EM2.
  • the electric motors EM1 and EM2 are powered by an electric power source, such as at least one battery or fuel cells, which are attached to another part of the vehicle, such as the chassis.
  • an electric power source such as at least one battery or fuel cells
  • a coupling member 18 could be arranged along the primary shaft 34, and which is movable between a first position in which it couples the second primary gear 32 in rotation with primary shaft 34, a second position in which it couples the third primary gear 33 in rotation with primary shaft 34 and a neutral position in which it does not prevent the second and third primary gears 32, 33 from rotating around primary shaft 34.
  • the electric powertrain 1 may further comprise a coupling member 55 arranged along the tertiary shaft 54 between the second tertiary gear 52 and the third tertiary gear 53.
  • the coupling member 55 is movable between a first position in which it couples the second tertiary gear 52 in rotation with tertiary shaft 54, a second position in which it couples the third tertiary gear 53 in rotation with tertiary shaft 54 and a neutral position in which it allows the second and third tertiary gears 52, 53 to rotate freely around the tertiary shaft 54.
  • the gearbox G12, G23 includes a multiple speed gearbox, in particular a six speed gearbox.
  • Figure 5 illustrates an embodiment wherein the coupling member 19, the coupling member 18 and the coupling member 55 are in a neutral position.
  • the first primary gear 31 rotates freely around the primary shaft 34 and the pinion 16 is fixedly secured on the motor shaft 14 to rotate both together;
  • the second and third tertiary gears 52, 53 rotate freely around the tertiary shaft 54 and the second and third primary gears 32, 33 rotate freely around primary shaft 34.
  • Figure 6 illustrates an embodiment wherein the coupling member 19 is in second position, the coupling member 18 is in second position and the coupling member 55 is in neutral position.
  • the first electric motor EM1 transfers torque to the secondary shaft 44 and therefore to the vehicle driving wheels through the countershaft 60 and the primary shaft 34.
  • the torque is transferred through the pinion 16 meshing with the first quaternary gear 61, the first primary gear 31 meshing with the second quaternary gear 62 and the third primary gear 33 meshing with the third secondary gear 43.
  • Figure 7 illustrates an embodiment wherein the coupling member 19 is in second position, the coupling member 18 is in second position and the coupling member 55 is in second position.
  • the first electric motor EM2 transfers torque to the secondary shaft 44 and therefore to the vehicle driving wheels through the tertiary shaft 54.
  • the torque is transferred through the pinion 17 meshing with the first tertiary gear 51 and the third tertiary gear 53 meshing with the third secondary gear 43.
  • Figure 8 illustrates an embodiment wherein the coupling member 19 is in second position, the coupling member 18 is in first position and the coupling member 55 is in neutral position.
  • the first electric motor EM1 transfers torque to the secondary shaft 44 and therefore to the vehicle driving wheels through the countershaft 60 and the primary shaft 34.
  • the torque is transferred through the pinion 16 meshing with the first quaternary gear 61, the first primary gear 31 meshing with the second quaternary gear 62 and the second primary gear 32 meshing with the second secondary gear 42.
  • Figure 9 illustrates an embodiment wherein the coupling member 19 is in the first position, the coupling member 18 is in first position and the coupling member 55 is in neutral position.
  • the first electric motor EM1 transfers torque to the secondary shaft 44 and therefore to the vehicle driving wheels through the primary shaft 34.
  • the torque is transferred through the pinion 16 meshing with the first primary gear 31 and the second primary gear 32 meshing with the second secondary gear 42.
  • Figure 10 illustrates an embodiment wherein the coupling member 19 is in the second position, the coupling member 18 is in second position and the coupling member 55 is in first position.
  • the first electric motor EM2 transfers torque to the secondary shaft 44 and therefore to the vehicle driving wheels through the tertiary shaft 54.
  • the torque is transferred through the pinion 17 meshing with the first tertiary gear 51 and the second tertiary gear 52 meshing with the second secondary gear 42.
  • Figure 11 illustrates the electric powertrain 1 according to Figures 4-10 that may further comprise a second countershaft 60 on which are arranged a first quaternary gear 61 and a second quaternary gear 62, the second electric motor EM2 being located at the first extremity E1' of the motor shaft 15.
  • the pinion 17 is meshing with the first quaternary gear 61 which is arranged at the second extremity E2' of the motor shaft 15.
  • the second quaternary gear 62 is meshing with the first tertiary gear 51 located at the first extremity E11' of the tertiary shaft 54 such that the countershaft 60 and the motor shaft 15 are disposed in parallel.
  • the electric powertrain 1 comprises a coupling member 56 such as a dog clutch arranged at the extremity E11' of the shaft tertiary 54.
  • the coupling member 56 is movable between a first position in which it couples the pinion 17 so that the motor shaft 15 is drivingly engaged with the tertiary shaft 54, a second position in which it couples the first primary gear 51 so that the first tertiary gear 51 drivingly engages the tertiary shaft 54 and a neutral position in which it allows the first tertiary gear 51 to rotate freely around the tertiary shaft 54 and the pinion 17 fixedly secured on the motor shaft 16 to rotate both together.
  • the gearbox G12, G23 includes a multiple speed gearbox, in particular a eight speed gearbox.
  • EM2 and/or EM1 is(are) controlled by a control device (not shown), typical an ECU (not shown).
  • EM2 and EM1 can be controlled simultaneously or independently from each other.
  • the ECU may control both electric motors EM2, EM1 in a way that EM1 will provide required torque to the vehicle driving wheels whereas EM2 is switching gear and EM2 will provide required torque to the wheel whereas EM1 is switching gear.
  • This configuration corresponds to a full powershift mode meaning that there is no torque interruption at all when switching gears. This full powershift effect allows better vehicle performance and enhances driving comfort.
  • the electric powertrain according to the present invention may be adapted to any kind of vehicle. Furthermore, the optimized electric powertrain according to the present invention provides a higher number of speeds. The compact and robust electric powertrain provides from twoto eight speeds ratio.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • General Engineering & Computer Science (AREA)
  • Gear Transmission (AREA)
  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)

