EP4135983B1 - Method for checking the quality of printed products - Google Patents
Method for checking the quality of printed products Download PDFInfo
- Publication number
- EP4135983B1 EP4135983B1 EP21736301.9A EP21736301A EP4135983B1 EP 4135983 B1 EP4135983 B1 EP 4135983B1 EP 21736301 A EP21736301 A EP 21736301A EP 4135983 B1 EP4135983 B1 EP 4135983B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- printed
- distance
- ascertained
- case
- printing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 title claims description 108
- 238000007639 printing Methods 0.000 claims description 121
- 238000004519 manufacturing process Methods 0.000 claims description 64
- 229910000831 Steel Inorganic materials 0.000 claims description 47
- 239000010959 steel Substances 0.000 claims description 47
- 238000007689 inspection Methods 0.000 claims description 21
- 238000007645 offset printing Methods 0.000 claims description 19
- 238000007650 screen-printing Methods 0.000 claims description 12
- 239000003086 colorant Substances 0.000 claims description 2
- 239000000463 material Substances 0.000 description 14
- 238000012935 Averaging Methods 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 239000000758 substrate Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000001419 dependent effect Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000007644 letterpress printing Methods 0.000 description 2
- 238000012937 correction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000007641 inkjet printing Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000007648 laser printing Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000005693 optoelectronics Effects 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F33/00—Indicating, counting, warning, control or safety devices
- B41F33/0036—Devices for scanning or checking the printed matter for quality control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F11/00—Rotary presses or machines having forme cylinders carrying a plurality of printing surfaces, or for performing letterpress, lithographic, or intaglio processes selectively or in combination
- B41F11/02—Rotary presses or machines having forme cylinders carrying a plurality of printing surfaces, or for performing letterpress, lithographic, or intaglio processes selectively or in combination for securities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41N—PRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
- B41N3/00—Preparing for use and conserving printing surfaces
- B41N3/003—Preparing for use and conserving printing surfaces of intaglio formes, e.g. application of a wear-resistant coating, such as chrome, on the already-engraved plate or cylinder; Preparing for reuse, e.g. removing of the Ballard shell; Correction of the engraving
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41P—INDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
- B41P2233/00—Arrangements for the operation of printing presses
- B41P2233/10—Starting-up the machine
- B41P2233/13—Pre-registering
Definitions
- the invention relates to a method for controlling the quality of printed products according to claim 1.
- the US 10 556 420 B2 a method for checking the quality of printed products can be derived, whereby the printed products are produced in a specific production using several printing machines in succession, whereby on a surface to be printed, at least three printed images of each of these printed products are arranged at a distance from one another at a distance specified for this printed product, whereby these at least three printed images are each printed using different printing processes, whereby to check the quality of the respective printed product, two printed images printed using different printing processes are selected by an inspection system to form a pair of printed images, whereby the pair of printed images is assigned a distance dimension specified for the distance between its printed images, whereby this distance dimension is provided with a tolerance specified depending on the printing processes used in the respective pair of printed images before the specific production is started, whereby the quality of the printed products produced is checked by determining, during the specific production, by means of a computing unit of the inspection system, at least for a subset taken from the set of all printed products produced in succession in the specific production, for the same pair of printed images, whereby
- the EP 3 539 777 A1 discloses a method for increasing print quality by means of a print position correction of printing units in a printing press by determining actual and target position values and a difference value characterizing the deviation.
- the printed image of a security element can be produced, for example, by screen printing, offset printing, indirect letterpress printing, letterpress printing, digital printing, ink-bearing or blind embossing intaglio printing, whereby combinations of printing processes can also be used.
- the present invention is primarily in the technical field of industrial production of printed products, each designed as a security document, in particular as a banknote.
- the production of such printed products usually involves several different printing processes, which are carried out either in a connected production plant or one after the other in successive production steps using spatially separated, independent printing machines.
- These printed products usually have several different printed images, of which, for example, a first printed image is printed using an intaglio printing process, a second printed image is printed using an offset printing process, and a third printed image is printed using a screen printing process.
- Each of these printed images is usually a complex structure composed of a large number of printing elements and formed on a surface of the printed product in question that is to be printed.
- the printed products to be produced in this type are usually formed on a printing material that is to be fed through the production plant in question or the printing machines involved.
- a printing material designed as a printing sheet is preferably used as the printing material, wherein this printing material is in particular a printing material suitable for the production of banknotes and consists, for example, of paper, in particular of a special paper for security documents, or of a polymer material.
- Such printed products usually have several different security features such as a foil application and/or a window thread and/or a security thread inside the printing material and/or a watermark.
- security features are either already included in the printing material Paper mill or in the printing works printing the substrate in machines other than the printing machines printing the printed images, introduced into or applied to the substrate.
- the geometric arrangement of the print images printed in a specific print product using several different printing processes on the surface to be printed on this print product, each at a distance, in their respective relationship to one another and/or the geometric arrangement of one of these print images in relation to at least one security feature applied in or on the surface to be printed on this print product and/or the geometric arrangement of one of these print images in relation to an edge delimiting the surface to be printed on this print product is hereinafter referred to as the print register.
- the respective print register for the print images involved in the production of the print product in question is determined by specifying a distance dimension with an associated tolerance for the respective geometric arrangement of these print images intended on the surface of this print product to be printed. At least after the production has been carried out, but preferably during ongoing production for the manufacture of the print product in question, compliance with the previously determined print register must be checked in order to arrive at a statement regarding the quality of the print product in question.
- a control of the quality of the printed product in question is necessary because many different causes affecting production can have a negative impact on the desired quality and, particularly in their interaction, can lead to waste being produced, even though the printing quality of the printed images involved in the printed product may be flawless.
- the present invention is therefore not concerned with an assessment of, for example, a Color register or pass of a single specific print image, where the assessment of the color register or pass in a single specific print image would relate to the relationship of its printing elements to one another, but rather a method for checking the quality of print products produced consecutively in a specific production, where for each of these print products at least three print images printed in different printing processes are arranged on the surface to be printed on, each at a distance from one another that is specified for this print product, where the print register of these print images, which is determined by the geometric arrangement of these print images defined by the specified distance, is preferably checked inline, i.e.
- countermeasures can preferably be taken automatically, e.g. by a control unit or a computing unit, by changing at least one setting of the printing machine in question.
- the quality of the printed products to be produced in this way can be impaired, for example, by one of the printing processes used.
- a steel engraving printing process which can be an intaglio printing process or an intaglio printing process, deforms the printed sheet in a very clearly recognizable way. This can have a particularly negative effect on the print register and thus on the quality of the printed products to be produced in this way if the printed sheet in question has previously been pre-printed using at least one other printing process, e.g. an offset printing process and/or a screen printing process.
- This deformation caused by the steel engraving printing process is only partially predictable. It depends on various parameters, such as the material of the printed sheet used or the printing pressure in the steel engraving printing machine or the printed image itself.
- steel engraving printing plates are usually used alternately in the same production run, and depending on how they are mounted in the steel engraving printing machine in question, they can produce at least a slightly different printing register.
- the various printing processes involved in production are used one after the other, as mentioned above, either in a production facility that has several printing machines combined or in separate printing machines that are spatially separated from each other.
- the resulting print register is therefore also crucially dependent on the respective sheet feeder and/or sheet feeder on the respective printing machine that carries out the respective printing process.
- the print register is also influenced by causes resulting from paper production, such as a deviation from the intended position of the cut of a contact edge or side edge of the relevant printed sheet.
- Printed sheets are usually cut from a web of material, preferably from a web of paper, with several printed sheets arranged next to one another in this web of material transverse to its longitudinal direction.
- the print register that results later when the printing process is carried out can also be influenced by the previous position of the relevant
- the position of the printed sheet in the relevant material web can be influenced because a printed sheet cut from the middle of the web behaves differently in the subsequent printing process than a printed sheet previously arranged at one of the web edges.
- the respective substrate moisture also affects the print register, especially in the case of printed sheets made of paper.
- the print register is checked and appropriately set up and/or corrected when setting up the production plant or printing machines and in particular during production, i.e. during ongoing production for the manufacture of the generic print products, by assessing a print image to a sheet edge and/or from print image to print image and/or from a print image to a security feature.
- the respective banknote designs are usually designed in such a way that a certain variance in the process chain is not a problem. For example, tolerances are permitted between the individual printing processes involved in the production of the generic printed products that go far beyond the tolerances that, for example, the four printing colors of the CMYK offset printing process have in relation to one another. In an offset printing process, only a few hundredths of a millimeter are generally tolerable for the color register and/or the registration, whereas several tenths of a millimeter are not a problem between the individual printing processes involved in the production of the generic printed products.
- the invention is based on the object of creating a method for controlling the quality of printed products, wherein these printed products are produced successively in a specific production by means of several printing machines.
- the advantages that can be achieved with the invention consist in particular in that the informative value of a determined print register is improved in order to be able to recognize a trend in the print register that arises during production of the generic print products, particularly during production, and to be able to understand and then counteract long-term drift effects in the print register.
- Fig.1 shows, by way of example and only schematically, a printed product 01 in the form of a security document 01, in particular a banknote 01, with print images 03; 04; 06 arranged at a distance from one another, wherein these print images 03; 04; 06 have each been printed one after the other using different printing processes.
- the print image with the reference number 03 is printed using an offset printing process and the several, e.g. three print images each with the reference number 04 are each printed using an intaglio printing process and the print image with the Reference number 06 were printed in a screen printing process.
- Fig.1 reference lines indicated by dashed lines are defined which show the distances A; B; C; D defined before production begins between the print images 03; 04; 06 to be printed or printed using various printing processes.
- Each of these distances A; B; C; D is assigned a distance measurement and an associated permissible tolerance.
- These distance measurements, which define a target value for each of the distances A; B; C; D, and their respective permissible tolerances are stored in a preferably digital computing unit, whereby this computing unit is designed, for example, as part of an opto-electronic inspection system, i.e. one having a camera.
- the quality of printed products 01 is checked, for example, by evaluating camera images which photographically depict the print images 03; 04; 06 printed on the printing material, whereby these camera images are created by a camera of the inspection system which is preferably designed as a semiconductor camera.
- two print images 03; 04; 06, each printed using different printing processes are selected by the inspection system to form a print image pair, whereby the respective print image pair is assigned a distance dimension specified for the respective distance A; B; C; D of the selected print images, for example by the inspection system, i.e.
- the respective distance dimension is provided with a tolerance in the inspection system by its computing unit before the specific production begins.
- the respective tolerance is or will be determined depending on the printing process used in the respective print image pair.
- the respective permissible tolerances can be in a range between 0.3 mm and 3 mm, for example.
- the quality of the printed products 01 produced is now checked by using the computer unit of the inspection system to determine, preferably inline, during the specific production, i.e. during ongoing production, a value for the respective distance A; B; C; D between the print images 03; 04; 06 selected for this print image pair, preferably by program, for at least a subset taken from the set of all printed products 01 produced consecutively in the specific production, for the same print image pair of these printed products 01.
- the computer unit compares the currently determined value of the relevant distance A; B; C; D with the distance dimension specified for this distance A; B; C; D, taking the associated tolerance into account, and determines a deviation of the currently determined value of the relevant distance A; B; C; D from its specified distance dimension, taking the associated tolerance into account.
- the print product 01 in question is ejected from the ongoing production process, for example, and/or a setting of the print machine in question that influences the ongoing production process is preferably changed automatically, e.g. by the computing unit, or at least such a change is initiated, so that print products 01 subsequently produced by this print machine again correspond to the desired quality.
- the inspection system forms several pairs of print images for each print product 01 whose quality is to be checked, whereby the respective distance of at least two of these pairs of print images is determined by the inspection system before the start of the specific production with a tolerance is provided, wherein the tolerances of print image pairs differing in at least one printing process are each defined differently, wherein the computing unit of the inspection system determines a deviation of the respective currently determined value of the relevant distances A; B; C; D from the respective specified distance dimension for the print image pairs formed.
- a steel engraving printing process and an offset printing process and a screen printing process are used as printing processes for printing the printed images 03; 04; 06 involved in the production of each printed product 01, whereby a steel engraving printing machine is used to carry out the steel engraving printing process, an offset printing machine is used to carry out the offset printing process and a screen printing machine is used to carry out the screen printing process.
- the printed products 01 can be produced in a single pass in a production plant that has several printing machines combined or by means of spatially separated, independent printing machines in successive production steps.
- the computing unit of the inspection system determines the current value for the respective distance A; B; C; D between the respective print images 03; 04; 06 for the respective subset consisting of several, e.g. 50 to 200 printed products 01 taken from the set of all printed products 01 produced consecutively in the specific production, for the at least one identical print image pair from several of these printed products 01 belonging to this subset, wherein the computing unit determines an average value from these currently determined values for the distances A; B; C; D, wherein the computing unit determines a deviation of the determined average value from the distance dimension specified for this distance A; B; C; D, taking into account the associated tolerance.
- the computing unit of the inspection system determines a current value for the respective distance A; B; C; D between the respective print images 03; 04; 06 for several subsets from the set of all printed products 01 produced consecutively in the specific production, for at least one identical print image pair of the printed products 01 contained in the respective subsets, wherein the computing unit determines a first mean value for each subset from these currently determined values for the distances A; B; C; D, wherein the computing unit determines a second mean value from these first mean values, wherein the computing unit determines a deviation of the determined second mean value from its distance dimension specified for this distance A; B; C; D, taking into account the associated tolerance.
- the computing unit advantageously checks a currently determined value of the relevant distance A; B; C; D for plausibility before each averaging and excludes it from the averaging if it is not plausible.
- the computing unit can also eliminate currently determined extreme values, i.e. at least one currently determined minimum value and/or at least one currently determined maximum value, in the respective subset for the respective distance A; B; C; D between the respective print images 03; 04; 06 before each averaging.
- the computing unit can also calculate a standard deviation from the respective mean.
- Printed products 01 designed as security documents 01 or as banknotes 01 are often produced in a single sheet, so that the printed products 01 in question are arranged in several rows and columns on the printed sheet in question.
- the averaging methods described above are preferably used for those printed products 01 which are each of the relevant printing sheet, since at these positions the greatest deviations of the currently determined value of the relevant distance A; B; C; D from the specified distance dimension are to be expected, taking into account the associated tolerance. This is because this is where the interference influences mentioned at the beginning are most noticeable.
- the computing unit can calculate an elongation of the at least one printing form used in one of the printing processes, in particular an elongation of the at least one steel engraving plate carrying out the steel engraving printing process.
- several, e.g. three, steel engraving printing plates are used alternately in the steel engraving printing machine in the same production to carry out the steel engraving printing process, wherein for at least two of the steel engraving printing plates involved in carrying out the steel engraving printing process or for all of the steel engraving printing plates involved in carrying out the steel engraving printing process, the deviation of the respective currently determined value of the relevant distances A; B; C; D from its specified distance dimension or the deviation of the determined mean value from its specified distance dimension for this distance A; B; C; D or the deviation of the determined second mean value from its specified distance dimension for this distance A; B; C; D is each selectively determined by the computing unit.
- the respective deviation and/or the respective first and/or second mean value is therefore determined separately for each relevant steel engraving printing plate.
- the determined deviation of the respective currently determined value of the relevant distances A; B; C; D from its specified distance measure and/or the determined deviation of the determined mean value from its specified distance measure for this distance A; B; C; D and/or the determined deviation of the determined second mean value from its specified distance measure for this distance A; B; C; D are, for example, controlled by the computing unit of the inspection system and preferably displayed on a monitor 07 of a display device.
- Fig.2 shows, by way of example, a representation of results obtained according to the invention on the monitor 07 of the display device.