Claims (9)

  1. Elektrischer Antriebsstrang (1) für ein Fahrzeug, wobei der elektrische Antriebsstrang (1) so konfiguriert ist, dass er einen elektrischen Antrieb für das Fahrzeug bereitstellt, dadurch gekennzeichnet, dass der elektrische Antriebsstrang Folgendes umfasst:
    - einen ersten Elektromotor (EM1), der mit einem ersten Zahnradmodul (G1) über eine Motorwelle (14) verbunden ist, die ein erstes Ende (E1) und ein zweites Ende (E2) aufweist, wobei das erste Zahnradmodul (G1) eine Hauptwelle (34) einschließt, die ein erstes Ende (E11) und ein zweites Ende (E22) aufweist, auf der ein erstes Hauptzahnrad (31) und ein zweites Hauptzahnrad (32) zu finden sind,
    - ein zweites Zahnradmodul (G2), das eine Sekundärwelle (44) einschließt, auf der ein erstes Sekundärzahnrad (42) angeordnet ist, das mit dem zweiten Hauptzahnrad (32) ineinandergreift,
    - mindestens eine Gegenwelle (60), auf der ein erstes Quartärzahnrad (61) und ein zweites Quartärzahnrad (62) angeordnet sind, wobei das erste Quartärzahnrad (61) mit einem Ritzel (16) ineinandergreift, das am zweiten Ende (E2, E2') der Motorwelle (14) befestigt ist, und das zweite Quartärzahnrad (62) mit dem ersten Hauptzahnrad (31) kämmt, sodass die Gegenwelle (60) und die Motorwelle (14) parallel angeordnet sind,
    - ein am ersten Ende (E11) der Primärwelle (34) angeordnetes Kupplungselement (19), das so konfiguriert ist, dass es eine erste Position erreicht, wobei das Kupplungselement (19) mit dem Ritzel (16) ineinandergreift, sodass die Motorwelle (14) mit der Hauptwelle (34) in Antriebseingriff steht, eine zweite Position, wobei das Element (19) mit dem ersten Hauptzahnrad (31) ineinandergreift, sodass das erste Hauptzahnrad (31) antriebsmäßig mit der Hauptwelle (34) in Eingriff steht, und eine Neutralposition, in der es dem ersten Hauptzahnrad (31) ermöglicht, sich frei um die Hauptwelle (34) zu drehen.
  2. Elektrischer Antriebsstrang (1) nach dem vorstehenden Anspruch, wobei ein drittes Hauptzahnrad (33) auf dem zweiten Ende (E22) der Hauptwelle (34) angeordnet ist.
  3. Elektrischer Antriebsstrang (1) nach dem vorstehenden Anspruch, wobei ein Kupplungselement (18) entlang der Hauptwelle (34) zwischen dem zweiten Hauptzahnrad (32) und dem dritten Hauptzahnrad (33) angeordnet ist.
  4. Elektrischer Antriebsstrang (1) nach einem der vorstehenden Ansprüche, wobei der elektrische Antriebsstrang (1) ferner Folgendes umfasst:
    - einen zweiten Elektromotor (EM2), der über eine Motorwelle (15) mit einem ersten Ende (E1') und einem zweiten Ende (E2') mit einem dritten Zahnradmodul (G3) verbunden ist, wobei das dritte Zahnradmodul (G3) eine Tertiärwelle (54) mit einem ersten Ende (E11') und einem zweiten Ende (E22') aufweist, auf der ein erstes Tertiärzahnrad (51) und ein zweites Tertiärzahnrad (52) eingeschlossen sind,
    - das erste Sekundärzahnrad (42) mit dem zweiten Tertiärzahnrad (52) ineinander greift.
  5. Elektrischer Antriebsstrang (1) nach dem vorstehenden Anspruch, wobei der elektrische Antriebsstrang (1) ferner Folgendes umfasst:
    - eine zweite Gegenwelle (60), wobei das erste Quartärzahnrad (61) in ein Ritzel (17) eingreift, das fest am zweiten Ende (E2') der Motorwelle (15) befestigt ist, und das zweite Quartärzahnrad (62) in das erste Tertiärzahnrad (51) eingreift, sodass die Gegenwelle (60) und die Motorwelle (15) parallel angeordnet sind und
    - ein am ersten Ende (E11') der Tertiärwelle (54) angeordnetes Kupplungselement (56), das so konfiguriert ist, dass es eine erste Position erreicht, wobei das Kupplungselement (56) mit dem Ritzel (17) ineinander greift, sodass die Motorwelle (15) mit der Tertiärwelle (54) in Antriebseingriff steht, eine zweite Position, wobei das Kupplungselement (56) mit dem ersten Tertiärzahnrad (51) ineinandergreift, sodass das erste Tertiärzahnrad (51) antreibend in die Tertiärwelle (54) eingreift, und eine Neutralposition, in der das Kupplungselement dem ersten Tertiärzahnrad (51) ermöglicht, sich frei um die Tertiärwelle (54) zu drehen.
  6. Elektrischer Antriebsstrang (1) nach Anspruch 4 oder 5, wobei ein drittes Tertiärzahnrad (53) auf dem zweiten Ende (E22') der Tertiärwelle (54) angeordnet ist.
  7. Elektrischer Antriebsstrang (1) nach dem vorstehenden Anspruch, wobei ein Kupplungselement (55) entlang der Tertiärwelle (54) zwischen dem zweiten Tertiärzahnrad (52) und dem dritten Tertiärzahnrad (53) angeordnet ist.
  8. Elektrischer Antriebsstrang (1) nach einem der vorstehenden Ansprüche, wobei ein drittes Sekundärzahnrad (43) auf der Sekundärwelle (44) angeordnet ist.
  9. Ein Fahrzeug, elektrisch oder hybrid, umfassend einen elektrischen Antriebsstrang (1) nach einem der vorstehenden Ansprüche.
EP21208596.3A 2021-11-16 2021-11-16 Elektrischer antriebsstrang für ein fahrzeug Active EP4180255B1 (de)