- a Cartesian coordinate system is shown, for example, in which the respective deviations of the respective currently determined values of at least one of the relevant distances A; B; C; D from the associated specified distance measure and/or the determined deviations of the determined mean value from the distance measure specified for this distance A; B; C; D and/or the determined deviation of the determined second mean value from the distance measure specified for this distance A; B; C; D are displayed, in particular graphically, with reference to the origin of this coordinate system.
- Fig.2 for example, the respective deviations determined by the computing unit of the respective currently determined values of three distances A; B; C between a print image 03 printed in an offset printing process and a print image 04 printed in an intaglio printing process from the respective associated specified distance dimension.
- These three distances A; B; C result, for example, from the use of three intaglio printing plates P1; P2; P3 used alternately in the same production, e.g. on the circumference of the same printing cylinder.
- generic printed products 01 are often produced in a print sheet.
- the representation of the Fig.2 concerns, for example, a printed product 01, which is arranged in a corner position on the relevant printed sheet.
- Values and/or deviations determined by the computing unit outside of this tolerance range are shown in a different color than values shown within the respective permissible tolerance range.
- This representation makes it easy to recognize a trend in the print register that arises during production of the generic printed products 01.
- further parameters can be calculated from the determined and/or displayed values and/or deviations by the computing unit, if necessary using further information, e.g. on the position of a certain printed product 01 in the print, e.g. a change in the length of the printing forms, in particular the steel engraving printing plates P1; P2; P3.
Landscapes
- Engineering & Computer Science (AREA)
- Quality & Reliability (AREA)
- Mechanical Engineering (AREA)
- Printing Methods (AREA)
- Image Processing (AREA)
Description
Die Erfindung betrifft ein Verfahren zum Kontrollieren der Qualität von Druckprodukten gemäß Anspruch 1.The invention relates to a method for controlling the quality of printed products according to
Der
Durch die
Die
Aus der
Ebenso ist aus der
Die vorliegende Erfindung liegt vorrangig auf dem technischen Gebiet der industriellen Herstellung von jeweils als ein Sicherheitsdokument, insbesondere als eine Banknote auszubildenden Druckprodukten. An der Herstellung derartiger Druckprodukte sind i. d. R. mehrere verschiedene Druckverfahren beteiligt, die entweder in einer zusammenhängenden Produktionsanlage oder die nacheinander in aufeinanderfolgenden Produktionsschritten mittels räumlich voneinander getrennt angeordneter jeweils eigenständiger Druckmaschinen ausgeführt werden. Diese Druckprodukte weisen üblicherweise mehrere verschiedene Druckbilder auf, von denen beispielsweise ein erstes Druckbild in einem Stahlstichdruckverfahren und ein zweites Druckbild in einem Offsetdruckverfahren und ein drittes Druckbild in einem Siebdruckdruckverfahren gedruckt werden. Jedes dieser Druckbilder ist i. d. R. ein komplexes jeweils aus einer Vielzahl von Druckelementen zusammengesetztes auf einer zu bedruckenden Fläche des betreffenden Druckproduktes ausgebildetes Gebilde. Die gattungsgemäß herzustellenden Druckprodukte werden i. d. R. auf einem durch die betreffende Produktionsanlage oder die beteiligten Druckmaschinen zu führenden Bedruckstoff ausgebildet. Als Bedruckstoff wird bei der hier vorliegenden Erfindung vorzugsweise ein jeweils als ein Druckbogen ausgebildeter Bedruckstoff verwendet, wobei dieser Bedruckstoff insbesondere ein zur Herstellung von Banknoten geeigneter Bedruckstoff ist und z. B. aus Papier, insbesondere aus einem Spezialpapier für Sicherheitsdokumente, oder aus einem Polymerwerkstoff besteht.The present invention is primarily in the technical field of industrial production of printed products, each designed as a security document, in particular as a banknote. The production of such printed products usually involves several different printing processes, which are carried out either in a connected production plant or one after the other in successive production steps using spatially separated, independent printing machines. These printed products usually have several different printed images, of which, for example, a first printed image is printed using an intaglio printing process, a second printed image is printed using an offset printing process, and a third printed image is printed using a screen printing process. Each of these printed images is usually a complex structure composed of a large number of printing elements and formed on a surface of the printed product in question that is to be printed. The printed products to be produced in this type are usually formed on a printing material that is to be fed through the production plant in question or the printing machines involved. In the present invention, a printing material designed as a printing sheet is preferably used as the printing material, wherein this printing material is in particular a printing material suitable for the production of banknotes and consists, for example, of paper, in particular of a special paper for security documents, or of a polymer material.
Derartige Druckprodukte weisen zumeist mehrere verschiedene Sicherheitsmerkmale auf wie z. B. eine Folienapplikation und/oder einen Fensterfaden und/oder einen innen im Bedruckstoff liegenden Sicherheitsfaden und/oder ein Wasserzeichen. Diese Sicherheitsmerkmale werden entweder schon in der den Bedruckstoff schaffenden Papiermühle oder in der den Bedruckstoff bedruckenden Druckerei in anderen Maschinen als den die Druckbilder druckenden Druckmaschinen in den Bedruckstoff eingebracht oder auf selbigem aufgebracht.Such printed products usually have several different security features such as a foil application and/or a window thread and/or a security thread inside the printing material and/or a watermark. These security features are either already included in the printing material Paper mill or in the printing works printing the substrate in machines other than the printing machines printing the printed images, introduced into or applied to the substrate.
Die geometrische Anordnung der in einem bestimmten Druckprodukt in mehreren verschiedenen Druckverfahren auf der zu bedruckenden Fläche dieses Druckproduktes jeweils in einem Abstand gedruckten Druckbilder in ihrem jeweiligen Verhältnis zueinander und/oder die geometrische Anordnung eines dieser Druckbilder zu mindestens einem in oder auf der zu bedruckenden Fläche dieses Druckproduktes angebrachten Sicherheitsmerkmal und/oder die geometrische Anordnung eines dieser Druckbilder zu einer die zu bedruckende Fläche dieses Druckproduktes begrenzenden Kante wird nachfolgend als Druckregister bezeichnet.The geometric arrangement of the print images printed in a specific print product using several different printing processes on the surface to be printed on this print product, each at a distance, in their respective relationship to one another and/or the geometric arrangement of one of these print images in relation to at least one security feature applied in or on the surface to be printed on this print product and/or the geometric arrangement of one of these print images in relation to an edge delimiting the surface to be printed on this print product is hereinafter referred to as the print register.
Vor Aufnahme einer bestimmten Produktion wird das jeweilige Druckregister für die an der Herstellung des betreffenden Druckproduktes beteiligten Druckbilder dadurch festgelegt, dass für die jeweilige auf der zu bedruckenden Fläche dieses Druckproduktes beabsichtigte geometrische Anordnung dieser Druckbilder jeweils ein Abstandsmaß mit einer zugehörigen Toleranz festgelegt wird. Zumindest im Anschluss an die ausgeführte Produktion, vorzugsweise jedoch schon während einer laufenden Produktion zur Herstellung des betreffenden Druckproduktes ist die Einhaltung des zuvor festgelegten Druckregisters zu kontrollieren, um zu einer Aussage bezüglich der Qualität des betreffenden hergestellten Druckproduktes zu gelangen.Before starting a specific production, the respective print register for the print images involved in the production of the print product in question is determined by specifying a distance dimension with an associated tolerance for the respective geometric arrangement of these print images intended on the surface of this print product to be printed. At least after the production has been carried out, but preferably during ongoing production for the manufacture of the print product in question, compliance with the previously determined print register must be checked in order to arrive at a statement regarding the quality of the print product in question.
Eine Kontrolle der Qualität des betreffenden hergestellten Druckproduktes ist deshalb notwendig, weil viele verschiedene auf die Produktion einwirkende Ursachen die gewünschte Qualität negativ beeinflussen können und gerade in ihrem Zusammenspiel dazu führen können, dass Makulatur produziert wird, obwohl die drucktechnische Qualität der am Druckprodukt beteiligten Druckbilder als solche jeweils mängelfrei sein mag. Bei der vorliegenden Erfindung geht es somit nicht um eine Beurteilung z. B. eines Farbregisters oder Passers eines einzelnen bestimmten Druckbildes, wobei die Beurteilung des Farbregisters oder Passers in einem einzelnen bestimmten Druckbild das Verhältnis von dessen Druckelementen zueinander betreffen würde, sondern um ein Verfahren zum Kontrollieren der Qualität von in einer bestimmten Produktion aufeinanderfolgend hergestellten Druckprodukten, wobei bei jedem dieser Druckprodukte auf ihrer jeweils zu bedruckenden Fläche jeweils mindestens drei jeweils in voneinander verschiedenen Druckverfahren gedruckte Druckbilder jeweils in einem für dieses Druckprodukt festgelegten Abstand voneinander angeordnet werden, wobei das Druckregister dieser Druckbilder, welches durch die durch den jeweils festgelegten Abstand definierte geometrische Anordnung dieser Druckbilder bestimmt ist, vorzugsweise inline, d. h. in einem laufenden Druckprozess kontrolliert wird. Falls diese Kontrolle zu einem Ergebnis führt, welches anzeigt, dass die gewünschte Qualität des betreffenden herzustellenden Druckproduktes in dem laufenden Druckprozess nicht gewährleistet ist, kann vorzugsweise automatisch z. B. von einer Steuereinheit oder von einer Recheneinheit durch eine Änderung von mindestens einer Einstellung der betreffenden Druckmaschine gegengesteuert werden.A control of the quality of the printed product in question is necessary because many different causes affecting production can have a negative impact on the desired quality and, particularly in their interaction, can lead to waste being produced, even though the printing quality of the printed images involved in the printed product may be flawless. The present invention is therefore not concerned with an assessment of, for example, a Color register or pass of a single specific print image, where the assessment of the color register or pass in a single specific print image would relate to the relationship of its printing elements to one another, but rather a method for checking the quality of print products produced consecutively in a specific production, where for each of these print products at least three print images printed in different printing processes are arranged on the surface to be printed on, each at a distance from one another that is specified for this print product, where the print register of these print images, which is determined by the geometric arrangement of these print images defined by the specified distance, is preferably checked inline, i.e. in an ongoing printing process. If this check leads to a result that indicates that the desired quality of the print product to be produced in question is not guaranteed in the ongoing printing process, countermeasures can preferably be taken automatically, e.g. by a control unit or a computing unit, by changing at least one setting of the printing machine in question.
Die Qualität der gattungsgemäß herzustellenden Druckprodukte kann z. B. durch eines der verwendeten Druckverfahren beeinträchtigt werden. So verformt z. B. ein Stahlstichdruckverfahren, bei dem es sich um ein Stichtiefdruckverfahren oder um ein Intaglio-Druckverfahren handeln kann, den Druckbogen auf sehr deutlich erkennbare Weise. Dies kann sich insbesondere dann negativ auf das Druckregister und damit auf die Qualität der gattungsgemäß herzustellenden Druckprodukte auswirken, wenn der betreffende Druckbogen zuvor mit mindestens einem anderen Druckverfahren, z. B. mit einem Offsetdruckverfahren und/oder mit einem Siebdruckdruckverfahren vorbedruckt worden ist. Diese vom Stahlstichdruckverfahren verursachte Verformung ist nur teilweise vorhersehbar. Sie hängt von verschiedenen Parametern ab, wie z. B. dem Werkstoff des verwendeten Druckbogens oder der Druckpressung in der Stahlstichdruckmaschine oder vom Druckbild selbst. Man versucht zwar, dieser negativen Auswirkung dadurch zu begegnen, dass die im Offsetdruckverfahren zu druckenden Druckbilder schon in einer der Produktion vorgelagerten Druckvorstufe teilweise vorverzerrt werden, um die erwartete Verformung durch das Stahlstichdruckverfahren zu berücksichtigen. Jedoch sind die dadurch erzielbaren Ergebnisse nicht immer voll befriedigend. Denn im Stahlstichdruckverfahren verwendete Druckformen, d. h. die Stahlstichplatten, unterliegen Abnutzungsprozessen z. B. in Form einer Längung, was zu einer Verschiebung eines Druckbildes z. B. zu einem Rand bzw. zu einer Kante des betreffenden Druckbogens und/oder zu einer Verschiebung verschiedener Druckbilder zueinander führen kann. Überdies werden in einer ein Stahlstichdruckverfahren ausführenden Stahlstichdruckmaschine in einer selben Produktion meist mehrere, z. B. drei Stahlstichdruckplatten im Wechsel eingesetzt, welche in Abhängigkeit von ihrer Montage in der betreffenden Stahlstichdruckmaschine ein zumindest leicht unterschiedliches Druckregister erzeugen können.The quality of the printed products to be produced in this way can be impaired, for example, by one of the printing processes used. For example, a steel engraving printing process, which can be an intaglio printing process or an intaglio printing process, deforms the printed sheet in a very clearly recognizable way. This can have a particularly negative effect on the print register and thus on the quality of the printed products to be produced in this way if the printed sheet in question has previously been pre-printed using at least one other printing process, e.g. an offset printing process and/or a screen printing process. This deformation caused by the steel engraving printing process is only partially predictable. It depends on various parameters, such as the material of the printed sheet used or the printing pressure in the steel engraving printing machine or the printed image itself. Attempts are made to counteract this negative effect by One problem that can be encountered is that the print images to be printed using the offset printing process are partially pre-distorted in a pre-press stage prior to production in order to take account of the expected deformation caused by the steel engraving printing process. However, the results that can be achieved in this way are not always fully satisfactory. This is because the printing forms used in the steel engraving printing process, i.e. the steel engraving plates, are subject to wear and tear, e.g. in the form of elongation, which can lead to a print image being shifted, e.g. to a border or edge of the relevant printing sheet and/or to different print images being shifted in relation to one another. Moreover, in a steel engraving printing machine using a steel engraving printing process, several, e.g. three, steel engraving printing plates are usually used alternately in the same production run, and depending on how they are mounted in the steel engraving printing machine in question, they can produce at least a slightly different printing register.
Zur Herstellung der gattungsgemäßen Druckprodukte werden die an der Produktion beteiligten verschiedenen Druckverfahren wie erwähnt nacheinander verwendet, und zwar entweder in einer mehrere Druckmaschinen kombiniert aufweisenden Produktionsanlage oder in räumlich voneinander getrennt angeordneten jeweils eigenständigen Druckmaschinen. Das sich ergebende Druckregister ist damit auch entscheidend von einer jeweiligen Bogenanlage und/oder einem jeweiligen Bogeneinzug an der betreffenden das jeweilige Druckverfahren ausführenden Druckmaschine abhängig.To produce the generic printed products, the various printing processes involved in production are used one after the other, as mentioned above, either in a production facility that has several printing machines combined or in separate printing machines that are spatially separated from each other. The resulting print register is therefore also crucially dependent on the respective sheet feeder and/or sheet feeder on the respective printing machine that carries out the respective printing process.
Ferner wird das Druckregister auch durch z. B. aus der Papierherstellung resultierende Ursachen beeinflusst, wie z. B. durch eine Abweichung von einer beabsichtigten Lage des Schnitts einer Anlagekante oder Seitenkante des betreffenden Druckbogens. Druckbogen werden i. d. R. aus einer Materialbahn, vorzugsweise aus einer Papierbahn geschnitten, wobei in dieser Materialbahn quer zu ihrer Längsrichtung mehrere Druckbogen nebeneinander angeordnet sind. Das sich später bei der Ausführung der Druckverfahren ergebende Druckregister kann auch durch die frühere Position des betreffenden Druckbogens in der betreffenden Materialbahn beeinflusst sein, weil sich ein aus der Bahnmitte geschnittener Druckbogen im nachfolgenden Druckprozess anders verhält als ein zuvor an einem der Bahnränder angeordneter Druckbogen. Zudem wirkt sich gerade bei Druckbogen aus Papier auch die jeweilige Bedruckstofffeuchte auf das Druckregister aus.Furthermore, the print register is also influenced by causes resulting from paper production, such as a deviation from the intended position of the cut of a contact edge or side edge of the relevant printed sheet. Printed sheets are usually cut from a web of material, preferably from a web of paper, with several printed sheets arranged next to one another in this web of material transverse to its longitudinal direction. The print register that results later when the printing process is carried out can also be influenced by the previous position of the relevant The position of the printed sheet in the relevant material web can be influenced because a printed sheet cut from the middle of the web behaves differently in the subsequent printing process than a printed sheet previously arranged at one of the web edges. In addition, the respective substrate moisture also affects the print register, especially in the case of printed sheets made of paper.