Priority Applications (3)

Application Number Priority Date Filing Date Title
EP21208596.3A EP4180255B1 (de) 2021-11-16 2021-11-16 Elektrischer antriebsstrang für ein fahrzeug
CN202211240059.9A CN116135568A (zh) 2021-11-16 2022-10-11 用于车辆的电动动力总成
US18/053,862 US12030377B2 (en) 2021-11-16 2022-11-09 Electric powertrain for a vehicle

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP21208596.3A EP4180255B1 (de) 2021-11-16 2021-11-16 Elektrischer antriebsstrang für ein fahrzeug

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EP4180255B1 true EP4180255B1 (de) 2024-02-07
EP4180255C0 EP4180255C0 (de) 2024-02-07

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Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5877954A (ja) * 1981-10-31 1983-05-11 Isuzu Motors Ltd 車両の変速機
CN104015600A (zh) 2014-06-12 2014-09-03 重庆大学 双电机纯电动汽车无离合器自动变速机构
CN106337905B (zh) * 2016-10-27 2019-11-12 浙江吉利控股集团有限公司 一种用于混合动力车辆的变速器装置
FR3084623B1 (fr) * 2018-08-03 2020-08-28 Valeo Embrayages Systeme de propulsion pour vehicule electrique
EP4045820B1 (de) 2019-10-18 2023-11-22 Volvo Truck Corporation Antriebsstrang für ein fahrzeug
WO2021078388A1 (en) 2019-10-24 2021-04-29 Volvo Truck Corporation A vehicle axle, in particular a motorized axle, on which several electric motors are mounted
DE102020000449A1 (de) * 2020-01-24 2021-07-29 Man Truck & Bus Se Getriebe mit Nebenabtrieb
DE102020202788B3 (de) * 2020-03-04 2021-04-01 Magna Pt B.V. & Co. Kg Antriebsstrang für ein Fahrzeug sowie ein Verfahren zum Betreiben eines Antriebsstrangs mit Zweiganggetriebe

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US20230150356A1 (en) 2023-05-18
CN116135568A (zh) 2023-05-19
EP4180255A1 (de) 2023-05-17
EP4180255C0 (de) 2024-02-07
US12030377B2 (en) 2024-07-09

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