Aufgrund der genannten Einflüsse ergibt sich das Bedürfnis, dass beim Einrichten der Produktionsanlage oder Druckmaschinen und insbesondere auch im Fortdruck, d. h. während einer laufenden Produktion zur Herstellung der gattungsgemäßen Druckprodukte jeweils das Druckregister durch eine Beurteilung eines Druckbildes zu einer Bogenkante und/oder von Druckbild-zu-Druckbild und/oder von einem Druckbild zu einem Sicherheitsmerkmal kontrolliert und passend eingerichtet und/oder korrigiert wird.Due to the influences mentioned above, there is a need for the print register to be checked and appropriately set up and/or corrected when setting up the production plant or printing machines and in particular during production, i.e. during ongoing production for the manufacture of the generic print products, by assessing a print image to a sheet edge and/or from print image to print image and/or from a print image to a security feature.
Es ist zwar so, dass im Regelfall die jeweiligen Designs von Banknoten derart angelegt sind, dass eine gewisse Varianz in der Prozesskette kein Problem darstellt. Beispielsweise sind zwischen den einzelnen an der Herstellung der gattungsgemäßen Druckprodukte beteiligten Druckverfahren Toleranzen erlaubt, die weit über das Maß derjenigen Toleranzen hinausgehen, die z. B. die vier Druckfarben des CMYK-Offsetdruckverfahrens zueinander aufweisen. Bei einem Offsetdruckverfahren sind für das Farbregister und/oder den Passer i. d. R. nur wenige hundertstel Millimeter tolerabel, wohingegen zwischen den einzelnen an der Herstellung der gattungsgemäßen Druckprodukte beteiligten Druckverfahren mehrere zehntel Millimeter kein Problem sind.It is true that the respective banknote designs are usually designed in such a way that a certain variance in the process chain is not a problem. For example, tolerances are permitted between the individual printing processes involved in the production of the generic printed products that go far beyond the tolerances that, for example, the four printing colors of the CMYK offset printing process have in relation to one another. In an offset printing process, only a few hundredths of a millimeter are generally tolerable for the color register and/or the registration, whereas several tenths of a millimeter are not a problem between the individual printing processes involved in the production of the generic printed products.
Der Erfindung liegt nun die Aufgabe zugrunde, ein Verfahren zum Kontrollieren der Qualität von Druckprodukten zu schaffen, wobei diese Druckprodukte in einer bestimmten Produktion mittels mehrerer Druckmaschinen aufeinanderfolgend hergestellt werden.The invention is based on the object of creating a method for controlling the quality of printed products, wherein these printed products are produced successively in a specific production by means of several printing machines.
Die Aufgabe wird erfindungsgemäß durch die Merkmale des Anspruches 1 gelöst. Die abhängigen Ansprüche betreffen vorteilhafte Ausgestaltungen und/oder Weiterbildungen der gefundenen Lösung.The object is achieved according to the invention by the features of
Die mit der Erfindung erzielbaren Vorteile bestehen insbesondere darin, dass die Aussagekraft eines ermittelten Druckregisters verbessert wird, um bei der Herstellung der gattungsgemäßen Druckprodukte einen sich insbesondere im Fortdruck ergebenden Trend beim Druckregister zu erkennen und um längerfristige Drifteffekte beim Druckregister nachvollziehen und ihnen dann entgegenwirken zu können.The advantages that can be achieved with the invention consist in particular in that the informative value of a determined print register is improved in order to be able to recognize a trend in the print register that arises during production of the generic print products, particularly during production, and to be able to understand and then counteract long-term drift effects in the print register.
Ein Ausführungsbeispiel der Erfindung ist in den Zeichnungen dargestellt und wird im Folgenden näher beschrieben.An embodiment of the invention is shown in the drawings and is described in more detail below.
Es zeigen:
- Fig. 1
- eine Banknote mit mehreren voneinander beabstandet angeordneten Druckbildern;
- Fig. 2
- eine Darstellung erfindungsgemäß gewonnener Ergebnisse auf einem Monitor einer Anzeigeeinrichtung.
- Fig.1
- a banknote with several printed images arranged at a distance from one another;
- Fig.2
- a representation of results obtained according to the invention on a monitor of a display device.
Es wird nun ein Verfahren zum Kontrollieren der Qualität von Druckprodukten 01 vorgeschlagen, die in einer bestimmten Produktion mittels mehrerer Druckmaschinen aufeinanderfolgend hergestellt werden, wobei für jedes dieser Druckprodukte 01 auf einer jeweiligen zu bedruckenden Fläche 02 eines Bedruckstoffes jeweils mindestens drei jeweils in voneinander verschiedenen Druckverfahren gedruckte Druckbilder 03; 04; 06 jeweils in dem betreffenden für dieses Druckprodukt 01 festgelegten Abstand A; B; C; D voneinander beabstandet angeordnet werden. Dabei werden von dem Inspektionssystem jeweils zwei in voneinander verschiedenen Druckverfahren gedruckte Druckbilder 03; 04; 06 zur Bildung eines Druckbildpaar ausgewählt, wobei dem jeweiligen Druckbildpaar z. B. von dem Inspektionssystem, d. h. vorzugsweise durch ein in einer insbesondere digitalen Recheneinheit dieses Inspektionssystems ablaufendes Programm, jeweils ein für den jeweiligen Abstand A; B; C; D der ausgewählten Druckbilder festgelegtes Abstandsmaß zugeordnet wird. Das jeweilige Abstandsmaß wird im Inspektionssystem von dessen Recheneinheit vor Aufnahme der bestimmten Produktion mit einer Toleranz versehen. Die jeweilige Toleranz ist bzw. wird dabei jeweils in Abhängigkeit von den in dem betreffenden Druckbildpaar verwendeten Druckverfahren festgelegt. Die den jeweiligen zulässigen Toleranzen können in einem Bereich z. B. zwischen 0,3 mm und 3 mm liegen.A method is now proposed for checking the quality of printed
Die Qualität der hergestellten Druckprodukte 01 wird nun dadurch kontrolliert, dass während der bestimmten Produktion vorzugsweise inline, d. h. während einer laufenden Produktion mittels der Recheneinheit des Inspektionssystems zumindest bei einer aus der Menge aller in der bestimmten Produktion aufeinanderfolgend hergestellten Druckprodukte 01 genommenen Teilmenge bei jeweils dem gleichen Druckbildpaar dieser Druckprodukte 01 ein Wert für den jeweiligen Abstand A; B; C; D zwischen den für dieses Druckbildpaar ausgewählten Druckbildern 03; 04; 06 vorzugsweise programmtechnisch ermittelt wird. Sodann wird von der Recheneinheit der aktuell ermittelte Wert des betreffenden Abstandes A; B; C; D mit dem für diesen Abstand A; B; C; D festgelegten Abstandsmaß unter Berücksichtigung der zugehörigen Toleranz verglichen und unter Berücksichtigung der zugehörigen Toleranz eine Abweichung des aktuell ermittelten Wertes des betreffenden Abstandes A; B; C; D von seinem festgelegten Abstandsmaß ermittelt. In dem Fall, dass die Recheneinheit eine nicht tolerable Abweichung des aktuell ermittelten Wertes des betreffenden Abstandes A; B; C; D von seinem festgelegten Abstandsmaß ermittelt, wird das betreffende Druckprodukt 01 z. B. aus dem laufenden Produktionsprozess ausgeschleust und/oder es wird vorzugsweise automatisch z. B. von der Recheneinheit eine den laufenden Produktionsprozess beeinflussende Einstellung der betreffenden Druckmaschine geändert oder zumindest eine solche Änderung veranlasst, damit nachfolgend von dieser Druckmaschine hergestellte Druckprodukte 01 wieder jeweils der gewünschten Qualität entsprechen.The quality of the printed
Es kann vorgesehen sein, dass von dem Inspektionssystem für jedes in seiner Qualität zu kontrollierende Druckprodukt 01 jeweils mehrere Druckbildpaare gebildet werden, wobei das jeweilige Abstandsmaß von mindestens zwei dieser Druckbildpaare von dem Inspektionssystem vor Aufnahme der bestimmten Produktion jeweils mit einer Toleranz versehen wird, wobei die Toleranzen von sich in mindestens einem Druckverfahren unterscheidenden Druckbildpaaren jeweils unterschiedlich festgelegt werden, wobei von der Recheneinheit des Inspektionssystems bei den gebildeten Druckbildpaaren jeweils eine Abweichung des jeweiligen jeweils aktuell ermittelten Wertes der betreffenden Abstände A; B; C; D vom jeweiligen jeweils festgelegten Abstandsmaß ermittelt wird.It can be provided that the inspection system forms several pairs of print images for each
Wie erwähnt werden als Druckverfahren zum Drucken der an der Herstellung jedes Druckproduktes 01 beteiligten Druckbilder 03; 04; 06 ein Stahlstichdruckverfahren und ein Offsetdruckverfahren und ein Siebdruckdruckverfahren verwendet, wobei zur Ausführung des Stahlstichdruckverfahrens eine Stahlstichdruckmaschine und zur Ausführung des Offsetdruckverfahrens eine Offsetdruckmaschine und zur Ausführung des Siebdruckdruckverfahrens eine Siebdruckdruckmaschine verwendet werden. Die Druckprodukte 01 können in einem einzigen Durchgang in einer zusammenhängend mehrere Druckmaschinen kombiniert aufweisenden Produktionsanlage oder mittels räumlich voneinander getrennter jeweils eigenständiger Druckmaschinen in aufeinanderfolgenden Produktionsschritten hergestellt werden.As mentioned, a steel engraving printing process and an offset printing process and a screen printing process are used as printing processes for printing the printed
In einer bevorzugten Ausführung der Erfindung wird von der Recheneinheit des Inspektionssystems bei der betreffenden aus mehreren, z. B. aus 50 bis 200 Druckprodukten 01 bestehenden aus der Menge aller in der bestimmten Produktion aufeinanderfolgend hergestellten Druckprodukte 01 genommenen Teilmenge bei dem mindestens einen jeweils gleichen Druckbildpaar von mehreren dieser zu dieser Teilmenge gehörenden Druckprodukten 01 der jeweils aktuelle Wert für den jeweiligen Abstand A; B; C; D zwischen den jeweiligen Druckbildern 03; 04; 06 ermittelt, wobei von der Recheneinheit aus diesen aktuell ermittelten Werten für die Abstände A; B; C; D ein Mittelwert ermittelt wird, wobei von der Recheneinheit unter Berücksichtigung der zugehörigen Toleranz eine Abweichung des ermittelten Mittelwertes von seinem für diesen Abstand A; B; C; D festgelegten Abstandsmaß ermittelt wird.In a preferred embodiment of the invention, the computing unit of the inspection system determines the current value for the respective distance A; B; C; D between the
In einer besonders vorteilhaften Ausführung der Erfindung wird von der Recheneinheit des Inspektionssystems bei mehreren Teilmengen jeweils aus der Menge aller in der bestimmten Produktion aufeinanderfolgend hergestellten Druckprodukte 01 jeweils bei mindestens einem jeweils gleichen Druckbildpaar von den in den jeweiligen Teilmengen enthaltenen Druckprodukten 01 jeweils ein aktueller Wert für den jeweiligen Abstand A; B; C; D zwischen den jeweiligen Druckbildern 03; 04; 06 ermittelt, wobei von der Recheneinheit aus diesen aktuell ermittelten Werten für die Abstände A; B; C; D für jede Teilmenge jeweils ein erster Mittelwert ermittelt wird, wobei von der Recheneinheit aus diesen ersten Mittelwerten ein zweiter Mittelwert ermittelt wird, wobei von der Recheneinheit unter Berücksichtigung der zugehörigen Toleranz eine Abweichung des ermittelten zweiten Mittelwertes von seinem für diesen Abstand A; B; C; D festgelegten Abstandsmaß ermittelt wird.In a particularly advantageous embodiment of the invention, the computing unit of the inspection system determines a current value for the respective distance A; B; C; D between the
Bei den beiden vorgenannten Ausführungen der Erfindung wird von der Recheneinheit jeweils vor der jeweiligen Mittelwertbildung vorteilhafterweise ein aktuell ermittelter Wert des betreffenden Abstandes A; B; C; D auf seine Plausibilität geprüft und bei mangelnder Plausibilität von der Mittelwertbildung ausgeschlossen. Alternativ oder zusätzlich können ebenfalls vor der jeweiligen Mittelwertbildung von der Recheneinheit in der jeweiligen Teilmenge für den jeweiligen Abstand A; B; C; D zwischen den jeweiligen Druckbildern 03; 04; 06 aktuell ermittelte Extremwerte, d. h. mindestens ein aktuell ermittelter Minimalwert und/oder mindestens ein aktuell ermittelter Maximalwert eliminiert werden. Darüber hinaus kann von der Recheneinheit auch jeweils eine Standardabweichung vom jeweiligen Mittelwert berechnet werden.In the two aforementioned embodiments of the invention, the computing unit advantageously checks a currently determined value of the relevant distance A; B; C; D for plausibility before each averaging and excludes it from the averaging if it is not plausible. Alternatively or additionally, the computing unit can also eliminate currently determined extreme values, i.e. at least one currently determined minimum value and/or at least one currently determined maximum value, in the respective subset for the respective distance A; B; C; D between the
Jeweils als Sicherheitsdokumente 01 oder als Banknoten 01 ausgebildete Druckprodukte 01 werden auf einem Druckbogen häufig im Nutzen hergestellt, so dass die betreffenden Druckprodukte 01 auf dem betreffenden Druckbogen in jeweils mehreren Reihen und Spalten angeordnet sind. Die vorstehend beschriebenen Mittelungsverfahren werden vorzugsweise bei denjenigen Druckprodukten 01 angewendet, die jeweils an den Ecken des betreffenden Druckbogens angeordnet sind, da an diesen Positionen mit den größten Abweichungen des aktuell ermittelten Wertes des betreffenden Abstandes A; B; C; D vom festgelegten Abstandsmaß unter Berücksichtigung der zugehörigen Toleranz zu rechnen ist. Denn dort machen sich die eingangs genannten Störeinflüsse am stärksten bemerkbar. Gerade aus den Abweichungen von Druckprodukten 01, die jeweils an den Eckpositionen eines Druckbogens angeordnet sind, kann von der Recheneinheit auch jeweils eine Längung der mindestens einen in einem der Druckverfahren verwendeten Druckform, insbesondere eine Längung der mindestens einen das Stahlstichdruckverfahren ausführenden Stahlstichplatte berechnet werden.Printed
In einer weiteren wichtigen Ausgestaltung der Erfindung werden zur Ausführung des Stahlstichdruckverfahrens in der Stahlstichdruckmaschine in einer selben Produktion mehrere, z. B. drei Stahlstichdruckplatten im Wechsel eingesetzt, wobei für mindestens zwei der an der Ausführung des Stahlstichdruckverfahrens beteiligten Stahlstichdruckplatten oder für alle an der Ausführung des Stahlstichdruckverfahrens beteiligten Stahlstichdruckplatten von der Recheneinheit die Abweichung des jeweiligen jeweils aktuell ermittelten Wertes der betreffenden Abstände A; B; C; D von seinem festgelegten Abstandsmaß oder die Abweichung des ermittelten Mittelwertes von seinem für diesen Abstand A; B; C; D festgelegten Abstandsmaß oder die Abweichung des ermittelten zweiten Mittelwertes von seinem für diesen Abstand A; B; C; D festgelegten Abstandsmaß jeweils selektiv ermittelt wird. Es wird also von der Recheneinheit für jede betreffende Stahlstichdruckplatte die jeweilige Abweichung und/oder der jeweilige erste und/oder zweite Mittelwert jeweils separat ermittelt.In a further important embodiment of the invention, several, e.g. three, steel engraving printing plates are used alternately in the steel engraving printing machine in the same production to carry out the steel engraving printing process, wherein for at least two of the steel engraving printing plates involved in carrying out the steel engraving printing process or for all of the steel engraving printing plates involved in carrying out the steel engraving printing process, the deviation of the respective currently determined value of the relevant distances A; B; C; D from its specified distance dimension or the deviation of the determined mean value from its specified distance dimension for this distance A; B; C; D or the deviation of the determined second mean value from its specified distance dimension for this distance A; B; C; D is each selectively determined by the computing unit. The respective deviation and/or the respective first and/or second mean value is therefore determined separately for each relevant steel engraving printing plate.
Die ermittelte Abweichung des jeweiligen jeweils aktuell ermittelten Wertes der betreffenden Abstände A; B; C; D von seinem festgelegten Abstandsmaß und/oder die ermittelte Abweichung des ermittelten Mittelwertes von seinem für diesen Abstand A; B; C; D festgelegten Abstandsmaß und/oder die ermittelte Abweichung des ermittelten zweiten Mittelwertes von seinem für diesen Abstand A; B; C; D festgelegten Abstandsmaß werden z. B. gesteuert durch die Recheneinheit des Inspektionssystems vorzugsweise jeweils auf einem Monitor 07 einer Anzeigeeinrichtung angezeigt.The determined deviation of the respective currently determined value of the relevant distances A; B; C; D from its specified distance measure and/or the determined deviation of the determined mean value from its specified distance measure for this distance A; B; C; D and/or the determined deviation of the determined second mean value from its specified distance measure for this distance A; B; C; D are, for example, controlled by the computing unit of the inspection system and preferably displayed on a
Konkret zeigt
- 0101
- Druckprodukt; Sicherheitsdokument; Banknoteprinted product; security document; banknote
- 0202
- zu bedruckende Fläche auf einem Bedruckstoffarea to be printed on a substrate
- 0303
- in einem Offsetdruckverfahren gedrucktes Druckbildprint image printed using an offset printing process
- 0404
- in einem Stahlstichdruckverfahren gedrucktes Druckbildimage printed using a steel engraving process
- 0505
- --
- 0606
- in einem Siebdruckverfahren gedrucktes Druckbildimage printed using a screen printing process
- 0707
- Monitormonitor
- AA
- AbstandDistance
- BB
- AbstandDistance
- CC
- AbstandDistance
- DD
- AbstandDistance
- P1P1
- StahlstichdruckplatteSteel engraving plate
- P2P2
- StahlstichdruckplatteSteel engraving plate
- P3P3
- StahlstichdruckplatteSteel engraving plate
Claims (11)
- Method for checking the quality of printed products (01) which are consecutively produced in a particular production operation by means of multiple printing presses, in each case at least three printed images (03; 04; 06) being arranged on a respective area to be printed of each of these printed products (01) so as to be spaced apart from one another at a distance (A; B; C; D) defined for this printed product (01); these at least three printed images (03; 04; 06) being each printed in printing methods that differ from one another; for checking the quality of the respective printed product (01), two printed images (03; 04; 06) printed in differing printing methods being selected by an inspection system to form a printed image pair; the printed image pair being assigned a distance dimension that is defined for the distance (A; B; C; D) between its printed images (03; 04; 06); prior to the start of the particular production operation, this distance dimension being provided with a tolerance that is defined as a function of the printing methods used in the relevant printed image pair; at least in a subset taken from the quantity of all printed products (01) that have been consecutively produced in the particular production operation, the quality of the produced printed products (01) being checked in that, during the particular production operation, in each case an instantaneous value for the respective distance (A; B; C; D) between the printed images (03; 04; 06) selected for this printed image pair being ascertained by means of a processing unit of the inspection system, with the printed image pair being the same in each case; the processing unit comparing the respective value of the relevant distances (A; B; C; D), which is instantaneously ascertained in each case, to the distance dimension defined for this distance (A; B; C; D), taking into consideration the associated tolerance, and ascertaining a deviation of the respective value of the relevant distances (A; B; C; D), which is instantaneously ascertained in each case, from its defined distance dimension, taking into consideration the associated tolerance; a steel engraving method and an offset printing method being used as printing methods for printing the printed images (03; 04; 06) involved in the production of each printed product (01); an intaglio printing press being used for carrying out the steel engraving method, and an offset printing press being used for carrying out the offset printing method, characterized in that, additionally, a screen printing method is used as a printing method for printing the printed images (03; 04; 06) involved in the production of each printed product (01); a screen printing press being used for carrying out the screen printing process; multiple steel plates being alternately used in the same production operation for carrying out the steel engraving process in the intaglio printing press; and for at least two of the steel plates involved in carrying out the steel engraving process or for all steel plates involved in carrying out the steel engraving process, the processing unit in each case selectively ascertaining the deviation of the respective value of the relevant distances (A; B; C; D), which is instantaneously ascertained in each case, from its defined distance dimension.
- Method according to claim 1, characterized in that the printed products (01) are produced in a production system that comprises a combination of multiple printing presses in a single pass through this production system, or by means of respective separate printing presses that are arranged in a spatially separated manner in consecutive production steps.
- Method according to claim 1 or 2, characterized in that the inspection system in each case forms multiple printed image pairs for each printed product (01) whose quality is to be checked, the respective distance dimension between at least two of these printed image pairs being provided with a respective tolerance prior to the start of the particular production operation; the tolerances of printed image pairs that differ in at least one printing method in each case being differently defined; and the processing unit of the inspection system in each case ascertaining a deviation of the respective value of the relevant distances (A; B; C; D), which is instantaneously ascertained in each case, from the respective distance dimension, which is defined in each case, in the formed printed image pairs.
- Method according to claim 1 or 2 or 3, characterized in that, in the relevant subset from the quantity of all printed products (01) that have been consecutively produced in the particular production operation, in each case an instantaneous value for the respective distance (A; B; C; D) between the respective printed images (03; 04; 06) of several of the printed products (01) belonging to this subset is ascertained by the processing unit of the inspection system, with the at least one printed image pair being the same in each case; the processing unit ascertaining a mean value from these instantaneously ascertained values for the respective distances (A; B; C; D) ; and the processing unit ascertaining a deviation of the ascertained mean value from its distance dimension defined for this distance (A; B; C; D), taking into consideration the associated tolerance.
- Method according to claim 1 or 2 or 3, characterized in that, in the case of multiple subsets that are taken in each case from the quantity of all printed products (01) that have been consecutively produced in the particular production operation, a respective instantaneous value for the respective distance (A; B; C; D) between the respective printed images (03; 04; 06) of the printed products (01) contained in the respective subsets is ascertained by the processing unit of the inspection system, with at least one respective printed image pair being the same in each case; the processing unit in each case ascertaining a first mean value from these instantaneously ascertained values for the distances (A; B; C; D) for each subset; the processing unit ascertaining a second mean value from these first mean values; and the processing unit ascertaining a deviation of the ascertained second mean value from its distance dimension defined for this distance (A; B; C; D), taking into consideration the associated tolerance.
- Method according to claim 4 or 5, characterized in that, prior to the determination of the mean value, the processing unit eliminates instantaneously ascertained extreme values in the respective subset for the respective distance (A; B; C; D) between the respective printed images (03; 04; 06).
- Method according to claim 4 or 5 or 6, characterized in that for at least two of the steel plates involved in carrying out the steel engraving process or for all steel plates involved in carrying out the steel engraving process, the processing unit in each case selectively ascertains the deviation of the ascertained mean value from its distance dimension defined for this distance (A; B; C; D) or the deviation of the ascertained second mean value from its distance dimension defined for this distance (A; B; C; D).
- Method according to claim 1 or 2 or 3 or 4 or 5 or 6 or 7, characterized in that the ascertained deviation of the respective value of the relevant distances (A; B; C; D), which is instantaneously ascertained in each case, from its defined distance dimension or the ascertained deviation of the ascertained mean value from its distance dimension defined for this distance (A; B; C; D) or the ascertained deviation of the ascertained second mean value from its distance dimension defined for this distance (A; B; C; D) is in each case represented on a display device.
- Method according to claim 8, characterized in that a coordinate system is represented on the display device, in which, in each case with reference to the origin of this coordinate system, the respective deviations, as ascertained by the processing unit, of the respective values of at least one of the relevant distances (A; B; C; D), which are instantaneously ascertained in each case, from the associated defined distance dimension and/or the ascertained deviations of the ascertained mean value from its distance dimension defined for this distance (A; B; C; D) and/or the ascertained deviation of the ascertained second mean value from its distance dimension defined for this distance (A; B; C; D), are represented.
- Method according to claim 9, characterized in that the respective permissible tolerances are represented around the origin of the coordinate system and characterize a tolerance range.
- Method according to claim 10, characterized in that values to be represented outside the tolerance range situated around the origin of the coordinate system are represented in different colors than values to be represented within the respective permissible tolerance range.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102020123472.4A DE102020123472A1 (en) | 2020-09-09 | 2020-09-09 | Process for checking the quality of printed products |
PCT/EP2021/067489 WO2022053195A1 (en) | 2020-09-09 | 2021-06-25 | Method for checking the quality of printed products |
Publications (2)
Publication Number | Publication Date |
---|---|
EP4135983A1 EP4135983A1 (en) | 2023-02-22 |
EP4135983B1 true EP4135983B1 (en) | 2024-04-10 |
Family
ID=76708232
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP21736301.9A Active EP4135983B1 (en) | 2020-09-09 | 2021-06-25 | Method for checking the quality of printed products |
Country Status (4)
Country | Link |
---|---|
US (1) | US11760082B2 (en) |
EP (1) | EP4135983B1 (en) |
DE (1) | DE102020123472A1 (en) |
WO (1) | WO2022053195A1 (en) |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102004019978B3 (en) | 2004-04-23 | 2005-08-04 | Koenig & Bauer Ag | Assessing quality of printed object produced by printer involves producing several examples of same printed object, selected limited number of examples, producing image data record, assessing using image data in relation to error type(s) |
DE102004038542A1 (en) | 2004-08-06 | 2006-02-23 | Giesecke & Devrient Gmbh | Data carrier with security element and method for its production |
DE102005060441A1 (en) * | 2005-12-17 | 2007-06-21 | Man Roland Druckmaschinen Ag | Sheetfed |
JP4958489B2 (en) * | 2006-06-30 | 2012-06-20 | 株式会社キーエンス | Laser processing device, laser processing condition setting device, laser processing condition setting method, laser processing condition setting program |
JP6015189B2 (en) * | 2011-08-16 | 2016-10-26 | 株式会社リコー | Image inspection apparatus, image forming apparatus, image inspection method, and image forming system |
EP3246160A1 (en) * | 2016-05-19 | 2017-11-22 | KBA-NotaSys SA | Measuring and correcting print-to-print register of a multicolour print formed on printed material |
DE102016213111B4 (en) | 2016-07-19 | 2018-08-09 | Koenig & Bauer Ag | Inspection system with multiple detection areas |
EP3539777B1 (en) | 2018-03-14 | 2020-08-12 | Siemens Aktiengesellschaft | Method and device for correcting the printing position of a printing unit and printing machine |
-
2020
- 2020-09-09 DE DE102020123472.4A patent/DE102020123472A1/en active Pending
-
2021
- 2021-06-25 US US17/928,650 patent/US11760082B2/en active Active
- 2021-06-25 WO PCT/EP2021/067489 patent/WO2022053195A1/en unknown
- 2021-06-25 EP EP21736301.9A patent/EP4135983B1/en active Active
Also Published As
Publication number | Publication date |
---|---|
US20230191775A1 (en) | 2023-06-22 |
DE102020123472A1 (en) | 2022-03-10 |
WO2022053195A1 (en) | 2022-03-17 |
US11760082B2 (en) | 2023-09-19 |
EP4135983A1 (en) | 2023-02-22 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
DE102015207566B3 (en) | Method for detecting failed nozzles in inkjet printing systems | |
DE102007049670B4 (en) | Method for register correction in a processing machine and processing machine | |
DE102019212428A1 (en) | Density fluctuation compensation when changing the printhead | |
EP0741026A2 (en) | Image inspection and ink supply method in printed products of a printing machine | |
DE102005019566A1 (en) | Printing machine and method for register correction | |
EP2614958A1 (en) | Method for measuring colour fields | |
EP1759844B1 (en) | Process for printing correcting | |
WO2004048092A2 (en) | Method and device for adjusting the register of a printing machine | |
EP1577085B1 (en) | Visual control device for exposed printing plates | |
EP4135983B1 (en) | Method for checking the quality of printed products | |
EP3871892B1 (en) | Detektion method to minimize maculature | |
WO2008028744A1 (en) | Ink dosing device of a printing group, and method for controlling said ink dosing device | |
DE102016210069A1 (en) | Method for evaluating the relevance of failed printing nozzles in inkjet printing systems | |
DE10058841A1 (en) | Procedure for regulating a size register | |
DE102018217476A1 (en) | Variable pressure nozzle test pattern | |
EP3659813B1 (en) | Variable print control bars | |
DE102018200994B4 (en) | Puncture register | |
DE102019121401B3 (en) | Method for separating printed products that are printed together on a sheet | |
DE3925533C2 (en) | Process for the production of printing forms | |
DE102014224117B4 (en) | registration mark | |
EP2113384B1 (en) | Method for operating a processing device integrated in a web-fed printing press | |
DE102017211846A1 (en) | Method for printing a print image predetermined by data of a print file | |
EP3787898B1 (en) | Printed product, method for producing a printed product, forme cylinder and printing machine | |
DE102019103830B4 (en) | Printing device with a shaft for smoothing the transverse edge of a recording medium | |
DE102016201747A1 (en) | Method for register-accurate processing of a web |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: UNKNOWN |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE INTERNATIONAL PUBLICATION HAS BEEN MADE |
|
PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: REQUEST FOR EXAMINATION WAS MADE |
|
17P | Request for examination filed |
Effective date: 20221114 |
|
AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR |
|
GRAP | Despatch of communication of intention to grant a patent |
Free format text: ORIGINAL CODE: EPIDOSNIGR1 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: GRANT OF PATENT IS INTENDED |
|
DAV | Request for validation of the european patent (deleted) | ||
DAX | Request for extension of the european patent (deleted) | ||
INTG | Intention to grant announced |
Effective date: 20231207 |
|
GRAS | Grant fee paid |
Free format text: ORIGINAL CODE: EPIDOSNIGR3 |
|
GRAA | (expected) grant |
Free format text: ORIGINAL CODE: 0009210 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE PATENT HAS BEEN GRANTED |
|
AK | Designated contracting states |
Kind code of ref document: B1 Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR |
|
REG | Reference to a national code |
Ref country code: GB Ref legal event code: FG4D Free format text: NOT ENGLISH |
|
REG | Reference to a national code |
Ref country code: CH Ref legal event code: EP |
|
REG | Reference to a national code |
Ref country code: DE Ref legal event code: R096 Ref document number: 502021003320 Country of ref document: DE |
|
REG | Reference to a national code |
Ref country code: IE Ref legal event code: FG4D Free format text: LANGUAGE OF EP DOCUMENT: GERMAN |